ash deposition in air-blown gasification of peat and woody biomass in

1. AND WOODY BIOMASS IN A FLUIDZED-BED GASIFIER. 2. 3. Yuanyuan Shaoa,b, Da Meng b, Chunbao (Charles) Xu*a, Fernando Preto c. , Jesse Zhua,b. 4. 5 ...
2 downloads 4 Views 2MB Size
Subscriber access provided by Caltech Library

Biofuels and Biomass

ASH DEPOSITION IN AIR-BLOWN GASIFICATION OF PEAT AND WOODY BIOMASS IN A FLUIDZED-BED GASIFIER Yuanyuan Shao, Da Meng, Chunbao (Charles) Xu, Fernando Preto, and Jesse Zhu Energy Fuels, Just Accepted Manuscript • DOI: 10.1021/acs.energyfuels.8b00158 • Publication Date (Web): 02 May 2018 Downloaded from http://pubs.acs.org on May 3, 2018

Just Accepted “Just Accepted” manuscripts have been peer-reviewed and accepted for publication. They are posted online prior to technical editing, formatting for publication and author proofing. The American Chemical Society provides “Just Accepted” as a service to the research community to expedite the dissemination of scientific material as soon as possible after acceptance. “Just Accepted” manuscripts appear in full in PDF format accompanied by an HTML abstract. “Just Accepted” manuscripts have been fully peer reviewed, but should not be considered the official version of record. They are citable by the Digital Object Identifier (DOI®). “Just Accepted” is an optional service offered to authors. Therefore, the “Just Accepted” Web site may not include all articles that will be published in the journal. After a manuscript is technically edited and formatted, it will be removed from the “Just Accepted” Web site and published as an ASAP article. Note that technical editing may introduce minor changes to the manuscript text and/or graphics which could affect content, and all legal disclaimers and ethical guidelines that apply to the journal pertain. ACS cannot be held responsible for errors or consequences arising from the use of information contained in these “Just Accepted” manuscripts.

is published by the American Chemical Society. 1155 Sixteenth Street N.W., Washington, DC 20036 Published by American Chemical Society. Copyright © American Chemical Society. However, no copyright claim is made to original U.S. Government works, or works produced by employees of any Commonwealth realm Crown government in the course of their duties.

Page 1 of 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Energy & Fuels

1

ASH DEPOSITION IN AIR-BLOWN GASIFICATION OF PEAT

2

AND WOODY BIOMASS IN A FLUIDZED-BED GASIFIER

3 4

c

Yuanyuan Shaoa,b, Da Meng b, Chunbao (Charles) Xu*a, Fernando Preto , Jesse Zhu a,b

5 6

a

Dept of Chemical & Biochemical Eng., University of Western Ontario, London, ON, N6A 5B9

7

b

Collaborative Innovation Center of Chemical Science and Engineering (Tianjin), School of

8

Chemical Engineering and Technology, Tianjin University, Tianjin, 300072

9

c

10

CanmetENERGY, Natural Resources Canada, 1 Haanel Dr., Ottawa, Ontario K1A 1M1

Canada

11 12

*Author to whom correspondence should be addressed. E-mail: Yuanyuan Shao :

13

[email protected], Chunbao (Charles) Xu: [email protected]

14 15

ABSTRACT

16

The ash deposition behaviors in air-blown gasification of a woody biomass and a

17

Canadian peat were studied using a pilot scale bubbling fluidized bed gasifier operating

18

at an equivalence ratio (ER) of 0.2-0.35. An air-cooled probe was installed in the furnace

19

of the gasifier to collect ash deposits on its surface. Four different bed materials

20

including olivine, dolomite, limestone and iron ore were used in this study to compare

21

their effects on ash deposition rate during the gasification. The experimental results

22

demonstrated that among the four bed materials, the use of olivine resulted in the lowest

23

ash deposition rate < 1.0 gm-2h-1, compared with ~ 16 gm-2h-1 for limestone in the

24

gasification of pine sawdust at an equivalence ratio (ER) of 0.35. The superb

25

performance of olivine in retarding ash deposition could be accounted for its outstanding 1

ACS Paragon Plus Environment

Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

1

thermal stability and mechanical strength. The other three bed materials, in particular

2

limestone, were fragile during the fluidized bed gasification, and the fractured fines from

3

the bed materials were found to deposit along with the fuel-ash on the heat transfer

4

surface, leading on higher ash deposition rates. The ash deposition rates in the air-blown

5

gasification process also strongly depended on the ER and the fuel type. The ash

6

deposition rates for the peat gasification were much higher than those for the pine

7

sawdust gasification.

8 9 10

Keywords: Ash deposition, air-blown gasification, bubbling fluidized bed, woody biomass, peat, bed materials.

11 12

1. Introduction

13

Biomass as a renewable and carbon-neutral fuel with abundant resources [1-3] has

14

been widely utilized for heat and power generation via kinds of conversion processes

15

such as direct combustion/co-combustion, bio-conversions [4,5] and chemicals

16

transformation by gasification, pyrolysis and aqueous-phase catalytic processing [6-8].

17

Among all biomass conversion technologies, gasification is attractive because of its

18

higher energy efficiency, larger biomass loading compared to combustion, reduced CO2

19

emissions and compact equipment with a smaller footprint [8,9]. Biomass gasification is

20

a thermo-chemical conversion technology using gasification agents including air/oxygen,

21

steam or CO2 for converting biomass into low medium heating value fuel gases (5-15

22

MJ/Nm3). The gases produced during biomass gasification such as H2, CO, CO2, CH4

23

and C2+ can be utilized directly as fuels for heat and electricity generation, or as

24

feedstocks for productions of liquid fuels and chemicals (methanol, ethanol, dimethyl

25

ether and Fischer-Tropsch oils, etc.) [10]. 2

ACS Paragon Plus Environment

Page 2 of 31

Page 3 of 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Energy & Fuels

1

However, biomass gasification technology still has some challenges, in particular the

2

tar formation and the low quality of the gas products. In biomass gasification, a highly

3

variable mixture of condensable aromatic hydrocarbons (single ring to 5-ring aromatic

4

compounds) along with other oxygen-containing hydrocarbons and complex

5

poly-aromatic-hydrocarbons, so called tar, are produced [11]. In an air-blown fluidized

6

bed gasifier, typical tar contents in producer gas were reported between 0.5 and 100 g/m3

7

[11-14]. The production of tar instead of combustible gases decreases the gasification

8

efficiency and the condensation and deposition of tar at temperatures below 350°C can

9

lead to fouling and potential blockage of downstream equipment and piping [11].

10

On the other hand, biomass fuels, particularly some agricultural residues, usually

11

contain high concentrations of inherent inorganic elements such as potassium, sodium,

12

calcium, silicon and phosphorus etc. [15], which lead to an increased tendency of ash

13

deposition, leading to fouling, slagging and corrosion problems [16,17]. Moreover, high

14

chlorine contents were also found in some biomass to increase the alkali metal emission

15

from the ash in high temperature [18-20]. The alkali/alkaline-containing vapors thus may

16

react with other elements and partially condense onto the reactor internal wall or some

17

heat transfer surfaces [21]. Some fly ash may also enter downstream equipment and

18

damage gas turbine hardware as a result of alkali corrosion and/or deposition [22].

19

Many researches have been carried to eliminate the tar in biomass gasification

20

progresses and the removal methods can be classified in two types: primary method in

21

the gasifier itself and secondary method outside the gasifier. The usage of reactive bed

22

materials in fluidized-bed gasifiers has been proven to be an effective and economical

23

primary approach to reduce/remove tar during gasification [11,23]. Reactive bed

24

materials such as natural olivine ((FexMg1-x) 2SiO4), calcined dolomite (CaO-MgO) and

25

calcined limestone (calcite) were investigated and have been commonly used for in-bed 3

ACS Paragon Plus Environment

Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

1

tar control during biomass gasification [7,24-28]. A number of studies have been

2

published concerning the effects of bed materials on the reduction of tar formation.

3

Besides, several researches concerned about ash deposition behavior in different

4

positions in the furnace of coals combustion process and established simple models with

5

CFD [29-31]. However, there is almost no reported study concerning the effects of bed

6

materials and other operating parameters for fluidized bed gasification on ash deposition.

7

Attrition and thermal instability of the bed materials are the major issues for the usage of

8

such active bed materials in a fluidized bed reactor [32,33], which would affect the ash

9

deposition behaviors during the gasification process.

10

In this study, air-blown gasification tests were performed on a pilot-scale air-blown

11

bubbling fluidized bed gasifier using four different bed materials (olivine, limestone,

12

dolomite, and iron ore) at varying equivalence ratios (ER) within the range 0.20-0.35. In

13

oxygen/air-blown gasification, ER has been commonly used as an important operating

14

parameter, defined as the ratio of oxygen content of air supply to oxygen required for

15

complete combustion [11]. An air-cooled probe was installed in the freeboard of the

16

gasifier to simulate the surface of reactor wall, heat transfer surface or the surface of the

17

downstream equipment/pipes. A typical woody biomass (i.e., white pine sawdust) and a

18

Canadian peat were used for the gasification tests.

19 20

2. Materials, Apparatus and Methods

21

2.1. Materials and Preparation

22

A woody biomass, white pine sawdust and a Canadian peat fuel were used in this study.

23

The white pine sawdust was supplied by a local sawmill in southern Ontario and the

24

Canadian peat fuel was obtained from Peat Resources Limited. The detailed proximate

25

and ultimate analyses of these two fuels and their ash compositions are given in Table 1. 4

ACS Paragon Plus Environment

Page 4 of 31

Page 5 of 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Energy & Fuels

1

The white pine sawdust has a very low ash content, i.e., 0.4 wt% on a dry basis (db) and

2

is characterized by a remarkedly high ratio of volatile matter/fixed carbon (VM/FC≈5.6).

3

The peat contains strikingly high chlorine content of 2008 µg/g and is characterized by

4

its low VM/FC ratio (≈2.3). With regard to ash composition, both fuels contain a high

5

concentrations of alkaline-earth metals (Ca, Mg) in their ashes, but the white pine has

6

higher alkali metals (K+Na) than the peat. The ash from the white pine is enriched with

7

basic oxides (CaO, MgO, K2O, Na2O and Fe2O3) and P2O5, while the peat is balanced

8

between acidic oxides (SiO2, Al2O3, and TiO2) and basic oxides.

9

Olivine, limestone, dolomite and iron ore were used as bed materials in the gasification

10

tests. The olivine, limestone and dolomite investigated as received from various

11

commercial sources. The olivine sand used mainly consists of MgO (42.5 wt%), SiO2

12

(42 wt%), Fe2O3 (8.5 wt%), CaO (0.9 wt%), and Al2O3 (0.8 wt%). The major

13

components of the dolomite are CaO (30.4 wt%) and MgO (21.7 wt%). The limestone

14

after calcination contains mainly CaO. In addition, limonite iron ore was obtained from

15

the former Steep Rock Mine site in Atikokan, Ontario. An analysis of the material by

16

X-ray diffraction (XRD) showed that the iron ore is mainly composed of iron oxides, in

17

the form of goethite (FeOOH) and hematite (Fe2O3). From inductively coupled

18

plasma-atomic emission spectrometry (ICP-AES) analysis of the iron oxide, the Fe

19

content of material was measured at 42.2 wt%.

20

As for the feedstock preparation for the tests, the white pine sawdust as received

21

contained a relatively high moisture content (38 wt%). This material was sieved to

22

remove large particles (>10 mm) and dried down to a 15-20% moisture content using a

23

rotary dryer with a screening facility at CanmetENERGY. The peat was received in

24

pellets with a moisture content of approximately 36 wt%. Due to poor fluidizability of 5

ACS Paragon Plus Environment

Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

1

the peat pellets and, in order to obtain more representative results comparable to those

2

from the pine sawdust, these pellets were crushed and sieved to 1-4 mm particle size

3

using an electrical grinder. Because of the partial loss of the moisture of the feedstock

4

during the crushing and further air drying, the crushed peat had a moisture content of

5

around 25 wt% when they were applied to the gasification tests. The actual moisture

6

content of the fuel used was measured prior to each test to determine the fuel feeding

7

rate for the gasification test. The bed materials (olivine, limestone and dolomite) were

8

crushed and sieved to ensure a uniform particle diameter (about 1 mm diameter), while

9

the iron ore was crushed and sieved to particles of a size of about 0.85 mm instead

10

because of its higher particle density. All bed materials were in-situ calcined in air

11

at >750 °C within the fluidized bed reactor during the warm-up combustion phase of

12

each test using propane gas.

13

2.2. Gasification Facility

14

The gasification tests were conducted on a pilot-scale, air-blown fluidized bed gasifier,

15

as schematically illustrated in Figure 1. The core part of the system is a stainless steel

16

cylindrical riser with a 127 mm inner diameter and a 4.55 m height. The facility was a

17

bubbling fluidized bed reactor with a maximum feeding capacity of 25 kg/h, equipped

18

with a belt feeder combined with a rotary airlock valve and a cyclone for fly ash

19

collection. A water-cooled condenser was also equipped to the facility for tar removal.

20

Moreover, multiple temperature sampling ports (T1-T9 in Figure 1) were located at

21

different heights on the riser column and a flue gas sampling system was situated at the

22

flue gas pipe. The unit was coupled with a primary air inlet and four secondary air inlets.

23

The major secondary air supply was introduced through line IV to the fluidized bed

24

reactor at 560 mm above the center of the fuel feeding ports. Measurements of flue gas 6

ACS Paragon Plus Environment

Page 6 of 31

Page 7 of 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Energy & Fuels

1

compositions (H2, CO, CO2, O2, CH4, SO2 and N2) and flue gas temperature were

2

performed. A custom-designed air-cooled probe was installed vertically in the freeboard

3

region of the fluidized bed combustor using a flange at the top. The probe was made of

4

SS 316L according to ASTM A511 standard and its geometry is shown in detail in

5

Figure 2. The total effective length of the probe (for ash deposition inside the freeboard

6

zone) was 838.2 mm, and the total external surface area was calculated to be 0.134 m2.

7

During the steady operation in all the tests, the surface temperature of the probe was

8

maintained in 450±10 ºC by carefully controlling the flow rate of the cooling air.

9

2.3. Testing Methodologies and Parameters

10

The reactor was filled with 12 to 17 kg bed material in each test. The bed was fluidized

11

by the primary air (around 185 L/min) and was heated up to above 750ºC for 1-2 hours

12

using propane gas before introducing the solid fuel. A combustion mode was initially

13

performed at an air-to-fuel ratio of 1.4 with a feed rate of about 8 kg/h of the fuel to

14

warm up the whole system before the unit was switched to gasification mode. When a

15

relatively stable bed temperature profile was reached, the gasification mode was started

16

by increasing the fuel feed rate to 10-25 kg/h and decreasing the total air flow rate to

17

around 300 L/min to match the desired equivalence ratio (ER). The value of the ER has

18

been observed to strongly influence the gas product compositions and gasification

19

efficiency for air-blown biomass gasification [34,35]. Usually, the ER is in a range from

20

0.2 to 0.4 for biomass gasification to avoid incomplete gasification and excessive char

21

formation at an excessively low ER (0.4) [36]. The specific

23

operational conditions for each gasification test can be found in Table 2. The gasification

24

tests were performed with the four aforementioned bed materials (dolomite, olivine, 7

ACS Paragon Plus Environment

Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

1

limestone and iron ore) at varying ER from 0.20 to 0.35. By adjusting both fuel feeding

2

rate and total air flow rate, the desired ER can be maintained. For instance, as shown in

3

Table 2, an higher ER was usually achieved by decreasing the fuel feeding rate while

4

keeping the total air flow rate at around 290-300 L/min for most runs, However, in the

5

tests with a same ER for different bed materials, the fuel feeding rate was kept

6

approximately the same on a thermal input basis.

7

At the steady state, the gasification temperatures (in the dense phase of the fluidized

8

bed) were maintained in the range of 700- 900°C (depending on the applied ER) by the

9

partial combustion of the fuel without external heating. A stable temperature profile

10

along the bed height could be obtained through adjusting the secondary air and primary

11

air ratios (while maintaining a constant total air flow rate). In this study, because the

12

secondary air was introduced above the dense phase of the fluidized bed, inevitable heat

13

losses occurred along the reactor column. The average flue gas temperature in the

14

freeboard and in the vicinity of the ash deposition probe varied thus within a relatively

15

wide range of 500-700ºC, a temperature that still prevented tar condensation of tar.

16

Additionally, a significant loss of bed material due to physical attrition and thermal

17

fragmentation was observed during some tests, so additional bed materials had to be

18

added to keep a constant bed level, which was monitored via three pressure sensors

19

located at different heights of the bed as shown in Figure 1. In a typical run, at least 3-4

20

hours of stable operation were performed before cooling down the reactor to room

21

temperature using nitrogen.

22

A cleaned probe was installed vertically in the reactor, right before the whole unit

23

attained a steady state of operation of the gasification mode. When the whole unit was

24

cooled to room temperature, the ash deposition probe was carefully removed from the

8

ACS Paragon Plus Environment

Page 8 of 31

Page 9 of 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Energy & Fuels

1

furnace and the deposited ash was completely recovered for weighing to calculate the

2

ash deposition rate (DA, g m-2 h-1), as defined below:

3

DA =

Mass of collected ash deposit (g) Surface area of the probe (m 2 ) × Duration (h)

(1)

4

The collected deposited ashes were analyzed for various characterizations by using

5

X-ray fluorescence (XRF) for chemical compositions in accordance to the ASTM D4326

6

standard, and Scanning Electron Microscope (SEM), in order to have a clear view

7

regarding the effects of the different operations (i.e. bed materials and ER) on the

8

morphology.

9

Additionally, a non-iso-kinetic tar sampling system was used in this study, using a train

10

of impingers containing an isopropanol solvent, as illustrated in Figure 3. The produced

11

gas was drawn using a vacuum pump through a particulate filter into electrically heated

12

lines (maintained at > 350°C to prevent the condensation of tar). The tar was condensed

13

at the impinge train, and the incondensable product gas flowed through a wet-gas meter

14

and vacuum pump before it was finally vented. The impinger system was composed of

15

six solvent-containing vessels, four in a water bath (20°C) and two in an ice bath at 0°C,

16

plus a final droplet trap. The tar sampling started after reaching steady state operation

17

and continued for 45-90 minutes. The total gas volume and smpling time were recorded

18

with a wet gas meter. Following gasification, the solvent/tar mixture was collected. The

19

impinger system and any piping below 350°C were washed with isopropanol, and the

20

solvent/tar mixture filtered to remove any residual particulate matters. The isopropanol

21

was evaporated at 50°C under reduced pressure with a rotary evaporator, and the tar was

22

weighed for calculation of the tar concentration in the produced gas.

23

Because of the relatively large operating scale and the complexity of the fluidized bed

24

facilities, it normally took 2-3 days to complete a successful gasification test (including 9

ACS Paragon Plus Environment

Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

1

fuel/facility preparation, operation, after-run cleaning/maintenance). Hence in this study

2

duplicate tests were carried out only for the reference test (gasification of pine sawdust

3

using limestone as the bed material at ER=0.3) to examine the reproducibility of the ash

4

deposition rates. The relative standard deviations of the ash deposition rates were within

5

15.0%.

6

3. Results and Discussion

7

3.1. Effects of bed materials on fly ash deposition

8

Figure 4 shows the ash deposition rates during the pine sawdust gasification with

9

different bed materials at various ERs. The ash deposition rates generally remained

10

nearly constant for all the bed materials with the ER ranging from 0.2 to 0.3. For

11

example, when using olivine sand as the bed material, ash deposition rates did not

12

significantly change with ER and were considerably low (< 1.0 g m-2 h-1) with a small

13

peak deposition rate (DA=0.81 g m-2 h-1) at ER=0.3. In the tests using iron ore as the bed

14

material, the ash deposition rates fluctuated depending on the ER. In contrast, DA in the

15

tests with limestone bed material constantly increased with increasing ER, in particular

16

as the ER increased from 0.3 to 0.35 (as clearly indicated in Figure 4). Since the excess

17

air could react with CO and make the gasifier hotter at high ER, which can check in

18

Fig.6, the significant DA could be resulted as the limestone’s fragile characteristic in high

19

temperature. For the whole range of ER tested (0.2-0.35), the overall ash deposition rates

20

of different bed materials had the following sequence of order: iron ore > dolomite ≈

21

limestone > olivine. With the use of olivine, the lowest DA values (0.3.

14

It is thus of a particular interest to discuss the possible causes for the superb

15

performance of olivine, as well as the poor performance of limestone, in the fluidized

16

bed biomass gasification with respect to fly ash deposition. Olivine showed outstanding

17

mechanical strength with negligible formation of fines during the tests, which is

18

consistent with observations made by other researchers [28,38]. The attrition resistance

19

of different bed materials during the fluidized bed pine sawdust gasification at ER=0.30

20

is compared in Figure 7. Negligible loss of the olivine bed material was observed during

21

the test. In contrast, the calcined limestone was found to be very fragile, producing a

22

substantial amount of fines and then leading to a loss of more than 50 % of the bed

23

materials during the test (as shown in Figure 7). A visual comparison of deposits

24

collected from the tests at the same ER (0.3) with these four bed materials is shown in

25

Figure 8. Different from the grey color deposits (originated from the fuel ash) collected 11

ACS Paragon Plus Environment

Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

1

from the test with olivine sand, fines originated from the respective bed materials were

2

observable in the deposits collected from the tests using the other three bed materials.

3

For example, as shown in Figure 8, particles of the burgundy color were present in the

4

ash deposits from the test with iron ore, and white particles were observed in the

5

deposits from the tests using dolomite and limestone. The losses of these three bed

6

materials (i.e., limestone, or dolomite, or iron ore) were further confirmed by the XRF

7

analyses of the collected cyclone bottom ashes. Moreover, comparing the SEM image of

8

the ash deposit collected from olivine test at ER=0.35 with those from tests of limestone

9

at ER=0.20 and limestone at ER=0.35, respectively, as shown in Fig.9, it is easily

10

visually observed that countless fine particle covered/formed the limestone deposit at

11

ER=0.35. However, those deposits got from olivine test and limestone test at low ER

12

presented relatively smooth surface. Figure 10 shows the chemical compositions

13

(determined by XRF analysis) of the ash deposits collected from the pine sawdust

14

gasification using olivine sand (Fig. 10A) and limestone (Fig. 10B) as the bed materials.

15

It should be noted that significant losses on fusion were observed in the XRF analyses of

16

the ash deposits (as shown in Fig. 10A), which were likely due to the presence of the

17

carbonaceous matters such as the unburned carbon or low boiling point alkali salts in the

18

deposits. Compared to the olivine tests, the deposits from the tests using limestone

19

contained an extraordinary high content of CaO (>50 wt% of the deposits), originated in

20

the limestone bed materials. The CaO in calcined limestone is known to be able to

21

improve the formation of alkali carbonates, sulphates and chlorides [39], which have a

22

relatively lower melting point (≈600 °C), and hence might favor ash deposition as

23

observed in Figure 4.

24

Although fast ash deposition might also related to the chlorine deposition as discussed 12

ACS Paragon Plus Environment

Page 12 of 31

Page 13 of 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Energy & Fuels

1

in previous works [21,40] and other literature works [41,42], the ash deposit collected

2

from each run in this study was unfortunately not enough for an analysis of chlorine

3

contents in the deposits. Therefore, it can be concluded that the ash deposition behaviors

4

during the pine gasification in a fluidized bed with various bed materials do not seem to

5

be related to tar formation and their activities for biomass gasification and tar reduction,

6

but are more likely related to their resistance to attrition during the fluidized bed tests.

7

3.2. Effects of different fuels on ash deposition

8

Figure 11 presents the comparison of ash deposition rates during the gasification of the

9

pine sawdust and crushed peat at various ERs but with the same bed material (olivine

10

sand). From Figure 11, one may find that at all ERs tested (0.20 through 0.35), the ash

11

deposition rates for peat gasification were consistently faster than those for the pine

12

sawdust. For instance, the maximum deposition rate attained 5.5 g m-2 h-1t for the peat

13

gasification, compared to only 0.3 g m-2 h-1 for the pine sawdust gasification at an ER of

14

0.2. The compositions of the ash deposits from each fuel are

15

comparatively shown in Figure 12. Generally the deposited ashes from the peat

16

gasification tests contained higher concentrations of MgO and SO3, but lower

17

concentrations of K2O and CaO. These composition distributions are actually in a good

18

agreement with the fuel ash compositions as shown in Table 1. At a lower ER (0.2 or

19

0.25), the SiO2 was founded to be at a significantly higher concentration in the ash

20

deposits from the peat gasification than those from the pine sawdust gasification, which

21

was also expected as the peat fuel ash contains a markedly higher SiO2 (28.1 wt% for the

22

crushed peat and 6.7 wt% for the pine sawdust). However, at a higher ER (0.3 or 0.35),

23

the SiO2 concentration in the ash deposits from the pine sawdust gasification increased

24

greatly, higher than that from the peat gasification. The enrichment of SiO2 in the ash

25

deposits from the pine sawdust might be due to the contamination from the olivine bed 13

ACS Paragon Plus Environment

Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

1

materials (containing a 42 wt% of SiO2). Even though the olivine sand has superb

2

thermal and mechanical stability, a slight degradation of the bed materials to form fines

3

did occur in the pine sawdust gasification process at a higher ER, as evidenced

4

previously in Figure 7. In term of the Fe2O3, perhaps the high Fe content is from the steel

5

deposition tube due to chemical interactions and the deposition extraction procedure.

6

As described in the previous section, the ash deposition from the pine sawdust

7

gasification using olivine was negligible due to the thermal and mechanical stability of

8

the olivine sand, as well as the very low ash content of the pine sawdust (0.4 wt% db).

9

With the same gasification conditions, and especially using the same bed material, the

10

difference in the ash deposition rates between the peat and pine sawdust fuel must result

11

from the differences in fuel properties, in particular the volatile matters and fuel ash

12

properties. As mentioned previously, the pine sawdust has more volatile matters than the

13

peat, which would make the woody biomass more reactive in gasification, releasing

14

more volatile vapour. The larger volatile vapour formation that entrained the fly ash

15

species led to a shorter contact time between the fly ash and the ash deposition probe

16

[43], which could hence result in a lower ash deposition rate as shown in Figure 11. The

17

formation of a larger volume of volatile matters from the pine sawdust gasification

18

correlates to a greater tar generation as clearly shown in Figure 13.

19

More importantly, the difference in the ash deposition rates between the peat and pine

20

sawdust fuel might be explained by the big difference in the fuel ash content and

21

compositions. As given previously in Table 1, the white pine sawdust has a very low ash

22

content, i.e., 0.4 wt% on a dry basis, while the peat contains a 2 wt% ash and a strikingly

23

high chlorine content of 2008 µg/g. The high ash content of the peat fuel might account

24

for its faster ash deposition rates in the gasification process. Furthermore, the high

25

chlorine content of the peat fuel was believed to play an important role in promoting the 14

ACS Paragon Plus Environment

Page 14 of 31

Page 15 of 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Energy & Fuels

1

ash deposition. As similarly observed in our previous studies on co-firing biomass and/or

2

peat with lignite coal in the same fluidized-bed facilities [21,41,43], peat fuel with a high

3

chlorine content exhibited a much higher ash deposition tendency than other fuels with a

4

lower Cl content.

5 6

4. Conclusions

7

In this study, the four common bed materials including olivine, dolomite, limestone and

8

iron ore were investigated for the ash deposition behaviors in the gasification of pine

9

sawdust and peat. The criterion about the bed material applicability is deposition rate,

10

and it can conclude that the olivine lead to the lowest ash deposition rate which less than

11

1.0 gm-2h-1 in the gasification of pine sawdust at ER of 0.35, with a starkly comparison

12

of ~16gm-2h-1 for limestone. Additionally, the kind of fuel also has great impact on the

13

deposition rate in gasification process. The crushed peat inclined to generate greater ash

14

production than the pine sawdust. The remarked conclusion can be stated as follows.

15

(1) Among the four bed materials, the use of limestone led to the highest gasification

16

efficiency (measured by the lowest tar formation), but also the highest ash

17

deposition rate, being ~ 16 gm-2h-1 in the gasification of pine sawdust at an

18

equivalence ratio (ER) of 0.35.

19

(2) The use of olivine resulted in the lowest ash deposition rate < 1.0 gm-2h-1, and the

20

reasonably good performance of olivine in retarding ash deposition could be

21

attributed to its outstanding thermal stability and mechanical strength.

22

(3) The other three bed materials, in particular limestone, were fragile during the

23

fluidized bed gasification, and the fractured fines from the bed materials were

24

found to deposit along with the fuel-ash on the heat transfer surface, leading to

25

higher ash deposition rates. 15

ACS Paragon Plus Environment

Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 16 of 31

1

(4) The ash deposition rates for the peat gasification were much higher than those for

2

the pine sawdust gasification. This might be explained by the big difference in

3

the fuel ash content and compositions. Compared with the pine sawdust, the peat

4

fuel used in this work contains much higher ash content (2 wt% ash) and

5

strikingly higher chlorine content (2008 µg/g).

6 7

ACKNOWLEDGEMENTS

8

The authors are grateful for the financial support from Natural Sciences and

9

Engineering Research Council of Canada (NSERC) through the Discovery Grant

10

Program. Special thanks are also extended to Guy Tourigny, Dave Wambolt, Dan Walsh

11

and Bart Young for their participation and great assistance on the tests.

12 13

The authors would also like to acknowledge the funding from the National Natural Science Foundation of China (Grant No. 21606170).

14 15

REFERENCES

16

[1] Fernholz K. Energy from woody biomass: a review of harvesting guidelines and a

17

discussion

18

http://www.dovetailinc.org/files/DovetailBioGuides0709.pdf, 2009.

19 20 21 22 23 24 25

of

related

challenges.

Divetail

Partners,

Inc.,

[2] Demirbas A. Global renewable energy resources. Energy Sources Part A-Recovery Util Environ Eff. 2006;28(8):779-92. [3] Zhou ZQ, Yin XL, Xu J, Ma LL. The development situation of biomass gasification power generation in China. Energy Policy. 2012;51:52-7. [4] Cuellar A D, Herzog H. A path forward for low carbon power from biomass.[J]. Energies, 2015, 8(3):1701-1715. [5] Menon V, Rao M. Trends in bioconversion of lignocellulose: biofuels, platform 16

ACS Paragon Plus Environment

Page 17 of 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Energy & Fuels

1

chemicals & biorefinery concept.[J]. Progress in Energy & Combustion Science,

2

2012, 38(4):522-550.

3

[6] Serrano-Ruiz JC, Dumesic JA. Catalytic routes for the conversion of biomass into

4

liquid hydrocarbon transportation fuels. Energy & Environmental Science.

5

2011;4(1):83-99.

6

[7] Shen Y, Yoshikawa K. Recent progresses in catalytic tar elimination during biomass

7

gasification or pyrolysis-A review. Renewable & Sustainable Energy Reviews.

8

2013;21:371-92.

9 10

[8] Zhang LH, Xu CB, Champagne P. Overview of recent advances in thermo-chemical conversion of biomass. Energy Conv Manag. 2010;51(5):969-82.

11

[9] Morehouse JH, Detwiler KW. Assessment of a biomass gasification co-generation

12

plant based on the UCS's "principles for bioenergy development. The 2nd

13

International Conference on Energy Sustainability, Jacksonvill, USA. vol.

14

1:399-404, 2008.

15 16 17

[10] McKendry P. Energy production from biomass (part 3): gasification technologies. Bioresource Technology 2002; 83:55–63. [11] Lopamudra D, Ptasinski KJ, Janssen FJJG. A review of the primary measures for tar

18

elimination

19

2003;24:125–140.

20 21

in

biomass

gasification

processes.

Biomass

and

Bioenergy

[12] McKendry P. Energy production from biomass (part 1): overview of biomass. Bioresource Technology 2002; 83:37–46.

22

[13] Han J, Kim H. The reduction and control technology of tar during biomass

23

gasification/pyrolysis: An overview. Renewable and Sustainable Energy Reviews

24

2008; 12: 397-416.

25

[14] Asadullah M, Miyazawa T, Kunimori K. Catalyst development for the gasification 17

ACS Paragon Plus Environment

Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

1

of biomass in the dual-bed gasifier. Applied Catalysis A: General 2003; 255:169–

2

80.

3

[15] Tchoffor PA, Davidsson KO, Thunman H. Transformation and Release of Potassium,

4

Chlorine, and Sulfur from Wheat Straw under Conditions Relevant to Dual

5

Fluidized Bed Gasification. Energy & Fuels. 2013;27(12):7510-20.

6

[16] Bryers RW. Fireside slagging, fouling, and high-temperature corrosion of

7

heat-transfer surface due to impurities in steam-raising fuels. Progress in Energy

8

and Combustion Science 1996; 22: 29-120.

9

[17] Lane DJ, van Eyk PJ, Ashman PJ, Kwong CW, de Nys R, Roberts DA, et al.

10

Release of Cl, S, P, K, and Na during Thermal Conversion of Algal Biomass.

11

Energy & Fuels. 2015;29(4):2542-54.

12 13

[18] Wei XL, Schnell U, Hein KRG. Behaviour of gaseous chlorine and alkali metals during biomass thermal utilisation. Fuel. 2005;84(7-8):841-8.

14

[19] Zhang Z, Liu J, Shen FH, Yang YJ, Liu F. On-line measurement and kinetic studies

15

of sodium release during biomass gasification and pyrolysis. Fuel. 2016;178:202-8.

16

[20] Shao, Yuanyuan, Wang, et al. Energies, Vol. 5, Pages 5171-5189: Ash Deposition in

17

Biomass Combustion or Co-Firing for Power/Heat Generation[J]. 2012.

18

[21] Shao Y, Xu C, Zhu J, Preto F, Wang J, Tourigny G, et al. Ash and chlorine

19

deposition during co-combustion of lignite and a chlorine-rich Canadian peat in a

20

fluidized bed - Effects of blending ratio, moisture content and sulfur addition. Fuel.

21

2012;95(1):25-34.

22 23

[22] Salo K., Mojtahedi W. Fate of alkali and trace metals in biomass gasification. Biomass and Bioenergy 1998; 15:263-7.

24

[23] Anis S, Zainal ZA. Tar reduction in biomass producer gas via mechanical, catalytic

25

and thermal methods: A review. Renewable & Sustainable Energy Reviews. 18

ACS Paragon Plus Environment

Page 18 of 31

Page 19 of 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Energy & Fuels

1

2011;15(5):2355-77.

2

[24] Pencho J., Schildhauer T, Sturzenegger M, Biollaz S, Wokaun A. Reactive bed

3

materials for improved biomass gasification in a circulating fluidized bed reactor.

4

Chemical Engineering Science 2008; 63:2465-76.

5 6

[25] Gusta E, Dalai A, Uddin M, Sasaoka E. Catalytic decomposition of biomass tars with dolomites. Energy Fuels 2009; 23:2264-72.

7

[26] Weimer T., Berger R, Hawthorne C, Abanades JC. Lime enhanced gasification of

8

solid fuels: Examination of a process for simultaneous hydrogen production and

9

CO2 capture. Fuel 2008; 87: 1678-86.

10

[27] Weerachanchai P, Horio M, Tangsathitkulchai C. Effects of gasifying conditions and

11

bed materials on fluidized bed steam gasification of wood biomass. Bioresource

12

Technology. 2009;100(3):1419-27.

13 14

[28] Rapagnà S, Jand N, Kiennemann A, Foscolo PU. Steam-gasification of biomass in a fluidised-bed of olivine particles. Biomass and Bioenergy 2000; 19:187-97.

15

[29] Pérez, M. G., Fry, A. R., Vakkilainen, E., & Whitty, K. J. (2016). Ash deposit

16

analysis of the convective section of a pilot-scale combustor firing two different

17

subbituminous coals. Energy & Fuels, 30(10).

18

[30] Beckmann, A. M., Mancini, M., Weber, R., Seebold, S., & Müller, M. (2016).

19

Measurements and CFD modeling of a pulverized coal flame with emphasis on ash

20

deposition. Fuel, 167, 168-179.

21

[31] Baxter, L. L. (2000). Ash deposit formation and deposit properties. a comprehensive

22

summary of research conducted at sandia's combustion research facility. Office of

23

Scientific & Technical Information Technical Reports.

24

[32] Bartels M, Lin W, Nijenhuis J, Kapteijn F, van Ommen JR. Agglomeration in

25

fluidized beds at high temperatures: Mechanisms, detection and prevention. 19

ACS Paragon Plus Environment

Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

1

Progress in Energy and Combustion Science. 2008;34(5):633-66.

2

[33] Kaknics J, Michel R, Richard A, Poirier J. High-Temperature Interactions between

3

Molten Miscanthus Ashes and Bed Materials in a Fluidized-Bed Gasifier. Energy

4

& Fuels. 2015;29(3):1785-92.

5

[34] Lv PM, Xiong ZH, Chang J, Wu CZ, Chen Y, Zhu JX. An experimental study on

6

biomass air-steam gasification in a fluidized bed. Bioresource Technology.

7

2004;95(1):95-101.

8

[35] Kumar A, Eskridge K, Jones DD, Hanna MA. Steam-air fluidized bed gasification

9

of distillers grains: Effects of steam to biomass ratio, equivalence ratio and

10

gasification temperature. Bioresource Technology. 2009;100(6):2062-8.

11

[36] Narváez I, Orío A, Aznar MP, Corella J. Biomass gasification with air in an

12

atmospheric bubbling fluidized bed. Effect of six operational variables on the

13

quality of produced raw gas. Industrial and Engineering Chemistry Research 1996;

14

35:2110-20.

15

[37] Hurley S, Shao Y, Preto F, Tourigny G, Li H, Xu C. Catalytic gasification of

16

biomass in a pilot-scale fluidized bed reactor. Proceeding of the 2nd annual particle

17

technology research centre conference, London, Ontario, Canada, 2009.

18

[38] Devi L, Craje M, Thüne P, et al. Olivine as tar removal catalyst for biomass

19

gasifiers: Catalyst characterization[J]. Applied Catalysis A General, 2005,

20

294(1):68-79.

21

[39] Florin NH, Harris AT. Enhanced hydrogen production from biomass with in situ

22

carbon dioxide capture using calcium oxide sorbents. Chem Eng Sci.

23

2008;63(2):287-316.

24

[40] Shao Y, Wang J, Xu C, Zhu J, Preto F, Tourigny G, et al. An experimental and

25

modeling study of ash deposition behaviour for co-firing peat with lignite. Applied 20

ACS Paragon Plus Environment

Page 20 of 31

Page 21 of 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Energy & Fuels

1

Energy. 2011;88(8):2635-40.

2

[41] Theis M, Skrifvars BJ, Zevenhoven M, Hupa M, Tran H. Fouling tendency of ash

3

resulting from burning mixtures of biofuels. Part 3: Influence of probe surface

4

temperature.

Fuel 2006; 85:2002-11.

5

[42] Aho M, Silvennoinen J. Preventing chlorine deposition on heat transfer surfaces

6

with aluminium–silicon rich biomass residue and additive. Fuel 2004;

7

83:1299-305.

8

[43] Shao Y, Xu C, Zhu J, Preto F, Wang J, Tourigny G, Badour C, Li H. Ash deposition

9

during co-firing biomass and coal in a fluidized-bed combustor. Energy Fuels 2010;

10

24:4681-8.

11

21

ACS Paragon Plus Environment

Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

1 2 3

Tables and Figures Table 1. Proximate and ultimate analyses of the fuels and their ash compositions

Pine Sawdust

Crushed Peat

Proximate analysis, wt% dry base 1

Ash

0.4

2.0

Volatile matters (VM)

84.5

68.6

Fixed carbon (FC)

15.1

29.4

Moisture, wt% as received

38.0

35.8

Moisture, wt% after air dried

15-20

25

20.6

21.4

Carbon

52.5

56.1

Hydrogen

6.3

5.7

Nitrogen

0.1

0.8

Sulphur