C&EN's top 50 U.S. chemical producers - C&EN Global Enterprise

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C&EN’s top 50 U.S. chemical producers With growth hard to come by, chemical producers looked to acquisitions in 2016 ALEXANDER H. TULLO, C&EN NEW YORK CITY

T

Dow heads the ranking again Once again, Dow Chemical sits atop the ranking with $48.2 billion in sales for 2016. It posted a 1.3% decline in revenues for the year, but it still widened its lead over number two ExxonMobil, which experienced a 7.4% drop in chemical sales to $26.1 billion. A year ago, C&EN predicted that Dow might disappear from the ranking this year owing to its pending merger with DuPont to form DowDuPont. The two firms expected to complete the deal in 2016. But the European Commission delayed it because of worries about the impact the merger—plus Bayer’s purchase of Monsanto and

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C&EN | CEN.ACS.ORG | MAY 8, 2017

Chevron Phillips’s ethylene cracker in Texas is nearing completion.

More online Check out an interactive graphic of C&EN’s top 50 U.S. chemical producers, including data going back to 2004, at cenm.ag/ top50us2016.

ChemChina’s acquisition of Syngenta— would have on European farmers. The Dow-DuPont deal still hasn’t closed, but the companies have taken steps to ensure clearance later this year. DuPont inked an agreement to divest much of its crop protection business and related R&D to FMC. In return, DuPont will get $1.6 billion in cash and FMC’s health and nutrition business. To appease the EC, Dow is also selling its ethylene acrylic acid polymers business to South Korea’s SK. Dow did complete one deal in 2016, absorbing its former joint venture Dow Corning, which was ranked 16 last year.

Dow is also tops in market cap Dow’s market capitalization grew by a whopping 20.5% in 2016, helping it edge out the company it is merging with, DuPont, for the top spot in value. Ecolab held on to number three, and Praxair beat out industrial gas rival Air Products for the fourth slot. But DuPont spin-off Chemours provided the biggest chemical stock story of 2016. Early last year, Chemours’s stock price was weighed down by meager results, debt from DuPont, and the liability from 3,500 personal injury suits stemming from per-

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he struggle chemical makers face as they attempt to grow revenues is clearly evident from C&EN’s ranking of the top 50 U.S. chemical producers. The 50 firms combined for $259.9 billion in sales in 2016, the year that forms the basis of the survey, a 5.6% decline from the amount the same firms posted the year before. And it wasn’t as if sharp sales drops at a few firms weighed down the entire group. The decline was dispersed evenly throughout the industry. Of the 50 firms, only nine saw sales increase, and for a few of those—including Olin, Kraton, and Westlake Chemical—the improvement was the result of large acquisitions. Part of the explanation for the decline can be found in oil prices, which dipped to nearly $30 per barrel early last year, their lowest levels since 2003. Although oil prices rebounded to more than $50 per barrel by the end of the year, chemical prices didn’t have time to catch up. Moreover, even though consumer spending and employment are healthy, the U.S. economy has been posting anemic growth. Gross domestic product grew by only 1.6% last year. According to the American Chemistry Council, a trade association, the U.S. chemical industry also posted only a 1.6% increase in volumes last year. Income also declined. The 44 firms among the 50 that report profits combined for $33.6 billion in operating income, a decrease of 9.6% versus the year-ago period. Although profits declined, they were still historically high for the chemical industry. Moreover, only one firm, Momentive Performance Materials, posted a deficit. Wall Street expects better performance from the industry in the future. Market capitalization, which is determined mainly by stock price, of the top 50’s 31 publicly traded firms increased 12.5% to $367.6 billion. The industry outpaced the Standard & Poor’s 500 stock index, which climbed 9.5%. The American Chemistry Council also expects better times for the industry in 2017. It forecasts 3.6% volume growth.

Top 50 U.S. chemical firms Sales slipped for nearly all companies in 2016 as raw material costs stayed low. RANK 2016 2015

COMPANY

CHEMICAL CHEMICAL CHANGE SALES AS % SALES ($ OF TOTAL FROM SALES MILLIONS) 2015

1 2 3 4 5 6

1 2 3 4 5 6

Dow Chemical ExxonMobil DuPontd PPG Industriesd Praxaird Huntsman Corp.

$48,158 26,058 19,679 14,270 10,534 9,657

7 8 9

8 7 9

Eastman Chemical Air Productse Chevron Phillips

9,008 8,554 8,455

10 11 12 13 14 15

11 10 12 14 15 18

16 17 18

13 30 22

19 20 21 22 23 24 25 26 27 28 29 30 31 32

21 19 17 20 25 24 23 27 29 32 31 -33 40

Ecolabd Mosaic Lubrizol Chemours Celanese Westlake Chemical Honeywell Olin Occidental Petroleum Trinseo CF Industries Monsantof Hexion FMC Ashlande Albemarle Cabot Corp.e Momentived H.B. Fullerg NewMarket Corp. Williams Partnersd Stepan Kraton

33 34 35

34 26 35

36 37 38

37 -39

39

--

40

43

41 42 43 44 45 46

41 44 42 46 47 48

47

--

48

49

49 50

SECTOR

-11.7% 3.9 4.0 3.0 -6.1 -14.2

11.7% 22.7 20.7 16.5 22.0 6.3

$79,511 30,053 12,748 15,549 19,332 9,189

7.1% 19.7 32.0 15.2 12.0 6.6

15,457 17,012 15,465

9.2 11.0 na

13.6 7.1 na 1.8 16.9 11.5

Midland, Mich. Irving, Texas Wilmington, Del. Pittsburgh Danbury, Conn. The Woodlands, Texas Kingsport, Tenn. Allentown, Pa. The Woodlands, Texas St. Paul Plymouth, Minn. Wickliffe, Ohio Wilmington, Del. Irving, Texas Houston

1,428 1,864 na

-8.9 -0.4 na

15.9 21.8 na

Process services Fertilizers Specialties Diversified Diversified Petrochemicals

1,040 506 na 96 911 582

-4.7 -62.7 na -57.5 31.5 -39.4

na 16,841 na 6,060 8,357 10,890

na 3.0 na 1.6 10.9 5.3

12.4 86.9 37.2

Fluorochemicals Chlorine chemistry Petrochemicals

na 240 571

na 122.5 5.4

na 5.0 15.2

Morris Plains, N.J. Clayton, Mo. Houston

na 8,036 4,348

na 3.0 13.1

-6.4 -14.5 -26.1 -17.0 0.2 -11.7 -26.7 -16.0 -2.4 0.5 -4.3 8.9 -0.6 68.6

100.0 100.0 26.0 100.0 100.0 61.0 100.0 100.0 100.0 100.0 100.0 25.6 100.0 100.0

1,654 1,599 1,483

-5.2 -47.6 -7.3

100.0 100.0 100.0

Polymers Fertilizers Agrochemicals Specialties Agrochemicals Specialties Specialties Specialties Silicon chemistry Specialties Fuel additives Petrochemicals Detergents Polymers, pine chemicals Specialties Specialties Polymers

346 666 116 72 529 119 510 250 -23 202 363 na 133 136

32.6 -51.6 -91.0 -75.5 172.9 -63.5 -12.4 2.0 def 18.6 1.7 na 11.2 648.9

9.3 18.1 3.3 2.1 16.1 3.9 19.0 10.4 def 9.7 17.7 na 7.5 7.8

Berwyn, Pa. Deerfield, Ill. St. Louis Columbus, Ohio Philadelphia Covington, Ky. Charlotte, N.C. Boston Waterford, N.Y. St. Paul Richmond, Va. Tulsa, Okla. Northfield, Ill. Houston

2,410 15,131 3,964 2,055 6,139 6,066 8,161 3,044 2,606 2,058 1,416 2,304 1,354 2,907

14.4 4.4 2.9 3.5 8.6 2.0 6.2 8.2 def 9.8 25.6 na 9.8 4.7

224 298 236

32.5 -43.1 -5.8

13.5 18.6 15.9

2,168 2,912 603

10.3 10.2 39.1

Pigments Polymers Pigments

84 54 110

490.2 -44.7 29.1

6.2 4.5 9.6

1,180 905 1,284

7.2 6.0 8.5

277

14.2

28.5

1,044

26.5

100.0

Electronic materials Pine chemicals

Philadelphia Columbia, Md. The Woodlands, Texas Dallas Parsippany, N.J. Mayfield Heights, Ohio Allentown, Pa.

1,364 1,192 1,145

1.1 -10.4 6.5

100.0 100.0 100.0

970

-3.9

100.0

908

-6.2

160

0.3

17.7

Innospec Reichhold Koppers PolyOne Innophos Emerald Performance Materials GCP Applied Technologies Minerals Technologies

883 850 830 779 725 663

-12.7 -10.8 -14.5 -2.8 -8.1 -6.1

100.0 100.0 58.6 23.3 100.0 100.0

Fuel additives Polymers Coal tar chemicals Pigments Inorganics Specialties

97 na 37 128 79 na

-14.6 na nm -5.8 53.6 na

11.0 na 4.4 16.4 10.9 na

624

-10.2

46.0

73

-13.3

592

-5.3

36.1

103

50

Omnovah

--

549

-9.8

72.2

Specialties

Calgon Carbon

514

-3.9

100.0

Activated carbon

Chemtura W.R. Grace Americas Styrenics Kronos Worldwide AdvanSix Ferro Versum Materialse Ingevity

-1.3% -7.4 -4.9 0.2 -2.2 -6.2

100.0% 11.9 80.0 96.7 100.0 100.0

Diversified Petrochemicals Diversified Paints, inorganics Industrial gases Diversified

-6.6 -13.5 -8.6

100.0 100.0 100.0

Diversified Industrial gases Petrochemicals

7,653 7,163 6,500 5,400 5,389 5,076

-3.8 -19.5 -7.1 -5.5 -5.0 13.7

59.1 100.0 100.0 100.0 100.0 100.0

4,864 4,821 3,756

-25.0 125.0 -4.8

3,717 3,685 3,514 3,438 3,282 3,019 2,677 2,411 2,233 2,095 2,049 1,921 1,766 1,744

CHEMICAL IDENTIFIABLE OPERATING OPERATING CHANGE OPERATING CHEMICAL RETURN ON PROFITSa FROM PROFIT ASSETS CHEMICAL ($ MILLIONS) 2015 MARGINb HEADQUARTERS ($ MILLIONS) ASSETSc

Construction chemicals Inorganics

$5,629 5,917 4,081 2,356 2,315 606

833

19.3

1,181 na 776 919 643 na

8.2 na 4.8 13.9 12.3 na

11.6

North Charleston, S.C. Englewood, Colo. Durham, N.C. Pittsburgh Avon Lake, Ohio Cranbury, N.J. Cuyahoga Falls, Ohio Cambridge, Mass.

336

21.6

1.9

17.4

New York City

492

20.9

56

251.6

10.2

Beachwood, Ohio

451

25

-62.2

4.8

Moon Township, Pa.

775

12.4 3.2

a Operating profit is sales less administrative expenses and cost of sales. b Operating profit as a percentage of sales. c Chemical operating profit as a percentage of identifiable assets. d Sales include a significant amount of nonchemical products. e Fiscal year ended Sept. 30, 2016. f Fiscal year ended Aug. 31. g Fiscal year ended Nov. 29. h Fiscal year ended Nov. 30. def = deficit. na = not available. nm = not meaningful. MAY 8, 2017 | CEN.ACS.ORG | C&EN

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Corporate realignment marked 2016 Thanks to deal making and corporate restructuring, the chemical industry looks noticeably different today than it did a year ago. Five firms that were in C&EN’s ranking

Top 25 foreign-owned firms European chemical companies dominate the top 10. RANK COMPANY

U.S. CHEMICAL SALES CHANGE ($ MILLIONS) FROM 2015

U.S. CHEMICAL SALES AS % OF TOTAL U.S. SALES

2016

2015

1

1

BASF

2

2

LyondellBasell Industries

9,077

-8.9

65.0

3

3

Agriuma

8,880

-8.5

100.0

4

6

Air Liquide

6,898

73.3

96.0

5

5

Lindea

5,003

-3.7

100.0

Germany

6

7

Covestro

3,567

-5.5

100.0

Germany

$16,256

-6.3%

100.0%

COUNTRY Germany The Netherlands Canada France

7

13

Solvay

3,173

24.0

100.0

Belgium

8

8

Bayer

2,896

-2.7

26.0

Germany

9

11

Arkema

2,843

-0.6

100.0

France

10

9

Evonik Industries

2,758

-4.0

100.0

Germany

11

18

Shin-Etsu Chemicalb

2,721

8.8

100.0

Japan

12

10

AkzoNobel

2,720

-7.1

100.0

The Netherlands

13

14

Indorama

2,681

13.9

100.0

Thailand

14

15

Syngenta

2,306

-0.9

72.0

Switzerland

15

17

Alpek

2,104

7.7

100.0

16

21

Lonza

1,945

21.1

100.0

Mexico Switzerland

17

16

PotashCorp

1,820

-20.8

100.0

Canada

18

19

Sasolc

1,594

-8.3

100.0

South Africa

19

22

DSM

1,590

-1.0

100.0

The Netherlands

20

24

Mitsui Chemicalsb

1,563

2.1

100.0

Japan

21

23

Lanxess

1,468

-3.1

100.0

Germany

22

--

Wacker Chemiea

1,460

47.7

100.0

Germany

23

25

Tronox

1,354

10.7

100.0

Australia

24

20

Yara

1,303

-17.6

100.0

Norway

25

--

Israel Chemicals

1,070

-9.0

100.0

Israel

Note: Figures from companies that report in native currencies were converted to dollars at average annual exchange rates from the Federal Reserve. a Sales include a significant amount of nonchemical products. b Fiscal year ended March 31, 2016. c Fiscal year ended June 30.

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C&EN | CEN.ACS.ORG | MAY 8, 2017

last year are no longer DuPont there. Dow Corning researchers work is now entirely part on biobased of Dow. Merck KGaA butyl alcohol. purchased Sigma-Aldrich, which was 38 last year. Solvay bought number 36 Cytec Industries. Axiall, number 28 last year, was purchased by Westlake Chemical, which climbed three places to number 15 in the ranking. Elastomers maker Kraton, number 32, bought number 45 Arizona Chemical and now also makes pine chemicals. Mergers brought other big changes to the ranking. Olin’s chemical sales skyrocketed by 125.0% because of its purchase of Dow’s chlorine chemistry unit. It is now 17 in the ranking. Albemarle’s sales declined by 26.7% after the divestment of its Chemetall metal surface treatment business to BASF, pushing it down two places to number 25. Slow economic growth and uncertainty are driving chemical companies to such mergers and acquisitions (M&A). “With rare exceptions, companies will increasingly find it difficult to enhance returns through organic growth and cost reduction within,” notes PwC chemicals deals leader Craig Kocak in a recent report. At the IHS Markit World Petrochemical Conference in March, Dave Witte, general manager of oil markets, midstream, downstream, and chemicals at IHS Markit, echoed the sentiment. “If you are uncertain about where you are going to get that top-line and bottom-line growth, you know you can get it through M&A,” he told the audience. Spin-offs filled most of the void left by the acquired companies. New to the ranking are Honeywell’s nylon spin-off AdvanSix, Air Products’ former electronic materials business Versum Materials, and the former W.R. Grace construction materials unit GCP Applied Technologies. These debut at numbers 37, 39, and 47, respectively. Others new to the list are Williams Partners at number 30, which operates a cracker in Geismar, La., and activated carbon firm Calgon Carbon at number 50. At least three firms should be gone next year. Dow and DuPont executives expect to

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fluorooctanoic acid pollution at the former DuPont plant in Parkersburg, W.Va. Last June, Citron Research, a short seller betting that Chemours’s stock would plummet, even predicted that Chemours was heading to bankruptcy court within the next 18 months. But a favorable court ruling and better business performance turned Chemours into a “buy” rather than a “sell.” Its shares increased from $5.36 at the end of 2015 to $22.09 by the close of 2016, a 315.5% increase in market capitalization. Interestingly, another big stock gainer is Kronos Worldwide, which like Chemours makes the white pigment titanium dioxide. Huntsman Corp. is readying a spin-off of its own pigments business, Venator, later this year.

complete their merger in August. Last month, Germany’s Lanxess completed its purchase of number 33 Chemtura. Williams’s presence on the list is likely a one-year occurrence, as the company’s chemical business is being acquired by Nova Chemicals.

Market capitalization Stock values for most firms jumped in 2016, a few by triple digits. RANK

CHANGE FROM 2015

2016

2015

COMPANY

1

2

Dow Chemical

$69,299

20.5%

2

1

DuPont

63,344

9.2

Petrochemicals are a profit center In past years, many major oil companies, chief among them Shell and BP, shed large parts of their chemical businesses to focus on oil and gas. ExxonMobil, however, stayed loyal to petrochemicals. That strategy is now paying off. Petrochemicals made up only 11.9% of ExxonMobil’s $219 billion in annual sales last year, but they generated 68.8% of the oil giant’s profits. Low oil and gas prices pinched its performance in exploration—especially its U.S. business, which lost $4.2 billion after taxes in 2016. In a letter to shareholders, new ExxonMobil Chief Executive Officer Darren Woods notes that the chemical results “highlight the value of our integrated business model.” Occidental Petroleum, a much smaller firm, suffered enough in its hydrocarbon exploration and distribution businesses to lose $446 million overall despite $571 million in profits from chemicals. Chevron Phillips Chemical posted $1.7 billion in after-tax earnings even as one of its parent firms, Chevron, reported a loss. The other parent, refiner Phillips 66, netted a profit. All these firms are deepening their involvement in petrochemicals. Oxy started up a cracker, a joint venture with Mexichem, in Ingleside, Texas, earlier this year. Both ExxonMobil and Chevron Phillips are putting the final touches on massive petrochemical projects of their own. ExxonMobil and Saudi Basic Industries Corp. are also studying an integrated project in Texas.

MARKET CAP. ($ MILLIONS)

3

3

Ecolab

34,205

1.0

4

4

Praxair

33,387

14.4 11.5

5

5

Air Products

31,295

6

6

PPG Industries

24,382

-7.6

7

8

Celanese

11,079

12.1

8

7

Eastman Chemical

11,011

10.4

9

9

Mosaic

10,271

5.6

10

14

Albemarle

9,684

54.1

11

15

FMC

7,562

44.5

12

10

CF Industries

7,338

-22.9

13

11

Westlake Chemical

7,217

2.0

14

13

Ashland

6,798

-0.9

15

16

NewMarket Corp.

5,001

10.4

16

12

W.R. Grace

4,620

-18.0

17

18

Huntsman Corp.

4,511

67.3

18

17

Olin

4,236

48.6

19

--

Chemours

4,034

315.5

20

19

Cabot Corp.

3,144

23.0

21

23

Trinseo

2,627

90.9

22

21

H.B. Fuller

2,420

32.5 64.7

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Titration

Ion Chromatography

23

25

Stepan

1,825

24

24

Innospec

1,651

26.1

25

28

Kronos Worldwide

1,384

111.7

26

27

Ferro

1,195

27.9

27

29

Innophos

1,019

82.2

28

30

Kraton

883

73.7

29

--

Calgon Carbon

864

-2.0

30

31

Koppers

834

121.9

31

32

Omnova

451

64.2

Electrochemistry

Spectroscopy

Laboratory

Process

Find out more at www.metrohm.com

Note: Based on share prices on Dec. 30, 2016, and Dec. 31, 2015. These 31 companies are the publicly traded firms on the top 50 list that generate more than half of their sales through chemical manufacturing.

BASF again heads the foreign ranking It should come as no surprise that BASF, perennially the largest chemical company in the world, has more sales in the U.S. than any other foreign-owned chemical firm. The company continues to invest heavily in the U.S. Notably, it is building an ammonia plant in Freeport, Texas, with Norway’s

Yara. It is also investing in plasticizers, herbicides, and the polyurethane intermediate methylene diphenyl diisocyanate. Two companies, Formosa Plastics and Braskem, dropped off the foreign ranking because they have not posted results for 2016. Two additions are Wacker Chemie, which posted a 47.7% increase in regional sales during the year, and Israel Chemicals. ◾

www.metrohm.com

MAY 8, 2017 | CEN.ACS.ORG | C&EN

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