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C: Surfaces, Interfaces, Porous Materials, and Catalysis 2
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Isolated Platinum Atoms in Ni/#-AlO for Selective Hydrogenation of CO Toward CH 2
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Soichi Kikkawa, Kentaro Teramura, Hiroyuki Asakura, Saburo Hosokawa, and Tsunehiro Tanaka J. Phys. Chem. C, Just Accepted Manuscript • DOI: 10.1021/acs.jpcc.9b03432 • Publication Date (Web): 20 Aug 2019 Downloaded from pubs.acs.org on August 23, 2019
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The Journal of Physical Chemistry
Isolated
Platinum
Atoms
in
Ni/γ-Al2O3 for
Selective
Hydrogenation of CO2 Toward CH4 Corresponding authors Prof. Kentaro Teramura and Prof. Tsunehiro Tanaka Department of Molecular Engineering, Graduate School of Engineering, Kyoto University, Kyotodaigaku Katsura, Nishikyo−ku, Kyoto 615−8510, Japan Tel: +81−75−383−2559 Fax: +81−75−383−2561 E–mail address:
[email protected] List of the authors Soichi KIKKAWAa, Kentaro TERAMURAa,b, Hiroyuki ASAKURAa,b, Saburo HOSOKAWAa,b, and Tsunehiro TANAKAa,b*
Affiliation and full postal address a.
Department of Molecular Engineering, Graduate School of Engineering, Kyoto University, Kyotodaigaku Katsura, Nishikyo−ku, Kyoto 615−8510, Japan
b.
Elements Strategy Initiative for Catalysts & Batteries (ESICB), Kyoto University, 1-30 Goryo−Ohara, Nishikyo−ku, Kyoto 615−8245, Japan
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Abstract
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We introduce a catalyst composed of isolated Pt atoms surrounded by Ni atoms in a
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Ni−Pt alloy (iso-Pt), which was prepared on aluminum oxide (Al2O3) obtained by a
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simple impregnation method with typical hydrogen-reduction pretreatment. This
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catalyst exhibited a relatively high CH4-formation rate while maintaining excellent
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selectivity for CH4 evolution, when compared to bulk Ni atoms (bulk-Ni), although bulk
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Pt atoms (bulk-Pt) produced CO rather than CH4. Kinetics studies revealed that one of
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the two roles of the iso-Pt species in the Ni−Pt alloy is to provide H2-dissociation sites
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at low temperature, resulting in high CO2-methanation activity. FT-IR spectroscopy
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clarified the second role of the iso-Pt species; tuning of the d-electronic state by
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alloying to surrounding Ni atoms leads to CO molecules that are strongly anchored to
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the iso-Pt atoms, which weakens the C−O bond of the CO species attached to the Pt
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atoms and improves the abilities of the surrounding Ni atoms to promote further
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methanation with hydrogen.
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Introduction
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Alloy catalysts are well known to exhibit unique catalytic behavior that is different
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from that of their monometallic counterparts, as a result of the “ligand effect” and the
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“ensemble effect”; however the reaction mechanisms of alloy catalysts have not been
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fully elucidated yet.1-3 In particular, isolated atoms surrounded by atoms of another
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element in the alloy, which are referred to as “single atom alloys (SAAs)”, have
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received significant attention.4-6 Although incipient reports of single crystal SAA
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substrates have appeared in the surface science field,7-10 more practical nanoparticle
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catalysts have been reported in recent years.11-16 The electronic interactions and
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geometric-positional relationships between single element “guest” atoms and the
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surrounding atoms of the “host” element are expected to induce unique catalytic
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behavior for the following four reasons. i) Isolated atoms are active sites. Shishido et al.
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reported
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highly-efficient cycloadditions of alkynes using a Pd−Au alloy catalyst, which was due
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to the geometric character of the active Pd atoms surrounded by Au atoms.17-18 ii) The
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electronic states of active isolated atoms induce high activity. Sykes et al. reported that
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the negative electronic state of monomeric Pd on a Au(111) substrate catalyzed the
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dissociative adsorption of H2 at lower temperatures than bulk-Pd.10 iii) Both isolated
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atoms and their surroundings play cooperative roles. Kobayashi et al. reported that
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mono-atomically dispersed Rh atoms on Co atoms played supportive roles that
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maintained an active Co0 state for efficient methane oxidation.15 iv) Electronic
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interactions between isolated atoms and the surrounding atoms induce high activity.
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Sykes et al. reported the selective hydrogenation of butadiene to butene over an isolated
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Pt-atom-containing Pt−Cu alloy. Although, in this case, single Pt atoms actively
highly-selective
hydrosilylations
of
α,β-unsaturated
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ketones
and
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dissociated H2, Cu atoms also acted as butadiene adsorption sites.6, 12, 19 Nagaoka et al.
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reported that a catalyst composed of isolated Pt in a Pt−Co alloy showed activity for
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exhaust purification due to the activation of NOx and the oxidizations of CO and
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hydrocarbons by the electron-rich Pt atoms and the metallic Co atoms, respectively.16
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Clearly, designing catalysts that combine isolated atoms with the surrounding atoms is a
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useful approach to achieving highly selective and efficient reactions.
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The catalytic hydrogenation of carbon dioxide (CO2) affords various products, such
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as methane (CH4), carbon monoxide (CO), formic acid (HCOOH), formaldehyde
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(HCHO), methanol (CH3OH), and hydrocarbons. Controlling selectivity for these
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products over supported alloy catalysts has attracted significant interest from the
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perspective of designing effective alloy catalysts based on the tuning of their electronic
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and geometric properties.20-23 Among transition metals, Ni is known to exhibit catalytic
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activity for the formation of CH4 at ambient pressure via the “CO2 methanation”
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reaction, although Ni catalysts require high reaction temperatures (723–823 K)
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compared to those of Ru catalysts due to their low H2-dissociation activities.24-26 Under
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CO2-hydrogenation conditions, the exothermic CO2 methanation (CO2 + 4H2 → CH4 +
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2H2O, ΔrH°298 K = −205.9 kJ mol−1) and the endothermic reverse water gas shift reaction
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(rWGS) (CO2 + H2 → CO + H2O, ΔrH°298 K = 41.1 kJ mol−1) compete with each other;
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hence, low reaction temperatures favor CH4 formation. Generally speaking, the
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dissociation of H2 over Pt atoms proceeds at low temperatures. Unfortunately, while Pt
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catalysts are effective for the rWGS reaction, they are not good catalysts for the
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methanation of CO2.24 Since the methanation of CO is also an exothermic reaction (CO
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+ 3H2 → CH4 + H2O, ΔrH°298 K = −164.7 kJ mol−1), the successive hydrogenation of
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CO by dissociated hydrogen is a useful strategy for highly selective methanation at low -4ACS Paragon Plus Environment
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temperature. The CO methanation activity is explained by electronic interactions
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between the supports and the active metal species;27-28 in other words, electron donation
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from the metal to the 2π anti-bonding orbital of the adsorbed CO species weakens the
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C−O bond and promotes the hydrogenation of CO toward CH4. Therefore, CO that is
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strongly adsorbed on an electron-rich Pt species due to overlap between the 2π orbital of
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the CO and the d orbital of the metal is expected to exhibit high desorption durability
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and a low activation barrier for C−O bond dissociation.29-30 Nørskov et al. mentioned
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that the presence of a 3d transition metal on Pt(111) facilitated the donation of electrons
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from the 3d metal to the 5d-band of Pt.31 In addition, a structure composed of isolated Pt
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species surrounded by Ni atoms is expected to induce the rapid hydrogenation of
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Pt-adsorbed CO by spillover hydrogens on Ni. With this in mind, in this study we
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designed a catalyst composed of isolated Pt atoms in a Ni−Pt alloy for the selective
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low-temperature methanation of CO2. Isolated Pt atoms in the Ni−Pt alloy were
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produced by a simple impregnation method on aluminum oxide (Al2O3) pretreated by
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reduction with hydrogen. X-ray absorption spectroscopy (XAS) and Fourier-transform
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infrared (FT-IR) spectroscopy with CO as a probe were used to identify the negative
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electronic state and the isolated geometric structure of the Pt species in the Ni/Al2O3
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catalyst. Kinetics studies and FT-IR spectroscopy suggested that isolated negative Pt
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species play bifunctional roles as H2-dissociation sites and CO-adsorption sites for the
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efficient and selective formation of CH4. To the best of our knowledge, this is the first
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report on the design of active sites composed of isolated Pt atoms surrounded by Ni
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atoms, and that demonstrates the specific roles of isolated Pt atoms during the
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hydrogenation of CO2.
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Experimental Section
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Catalyst preparation
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Ni−Pt alloys were prepared on γ-Al2O3 powder (Catalysis Society of Japan,
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JRC-ALO-7) by an impregnation method using Ni(NO3)2 and Pt(NH3)2(NO2)2 as
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precursors. The amount of loaded Ni + Pt was fixed at 1.0 mmol gcat−1 with Ni:Pt molar
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ratios of 100:0, 99:1, 95:5, 75:25, 50:50, 25:75, and 0:100. After impregnation, the
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catalysts were calcined at 773 K for 5 h, and then grained and sieved to 25–50 mesh.
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For catalytic activity experiments and characterization, the catalysts were reduced at
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1173 K for 1 h under 5% H2 at a flow rate of 50 mL min−1; this reduction temperature
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was sufficiently high to reduce Ni-based oxides to Ni metal (Figure S1).
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Catalytic activities
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CO2 was hydrogenated over 100 mg of catalyst in a fixed-bed flow reactor at ambient
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pressure. K-type thermocouples in contact with the central part of the catalyst bed were
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used to measure and control the temperature. Each catalyst was exposed to 50 mL min−1
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flow of a mixed gas containing 10% CO2 and 40% H2 with He as the balance and 0.5%
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N2 as the internal standard during catalytic activity testing at elevated temperatures 473–
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973 K. Apparent reaction orders were determined from the reaction results under a
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mixture of H2 and CO2; the proportions of these gases varied between 10 and 40% at a
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constant pressure of the other substrate gas at a temperature of 523 K. The CO and CH4
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products were analyzed by gas chromatography (GC) using two GC-8A
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chromatographs (Shimadzu Corp.) equipped with a thermal conductivity detector
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(TCD) and a flame ionization detector (FID) using a Molecular Sieve 5A column
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(Shimadzu Corp.) and He as the carrier gas. All transfer lines were maintained at 373 K -6ACS Paragon Plus Environment
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to avoid water condensation. Magnesium perchloride was placed downstream of the
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reaction bed as the desiccant.
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The proportion of carbon atoms at the inlet of the reactor to that at the outlet of the
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reactor was better than 3%. Using the composition of the reactor outlet, the yields of
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CH4 ( YCH4 ) and CO ( YCO ) were calculated using the following formula:
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YCH4 or CO % 100
F
CH4,out
or FCO,out /
F
CO2,in
(1)
where, Fi is the molar ratio of component i contained in the inlet or outlet of the reactor.
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Characterization techniques
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The reduced catalysts were subjected to X-ray diffractometry (XRD, Multiflex,
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Rigaku) with Cu Kα radiation at an accelerator voltage of 40 kV over the 10-90° 2θ
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range in steps of 0.01°. Transmission electronic microscopy (TEM) images were
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acquired on a JEOL JEM-2100F microscope at an accelerator voltage of 200 kV.
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Samples were prepared as follows: Ni−Pt/Al2O3 dispersed in 2-propanol was dipped
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onto a carbon-coated copper grid and dried at room temperature. The X-ray absorption
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fine structure (XAFS) spectra at the Ni K-edge and Pt LIII-edge were acquired on the
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BL01B1 beamline of the SPring-8 facility. The XAFS spectra were recorded in
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transmittance mode at room temperature using Si(111) double-crystal monochromators
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for the Ni K-edge and Pt LIII-edge measurements, respectively. The samples were
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reduced at 1173 K under 5% H2/He, after which the sample pellets were reduced at 873
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K in a glass tube purged with H2. The pellets were packed with an A-500HS oxygen
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absorber (I.S.O. Inc., Japan) prior to XAFS spectroscopy. The A-500HS absorber was
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still pink following the XAFS experiments, suggesting that sample oxidation had been
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prevented. The data were reduced using a typical procedure in the Athena and Artemis
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version 0.9.18 software included in the Demeter package.32 Fourier transforms of the Ni
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K- and Pt LIII-edge EXAFS oscillations were curve fitted using the FEFF6L code.
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FT-IR spectra of the adsorbed CO species were acquired on an infrared spectrometer
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equipped with a mercury cadmium telluride (MCT) detector (FTIR-4200, Jasco). The
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IR cell was connected to a vacuum line and a 25-mg pellet of pre-reduced Ni−Pt/Al2O3
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was fixed in a sample-holder cup. FT-IR spectra were collected in vacuo at 303 K
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following H2 pretreatment at 873 K for 1 h, and then acquired at 303 K following
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introduction of 0.08 Torr of CO.
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1
Results and discussion
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Hydrogenation of CO2 over Isolated-Pt Atoms Contained in the Ni−Pt/Al2O3 Catalyst
Figure 1 Yields of (a) CH4 and (b) CO following hydrogenation of CO2 over Ni−Pt/Al2O3. Closed and open green circles, Ni/Al2O3; red triangles, Ni95Pt5/Al2O3; blue squares, Pt/Al2O3. The dashed lines show equilibrium conversions for each reaction; mcat = 100 mg, 10% CO2, and 40% H2 in He (total flow rate = 50 mL min−1). 3
Figure 1(a) and (b) shows the yields of CH4 and CO as functions of temperature
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during CO2 hydrogenation, respectively. In Figure 1(a), the Ni/Al2O3 catalyst mainly
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exhibited CH4-formation activity below 723 K with a low yield of CO. While the
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CH4-formation activity over Ni/Al2O3 increased with increasing reaction temperature, it
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decreased when the temperature exceeded 773 K due to the establishment of an
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equilibrium (dashed line). Although the activity was sufficiently low to achieve
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conversion equilibrium, the yield of CO over Ni/Al2O3 increased with increasing
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reaction temperature (Figure 1(b)). On the other hand, CO was generated as the main
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product over Pt/Al2O3. Although the yield of CO increased with increasing reaction
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temperature below 723 K, significant yields of CH4 were also generated at higher than
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673 K. Ni−Pt/Al2O3 containing 5 mol% Pt (hereafter, Ni95Pt5/Al2O3) exhibited higher
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yields of CH4 than Ni/Al2O3 below 673 K. Although bulk-Pt species are known to act as
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active sites for CO formation, the yield of CO over Ni95Pt5/Al2O3 was as low as that
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formed over Ni/Al2O3. In other words, very small amounts of Pt species within the
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Ni95Pt5/Al2O3 catalyst improved its activity toward CO2 methanation while suppressing
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CO formation, suggesting that the Pt species in Ni95Pt5/Al2O3 possess unique catalytic
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properties.
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The Journal of Physical Chemistry
Figure 2(a) Pt LIII-edge XANES spectra of Pt/Al2O3 (blue), Ni95Pt5/Al2O3 (red), and Pt foil (dashed black) (b) Ni K-edge XANES spectra of Ni/Al2O3 (green), Ni95Pt5/Al2O3 (red), and Ni foil (dashed black). (c) Difference between the Pt LIII-edge XANES spectrum of Ni95Pt5/Al2O3 and that of Pt/Al2O3. (d) Difference between the Ni K-edge XANES spectrum of Ni95Pt5/Al2O3 and that of Ni/Al2O3. The spectra of pre-reduced samples were acquired in a degassing sealer packed with A-500HS oxygen absorber. 1
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Figure 3 (a) Ni K-edge EXAFS oscillations of (i) Ni95Pt5/Al2O3, (ii) Ni/Al2O3, and (iii) Ni foil. (b) Pt LIII-edge EXAFS oscillations of (iv) Ni95Pt5/Al2O3, (v) Pt/Al2O3, and (vi) Pt/Al2O3.
Figure 4 (a) Fourier transforms of the Ni K-edge EXAFS of (i) Ni95Pt5/Al2O3, (ii) Ni/Al2O3, and (iii) Ni foil. (b) Fourier transforms of the Pt LIII-edge EXAFS of (iv) Ni95Pt5/Al2O3, (v) Pt/Al2O3, and (vi) Pt/Al2O3. The blank circles correspond to the fitting curve, the parameters and results of which are listed in Table 1. The Ni K-edge (1.4