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Electrochemical Oxidation of 5-Hydroxymethylfurfural with NiFe Layered Double Hydroxide (LDH) Nanosheet Catalysts WUJUN LIU, Lianna Dang, Zhuoran Xu, Han-Qing Yu, Song Jin, and George W. Huber ACS Catal., Just Accepted Manuscript • DOI: 10.1021/acscatal.8b01017 • Publication Date (Web): 10 May 2018 Downloaded from http://pubs.acs.org on May 10, 2018
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ABSTRACT
16
Electrochemical oxidation of biomass-derived platform molecules can enable the production of
17
value-added oxygenated commodity chemicals under mild conditions in a distributed fashion
18
using renewable electricity; however, very few efficient, robust and inexpensive electrocatalysts
19
are available for such electrochemical oxidation. Here we demonstrate that earth-abundant NiFe
20
layered double hydroxide (LDH) nanosheets grown on carbon fiber paper can efficiently catalyze
21
the oxidation of 5-hydroxymethylfurfural (HMF) to 2,5-furandicarboxylic acid (FDCA) at the
22
anode of an electrochemical cell. A near-quantitative yield of FDCA and 99.4% Faradaic
23
efficiency of HMF conversion under ambient conditions can be achieved in the electrochemical
24
process. HMF has a higher rate of oxidation than water, and can act as an alternative anodic
25
reaction for alkaline H2 evolution in water splitting cells. As the first report on using bimetallic
26
metal hydroxide/oxide catalysts for electrochemical oxidation of HMF, this work opens up
27
opportunities in electrochemical devices to simultaneously produce building-block chemicals
28
from biomass-derived molecules and clean H2 fuels under ambient conditions with earth
29
abundant materials.
30 31
KEYWORDS: Electrochemical oxidation, HMF, FDCA, NiFe LDH, biomass conversion.
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INTRODUCTION
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5-Hydroxymethylfurfural (HMF) is one of the most widely studied biomass-derived platform
35
molecules.1
36
5-hydroxymethyl-2-furancarboxylic
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2,5-furandicarboxylic acid (FDCA).5-10 FDCA is gaining increasing interest as a monomer to
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synthesize bio-based polymers including polyethylene 2,5-furandicarboxylate (PEF).11-14
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is a renewable polymer that can be used for many applications and is currently used as
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replacement for petroleum derived polyethylene terephthalate (PET).15-16 PEF has a similar
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structure to PET where the FDCA replaces terephthalic acid. PEF has improved barrier
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properties compared to PET including a 19-fold and 10-fold reduction in CO2 and O2
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permeability respectively and has similar mechanical and thermal properties as PET. HMF is
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typically oxidized to FDCA in an alkaline aqueous solution (pH ≥ 13) at elevated temperatures
45
(30–130 °C) under high-pressure air or O2 (e.g., 0.3-2.0 MPa), with noble metal-based catalysts
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(e.g., Au, Pt, Ru, and Pd).17-19 For example, Wan et al. reported that Au-Pd supported on carbon
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nanotube (CNT) catalysts can selectively oxidize HMF (25 mmol/L) into FDCA under 0.5 MPa
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of O2 at 100 oC.20 Yi et al. investigated the catalytic oxidation of HMF (100 mmol/L) over a
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commercial Ru/C catalyst using 0.2 MPa of O2 at 120 oC, yielding 85% FDCA after 10 hours.21
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It would be highly desirable to develop improved methods that use milder conditions and less
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expensive catalysts to produce FDCA.
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HMF
can
be
selectively acid
oxidized (HFCA),3
into maleic
2,5-diformylfuran anhydride
(DFF),2
(MA),4
and
PEF
Electrochemical HMF oxidation is a promising alternative approach to conventional
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heterogeneous catalytic aerobic oxidation, as it is usually performed under ambient temperatures
54
with the oxidation driven by the potential applied to the anodic electrode, thus avoiding the use
55
of O2 or other hazardous chemical oxidants.22 Electrochemical oxidation can be more
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conveniently performed in smaller scale reactors at distributed locations. It will also be
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increasingly cost competitive as the cost of electricity from renewable sources (such as solar and
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wind) continues to decline. During electrochemical HMF oxidation, the surface reactions can be
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tuned by the applied potential. Electrochemical HMF oxidation has been limited to noble metal
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based catalysts (Pt, Au, Ru, and Pd)9-10,
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Chadderdon et al.,9 explored the electrocatalytic oxidation of HMF in alkaline media over carbon
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supported Au and Pd nanoparticles. They showed that HMF (20 mM) can be totally oxidized at a
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potential of 0.9 V (vs RHE) in one hour, but the highest FDCA selectivity was only 83%. In
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another study by Cha and Choi,22 it was found that HMF can be near-quantitatively converted to
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FDCA at a Faradaic efficiency of 100% with 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO) as a
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mediator over an Au electrode at a potential of 1.54 V (vs RHE). However, the use of TEMPO
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would increase the downstream separation costs.
22
with a low selectivity to FDCA. For example,
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Recently, earth-abundant metal phosphides and sulfides have been exploited for the
69
electrochemical HMF oxidation. For example, Sun and co-workers employed Ni2P, Ni2S3, and
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even metallic Ni as the anodic catalysts for the HMF oxidation, reporting a nearly quantitative
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conversion of HMF to FDCA at a Faradaic efficiency of 98% to 100%.7-8, 23-24 However, metal
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sulfides and phosphides are usually thermodynamically less stable than their corresponding
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under
oxidizing
potentials,
and
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oxides/hydroxides
the
likely
formation
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oxides/hydroxides under the electrocatalytic conditions means that the active species may not in
75
fact be the phosphides and sulfides, especially in the strongly oxidative environments in aqueous
76
solutions, such as in water oxidation.25-27 Transition metal Ni, Co, and Fe-containing layered
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double hydroxides (LDH) or generally metal oxyhydroxides were reported as competitive water
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oxidation catalysts in alkaline electrolytes compared to Ir and Ru-based oxides, with onset
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overpotentials of less than 300 mV and excellent stability. 28-29 LDHs are synthetically analogues
80
to the naturally occurring hydrotalcite minerals, with brucite-like positively-charged mixed metal
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hydroxide layers intercalated with water and charge-balancing anions.30 Their simple synthesis
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allows for their direct growth onto three-dimensional conductive substrates such as carbon fiber
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paper and Ni foams,31-32 and exfoliation of the layers provides further improvements in the water
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oxidation performance.31, 33 Within various binary LDHs, the NiFe material is considered the
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most promising electrocatalysts for water oxidation, although recently ternary compositions have
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shown even lower overpotentials to achieve similar current densities.32,
87
catalysts, kinetic barriers to water oxidation persist for this challenging four-electron
88
proton-coupled electron transfer reaction and the identity of the active catalytic site(s) remains
89
controversial.36-37
34-35
of
metal
Yet with these
90
In this work, we investigate and demonstrate that earth-abundant NiFe LDH nanosheets are
91
efficient and robust anodic electrocatalysts for the oxidation of HMF to FDCA. A hydrothermal
92
method was used to grow NiFe LDH nanosheets on carbon fiber paper as the anode. FDCA was
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directly produced from electrochemical oxidation of HMF at a potential of 1.23 V vs RHE in a
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yield of 98% with a faradic efficiency of 99.4%. Furthermore, since the HMF oxidation is
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kinetically more favorable than water oxidation, it could act as an alternative anodic reaction in
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water splitting cells to enhance the H2 evolution and oxidatively produce high-value organics.38
97 98
EXPERIMENTAL SECTION
99
Chemicals and materials
100
5-Hydroxymethylfurfural
101
2-formyl-5-furancarboxylic acid (FFCA), potassium hydroxide (KOH), nickel (II) nitrate
102
hexahydrate (Ni(NO3)26H2O), iron (II) chloride tetrahydrate (FeCl24H2O), triethanolamine
103
(TEOA), urea, and ethanol (EtOH) were purchased from Sigma Aldrich and were used as
104
received unless otherwise noted. All aqueous solutions were prepared using nanopure deionized
105
water (Thermo Scientific Banstead Nanopure) with a resistivity > 18 MΩ cm. Carbon paper
106
(TGP-H-060) was purchased from Fuel Cell Earth (Woburn, Massachusetts, USA) and was
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subjected to hydrophilic treatment before use: The carbon paper was O2 plasma cleaned at 150 W
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for 5 minutes for each side, then placed in a preheated 800 °C oven for 5 minutes to remove
109
oxidized contaminants. The treated carbon paper no longer floats in water and sinks with gentle
110
agitation.
(HMF),
2,5-furandicarboxylic
acid
(FDCA),
111 112
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Synthesis of the NiFe layered double hydroxide (LDH) nanosheets
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The NiFe LDH nanosheets were grown on the carbon paper through a hydrothermal approach.
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Generally, 14.9 mg (75 µmol) FeCl24H2O was added to a 15 mL centrifuge tube with 22.4 mg
116
(150 µmol) neat TEOA. Next, 65.4 mg (225 µmol) Ni(NO3)26H2O was added before adding 15
117
mL of water. Lastly, 90.1 mg (1.5 mmol) urea was added to the solution before the solution was
118
mixed thoroughly and transferred to a 23 mL Teflon-lined stainless steel autoclave with a 3 cm x
119
1 cm pre-weighed piece of hydrophilic treated carbon paper. The autoclave was placed in a
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preheated 120 ºC oven for 6 h before cooling naturally to room temperature. Upon opening the
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autoclave, the carbon paper was rinsed with nanopure water, EtOH, and dried with a gentle N2
122
flow. The mass loadings of the carbon paper electrodes were determined by weighing the
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substrate before growth and after at least 30 min after N2 drying. Powders were collected from
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the remaining solution and washed in EtOH twice before vacuum drying for at least 1 h. For
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comparison, the NiAl LDH, NiGa LDH, and Ni(OH)2 were synthesized through a similar way.
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The NiAl & NiGa LDHs were synthesized without TEOA in aqueous solution from
127
Al(NO3)39H2O and Ga(NO3)3xH2O precursors. The Ni(OH)2 nanosheets were synthesized
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through the same method for the synthesis of NiFe LDH, but without adding the Fe precursor.
129 130
Structural characterizations
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Scanning electron microscopy (SEM) images were collected on a LEO SUPRA 55 VP scanning
132
electron microscope operating at 1 kV. Energy-dispersive X-ray spectroscopy (EDS) was
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performed on the catalysts as-grown on carbon paper substrates with the SEM described above
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equipped with a Thermo-Fisher EDS detector at 15 kV. Powder X-ray diffraction (PXRD)
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pattern was collected with a Rigaku Rapid II diffractometer equipped with a Mo Kα source
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operating at 50 kV and 50 mA and a total exposure time of 15 min between 2θ = 5° to 45°. The
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sample was ground into a fine powder and packed into a polymer capillary prior to analysis.
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X-ray photoelectron spectroscopy (XPS) was conducted on K-alpha XPS spectrometer (Thermo
139
Scientific) with a micro-focused monochromated Al Kα X-ray source. Samples were analyzed at
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10-7 mbar and room temperature with the flood gun on to avoid sample charging. Spectra were
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taken in the region of C 1s, O 1s, Ni 2p and Fe 2p. The binding energy (BE) values were referred
142
to the BE of O 1s peak at 531.0 eV. The peak fitting was performed using Avantage (Thermo
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Scientific) software package.
144 145
Electrochemical oxidation of HMF with NiFe LDH nanosheet electrodes
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The electrochemical HMF oxidation and water oxidation were carried out using a Metrohm
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Autolab electrochemical workstation (Metrohm Autolab B.V., Utrecht, The Netherlands) with a
148
H-type electrochemical cell using 1 M KOH as the electrolyte at room temperature. The
149
electrochemical cell is configured with a three-electrode system: the as-synthesized NiFe LDH
150
nanosheets grown on carbon paper was directly used as the working electrode (anode), a Pt wire
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electrode as the counter electrode (cathode), and a Ag/AgCl electrode as the reference electrode.
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A Nafion 115 membrane obtained from Nara Cell-Tech (USA) was used to separate the anode
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and cathode. The measured potentials vs, Ag/AgCl were converted to a reversible hydrogen
154
electrode (RHE) scale according to the Nernst equation:
155
ERHE = EAg/AgCl + 0.059 pH + 0.197
156
The electrochemical oxygen evolution, HMF oxidation, and hydrogen evolution experiments
157
were conducted in 30 mL of KOH solution (1 M) with and without HMF (from 10 to 100 mM) at
158
a scan rate of 10 mV/s. The cycle performance of the NiFe LDH nanosheets for HMF oxidation
159
was carried out via chronoamperometry at potential of 1.33 V vs RHE in 30 mL of KOH solution
160
with 10 mM of HMF for 4 successive cycles. The electrochemical data were obtained and
161
presented without iR- correction.
162
The concentration variations of HMF and its oxidation products during the electrochemical
163
reactions were monitored through high performance liquid chromatography (HPLC, Shimadzu
164
Prominence LC-20AD) on aliquots taken from the electrochemical cells with an
165
ultraviolet-visible detector set at 261 nm. Sulfuric acid (H2SO4, 5 mM) was used as the mobile
166
phase at the isocratic mode with a constant flow rate of 0.6 mL/min. In each measurement, 100
167
µL of the electrolyte solution was withdrawn from the cell during chronoamperometry testing
168
and diluted to 1.5 mL with dilute sulfuric acid solution to make the pH below 7.0, then 10 µL of
169
the diluted solution was injected directly into a BioRad Aminex 87H column. The identification
170
of the HMF and its various oxidation products was achieved by comparing their retention times
171
in the chromatograms with those of the standard solution, and their concentrations were
172
determined from calibration curves by applying standard solutions with known concentrations.
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The conversion of HMF (ηHMF) and yields of its oxidation products (YP) can be calculated with
174
the following equations:
175
η
176
YP = CP/C0-HMF × 100%
177
where the C0-HMF and CHMF are the initial HMF concentration and the concentration of HMF at
178
different reaction times, respectively, and Cp is the concentration of HMF oxidation products
179
(FDCA or FFCA) at different reaction times.
= (1-CHMF/C0-HMF) × 100%
HMF
180
The Faradaic efficiency towards HMF conversion can be calculated from the total amount
181
of charge Q (in units of coulombs) passed through the electrochemical cell and the total amount
182
(in units of moles) of HMF conversion N. Q = J × S × t, where J (A/cm2) is the current density at
183
a specific applied potential, S is the electrode area (cm2) and t is the reaction time (seconds).
184
Since 6 electrons are required to convert one HMF molecule to FDCA, the Faradaic efficiency
185
can be calculated as follows: Faradaic efficiency = 6F × N(HMF)/Q = 6 F × N(HMF) / (J × S × t),
186
where F is the Faraday constant (F= 96485 C/mol).
187 188
RESULTS AND DISCUSSION
189
The NiFe LDH nanosheets were synthesized directly on hydrophilic-treated carbon fiber paper
190
through a facile hydrothermal method. As shown in Figure S1, the growth of NiFe LDH
191
nanosheets includes two main steps: 1) the complexation of Ni2+ and Fe2+ with the weak base
192
triethanolamine (TEOA), which can also help to protect the oxidation of Fe2+ precursor to Fe3+
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over the course of the reaction, and 2) is the nucleation and growth of metal hydroxide
194
nanosheets via the reaction with NH3 formed in the hydrolysis of urea. The controlled hydrolysis
195
due to the slow release of NH3 and thus controlled crystal growth under low supersaturation
196
conditions facilitate the formation of ultrathin LDH nanosheets. 31, 36
197
The morphology of the electrode material was analyzed with SEM. As shown in Figure 1a,
198
the as-obtained electrode material consisted of nanosheets which were vertically aligned on the
199
conducting carbon fibers and fully covered the substrate. Some individual hexagonal plates were
200
observed, consistent with the LDH crystal habit.39-40 EDX elemental mapping (Figure S2, SI)
201
confirmed that Ni, Fe, and O are evenly distributed on the carbon fiber paper. XRD pattern of the
202
as-synthesized NiFe LDH powder (Figure 1b) shows diffraction peaks that match those of
203
reevesite (ICSD #107625), a naturally occurring NiFe LDH mineral.41 Figure S3 displays the
204
XPS survey spectrum of the NiFe LDH nanosheets. The deconvoluted Ni 2p XPS spectrum
205
(Figure 1c) displays two spin-orbit doublets (identified as Ni 2p3/2 and 2p1/2) and two shakeup
206
satellites (identified as “Sat.”). The binding energy (BE) at 855.48 and 873.07 eV can be
207
assigned to Ni(II) in NiO, while the BE at 857.79 and 874.95 eV can be attributed to Ni(II) in
208
Ni(OH)2.28, 42 As for the Fe 2p XPS spectrum (Figure 1d), two dominant peaks centered at BE of
209
712.20 and 725.00 eV were observed, which can be assigned to Fe2+ 2p3/2 and Fe2+ 2p1/2,
210
respectively, while the small peaks at 715.12 and 727.79 eV can be attributed to Fe3+ 2p3/2 and
211
Fe3+ 2p1/2, respectively.43
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214 215 216 217 218 219 220
Figure 1. (a) SEM image of the NiFe LDH nanosheets grown on carbon fiber paper; (b) XRD pattern (using Mo Kα source) of the NiFe LDH in comparison with simulated reevesite pattern (ICSD #107625); (c) XPS Ni 2p spectrum and (d) XPS Fe 2p spectrum of the NiFe LDH nanosheets.
221
We evaluated the electrocatalytic HMF oxidation performance of NiFe LDH nanosheets on
222
conducting carbon paper directly used as the anodic electrode in a modified H-type
223
electrochemical cell as shown in Figure 2. The first step in HMF oxidation is the conversion of
224
HMF into either 2,5-diformylfuran (DFF) or 5-hydroxymethyl-2-furancarboxylic acid (HMFCA).
225
Both DFF and HMFCA can be further oxidized into 5-formyl-2-furancarboxylic acid (FFCA) 12 ACS Paragon Plus Environment
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and then to FDCA.22 Water oxidation is the main competing reaction.23
227 228 229
Figure 2. Schematic diagram of the electrochemical system used for HMF oxidation with cathode, anode and the overall cell reactions.
230 231
Figure 3a compared the linear sweep voltammetry (LSV) curves of HMF oxidation (10 mM)
232
and water oxidation (no HMF) in 1 M KOH solution with the NiFe LDH electrode and pristine
233
carbon fiber paper. The NiFe LDH shows an onset potential of 1.37 V (vs RHE) towards water
234
oxidation in HMF-free electrolyte and reaches a current density of 20 mA/cm2 at a potential of
235
1.53 V, which is comparable to the performance of similar LDH electrodes.36 In contrast, the
236
onset potential for HMF oxidation is lower at 1.25 V, and a current density of 20 mA/cm2 can be
237
achieved at a potential of 1.32 V. This indicates that HMF oxidation is favored over water
238
oxidation at the lower applied potentials. The pristine carbon fiber has very low activity for both
239
HMF and water oxidation (also see entries 13-14, Table 1). To further probe the HMF oxidation
240
performance of the NiFe LDH, we compared its relative electrochemically active surface area in
241
HMF oxidation and water oxidation using cyclic voltammetry (CV) measurements by extracting 13 ACS Paragon Plus Environment
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the double-layer capacitance. Figure S4a and S4b show the CV curves collected in the
243
non-faradaic region of 0.93-1.0 V vs RHE, in which the current response should be only due to
244
the double layer capacitance. Based on these curves, the capacitance of NiFe LDH for HMF
245
oxidation is 18.4 mF/cm2, six times of that for water oxidation (3.1 mF/cm2) (Figure S4c),
246
indicating that the NiFe LDH displays higher active electrochemical area for HMF oxidation
247
than water oxidation, thus confirming that the NiFe LDH should also be an effective catalyst for
248
HMF oxidation.
249
Tafel analysis of water and HMF oxidation is shown in Figure 3b. The Tafel slope of 75
250
mV/dec for HMF oxidation is much lower than that for water oxidation (143 mV/dec), further
251
confirming that HMF oxidation is faster than water oxidation at these potentials. It should be
252
pointed out that the Tafel slope for water oxidation (143 mV/dec) in this work is higher than
253
commonly reported values (usually 30-65 mV, determined in single three-electrode cells).44-45
254
The reason for the high Tafel slope is that the Nafion membrane used to separate the anode and
255
cathode of the cell (see Figure 2) contains a considerable membrane resistance during the
256
electrochemical process, leading to a larger apparent Tafel slope. To verify this hypothesis, we
257
carrried out a control experiment using the same NiFe LDH catalyst in a single three-electrode
258
cell without a membrane, and the results are shown in Figure S5, display a Tafel slope of 63.2
259
mV/dec, much lower than that in the electrochemical cell with a Nafion membrane (143
260
mV/dec).
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Figure 3. (a) LSV curves of the NiFe LDH nanosheets growth on carbon fiber paper at a scan rate of 10 mV/s in 1 M of KOH with and without 10 mM of HMF; (b) The corresponding Tafel plots.
265 266
For the NiFe LDH, the introduction of Fe could increase the amount of active sites and
267
enhanced the catalytic activity for HMF electrochemical oxidation. We have carried out
268
additional comparison HMF oxidation experiments using Ni(OH)2 nanosheets. As shown in
269
Figure S6, the Ni(OH)2 shows an onset potential of 1.28 V vs RHE for the HMF oxidation,
270
slightly higher than that of NiFe LDH (1.25 V vs RHE). Ni(OH)2 nanosheets also reach a current
271
density of 20 mA/cm2 at 1.41 V, 40 mV higher than that of NiFe LDH nanosheets, indicating that
272
the introduction of Fe could indeed improve the catalytic performance for HMF oxidation.
273
We have also explored other Ni-based bimetallic (NiAl and NiGa) LDH materials, but their
274
electrochemical performance for both HMF and water oxidation was worse than NiFe LDH
275
(Figure S7, also see Table 1). We further probed the differences between these catalysts by
276
studying their electrochemically active surface areas in the non-faradiac potential range. As
277
shown in Figure S8, the double layer capacitance of NiFe LDH for HMF oxidation is 18.4 15 ACS Paragon Plus Environment
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mF/cm2, much higher than those of NiAl (3.4 mF/cm2) and NiGa (4.1 mF/cm2) LDHs. The
279
higher electrochemically active surface area of NiFe LDH toward HMF oxidation suggests that
280
NiFe LDH has more catalytic active sites for the electrochemical oxidation of HMF than NiFe
281
and NiGa. It is interesting that, among the three LDH materials examined (NiFe, NiAl, and NiGa)
282
there seems to be some correlation of the catalytic activities toward OER and HMF oxidation,
283
that is a catalyst with high OER activity usually has a high HMF oxidation activity (see Figure
284
S7). One might imagine that there are some similarity between the OER reaction processes and
285
the elementary process of electrochemical oxidation of HMF, such as the binding of the
286
-OH/hydroxyl group and -OOH group to metal oxide/hydroxide surfaces, thus some correlation
287
between the two catalysts may not be totally surprising. (The oxidation of HMF could also go
288
through H* and CHx* intermediates.) However, there have been so few earth-abundant metal
289
oxide catalysts studied for the HMF electrochemical oxidation reaction, especially virtually there
290
have been no previous studies on bimetallic oxide/hydroxide catalysts (recall that the examples
291
of Ni2P, Ni2S3 and metallic Ni are essentially nickel (hydr)oxides), such presumed trend needs to
292
be further verified by more studies in the future. To our knowledge, this is the first report on
293
using bimetallic LDH materials to enable electrochemical oxidation of HMF, and we hope the
294
excellent catalytic performance and high reaction yield reported will stimulate more research in
295
this class of catalysts for this important reaction. More importantly, future theoretical studies, as
296
well as in situ experimental studies, to examine the catalytic mechanisms of HMF oxidation on
297
metal oxide/hydroxide surfaces and propose potential descriptors to help the research community
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to search for even more efficient catalysts in an effective way.
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The chronoamperometric tests of water oxidation and HMF oxidation were carried out at
300
constant potentials of 1.23 to 1.43 V vs RHE. As shown in Figure S9a, the current density for the
301
water oxidation at 1.43 V increased in the first 13,000 seconds (3.5 hours), and then did not
302
change, suggesting that the catalytic activity of the NiFe LDH can increase as the reaction
303
proceeds. The current density for HMF oxidation slightly increased in the first few seconds, and
304
then decreased (Figure S9b-d). The concentrations of reactant and product concentrations during
305
the electrochemical reactions were monitored using HPLC (Figure 4a). Besides FDCA and HMF,
306
a small peak identified as FFCA was also observed. However, DFF and HMFCA, the main
307
byproducts in the conventional heterogeneous catalytic aerobic HMF oxidation and noble metal
308
catalyzed electrochemical HMF oxidation,7, 22, 46 were not found in the chromatograms from this
309
work. As the chronoamperometric test progressed, the HMF concentration decreased, and the
310
color of the anodic electrolyte changed from saffron yellow to colorless (Figure 4b). The
311
concentration changes of HMF and its oxidation products with the time of chronoamperometric
312
test are presented in Figure 4c, which shows that oxidation of HMF to FDCA was essentially
313
complete in 90 min. Moreover, the FFCA concentration was always less than 1% throughout the
314
test. The Faradaic efficiency for HMF conversion was 98.6% (entry 3, Table 1). Note that the
315
light yellow color of the starting HMF solution suggests that HMF could polymerize or degrade
316
under alkaline conditions10; but those species can still be oxidized into FDCA under oxidation
317
conditions, leading to a fading of the yellow color as the electrochemical oxidation reaction
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proceeds, as observed in Figure 4b. However, when the applied potential was increased to 1.43 V,
319
the Faradaic efficiency for HMF conversion decreased to 77.2% (entry 4, Table 1) even though
320
the reaction proceeded more rapidly (reaction rate of 1.65 x 10-4 mmol/s at a potential of 1.43 V,
321
compared to 6.67 x 10-5 mmol/s at 1.33 V. This decrease in the Faradaic efficiency is due to the
322
competition from water oxidation (onset at 1.37 V vs RHE). When the applied potential was 1.23
323
V, which is below the onset potential for water oxidation, the Faradaic efficiency was ever higher
324
at 99.4%, but with a slower reaction rate of 8.33 x 10-6 mmol/s (calculated from entry 2, Table 1).
325
These indicate that NiFe LDH is one of the most active and selective catalysts for the
326
electrochemical oxidation of HMF to FDCA compared to the previously reported catalysts (Table
327
S1 in the Supporting Information).
328
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Table 1. Electrochemical oxidation of HMF catalyzed by different anodic catalysts and under different conditions in 1 M KOH.
329 330
Entry
Catalyst
CHMF
E (onset)
(mM)
V vs RHE
E(j=20 mA/cm2)
Potential
Reaction
V vs RHE
applied
time (min)
HMF conversion
FDCA
Faradaic
yield
Efficiency
1
NiFe LDH
0
1.37
1.53
-
-
-
-
-
2
NiFe LDH
10
1.25
1.32
1.23 V
600
99%
98%
99.4%
3
NiFe LDH
10
1.25
1.32
1.33 V
90
98%
98%
98.6%
4
NiFe LDH
10
1.25
1.32
1.43 V
30
98%
97%
77.2%
5
NiFe LDH
50
1.18
1.30
1.33 V
350
92%
90%
98.7%
6
NiFe LDH
100
1.13
1.19
1.33 V
400
91%
90%
90.2%
7
NiAl LDH
0
1.55
1.96
-
-
-
-
8
NiAl LDH
10
1.29
1.45
-
-
-
-
10
NiGa LDH
0
1.55
1.70
-
-
-
-
11
NiGa LDH
10
1.34
1.52
-
-
-
-
12
Ni(OH)2
10
1.28
1.41
-
-
-
-
14
Pristine carbon paper
0
1.58
>2.0
-
-
-
-
15
Pristine carbon paper
10
1.30
1.55
-
-
-
-
-
331 332
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334
335 336 337 338 339 340 341 342 343
Figure 4. (a) HPLC chromatogram traces of the various products at different reaction times follow an HMF electrochemical oxidation reaction (mobile phase solution: 1 mM H2SO4, flow rate: 0.6 mL/min); (b) Digital photograph showing the color change of the anodic electrolyte during the electrochemical HMF oxidation process; (c) Concentration changes of HMF and its oxidation products with the time of chronoamperometric test at 1.33 V vs RHE; (d) HMF concentration changes during 4 successive cycles (the reaction rate for each cycle are calculated as 6.67 x10-5, 6.61 x10-5, 6.43 x10-5 and 6.20 x10-5 mmol-HMF/s for the four successive cycles, respectively).
344 345 346
Four successive cycles of chronoamperometry were tested to evaluate the durability of this electrode during HMF oxidation (Figure 4d). The conversion of HMF decreased from 98% to 93%
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347
after 4 cycles. The reaction rate slightly decreased from 6.67 x 10-5 to 6.20 x 10-5 mmol-HMF/s
348
in these four successive cycles. This decrease may be caused by the reduction of the charge
349
density passed through the electrode during the same reaction time interval. The Faradaic
350
efficiencies for each cycle did not change (Figure S10). The electrodes were characterized by
351
XPS and SEM-EDX after the chronoamperometric tests (1.33 V for more than 6 h, 4 cycles). The
352
used NiFe LDH catalyst contains some large aggregates on the carbon fiber paper (Figure S11).
353
EDX elemental mapping shows that the even distribution of Ni and Fe on carbon paper is
354
maintained, although their concentrations are diminished compared to the fresh electrode (Figure
355
S12). The XPS Ni 2p spectrum of the used NiFe LDH catalyst displays two peaks at 855.33 and
356
856.50 eV (Figure 5a), assigned to Ni(OH)2 and NiO, respectively. The shape and position of the
357
peaks of the spent catalyst are essentially the same as those from the fresh catalyst, but the
358
relative content of Ni(OH)2 is higher than the fresh catalyst, confirming that some NiO is
359
converted into Ni(OH)2 after HMF oxidation (Figure 1c). The XPS Fe 2p spectrum (Figure 5b)
360
shows that more Fe3+ is formed after the HMF oxidation, suggesting that some Fe2+ is oxidized
361
into Fe3+ during the HMF oxidation process. For catalytic water oxidation using NiFe LDH, it is
362
believed that Fe3+ has a higher activity than Fe2+, therefore oxidation of Fe2+ to Fe3+ may
363
increase the catalytic activity of the NiFe LDH, which is consistent to the observed results (see
364
Figure S9). The LDH structure of the catalyst and catalytic performance are maintained
365
throughout the HMF oxidation reaction cycles even though there are some changes in the metal
366
oxidation states of the catalyst.
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367 368 369
Figure 5. XPS Ni 2p (a) and Fe 2p (b) spectra of the cycled NiFe-LDH/carbon fiber paper electrode.
370 371
The electrochemical performance of the NiFe LDH nanosheet electrode was also evaluated
372
in more practical higher HMF concentrations. As shown in the LSV curves in Figure 6a, as the
373
HMF concentration increases, both the E(onset) and E(j=20 mA cm-2) decrease (entries 5-6, Table 1).
374
As shown in Figure 6b the HMF concentration as a function of time can be fit to a first order
375
kinetic model with respect to HMF, at all three HMF concentrations. The selectivity to FFCA is
376
relatively higher at the initial stage of the reactions for the HMF concentrations of 50 and 100
377
mM (Figure 6c, d, and Figure S13). As a result, the corresponding Faradaic efficiencies decrease
378
slightly compared to the low concentration HMF oxidation. As the HMF concentration increases
379
beyond 100 mM, crossover of HMF from the anode to the cathode became more significant.
380
Therefore, improved membranes are needed to make this technology practical.
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Figure 6. (a) LSV curves of the NiFe-LDH/carbon fiber paper catalyst towards the oxidation of HMF at high concentrations (50 and 100 mM) in 1 M KOH; (b) First-order kinetics models of the oxidation of HMF at different concentrations; (c) and (d) Concentration changes of HMF and its oxidation products over the duration of chronoamperometric test (potential 1.33 V vs RHE in 1 M KOH).
387 388
The overall electrochemical process can reduce water to H2 at the cathode while generating
389
FDCA at the anode as shown in Figure 2. In order to couple the anodic HMF oxidation with
390
cathodic H2 evolution, the cathode should have unchanged catalytic performance toward H2
391
evolution in the presence of HMF caused by potential crossover through the Nafion membrane.23
392
Here, we used a Pt wire as a model cathode and Figure S14 shows the cathodic LSV curves with
393
and without 10 mM of HMF in 1 M KOH. The introduction of HMF only slightly suppressed the
394
current density at low potentials, while at a high potential, the current density achieved with
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395
HMF was even higher than that without HMF. The Tafel slopes for the H2 evolution with and
396
without HMF are almost the same (75 and 74 mV/dec, respectively) (Figure S15). Figure S16
397
presents a 13-hour chronoamperometric test at -0.33 V vs RHE in 1 M of KOH with 10 mM of
398
HMF. These results confirm that the cathodic H2 evolution is not significantly influenced by
399
HMF crossover, and therefore, we can conclude that coupling the cathodic H2 evolution with
400
anodic HMF oxidation in an integrated electrochemical cell is feasible. Since the focus of this
401
work is on the electrocatalyst for HMF oxidation we used conventional Pt cathode. However,
402
many highly active earth-abundant electrocatalysts for hydrogen evolution are available, and
403
could be integrated with our NiFe LDH catalys.47
404
405
CONCLUSIONS
406
In summary, NiFe LDH nanosheets have been demonstrated as an efficient and robust
407
catalyst for the direct electrochemical oxidation of HMF to FDCA at ambient pressure and room
408
temperature with high yield and selectivity for the first time. An electrochemical cell based on
409
NiFe LDH nanosheets integrated on carbon fiber paper as the anode and Pt wire as the cathode
410
was constructed to electrochemically produce FDCA from high concentration of HMF (up to 100
411
mM) for multiple cycles while also producing H2. The high Faradaic efficiency achieved for
412
HMF conversion (up to 99.4%) indicates that the HMF oxidation is more kinetically favorable
413
than the water oxidation at low applied potentials. These results show that NiFe LDH, and
414
potentially other earth-abundant water oxidation catalysts,28-29, 48 may also serve as highly active 24 ACS Paragon Plus Environment
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415
electrocatalysts for HMF oxidation. As the first report on using bimetallic metal hydroxide/oxide
416
catalysts for electrochemical oxidation of HMF, this work provides a sustainable and efficient
417
approach for direct anodic conversion of biomass-derived platform chemicals to value-added
418
chemicals in an electrochemical system, with simultaneous H2 production.
419 420
ASSOCIATED CONTENT
421
Supporting Informaion
422
The Supporting Information is available free of charge via the Internet at http://pubs.acs.org.
423
Table S1 and Figures S1-S16.
424 425
AUTHOR INFORMATION
426
* Corresponding authors
427
Email:
[email protected] (G.W.H.);
[email protected] (S.J.)
428 429
Notes
430
The authors declare no competing financial interest.
431 432
ACKNOWLEDGMENTS
433
L.D. and S.J. thank the support by NSF Grant 1508558. W.-J. L. Thanks China Scholarship
434
Council for finacial support. L.D. also thanks NSF Graduate Research Fellowship for support. 25 ACS Paragon Plus Environment
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