Color Quality in Olive Products - American Chemical Society

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Color Quality in Olive Products M. I. Mínguez-Mosquera, B. Gandul-Rojas, L. Gallardo-Guerrero, M. Roca, and D. Hornero-Méndez Research Group of Chemistry and Biochemistry of Pigements, Department of Food Biotechnology, Instituto de la Grasa, Consejo Superior de Investigaciones Científicas, Sevilla, Spain

Detailed analysis of the pigments responsible for the color in the fruit of olive (Olea europaea L.) has allowed establishing indices for quality traceability of virgin olive oil and table olives. Studies on chlorophyll and carotenoid metabolism during development and ripening of different Spanish varieties have shown the existence of intervarietal metabolic differences. This knowledge allows use of these pigments as biomarkers for an integral system of traceability of the virgin olive oil, which identifies all the steps of production, i.e. cultivar, geographical origin and the extraction in the case of olive oil. Particularly interesting in the sector of the table olive has been the clarification of the kinetics and mechanisms involved in the pigment transformation that occurs during fermentation. Based on this we have discovered the multifactor system leading to the insertion of endogenous copper fruit in the chlorophyll molecule, visualized as a superficial alteration known as green-staining.

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295 The olive tree (Oka europaea L.) is the only member of the Oleaceae family producing edible fruits. The Oleaceae family contains about 22 genera and 500 species. Olive is by far the most economically important member of the family. The genus Oka contains about 20 species. The olive has been cultivated by man since ancient times (6000 years ago), with its origins located in the eastern Mediterranean area. The olive was spread west on both sides of the Mediterranean basin, reaching Spain with the Roman Empire, and later cultivated largely by the Arabs, and Spain soon becoming the main producing country in the world. Today, the industry remains largely confined to Mediterranean countries of Europe, the Middle East, and North Africa, where it began thousands of years ago. There are about 850 million olive trees in the world over an extension of about 8.7 million ha of which 95% are concentrated in countries of the Mediterranean basin. Spain, Italy and Greece are the main producers with 170, 125 and 120 million trees respectively, and other important producing countries are Turkey, Tunisia, Portugal and Morocco. During recent years, the average annual world production is estimated to be around 10 millions tons, of which 10% is used for table olive production and the rest for olive oil extraction (7). For updated information about current and past olive world production, visit the website of the International Olive Oil Council (IOOC) at www.internationaloliveoil.org. Olive oil is an important component of the Mediterranean diet. Several studies has demonstrated that those eating the Mediterranean diet (rich in olive oil, fruits, vegetables, and fish) are known to have lower rates of colon, breast, and skin cancer, and coronary heart disease (2-4). The active principals in olive oil are thought to be monounsaturated fats (primarily oleic acid), squalene, and phenolic compounds that function as antioxidants in the body. Extra virgin oils are higher in these protective compounds than processed oils. Olive oil may act by reducing the LDL and raising the HDL forms of cholesterol in the blood (5).

Color Quality As for many food products, color is one of the most important quality attributes. Consumers evaluate the quality of food throughout the external appearance in first instance, using the color as a primary tool (6). The external color aided by our own experience, education and some innate knowledge will even give some information about other quality attributes such as taste, odor and flavor, and in some way may inform us about the nutritional value and hygienic conditions of the food. Therefore color can be considered as a quality index, but only with a deep study of the chemical components responsible for these attributes, the pigments, will we be able to adequately evaluate color and the

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factors determining its quality. In conclusion, color as a quality index and the quality of that color should be inseparable concepts (7). In this way, and after characterizing the pigment profile, qualitative and quantitative, in raw and processed olive products it is to assess the effect of the standard process and therefore to establish the genuineness of the product, the occurrence of some alteration and even the detection of some bad practices (i.e. adulteration of extra virgin olive oil). In the case of olive products, virgin olive oils and table olives, the color of these products is due to the presence of two main families of natural pigments, chlorophylls and carotenoids. In the case of ripe (black) olive fruits the color is mainly due to the presence of anthocyanins biosynthesized during fruit ripening. The color of olive products, olive oils and table olives may vary depending on several factors such as cultivar, stage of fruit ripening, climate and agronomical conditions, growing area, processing techniques and storage conditions. Among these factors ripening stage and cultivars are the most important (8-15). Figure 1 shows olive fruits at the stage where they are green (unripe), turning color and black (ripe). During this physiological process the change in color is mainly due to the partial or total disappearance of chlorophylls accompanied by a concomitant biosynthesis of anthocyanins that are responsible for the dark color of the ripe fruit. In the ripe fruit there are also carotenoids and chlorophylls, although they remain masked by the anthocyanins. Later, when these fruits are used for olive oil production, only chlorophylls and carotenoids will be transferred to the oil, whereas the hydrophilic anthocyanins will go with the aqueous phase. In Spain, table olives are produced from green fruits (Spanishstyle green table olives) while extra virgin olive oil is obtained from ripe fruits that are richer in oil and with finest flavor. In the Mediterranean basin each country has its own autochthonous cultivars, with about 1500 cultivars in the world that can be classified into three categories according to the final use given to the fruits: table olive processing, oil extraction, and dual use cultivars (16). In Spain there are 262 identified cultivars, out of which 24 are considered as main cultivars regarding the occupied geographical area. In the case of olive trees cultivated for olive oil production, the four main cultivars are Picual, Cornicabra, Hojiblanca and Lechin de Sevilla, producing together 60% of Spanish olive oil. Other important varieties are Arbequina and Blanqueta. In the case of cultivars used for table olive production, the two main varieties in Spain are Gordal Sevillana and Manzanilla de Sevilla, the last one considered one of the best by most table olive processors and internationally most widespread because of its high productivity and quality. The Hojiblanca variety is also used in some regions (Cordoba and Malaga) for table olives, so this can be considered as a dual-use cultivar. In respect to the color, the qualitative pigment composition is basically the same in all fruits regardless the cultivar, and this composition is not modified

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Figure I. Changes in the color of olive fruits during ripening. A: green (unripe) stage, B: turning color stage, C: black (ripe) stage. (See page 19 of color inserts.)

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during ripening although quantitative changes will take place with different extension depending on the cultivar. Chlorophylls are represented by chlorophyll a and b, while the carotenoid fraction is composed of lutein (the major one), followed by β-carotene, β-cryptoxanthin, violaxanthin, neoxanthin and antheraxanthin, which can be referred to as the minor carotenoid fraction. Figures 2 and 3 show the chemical structures of these pigments.

Figure 2. Chemical structures of chlorophyll a (R= -CH ) and chlorophyll b (R=-CHO). 3

In some cultivars, such as Blanqueta and Arbequina, some exclusive pigments have been found that can be used for authentication of single-variety extra virgin olive oil produced from these varieties. In the case of Arbequina fruits the occurrence of xanthophylls (neoxanthin and violaxanthin) esterified with fatty acids have been described for the first time and for the moment only in this variety (17). In Blanqueta fruits have been found the existence of some hydroxy chlorophyll derivatives as a consequence of a particular chlorophyll catabolism mechanism characteristic of this variety. In summary, cultivars may be differentiated by the total pigment content (both chlorophylls and carotenoids) and by analyzing the individual carotenoid composition (17, 18). Figure 4 shows the changes in chlorophyll and carotenoid pigments during ripening for Picual as a representative cultivar. In the case of the chlorophyll fraction a continuous decrease is observed with the progress of ripening from intense green (IG) to black (B) fruits. In all ripening stages chlorophyll a is the major pigment being 2-3 times higher in concentration that chlorophyll b. In

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some varieties such as Blanqueta, chlorophyll almost totally disappears at the ripe stage and in consequence fruits have a pale yellowish color giving way to a pale colored olive oil (19). In respect to the carotenoid fraction a decrease in concentration is also observed throughout ripening, lutein being the major pigment at all ripening stages. Lutein will be the major pigment in the corresponding olive oil or table olives produced from these fruits. In the case of Arbequina fruit in which esterified xanthophylls have been found, the decrease in carotenoid concentration is less pronounced due to the compensation of catabolism by the carotenogenic process leading to the biosynthesis of the esters.

Figure 3. Chemical structures of carotenoids present olive products. 1. β-carotene, 2. β-cryptoxanthin, 3. lutein, 4. violaxanthin, 5. neoxanthin, 6. antheraxanthin.

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Processing of Spanish-Style Green Olives Today table olives can be considered the most important fermented vegetable, with Spain as the main producer and exporter in the world (20, 21). Table olives are defined by the Unified Qualitative Standard Applying to table olives in International Trade as "the sound fruits of specific varieties of the cultivated olive tree (O. europaea sativa Hoffm Lin) harvested at the proper stage of ripeness and whose quality is such that, when they are suitably processed, produce an edible product and ensure its good preservation as marketable goods. Such processing may include the addition of various products or spices of good table quality" (22). The main purpose of table olive processing is the removal of the natural bitterness of the fruit to make it acceptable as a food. In the Spanish-style

Figure 4. Changes on concentration of chlorophyll and carotenoid pigments during ripening of Picual variety olive fruits. IG: intense green; LG: light green; SRS: small reddish spots; TC: turning color, P: purple; B: black.

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301 process the fruits are harvested at a degree of ripening characterized by a yellowish-green color and the bitterness is removed by means of alkaline hydrolysis. Fermentation by lactic acid bacteria confers to the Spanish-style green table olives their unique and highly valued organoleptic characteristics. Before processing the fruits have to be harvested in their optimum stage, characterized by the external yellowish-green color of the fruit, which is due to the presence of both chlorophylls and carotenoids. In general, fruits are harvested manually to avoid damage. Figure 5 shows a simplified scheme for the Spanish-style process with four main steps: alkaline treatment, washing, brining and fermentation.

V

Alkaline treatment f

Washing f

Brining f (

V

>

Fermentation J

Figure 5. Simplified scheme for the Spanish-style green table olive process.

The alkaline treatment is performed with a diluted sodium hydroxide solution (commonly referred as "lye solution") as a result of which the glucoside oleuropein is hydrolyzed. However, the action of this process is much more complex and affects other components of the olive, enabling the development of a suitable culture medium for lactic fermentation during brining. Depending on the characteristics of the cultivar fruits, this treatment is adjusted in time and concentration to allow penetration of the lye into the pulp at 2/3 or 3/4 of the distance from skin to pit. In a normal procedure 9-10 h are necessary to accomplish the treatment. After this, alkali in the fruits is removed by two consécutives washings with water for a period of 2-3 h and 12-15 h respectively. Finally, the fruits are transferred to a fermentor and 10% sodium chloride solution (brine) is added. Within a few days this solution equilibrates with the

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302 inner part of the fruit, and compounds such as sugars, organics acids, vitamins and amino acids pass into the brine by osmosis, converting the brine into a rich culture medium suitable for microorganism growth. The succession of different microorganism species reduce the pH values from 10 to 4 or less, helping to develop the proper conditions for the abundant growth of Lactobacillus plantarum, which is the responsible for the fermentation of the Spanish-style green table olives. After these bacteria have consumed all the fermentable matter, the production of lactic acid is stopped, making it necessary to increase the salt concentration to 9% for preventing the development of unwanted bacteria and in that way ensuring the proper preservation of the product. Figure 6 shows typical Spanish-style green table olives. During Spanish-style processing, minor components may undergo some changes, producing very relevant and important modifications in the organoleptic characteristics of the final product, among which color changes stand out. In this way, and promoted by the alkaline treatment and the acidity generated during fermentation, the chlorophylls and carotenoids responsible for the yellowish-green color of the fresh fruit undergo certain structural transformations. Chlorophylls a and b initially present in the fresh fruit are totally degraded by various mechanisms. In traditional table olive processing, two coexisting mechanisms are involved (23). One of the mechanisms is governed by the action of the chlorophyllase enzyme that is activated under alkaline conditions; the other one is chemical and governed by the acid medium promoted during fermentation. The deesterification of the phytol ester by the action of chlorophyllase does not affect the chromophoric properties of the resulting chlorophyllides in respect to the original chlorophylls. However, the acidic fermentation medium causes drastic color changes as a consequence of the replacement of M g by H in the porphyrin ring of chlorophylls and chlorophyllides. This reaction is known as pheophytinization, and is responsible for the color change from green (chlorophylls and chlorophyllides) to grey brown (pheophytins and pheophorbides). 2+

+

Within the carotenoid pigment fraction, only those members with a molecular structure sensitive to an acidic medium, that is the epoxidated xanthophylls, violaxanthin, neoxanthin and antheraxanthin, will undergo isomerization giving way to auroxanthin, neochrome and mutatoxanthin respectively, and producing a decrease in the intensity of yellow coloring. In general all these transformations are normal and desirable, as they are responsible for the highly valuable yellow-golden color of Spanish-style green table olives. However during the last decade several innovations have been introduced in the traditional processing system (reuse of brines and alkaline solutions, elimination of the short washing, etc), which have modified among other things the described degradation mechanism for chlorophylls, with the appearance of oxidative reactions affecting the chlorophyll isocyclic ring and yielding allomerized chlorophylls (24). These reactions are also involved in the

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Figure 6. Typical Spanish-style green table olives (See page 18 of color inserts.)

development of a color surface alteration that occasionally appears in fermented fruit of the Gordal cultivar called green-staining alteration (25). The research work carried out by the authors of the present chapter have demonstrated that the visible manifestation of this alteration in the processed fruit, bluish-green spots, is due to the formation and oxidation of copper-chlorophyll derivatives (17, 26). In addition, it has been found that the copper ions chelated by the chlorophyll derivatives are endogenous to the fruits (25). The authors concluded that the appearance of copper-chlorophyll complexes in the fermented fruits of the Gordal cultivar is mediated by the industrial process, leading to aggressive cell and chloroplast disintegration, allowing oxidation of chlorophylls and subsequent chelation with copper ions within the fruits. Figure 7 shows fruits of Gordal variety with green-staining alteration.

Processing of extra virgin olive oil Among the vegetable oils there is no doubt that virgin olive oil is the oldest known and the only one that can be consumed as obtained, preserving intact the nutritive and functional properties of its main components (27). Olive oil is clearly characterized by its fine and balanced aroma and flavor, and for its characteristic long shelf-life (Figure 8). Moreover, in the last decades increasing evidence has been found in relation to its biological and positive effects on health (28). Today, olive oil is considered an exceptional food ingredient having a great demand and high profitability. The IOOC estimated the production for the 2002-2003 season around 2,500,000 tons, being 98% produced in the

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Figure 7. Spanish-style green table olives (Gordal variety) affected by the green-staining alteration. (See page 20 of color inserts.)

Figure 8. Bottle extra virgin olive oil with its characteristic greenish color. (See page 20 of color inserts.)

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305 Mediterranean Basin countries, with Spain (36%), Italy (21%) and Greece (17%) as the main producers (29). According to the IOOC criteria, olive oil can be categorized into various grades (22), namely virgin olive oil, refined olive oil and pure olive oil. Virgin olive oil, the one with highest quality, is obtained from good quality olive fruits by mechanical procedures, which include milling, beating, centrifugation and décantation. However the final quality is affected not only by processing but also by the agronomic techniques, seasonal conditions, ripening stage of fruits, cultivar, harvesting and transportation systems, storage, etc (11, 13). Figure 9 shows a general scheme of olive processing to obtain virgin olive oil (27). The fruits should be harvested at the optimum degree of ripeness according to the maximum oil content and other characteristics related to the organoleptic properties of the resulting oil. Harvesting procedures producing damage to the fruits should be avoided. In general, fruits are manually collected from trees, although mechanical harvesting is now being used. The first operation, after fruits arrive at the mill, is leaf removal and washing to prevent, among other things, contamination from impurities that may affect the organoleptic properties of the oil. Subsequently, a paste is prepared by crushing the fruits, allowing the liberalization of oil droplets. The olive paste obtained after crushing is mixed slowly with the objective of gathering together the large size drops of oil and combining into a continuous oily phase. During this operation, the temperature should not exceed 25-30°C to prevent loss of aromatic compounds and the increase of oxidative processes. The next step is the liquid-solid separation which constitutes the fundamental part of olive oil processing with the aim of separating the oil and residual water (liquid phase) from the solid phase (known as olive-pomace) consisting of skin, pulp and stone particles. This separation maybe performed in three ways: selective filtration, extraction by pressure and extraction by centrifugation, the latter being the preferred method nowadays. The obtained oil contains some residual water and solid debris, and therefore to purify the oil a liquid-liquid separation is performed after a prior sieving by natural décantation, centrifugation, or a combination of both. The resulting virgin olive oil is stored for a limited period of one season or part of the following one. During this period is extremely important to avoid contact with light and maintain temperature between 15-18°C. As in the case of table olives, the color of the virgin olive oil is due to two families of pigments, chlorophylls and carotenoids, the first group responsible for the green hues and the second one responsible for the yellow colors. During extraction these pigments are transferred to the oils due to their lipid-soluble nature, and at the same time they undergo some structural modifications affecting the final color of the product. The pigment composition of virgin olive oil may be quite variable depending on factors such as cultivar, degree of ripeness of fruits, geographical and environmental conditions, processing techniques and storage conditions (13, 17, 30). However, in qualitative terms

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Preliminary operations Harvesting and transportation

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Leaf removal and washing

Paste preparation Crushing r Thermo-mixing (25-30°C)

Liquid-solid separation Centrifugation Liquid phase Virgin Olive Oil

Solid phase Olive-pomace

Liquid-liquid separation Filtration >-

r Centrifugation

Ϋ Storage

Figure 9. Scheme of olive processing to obtain virgin olive oil.

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307 the pigment composition profile is nearly the same in all cultivars and is not changed during fruit ripening. Therefore the color intensity of the olive oil is directly related to the chlorophyll and carotenoid concentration, while the ratio of these two pigment fractions will moderate the tone from green to yellow. Moreover during fruit ripening the ratio between chlorophylls and carotenoids decreases due to the higher disappearance rate of chlorophyll, and this is the reason why the oil obtained from fruits at early ripening stages (green or mottled olives) has a greenish color compared to the oil obtained with more ripe fruits, with less intense color due to the decrease in the total pigment content in the fruit, but more yellowish as a result of an increase in the relative proportion of carotenoids (18, 31). In general terms olive fruit used for olive oil production are harvested at the ripening stage at which the chlorophyll-to-carotenoid ratio is about 3, being independent of the cultivar, nevertheless this ratio changed to 1 as a result of processing oils (32). This modification in the value of the ratio occurs as a result of a differential transfer of chlorophylls and carotenoids, so that only about 20% of the chlorophyll content of the fruit is transferred to the oil, while the carotenoid fraction is 50% (10, 33). As a result of processing most of the olive components, including pigments, come into intimate contact with enzymes and other released components, promoting some important changes that may affect the quality attributes of the olive oil, including color. The modification of the pigments present in olive oil is influenced by the release of acid compounds. In the case of chlorophylls the pheophytinization reaction is the most important, producing magnesium-free chlorophyll (pheophytins). In the carotenoid fractions, as mentioned during the fermentation of table olives, xanthophylls containing 5,6-epoxide groups such as violaxanthin, neoxanthin and antheraxanthin are transformed to luteoxanthin, auroxanthin, neochrome and mutatoxanthin. The other carotenoids, β-carotene, β-cryptoxanthin and lutein remain unchanged (10). The detailed analysis of the pigments responsible for the color of olive oil has allowed the use of the chlorophyll and carotenoid profile as a quality parameter since the presence of pigments others than the normal ones or the detection of an unusual level of pigment transformation is indicative of bad or fraudulent practices (34). Regarding quality traceability of olive oil, two parameters, based on chlorophyll and carotenoid composition, have been proposed for single-variety Spanish virgin olive oils (18). As mentioned before it has been demonstrated that the ratio chlorophylls-to-carotenoids shows a constant value (around 1) regardless of the variety and the ripeness stage. The second quality index has been defined with respect to the carotenoid fraction, so that the ratio between lutein and the rest of the minor carotenoids has values around 0.5. An exception to this is the oil obtained from Arbequina cultivar, in which this value is greater than 1, allowing not only authenticaton of the quality of the virgin olive oil but also its varietal origin. In addition, the percentage of violaxanthin and lutein,

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308 together with the total pigment concentration, allows distinguishing between single-variety Spanish virgin olive oils (18). Although these parameters remain at constant values for up to one year after production when stored at 15°C in the dark (75), some modifications affecting the pigment may change the pigment profile compared to a recently extracted virgin olive oil. The color change of olive oils during storage is mainly due to the acid catalyzed transformation of chlorophylls into pheophytins, and in minor extension to the isomerization of 5,6-epoxide xanthophylls. During this period a small amount of pyropheophytin a has been detected in the stored oils, although this pigment is not present in recently extracted oils., the concentration levels are always lower than 3% of the the total chlorophyll content, and the ratio of pheophytin a to pyropheophytin a is higher than 20. Therefore, the presence of this pigment can be used as an indicative tool that oil has been stored for a time. Moreover, inadequate storage conditions, with variations in temperature, cause an increase in the concentration of this pigment (35), so that the presence of this pigment at unusual levels may suggest bad practices during storage that might compromise the preservation of the quality attributes of the original extra virgin olive oil. In this way, the relative amount (%) of pyropheophytin a to the total amount of pheophytins (%Pyrophy) seems to be the best quality index for assessing the goodness of the storage conditions. At 15°C, %Pyrophy has been found to be lower than 5% after 12 months, while at ambient temperature (2535°C), %Pyrophy reached an average value of 14% after 12 months, but the quality parameters of the olive oil no longer correspond to an extra virgin grade. Finally, taking into consideration that pyropheophytinization is the prevalent reaction in thermally treated oils (such as deodorized oils), high values of %Pyrophy can be indicative of refining of oils or even could be used for detecting fraudulent additions of deodorized oils to extra virgin olive oils (36).

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