Chemical Reaction Pathways at the Plasma−Polymer Interface

Department of Chemistry, Science Laboratories, Durham University,. Durham DH1 3LE, England, U.K.. Received June 25, 1998. In Final Form: August 21, 19...
0 downloads 0 Views 194KB Size
Langmuir 1998, 14, 6699-6704

6699

Chemical Reaction Pathways at the Plasma-Polymer Interface S. H. Wheale, C. P. Barker, and J. P. S. Badyal* Department of Chemistry, Science Laboratories, Durham University, Durham DH1 3LE, England, U.K. Received June 25, 1998. In Final Form: August 21, 1998 The interaction of N2 and O2 glow discharges with polyethylene surfaces has been studied using mass spectrometry to characterize species permeating through toward the reverse side of the polymer substrate. Compared to previously reported diagnostic approaches, this method is capable of sampling reaction products within much closer proximity of the plasma-polymer interface, thereby circumventing the complication of primary product species undergoing secondary processes within the bulk of the electrical discharge prior to detection. The nature of the feed gas is found to strongly influence the chemical reaction pathways occurring at the plasma-polymer interface. Furthermore this approach opens up scope for isotopic studies.

Introduction Nonisothermal plasma modification of polymer surfaces has been of scientific and technological interest for over 30 years, since it can improve wettability, adhesion, hydrophobicity, oleophobicity, biocompatibility, permeability, etc. Short treatment times combined with negligible environmental waste have made this technique an important industrial tool.1 In the past, mainly indirect analytical methods have been utilized to gain an insight into processes occurring at the plasma-polymer interface.2 For instance, characterization of the substrate prior to and following plasma treatment using X-ray photoelectron spectroscopy (XPS),3-14 infrared spectroscopy (IR),10 secondary ion mass spectrometry (SIMS),4,5 ion scattering spectroscopy (ISS),9 contact angle measurements,4,6,7 and atomic force microscopy (AFM)11-14 has helped to identify physicochemical changes taking place at the surface. However as yet, it has not been possible to pinpoint and monitor the actual chemical processes occurring within the vicinity of the plasma-polymer interface in real time. This lack of progress can primarily be attributed to it being experimentally difficult to discriminate between * To whom correspondence should be addressed. (1) Bell, A. T. In Techniques and Applications of Plasma Chemistry; Hollahan, J. R., Bell, A. T., John Wiley and Sons: New York, 1974; Chapter 10. (2) Smith, D. L.; Gillis, H. P.; Mayer, T. M. In Plasma Diagnostics; Auciello, O., Flamm, D. L., Eds.; Academic Press: London, 1989; Vol. 2, Chapter 2. (3) Wells, R. K.; Badyal, J. P. S.; Drummond, I. W.; Robinson, K. S.; Street, F. J. J. Adhesion Sci. Technol. 1993, 7, 1129. (4) Morra, M.; Occhiello, E.; Gila, L.; Garbassi, F. J. Adhesion 1990, 33, 77. (5) Lianos, L.; Parrat, D.; Hoc, T. Q.; Duc, T. M. J. Vac. Sci. Technol. 1994, A12, 2491. (6) Morra, M.; Occhiello, E.; Garbassi, F. Langmuir 1989, 5, 872. (7) Morra, M.; Occhiello, E.; Garbassi, F. In Metallized Plastics 2; Mittal, K. L., Ed.; Plenum Press: New York, 1991; p 363. (8) Clark, D. T.; Dilks, A. J. Polym. Sci., Polym. Chem. Ed. 1979, 17, 957. (9) Clouet, F.; Shi, M. K.; Prat, R.; Holl, Y.; Marie, P.; Leonard, D.; Depuydt, Y.; Bertrand, P.; Dewez, J. L.; Doren, A. J. Adhesion Sci. Technol. 1994, 8, 329. (10) Whitaker, A. F.; Jang, B. Z. J. Appl. Polym. Sci. 1993, 48, 1341. (11) Greenwood, O. D.; Hopkins, J.; Badyal, J. P. S. Macromolecules 1997, 30, 1091. (12) Hopkins, J.; Boyd, R. D.; Badyal, J. P. S. J. Phys. Chem. 1996, 100, 6755. (13) Hopkins, J.; Badyal, J. P. S. J. Polym. Sci., Polym. Chem. Ed. 1996, 34, 1385. (14) Boyd, R. D.; Badyal, J. P. S. Macromolecules 1997, 30, 5437.

bulk plasma chemistry and reactions occurring at the plasma-substrate interface using in-situ diagnostic techniques, e.g. optical emission spectroscopy (OES),15 mass spectrometry,16 electrical and magnetic probes,17 quartz microbalances,18,19 or laser-induced fluorescence (LIF).20 In this article we describe how previously encountered drawbacks can be overcome by exploiting the pressure drop across the polymer substrate. Quadrupole mass spectrometry has been used to identify permeant species, thereby gaining access to interfacial reaction products and intermediates. A comparison is made between N2 and O2 plasma modification of polyethylene, since the former is reputed to give rise to surface cross-linking, while incorporation of oxygenated functionalities is associated with the latter.

Experimental Section Circular pieces of low-density polyethylene film (Goodfellows; diameter, 48 mm; thickness, 15 µm; density, 0.92 g cm-3) were ultrasonically cleaned in a 50/50 polar/nonpolar solvent mixture of isopropyl alcohol/cyclohexane for 30 s and allowed to dry in air. Oxygen (BOC 99.9%) and nitrogen (BOC 99.9%) were used as feed gases for the respective plasma exposures. Low-pressure electrical discharge treatments were carried out using an electrodeless cylindrical reactor (diameter, 39 mm; volume, 826 cm3; leak rate, less than 2.5 × 10-5 cm3 s-1) enclosed in a Faraday cage.21 This was fitted with a gas inlet, an active thermocouple pressure gauge and a mechanical rotary pump. A copper coil (diameter, 4 mm; turns, 13; span, 9 cm) wound around the glass reactor was inductively coupled to a 13.56 MHz radio frequency power generator via an LC matching network. All (15) d’Agostino, R.; Cramarossa, A.; DeBenedictis, S. Plasma Chem. Plasma Process. 1982, 2, 213. (16) d’Agostino, R.; Cramarossa, A.; DeBenedictis, S. Plasma Chem. Plasma Process. 1984, 4, 21. (17) Stangeby, P. C. In Plasma Diagnostics; Auciello, O., Flamm, D. L., Eds.; Academic Press: London, 1989; Vol. 2, Chapter 5. (18) Coburn, J. W. In Plasma Diagnostics; Auciello, O., Flamm, D. L., Eds.; Academic Press: London, 1989; Vol. 2, Chapter 1. (19) Coburn, J. W.; Kay, E. IBM J. Res. Dev. 1979, 23, 33. (20) Hargis, P. J., Jr.; Kushner, N. J. Appl. Phys. Lett. 1982, 40, 779. (21) Shard, A. G.; Munro, H. S.; Badyal, J. P. S. Polym. Commun. 1991, 32, 152.

10.1021/la980759c CCC: $15.00 © 1998 American Chemical Society Published on Web 10/16/1998

6700 Langmuir, Vol. 14, No. 23, 1998

Wheale et al. Table 1. O/C XPS Ratios for Unannealed and Heated Polyethylene Substrates

Figure 1. Apparatus used for mass spectrometric analysis of species permeating across the plasma-polymer interface. a

treatment

O/C ( 0.02

PE (as received) solvent cleaned heated O2 plasma heated/O2 plasma N2 plasma heated/N2 plasma

0.11 0.02 0.01 0.31 0.30 0.19 (0.15)a 0.10 (0.16)a

Numbers in parentheses represent N/C ratio.

XPS spectra were acquired on a Kratos ES300 electron spectrometer equipped with a Mg KR X-ray source (1253.6 eV) and a concentric hemispherical electron analyzer operating in the fixed retarding ratio mode (FRR, 22:1). Instrumental sensitivity factors determined using polymer standards were taken for C(1s)/ O(1s) as being equal to 1.00/0.55.

Results

Figure 2. Water loss profile (m/z 18) during the heating of polyethylene film. joints were grease free. For each experiment, a new piece of polymer film supported on a perforated metal flange was sandwiched between the plasma chamber and a Vacuum Generators Micromass QX200 quadrupole mass spectrometer (amu range, 0-200; base pressure, 2 × 10-10 mbar) multiplexed to a computer (Figure 1). The plasma reactor side of the polymer substrate was pumped down to a base pressure of better than 2 × 10-3 mbar, and then 6 × 10-1 mbar of the feed gas was introduced at a flow rate of 0.016 cm3 s-1; this produced a rise in the measured mass signal intensity on the other side of the polymer film corresponding to gas permeation.22 Subsequently, the electrical discharge was ignited at 30 W, and species permeating across the plasma-polymer interface were identified using previously reported mass fragmentation patterns.23 Additional experiments, where a small amount of O2 was pulsed into the reactor during N2 plasma treatment, were undertaken using a pulse valve system (General Valve Iota one, series 9). Prior to each experiment, it was established that the polymer film required in-situ heating at 60 °C to remove any absorbed water contained in the bulk of the substrate (Figure 2). Subsequent exposure to D2O (Goss Scientific, 99.9%), at a pressure of 6 × 10-1 mbar for 30 s followed by N2/O2 plasma treatment, confirmed this requirement. X-ray photoelectron spectroscopy (XPS) was used to check for any chemical changes having taken place at the polymer surface during annealing. (22) Barker, C. P.; Kochem, K. H.; Revell, K. M.; Kelly, R. S. A.; Badyal, J. P. S. Thin Solid Films 1995, 259, 46. (23) Cornu, A.; Massot, R. Compilation of Mass Spectral Data, 2nd ed.; Heyden and Sons: London, 1975; Vol. 1, Part A.

O/C XPS ratios obtained prior to and following in-situ heating of the polyethylene substrate at 60 °C are reported in Table 1. Annealing was found to lower the amount of oxygen detected at the surface of untreated polyethylene, and a corresponding decrease was also noted following nitrogen plasma treatment. This demonstrates that any water trapped within a polymer film can contribute toward surface oxygenation during plasma modification even when the feed gas is free of oxygen. Typical mass profiles of species permeating through the polymer substrate during plasma treatment were acquired using a standard “off/on/off” sequence (20/60/ 120 s, respectively) (Figure 3). The maximum variations in mass signal intensities for both N2 and O2 feed gases are summarized in Figure 4. During each experiment the pressure measured on the mass spectrometer side of the polymer film increased upon glow discharge ignition and dropped to below its initial starting value following plasma termination. Mass spectrometric measurements taken during nitrogen electrical discharge treatment of annealed polyethylene displayed a rapid rise in m/z 28 which can be attributed to hydrocarbon fragment formation (predominantly propane and butane23), followed by a gradual fall in intensity due to a superimposed drop in nitrogen permeation through the polymer (as confirmed by the variation in the m/z 14 fragment of molecular nitrogen) Figure 3a. In addition, other hydrocarbon fragments (m/z 26, 27, 29, 39, 41, 42, 43, 44, 55, 56, 57, 67, 69, 71) were detected; these were assigned to predominantly straight chain alkanes with more than two carbon atoms,23 i.e. propane (m/z 29, 28, 27, 44, 43, 39, 41, 26), butane (m/z 43, 29, 27, 28, 41, 39, 42), pentane (m/z 43, 42, 41, 27, 29, 39), hexane (m/z 57, 43, 41, 29, 27, 55, 56), etc. All of these hydrocarbon species displayed a sharp initial rise on lighting the plasma and continued to increase slowly until extinction (Figure 3). Mass fragments characteristic of methane, ethane, and alkene formation were present at either very low or negligible concentrations (e.g. m/z 16, 30, 25, 40, 56, and 42 for methane, ethane, ethene, propene, butene, and pentene, respectively). A fairly steady amount of molecular hydrogen (m/z 2) loss was also measured throughout the duration of the electrical discharge exposure. Upon switching the nitrogen plasma off, all of the mass profiles underwent an instantaneous drop, followed by a further gradual decay toward the baseline; m/z 28 was the only exception, with it falling to below its original starting value. Oxygen plasma treatment of annealed polyethylene produced CO2 (m/z 44), CO (m/z 28 after correction for

Reaction Pathways at the Plasma-Polymer Interface

Langmuir, Vol. 14, No. 23, 1998 6701

Figure 4. Maximum variation in mass signal intensities during plasma treatment: (a) N2; (b) O2.

Figure 3. Mass profiles obtained using a 20/60/120 s off/on/off sequence for the following electrical discharges: (a) N2; (b) O2.

CO2), and H2O (m/z 18), as well as H2 (m/z 2) and hydrocarbon fragments (Figure 4). The intensity of the oxidized species (CO2, H2O, and CO) reached a maximum value after approximately 10 s of reaction and then slowly began to decrease with time (Figure 3b). A corresponding drop and plateauing in m/z 32 (molecular O2) was noted. Molecular hydrogen and hydrocarbon production (same m/z fragments as previously seen for nitrogen plasma

exposure plus 83 and 85) was also noted to rise rapidly within the initial 10 s; however, these moieties then continued to increase in concentration at a slower rate. No oxygen-containing hydrocarbon chain fragments were detected, e.g. aldehydes, alcohols, ketones, etc.23 Plasma termination after 60 s treatment caused a rapid drop in all of the mass signal intensities that eventually leveled off. Mass 32 (molecular oxygen) was an exception, since it mirrored this behavior and returned to just below its initial value. Exposure of the annealed polymer substrate to D2O or H2O prior to N2/O2 plasma treatment confirmed that absorbed water interferes with the surface chemistry (Table 2). No significant difference was evident in the hydrocarbon mass profiles, whereas the presence of water in the polymer resulted in a marked increase in the rate of oxidation. In the case of the D2O experiments, isotopically exchanged products were also detected (e.g. HD, D2, and HDO). Gas-pulsing experiments were undertaken in order to gain a deeper insight into the mechanistic details governing plasma modification. First, a series of control experiments were carried out where O2 was pulsed into the 0.6 mbar N2 gas feed stream passing through the plasma reactor in the absence of an electrical discharge. These showed that a 1000 µs pulse of oxygen resulted in a 0.01 mbar rise in total pressure (i.e. less than 2% change), and a corresponding amount of oxygen (m/z 32) permeating through the polymer could be detected. No change in the level of N2 permeation was observed (Figure 5). This gaspulsing sequence was then repeated during nitrogen plasma treatment (i.e. 20 s off/30 s on/O2 pulse/30 s on/ 120 s off) (Figure 6). In this case, the initial oxygen permeation level (m/z 32) dropped to a slightly lower intensity than previously seen during the control experiment and subsequently decayed more rapidly; this be-

6702 Langmuir, Vol. 14, No. 23, 1998

Wheale et al.

Table 2. Maximum Variations in Non-hydrocarbon Mass Signal Intensities during N2/O2 Plasma Treatment of Annealed Polyethylene Substrates mass signal intensity ((5, arbitrary units) plasma

pretreatment

2 (H2)

3 (HD)

4 (D2)

18 (H2O)

19 (HDO)

20 (D2O)

44 (CO2)

O2

annealing annealing/H2O annealing/D2O annealing annealing/H2O annealing/D2O

60 70 60 50 60 50

0 0 10 0 0 35

0 0 0 0 0 5

100 135 130 0 35 30

0 0 30 0 0 5

0 0 0 0 0 2

170 235 225 80 120 115

N2

Figure 5. (a) Change in m/z 28 signal (N2) upon pulsing a 1000 µs pulse of molecular O2 at t ) 50 s; (b) m/z 32 (O2) signal corresponding to (a); (c) m/z 32 (O2) signal upon pulsing a 1000 µs pulse of molecular oxygen at t ) 50 s into a 0.6 mbar N2 plasma; (d) m/z 32 (O2) signal upon pulsing a 1000 µs pulse of molecular oxygen upon extinction of the 0.6 mbar N2 plasma (i.e. at t ) 80 s).

havior coincided with the formation of oxidized species (CO2, CO, and H2O) in addition to an enhancement in the rate of hydrocarbon and hydrogen evolution (Figure 6). Clearly, it can be seen that the trends previously noted for oxygen plasma treatment (Figure 3b) have been superimposed onto the nitrogen plasma treatment mass profiles (Figure 3a). The oxidized products (CO2, CO, and H2O) all diminished in concentration following the decay of the O2 pulse, while the hydrocarbon species continued to be formed at a higher rate throughout the remaining plasma treatment. Two control experiments were undertaken: First a 1000 µs pulse of N2 was employed instead of the O2 pulse; this gave no observable difference in the N2 plasma treatment, and therefore the possibility of a slight change in pressure being responsible for the observed chemistry during O2 pulsing can be ruled out. Second, post-plasma reaction of oxygen with free radical sites was checked for by pulsing O2 into the reactor immediately after termination of the N2 plasma (i.e. at t ) 80 s); this showed no consumption of oxygen (Figure 5d).

Figure 6. Mass profiles obtained during the following sequence: 0.6 mbar of N2 passing through the reactor from t ) 0 s, ignition of plasma at t ) 20 s, injection of 1000 µs pulse of O2 at t ) 50 s, termination of plasma at t ) 80 s.

Discussion Nonisothermal electrical discharges contain a wide variety of species: ground-state atoms, molecules, metastables, ions of either polarity, electrons, and electromagnetic radiation (infrared-vacuum ultraviolet). Two types of interaction can occur at the plasma-polymer interface:24 direct reactions at the surface due to incident neutral species, ions, photons, and electrons and indirect processes in the subsurface region as a result of vacuum ultraviolet (VUV) radiation penetrating down to 1-10 µm. As a consequence, free radical centers are created in the surface region via atom abstraction,25,26 ion bombardment,26 and photoexcitation.27 Subsequently these radical species can either react with the adjacent plasma medium or undergo cross-linking. The former is predominant in the case of oxygen plasma treatment on the basis of thermodynamic factors28 whereas the latter tends to be (24) Clark, D. T.; Dilks, A. J. Polym. Sci., Polym. Chem. Ed. 1977, 15, 2321. (25) Cain, S. R.; Egitto, F. D.; Emmi, F. J. Vac. Sci. Technol. 1987, A5, 1578. (26) Hudis, M. In Techniques and Applications of Plasma Chemistry; Hollahan, J. R., Bell, A. T., Eds.; John Wiley and Sons: New York, 1974; Chapter 3. (27) Gerenser, L. J. J. Adhesion Sci. 1987, 1, 303.

Reaction Pathways at the Plasma-Polymer Interface Scheme 1. VUV Photodegradation Reactions along the Polyethylene Backbone

Langmuir, Vol. 14, No. 23, 1998 6703 Scheme 2. Typical Oxidative Reaction Pathways Occurring during Oxygen Plasma Treatment of Polyethylene

Scheme 3. Additional Weakening and Cleavage of the Polymer Backbone Adjacent to Oxygenated Centers25

more likely for nitrogen plasma exposure as a consequence of less favorable energetics for chemical reaction.29 VUV photodegradation processes are also important in the nearsurface region, leading to polymer chain scission accompanied by the formation of atomic hydrogen (Scheme 1).30 Since hydrogen free radicals are likely to be shortlived within the polymer subsurface, formation of molecular hydrogen and cross-linking are to be expected30 (Scheme 1). In the case of nitrogen plasma exposure, hydrocarbon formation was found to be the predominant reaction pathway (despite the absolute amount evolved being lower compared to that for oxygen plasma treatment). The continuous rise in hydrocarbon intensity is an indication of how polymer backbone cleavage results in a gradual increase in the number of oligomeric moieties at the surface in conjunction with a decrease in average molecular weight.31 The m/z 28 profile (which is a combination of nitrogen and hydrocarbon species) increases with an initial slope which is similar to that seen for the other hydrocarbon fragments but then drops by 25 ( 2% below its starting value upon plasma extinction, thereby verifying a loss in nitrogen permeability through the polymer film as a result of plasma-induced cross-linking (also confirmed by the m/z 14 signal). Alkene products were not observed; this is probably a consequence of the abundant supply of atomic hydrogen-promoting termination reactions in preference to double-bond formation at free radical sites along the polymer backbone (Scheme 1). The sharp drop in hydrocarbon evolution upon plasma extinction confirms the importance of VUV photochemistry (photochemical cleavage of the polymer backbone) within the subsurface region.32 A rapid rise in oxidized permeant species (m/z 18 (H2O), 28 (CO), and 44 (CO2)) along with a corresponding (28) Taylor, G. N.; Wolf, T. M. Polym. Eng. Sci. 1980, 20, 1087. (29) CRC Handbook of Chemistry and Physic; Weast, R. C., Astle, M. J., Eds.; CRC Press: Boca Raton, Florida, 1982. (30) Ranby, B.; Rabek, J. F. Photodegradation, Photooxidation and Photostabilization of Polymers; John Wiley and Sons: London, 1975; Chapter 4. (31) Boyd, R. D.; Briggs, D.; Badyal, J. P. S. Macromolecules 1997, 30, 5429. (32) Hollander, A.; Behnisch, J. Polym. Prepr. (Am. Chem. Soc., Div. Polym. Chem.) 1997, 38, 1051.

consumption of molecular oxygen (m/z 32) was evident during oxygen plasma treatment of polyethylene, thus indicating that oxidation processes coincide with plasma ignition. The subsequent decrease in concentration of these moieties during plasma modification implies that the rate of oxidation is greatest for the clean polymer surface. In contrast, the formation of hydrocarbon species continues to rise throughout plasma exposure. It can be deduced from these observations that oxidation is localized at the plasma-polymer interface and therefore not initially rate limited (i.e. total combustion to H2O, CO, and CO2), while hydrocarbon formation also occurs in the subsurface region (akin to nitrogen plasma treatment) as a consequence of VUV-assisted photochemical chain scission (Scheme 1). The additional reactive oxygen species (ions, atoms, and metastables) give rise to oxidation reactions at the polymer surface30,33 (Scheme 2). The lack of any oxygen-containing hydrocarbon chain fragments (in the 0-200 amu range) could be due to either their much longer chain lengths (slow permeation) or lower solubilities (compatibility) in the bulk polyethylene host medium. Oxidized sites can lead to polymer backbone cleavage and the formation of low-molecular-weight oxidized species34 (Scheme 3). This type of additional reaction pathway helps to explain why there is greater chain scission (i.e. increase in the amount of hydrocarbon mass fragments and also the presence of higher masses m/z 83 and 85) during plasma oxidation compared to corresponding experiments with nitrogen.12,25 This interpretation is confirmed by the dramatic rise and sustained rate of hydrocarbon fragment evolution upon pulsing a small amount of O2 during N2 plasma treatment (Figure 6). Oxygen glow discharge extinction results in a rapid decline in the amount of oxidized species detected by mass spectrometry, in conjunction with a sharp rise in the oxygen profile; this is followed by a gradual plateauing in the molecular oxygen signal (not observed for nitrogen). The latter behavior could potentially be attributed to oxidation continuing after the plasma has been turned off (i.e. trapped free radical centers at the polymer surface undergoing reaction with vicinal ground-state molecular oxygen); however, this can be ruled out, since no oxygen consumption was detected on pulsing in oxygen upon extinction of the nitrogen plasma (Figure 5d). A more (33) Mayoux, C.; Antoniou, A.; Ai, B.; Lacoste, R. Eur. Polym. J. 1973, 9, 1069. (34) Hopkins, J.; Wheale, S. H.; Badyal, J. P. S. J. Phys. Chem. 1996, 100, 14062.

6704 Langmuir, Vol. 14, No. 23, 1998

likely explanation is the gradual deterioration of the O2 gas barrier due to relaxation of cross-linked polymer via chain scission as depicted in Scheme 3. In comparison, the much more rapid disappearance of hydrocarbon fragments correlates to the instantaneous termination of VUV irradiation, thereby halting any photochemical cleavage of the polymer backbone. The overall net drop in oxygen permeation by 10 ( 1% following plasma treatment implies that the polymer surface has been modified to yield a less permeable film. Again this can be attributed to cross-linking hindering the segmental motion of polymer chains, which will cause an attenuation in gas permeability.35 The observation that nitrogen plasma treatment causes mainly cross-linking (Scheme 1) whereas oxygen plasma exposure gives rise to predominantly chain scission and oxidation (Schemes 2 and 3) helps to account for the greater drop in gas permeability in the case of N2 plasma treatment. Such an attenuation in gas permeability must be a contributing factor for the adoption of on-line nitrogen plasma pretreatment prior to metallization of polymer film for high-gas-barrier applications. Finally, it is important to note that any moisture contained in the polymer substrate can influence the interfacial plasma-polymer chemistry. This factor appears to have been overlooked in the past. It has been shown that when water is present in the polymer bulk, oxidized mass fragments (CO2 and H2O) are produced during N2 plasma treatment in a similar but milder manner to that seen for oxygen glow discharge exposure. These oxidized species are generated as a result of absorbed water within the polymer subsurface permeating toward the plasma-polymer interface, where it undergoes excitation and reaction, leading to oxygenation of the polymer surface. Heating of the substrate prior to plasma treatment removes any trapped water (Figure 2) and thereby avoids surface oxygenation; this is verified by the accompanying drop in O/C XPS ratios (Table 1). Exposure of the annealed polymer film to D2O or H2O prior to plasma treatment confirms that water absorbed within the polymer substrate can strongly perturb the chemistry occurring at the plasma-polymer interface (Table 2). A comparison of the m/z 44 profiles shows that any absorbed water causes the typical hydrocarbon profile characteristic of nitrogen plasma treatment to acquire a superimposed CO2 component normally associated with oxidation (Figure 7). (35) Membrane Science and Technology; Osado, Y., Nakagawa, T., Eds.; Marcel Dekker: New York, 1992.

Wheale et al.

Figure 7. Mass 44 profile for (a) N2 plasma treatment of annealed polyethylene, (b) O2 plasma treatment of annealed polyethylene, and (c) N2 plasma treatment of annealed polyethylene which has been exposed to D2O or H2O.

Conclusions Real-time mass spectrometric sampling at the nitrogen plasma-polyethylene interface confirms the importance of VUV-initiated reactions (i.e. chain scission leading to hydrocarbon fragments). Subsequent cross-linking in the polymer subsurface restricts polymer chain mobility, leading to an overall improvement in gas barrier performance of the polyethylene substrate, whereas oxygen plasma treatment imparts a much greater level of polymer backbone cleavage as a consequence of oxygenated centers weakening adjacent carbon-carbon bonds. Finally, it has been demonstrated that any absorbed water within the polymer bulk can participate in oxidation chemistry at the plasma-polymer interface. LA980759C