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A Self-standing, Support-Free Membrane for Forward Osmosis with No Internal Concentration Polarization Meng Li, Vasiliki Karanikola, Xuan Zhang, Lianjun Wang, and Menachem Elimelech Environ. Sci. Technol. Lett., Just Accepted Manuscript • DOI: 10.1021/acs.estlett.8b00117 • Publication Date (Web): 30 Mar 2018 Downloaded from http://pubs.acs.org on March 30, 2018
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Environmental Science & Technology Letters
A Self-standing, Support-Free Membrane for Forward Osmosis with No Internal Concentration Polarization
Meng Li,1 Vasiliki Karanikola,2,3 Xuan Zhang,1,2* Lianjun Wang,1 and Menachem Elimelech 2*
1) Jiangsu Key Laboratory of Chemical Pollution Control and Resources Reuse, School of Environmental and Biological Engineering, Nanjing University of Science & Technology, Nanjing 210094, China 2) Department of Chemical and Environmental Engineering, Yale University, New Haven, CT 06520-8286, USA 3) Department of Chemical and Environmental Engineering, University of Arizona, Tucson, AZ 85721, USA
*Corresponding Author: Xuan Zhang:
[email protected]; Menachem Elimelech:
[email protected].
1
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ABSTRACT 1
Conventional asymmetric or thin-film composite forward osmosis (FO) membranes suffer
2
from severe internal concentration polarization, which significantly hinders process
3
performance and practical applications. Here we report the synthesis of COOH-derived
4
polyoxadiazole copolymer for the fabrication of a self-standing selective thin film without a
5
support layer. The thickness of the membrane was controlled at merely a few micrometers
6
to achieve high rejection of the Na2SO4 draw solution, while maintaining acceptable water
7
permeability. Due to the symmetric architecture, the membrane exhibited excellent and
8
identical FO performance at both of its sides. The structural parameter of the fabricated
9
membranes was zero due to the absence of internal concentration polarization in the
10
symmetric FO membranes. Our results highlight the potential of support-free membranes
11
for the further development of FO technology.
12
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INTRODUCTION 13
Over the past decade, forward osmosis (FO) has attracted heightened attention as an
14
emerging technology for various separation/desalination applications.1,2 The spontaneous
15
process driven by osmotic pressure and the inherently low fouling propensity of the process
16
render FO an attractive platform for a wide range of applications, particularly those that
17
cannot be performed by reverse osmosis (RO).1,3-5 Nevertheless, the relatively low
18
module-averaged water flux6 and high energy consumption associated with the effective
19
regeneration and reuse of draw solutes1 remain as major challenges for successful
20
implementation of FO.
21
Membranes for FO are commonly derived from asymmetric cellulose triacetate6-8 or
22
polyamide thin-film composite (TFC) architectures9-14 and generally exhibit good water
23
permeability and rejection of draw solutes. However, as water permeates and dilutes the
24
draw solution at the interface between the porous substrate and active layer, the driving
25
force for water permeation, and hence water flux, are significantly reduced due to internal
26
concentration polarization (ICP).14 ICP is greatly influenced by the membrane support layer
27
structure (thickness, porosity, and tortuousity), which is characterized by the so-called
28
structural parameter,1,15 as well as the hydrophilicity of the support layer.16-18 Consequently,
29
extensive efforts have been devoted in recent years to fabricate membranes with reduced
30
ICP by designing membranes with thin and porous support layers as well as by enhancing
31
the hydrophilicity of the support layer.19-23 However, significant reduction of the structural
32
parameter of FO membranes is challenging because membranes with thin and highly porous
33
support layers lack the necessary mechanical strength for FO applications.
34
To address this problem, the idea of support-layer-free thin films with a symmetric and
35
homogenous structure merits attention. Although the concept of an FO membrane with no
36
ICP was proposed in a recent modeling study of a monolayer graphene24, the exploration of
37
mechanically robust polymeric materials for scalable fabrication of symmetric FO
38
membranes has yet to be systematically studied.
39
In this work, we fabricated, for the first time, a self-standing, support-free membrane for
40
forward osmosis. The polymeric membrane was synthesized by an initial polycondensation 3
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reaction between 4,4’-oxybis (benzoic acid) and hydrazine sulfate salt and subsequent
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grafting of carboxyl acid group to the side chains. The physicochemical and mechanical
43
properties of the membrane were thoroughly characterized and the water flux and reverse
44
draw solute flux of membranes of various thickness were determined as a function of draw
45
solution concentration. Our study provides a new platform for the fabrication of symmetric,
46
support-free FO membranes with no internal concentration polarization.
47 MATERIALS AND METHODS 48
Materials and Chemicals. 4,4’-Oxybis (benzoic acid) (OBBA, 98%) and polyphosphoric
49
acid (PPA, >85%) were purchased from J&K Chemical Reagent Co. Ltd. (Shanghai, China).
50
Hydrazine sulfate (HS, 99%) and 4-aminobenzoic acid (p-ABA, 98%) were supplied by
51
Energy Chemical (Shanghai, China). Anhydrous N-methyl-2-pyrrolidone (NMP, 99.5%),
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N,N-dimethylformamide (DMF, 99.5%), and other reagents/solvents were used as received.
53
Deionized (DI) water was obtained from Millipore System (Millipore-Q, Ultrapure Water
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System, resistance 18 MΩ-cm).
55
Synthesis of PODH and PTAODH. Polyoxadiazole-co-hydrazide (PODH) was
56
synthesized according to previous studies.25-28 In brief, a 500 mL fully-dried three-necked
57
flask was charged with OBBA (4.001 g, 15.5 mmol), HS (2.419 g, 18.6 mmol), and PPA (60.7
58
g). The solution with reactants was heated to 160oC and kept for 3 h with continuous stirring.
59
Next, the highly viscous solution was poured into water to isolate the fiber-like polymers.
60
After thoroughly washing with water, 5% NaOH solution, and DI water, successively, PODH
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was obtained by drying under vacuum at 100oC for 24 h (yield: 92%). FTIR (υ, cm-1): 1670
62
(C=O), 1605, 1468 (C=C linkage of aromatic rings), 1237 (C-O-C from OBBA), 1085, 1030
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(C-O-C from oxadiazole ring); 1H NMR (DMSO-d6, ppm): δ = 8.5 (-NH-NH-), 8.3–8.0
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(Ar-H), 7.4-7.0 (Ar-H).
65
A 100 mL fully-dried three-necked flask, equipped with N2 inlet and outlet, was charged
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with PODH (1.011 g, 4.282 mmol), p-ABA (0.588 g, 4.282 mmol), PPA (0.1 g), and NMP
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(20.0 mL). Following complete dissolution of polymers, the mixture was heated for 12 h at
68
195oC. After cooling to room temperature, the brownish solution was poured into DI water. 4
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The fiber-like polymer, polytriazole-co-oxadiazole-co-hydrazide (PTAODH-1.0), was then
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washed thoroughly with hot water to remove the unreacted precursor and was dried under
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vacuum at 80oC for 24 h (yield: 79%). PTAODH-1.5 was synthesized by the same
72
procedure except the feed amount of p-ABA was increased to 0.881 g (6.423 mmol). FTIR
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(υ, cm-1): 1670 (C=O), 1530, (C=N from triazole ring), 1605, 1468 (C=C), 1237 (C-O-C
74
from OBBA), 1085, 1030 (C-O-C from oxadiazole ring); 1H NMR (DMSO-d6, ppm): δ =
75
8.5 (-NH-NH-), 8.3–7.0 (Ar-H).
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Preparation of Self-standing Symmetric FO Membranes. Self-standing
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thin-films, PODH and PTAODH, were prepared via the solvent evaporation method. In brief,
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homogeneous solutions of both copolymers were obtained by dissolving them into DMF at a
79
concentration of ~1 wt%. After being filtered and degassed, the solutions were poured into
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ultraflat petri dishes, allowing them to dry at 80oC overnight. The membranes were detached
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by first immersing them in water, followed by thorough washing with DI water and finally
82
storing in DI water.
83
Membrane Characterization. 1H NMR spectra of polymers were characterized by a
84
Bruker AVANCEIII spectrometer (500 MHz) using DMSO-d6 as the solvent. FTIR spectra
85
were obtained from a Perkin Elmer Spectrum FTIR spectrometer. Morphologies of the
86
self-standing thin-film samples were studied by field emission scanning electron
87
microscopy (FESEM, S-4800, Hitachi, Japan). All membrane samples were air-dried,
88
fractured in liquid nitrogen, and sputter coated with gold prior to the test. Membrane surface
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charge was characterized by streaming potential using an electrokinetic analyzer with a set
90
of AgCl electrodes (SurPASSIII, AntonPaar, Austria). For the streaming potential
91
measurements, an electrolyte solution of 0.01 M KCl was used to provide the background
92
ionic strength and was automatically titrated with 0.05 M HCl and 0.05 M NaOH to
93
investigate the effect of pH on the zeta potential. Membrane hydrophilicity was assessed
94
using a contact angle and drop shape analyzer (KRÜSS, DSA30, Germany). At least three
95
measurements were made at different locations for each membrane surface and their
96
averages were recorded. The number- and weight-average molecular weights (Mn and Mw)
97
of PODH and PTAODH polymers were determined by gel permeation chromatography 5
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(GPC) on a Waters 1515 HPLC system with a fixed 1.0 mL min-1 flow rate;
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N,N-dimethylformamide (DMF) containing 0.05 M LiBr was used as eluate. Mechanical
100
properties of membranes were measured by a universal material tester (AGS-100NX,
101
Shimadzu) at room temperature (20oC) and 60% relative humidity. Membrane samples were
102
cut into rectangle shapes (2 cm × 0.5 cm) and fixed onto the cantilever, with the extension
103
speed set at 2 mm s-1.
104
Membrane Performance Testing. To evaluate the performance of the fabricated
105
membranes, a lab-scale cross-flow FO module was utilized, with an effective membrane
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area of 10 cm2 as described elsewhere.5,21 DI water and Na2SO4 at different concentrations
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(0.5, 0.75, 1, 1.25, and 1.5 M) were used for feed solution (FS) and draw solution (DS),
108
respectively. The flow rate for both solutions was fixed at 10.36 cm/s. The variation in
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Na2SO4 concentration of the FS was calculated by measuring the electric conductivity
110
(Conductivity Meter DDS-307, Shanghai, China) and the rate of weight change of the FS
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was recorded by a digital weight balance. All experiments were carried out at room
112
temperature (25oC).
113
The stability of the PTAODH-1.0 membrane (thickness of 8 µm) was evaluated by a
114
continuous 16 h test at 25oC. DI water and Na2SO4 solution were used as FS and DS,
115
respectively. The concentration of Na2SO4 solution was monitored every ~2 h, and
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additional Na2SO4 was added to the draw solution to keep the salt concentration constant at
117
1.5 M. To ensure the symmetric character of the membrane, water fluxes (Jw) were
118
measured for both the top and bottom sides of the membrane.
119
Modeling. Water flux, Jw, and salt flux, Js, in FO can be determined by6
π exp − − π exp Jw Fb kF Db Jw =A πDm − πFm = A 1+ B exp Jw − exp − kF Jw
(1)
c exp − − c exp Jw Fb kF Db Js =B (cD − cFm ) = B m 1+ B exp Jw − exp − kF Jw
(2)
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where A and B are the membrane water and solute permeability coefficients, respectively;
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πDm and πFm are the osmotic pressures of the draw and feed solutions at the
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membrane/solution interface, respectively; cDm and cFm are the solute concentrations of the
124
draw and feed solutions at the membrane/solution interface, respectively; kF and kD are the
125
mass transfer coefficients of the solute at the feed boundary layer and of the feed at the draw
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boundary layers; πDb and πFb are the osmotic pressures of the draw and feed bulk solutions,
127
respectively; and cDb and cFb are the draw and feed bulk solution concentrations,
128
respectively. Calculation of the mass transfer coefficient kF is described in Supporting
129
Information. Internal concentration polarization is neglected in this study as the dense
130
membranes synthesized are support-free and the structural parameter, S, is zero due to the
131
lack of a support layer.
132
The sum of squared errors method was used to fit the permeability coefficients A and B
133
by calculating the absolute difference between the predicted (eq 1 and 2) and the
134
experimental water and salt fluxes. With the aid of the Solver function in Excel, the total
135
sum of errors was then minimized by fitting the permeability coefficients A and B in the
136
water and salt flux equations. The new obtained values for A and B were then compared to
137
the obtained experimental water and solute permeability coefficients (the latter is described
138
in Supporting Information). The difference between the value fitted by the experimental
139
data and the value fitted based on the sum of squared error is always less than 10%.
140 RESULTS AND DISCUSSION 141
Synthesis and Physicochemical Properties of Polymer Membranes. Scheme S1
142
shows the synthesis route of PDOH and PTAODH. The final polymer was synthesized by
143
an initial polycondensation reaction between OBBA and HS, followed by side chain
144
grafting to form a COOH-functionalized pendant. In contrast to a typical condensation
145
reaction, which generally requires an equivalent feed ratio of the reactants, the molar ratio
146
used here for OBBA and HS was 1:1.2. This ratio is consistent with a previous report
147
optimized by statistical experimental design and kinetic modeling.27 The subsequent step 7
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was the nucleophilic attack of the amino group on the electron-deficient oxadiazole ring.29,30
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It should be noted that although the conditions of the reaction were similar to the synthesis
150
of OH-modified polyoxadiazoles,26,31 the conversion ratios in our case were always found in
151
the low range of 10-20% (calculated from 1H NMR spectra). One possible explanation is
152
the existence of a strong electro-withdrawing group (-COOH) which may result in a
153
decrease in nucleophilicity of –NH2 group, thus hindering the substitution reaction.
154
The chemical structures of both copolymers were studied by 1H NMR and FTIR spectra.
155
In Figure 1(A)-(a), the sharp peaks around 8.5 ppm and 8.3-7.0 ppm are assigned to the
156
hydrazide and phenyl protons in PODH, respectively. However, the spectra turn into the
157
scrambled states for both PTAODH-1.0 and PTAODH-1.5 with the occurrence of several
158
new peaks which overlapped (Figure 1(A)-(b) and (c)), indicating the complexity of the
159
grafting reaction. It has been reported that PODH was chemically unstable in an acidic
160
medium, undergoing a ring-opening reaction of the oxadiazole ring and hydrolysis of
161
hydrazide group.27,32 However, since a dehydrating agent is critically needed for the
162
subsequent nucleophilic substitution reaction, PPA is typically used as described
163
elsewhere.25,27 Such a predicament leads to the unavoidable degradation of PODH during
164
the synthesis. As proposed in Figure S1, degradation occurs either by the scission of
165
oxadiazole or of hydrazide units. Such scission produces more terminated carboxylic acid
166
groups at the end of the polymer chain; these groups could further react with p-ABA in the
167
presence of acid at high temperature. Yet, for the PTAODH polymers, a clear absorption
168
band at 1530 cm-1 is observed, corresponding to the stretching vibration of C=N from the
169
triazole ring,26 (Figure 1(B)), confirming the successful formation of the triazole ring.
170 171
Figure 1
172 173
The surface zeta potential was determined for the three fabricated membranes as a
174
function of pH (Figure S2). PODH, without -COOH groups, exhibited an electroneutral
175
character with a constant zeta potential of near zero over the pH range investigated. On the
176
other hand, highly negative zeta potentials were observed for the PTAODH-1.0 and 8
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PTAODH-1.5 membranes, with the latter exhibiting the highest negative charge among the
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three membranes. We attribute this observation to the more degraded polymeric skeletons in
179
the
180
COOH-terminated groups, as we previously hypothesized. These findings are in accordance
181
with the water contact angles shown in Figure S3. Both PTAODH membranes showed
182
much lower contact angles after the introduction of polar carboxyl acid groups. Specifically,
183
the contact angle changed from the original 78.6±1.3 degree of PODH to 63.7±1.1 and
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59.4±1.0 degrees for the PTAODH-1.0 and PTAODH-1.5 membranes, respectively,
185
suggesting improved surface hydrophilicity. We note that no significant difference in
186
contact angles existed between the top and bottom surface for any of the three membranes,
187
which further demonstrates their symmetric nature.
case
of
PTAODH-1.5
rather
than
PTAODH-1.0,
which
generated
more
188
Morphological Properties of Fabricated Membranes. The surface and
189
cross-section morphologies of all membranes were observed by FE-SEM. As shown in
190
Figure 2, the surface morphologies for all membranes are almost identical, and no visible
191
pores were identified in all the images (both top and bottom), suggesting their rather dense
192
character. In addition, uniform structures were also found in the cross-section images of all
193
membranes, which again indicates their symmetric properties.
194 195
Figure 2
196 197
Forward Osmosis Membrane Performance. The performance of the novel thin
198
films was examined in a typical FO system. Since the membranes were negatively charged,
199
two typical inorganic salts, Na2SO4 and NaCl, were used as draw solutes to verify the
200
feasibility of the membranes in FO. As shown in Figure S4, PODH, the less-charged
201
membrane, exhibited the highest reverse salt flux among the three membranes (609±42.8
202
mmol m-2 h-1 and 110±10.6 mmol m-2 h-1 for NaCl and Na2SO4, respectively), indicating its
203
inappropriateness for FO applications. However, both PTAODH-1.0 and PTAODH-1.5
204
membranes, with carboxyl side chain incorporated, showed much reduced reverse salt
205
fluxes. The reverse salt flux for Na2SO4 was lower than that for NaCl for both membranes, 9
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which is attributed to the higher electrostatic repulsion of the divalent sulfate ions by the
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negatively charged membranes.33,34 Both PTAODH-1.0 and PTAODH-1.5 membranes
208
exhibited low reverse salt (Na2SO4) fluxes around 20-30 mmol m-2 h-1, highlighting their
209
potential application in FO.
210
At this point we will discuss the mechanical robustness of the membranes, since all the
211
membranes in the current study were support-free and fabricated with a thickness of a few
212
micrometers. Although the FO performance for both PTAODH membranes was quite
213
comparable, the PTAODH-1.5 membrane was more susceptible to fracture under long-term
214
operation. The lower maximum yield stress and elongation for the PTAODH-1.5 membrane
215
are indicative of the mechanical strength of this membrane compared to the other
216
membranes (Table S2). This result highlights the critical need to select an appropriate
217
degradation ratio for PODH to ensure that while satisfactory mechanical robustness is
218
achieved, the surface charge is still negative enough to maintain high salt rejection by
219
electrostatic repulsion.
220
FO performance as a function of salt concentration was studied using the PTAODH-1.0
221
as the optimal membrane, balancing performance and mechanical strength. The influence of
222
membrane thickness on FO performance was also evaluated. As shown in Figure 3(A), for
223
each FO membrane, water flux exhibits a linear relationship with draw solution
224
concentration and increases substantially with increasing Na2SO4 concentration from 0.5 to
225
1.5 M. It should be noted that water fluxes through the PTAODH-1.0 membranes were
226
improved proportionally with the decrease of membrane thickness at all draw solution
227
concentrations. For instance, water flux of the 5-µm PTAODH-1.0 membrane was
228
approximately twice of that for the 8-µm membrane and three times of that of the 15-µm
229
membrane at a given draw solution concentration. Results of reverse fluxes of draw solute
230
of the PTAODH-1.0 membranes are shown in Figure 3(B) and, as expected, exhibit a
231
similar trend to the observed water flux.
232
An important parameter characterizing FO membrane performance is the reverse flux
233
selectivity, which is the ratio of water flux to reverse salt flux, Jw/Js.35 This ratio is
234
proportional to the membrane selectivity (A/B), and is given by , where n is the
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number of dissolved species created by the draw solute (3 for Na2SO4), R is the ideal gas
236
constant, T is the absolute temperature, and A and B are the water and salt permeability
237
coefficients, respectively.35 For example, the averaged reverse flux selectivity was
238
412.0±30.9 L mol-1 for the 8-µm PTAODH-1.0 membrane, which is comparable to a
239
commercial FO membrane, suggesting its high FO performance.35-37 Detailed comparison of
240
the selectivities and structural parameters of the fabricated membranes and the commercial
241
FO membrane is presented in Table S3 of Supporting Information.
242 243
Figure 3
244 245
By using the calculated pure water permeability (A) and solute permeability (B) values
246
(see detailed calculations in Supporting Information), the structural parameters (S) for the
247
three PTAODH-1.0 membranes were found to be 4.5±2.0, 3.5±5.7, and 1.0±5.5 µm for
248
membrane thicknesses of 5, 8, and 15 µm, respectively. Considering the inherent errors
249
during the experiments, the S values for all the above three membranes could be regarded as
250
zero, which is expected for support-free FO membranes with no ICP. In other words, the
251
utilization of the osmotic pressure driving force is maximized in the symmetric FO system.
252
Modeling results for water flux and reverse mass flux of draw solution are in excellent
253
agreement with the experimental data (Figure 3). The fitted intrinsic membrane
254
permeabilities (i.e., material properties independent of membrane thickness) for water and
255
salt are 8.37 × 10-7 L m-1 h-1 bar-1 and 1.93 × 10-7 L m-1 h-1, respectively. Using these values,
256
the water and salt permeability coefficients (i.e., A and B) for the membranes with various
257
thicknesses can be calculated. For example, for the 5-µm PTAODH-1.0 membrane, the
258
calculated A and B are 0.16 L m-2 h-1 bar-1 and 0.039 L m-1 h-1, respectively, which are in
259
close agreement with the values determined from RO experiments (Table S3). Through this
260
validated model, we can predict the performance of the support-free FO membrane for any
261
thickness, operational variables, and draw solution concentration.
262 ASSOCIATED CONTENT 11
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Supporting Information Available: Membrane performance testing methodology for
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evaluation of structural parameter (S) and mass transfer coefficients. Supporting Scheme
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includes the synthetic route of PODH and PTAODH. Supporting figures include any
266
possible degradation mechanisms during the synthesis of PTAODH (Figure S1), zeta
267
potential of the PODH, PTAODH-1.0, and PTAODH-1.5 FO membranes (Figure S2), static
268
water contact angles (Figure S3), FO performance of PODH, PTAODH-1.0 and
269
PTAODH-1.5 membranes as a function of different type of draw solutes (Figure S4), and
270
stability testing of water flux for representative PTAODH-1.0 membrane (Figure S5).
271
Supporting tables include GPC data of all polymers (Table S1), mechanical properties
272
(Table S2), and RO/FO performance of PTAODH-1.0 membrane with different thicknesses
273
(Table S3). This material is available free of charge via the Internet at https://pubs.acs.org/. AUTHOR INFORMATION
274
Corresponding Author
275
* Xuan Zhang. E-mail:
[email protected], Tel./fax: +86-25-84315916.
276
* Menachem Elimelech:
[email protected]. Notes
277
The authors declare no competing financial interest. ACKNOWLEDGMENTS
278
This work was supported by the National Natural Science Foundation of China (21774058,
279
51778292), Priority Academic Program Development of Jiangsu Higher Education
280
Institutions (PAPD), State Key Laboratory of Separation Membranes and Membrane
281
Processes (Tianjin Polytechnic University, M2-201604), and the Agnese Nelms Haury
282
Program in Environment and Justice at the University of Arizona.
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Figure 1. (A) 1H NMR spectra of (a) PODH, (b) PTAODH-1.0, and (c) PTAODH-1.5. In (b) and (c), the signals circled by the dashed ovals were attributed to the degradation of the
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polymer chains. (B) FTIR spectra of PODH, PTAODH-1.0, and PTAODH-1.5.
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Figure 2. FESEM images of all three types of membranes (PODH, PTAODH-1.0, and
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PTAODH-1.5 membrane, respectively): (a) (d) (g) top surface; (b) (e) (h) bottom surface; (c) (f) (i) cross-section.
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(A) 20 Experimental Simulated
5 µm
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-2
-1
Jw (L m h )
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8 µm
8 4 0 0.0
15 µm
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0.8
1.2
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-1
Na2SO4 Concentration (mol L )
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(B)10
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5 µm
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6 40
4
-2
8 µm 15 µm
0 0.0
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-1
20
2
JS (mmol m h )
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JS (g m h )
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Experimental Simulated
0
-1
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Na2SO4 Concentration (mol L )
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Figure 3. (A) Water flux (Jw) and (B) reverse draw salt flux (Js) for the PTAODH-1.0 membranes with different thickness. Experiments were carried out in an FO test cell with an
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effective membrane area of 10 cm2 and a crossflow velocity of 10.36 cm/s using different concentrations of Na2SO4 as draw solution and DI water as feed solution. At least two
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parallel tests were conducted at 25oC for 2 h, and the average values and error bars are presented.
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