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Biofuels and Biomass
Fast pyrolysis of dried sugarcane vinasse at 400 and 500 °C: product distribution and yield Meheretu Jaleta Dirbeba, Atte Aho, Dr. Nikolai DeMartini, Anders Brink, Ida Mattsson, Leena Hupa, and Mikko Hupa Energy Fuels, Just Accepted Manuscript • DOI: 10.1021/acs.energyfuels.8b03757 • Publication Date (Web): 26 Dec 2018 Downloaded from http://pubs.acs.org on January 5, 2019
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Fast pyrolysis of dried sugarcane vinasse at 400 and
2
500 °C: product distribution and yield
3
Meheretu Jaleta Dirbeba†,*, Atte Aho†, Nikolai DeMartini†, ‡, Anders Brink†, Ida Mattsson†,
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Leena Hupa†, and Mikko Hupa†
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†Johan
6
Turku, Finland
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‡Chemical
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Toronto, Ontario, M5S 3E5 Canada
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ABSTRACT
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Gadolin Process Chemistry Centre, Åbo Akademi University, Piispankatu 8, 20500
Engineering & Applied Chemistry, University of Toronto, 200 College Street,
Fast pyrolysis of sugarcane vinasse, a by-product from the integrated sugar-ethanol process,
11
has not been investigated so far. In this work, fast pyrolysis of dried sugarcane vinasse was
12
carried out at 400 and 500 °C in a drop-tube type N2-purged reactor, and the yields and
13
compositions of the oil, char, and gas were determined. The results show that the water-free bio-
14
oil yield was low and independent of the pyrolysis temperature. This is probably due to the high-
15
potassium content of the vinasse. For other biomass fuels, it is well established that alkali metals
16
catalyze secondary reactions in the vapor-phase of the pyrolysis product thereby reducing the
17
organic liquid yield and increasing the gas and water yields. The char yield decreased, and the 1
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gas yield increased with temperature. Forty-five to fifty-five percent of the carbon in the vinasse
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was retained in the chars. Thus, approximately half of the carbon in vinasse could be sequestered
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if the chars are returned to the soil. Moreover, since over eighty-five percent of the potassium in
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the vinasse was also retained in the chars, pyrolysis may be an interesting option for the
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production of biochar with a high potassium content for fertilizer. The recovery of most of the
23
potassium with the chars indicates that the liquid and gaseous pyrolysis products could be burned
24
in a boiler with lower ash-related problems than the original vinasse.
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KEYWORDS: Fast Pyrolysis; Vinasse; Bio-char; Bio-oil
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1. INTRODUCTION
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Bio-oil production through fast pyrolysis from biomasses has attracted interest due to several
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advantages of the bio-oil compared to solid biomass fuels. These advantages of the bio-oil
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include ease of storage and transportation, higher energy density, and versatile applications—
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mainly production of energy and chemicals.1,2 Also, in contrast to liquid fossil fuels, the bio-oil is
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carbon neutral and produced from renewable feedstocks. Consequently, efforts are underway to
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develop large-scale technologies for fast pyrolysis. For example, the first industrial-scale fast
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pyrolysis plant built integrated with a combined heat and power process is the Fortum Otso bio-
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oil plant in Joensuu, Finland.3
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Fast pyrolysis process is characterized by high heating rates and short residence times and
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rapid cooling of the pyrolysis vapors with the target of maximizing the bio-oil yield.1,2,4–7 Reactor
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configurations, such as bubbling fluidized bed and circulating fluidized bed, and finely ground
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biomass particles, ≤ 3 mm,1,5 are among the key parameters to achieve high heat transfer and 2
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heating rates in fast pyrolysis processes. The optimum temperature for high bio-oil yields is
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usually around 500 °C1,5,8 although this temperature varies slightly based on the type and
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composition of biomass. Moreover, the feedstock should be dried to a moisture content of ≤ 10
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wt.% prior to pyrolysis to minimize the water content of the final bio-oil product.1,6
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Vinasse, also known as stillage or spent wash, is a dilute effluent from the integrated sugar-
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ethanol industry. Typically, the dry solids content of vinasse is only 5-10 wt.%.9 On a dry basis,
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vinasse contains 60-70 wt.% organics with the balance being inorganics, and it has a heating
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value in the range of 10-15 MJ/kg dry solids10 similar to that of black liquor solids from pulping
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mills.11 Production of 1 m3 ethanol generates on average 10-15 m3 of wet vinasse.9,12 In Brazil
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alone, the annual generation of vinasse is approximately 370 million cubic meter13 which is
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equivalent to an average annual thermal energy supply of about 125 TWh. Today, vinasse is
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mainly used for fertirrigation, providing the soil with water and at the same time fertilizing the
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soil for sugarcane plants.14 However, its use as fertirrigation may have negative environmental
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impacts depending on soil conditions and location, including emission of greenhouse gases15 and
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pollution of soil and groundwater.14 In some cases, the amount of vinasse produced is greater
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than the amount of vinasse that can economically be used as a fertilizer. This is because of the
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cost of transporting it to farmlands farther away from the mill. Thus, there is a need for
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alternative utilization options, such as fast pyrolysis.
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Fast pyrolysis of various biomass types, including wood, agricultural by-products, energy
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crops, and solid wastes have been intensively studied, and comprehensive review papers are
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available.1,2 However, fast pyrolysis of sugarcane vinasse has not been investigated so far. Da
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Silva et al.16 have studied thermal behaviors of vinasse and vinasse blended with other biomass
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residues from the sugarcane industry under pyrolysis, combustion, and oxy-combustion 3
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conditions. According to Da Silva et al., thermal decomposition of the organic fraction of vinasse
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starts at as low temperature as 160 °C under all conditions.
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Although it is beyond the scope of the present study, an important factor that needs to be
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considered for the feasibility of vinasse fast pyrolysis processes is the energy required to
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concentrate the dilute effluent to a higher solids content. Nevertheless, there are some options
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that can potentially address the problem. One option is through heat integration in the sugar and
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ethanol production processes. Recently, Cortes-Rodríguez et al.17 and Pina et al.18 have
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demonstrated using modeling, simulation, and economic analysis that this option can reduce the
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energy consumption of a sugar mill significantly. Moreover, the latter authors have also
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suggested that water evaporated from the vinasse could be utilized, such as for imbibition or
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cooling, in the mill thereby decreasing the water demand of the mill. Oasmaa et al.19 have also
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conducted a techno-economic evaluation of an integrated biomass fast pyrolysis system over a
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standalone process. Their evaluation suggested that the integrated process is economically more
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competitive than the standalone. Another alternative is improving the energy efficiency of the
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combined sugar, ethanol, and energy production process through technology upgrading.
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Pellegrini and de Oliveira Junior20 have conducted thermal, economic, and environmental
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analysis as well as optimization of this approach. They suggested that besides adding a new
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revenue to the mill, this option generates excess electricity which improves the exergy and
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environmental performance of the integrated process. In both cases, a part of the savings from the
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reduction in energy consumption or the excess energy generated could be used for vinasse
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concentration. It is also worth noting that companies such as Valmet21 have already shown
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interest to concentrate vinasse to a high solids content for a thermochemical conversion.
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Energy & Fuels
The objective of this work is to determine product distribution and yield (char, bio-oil, and
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gas) during fast pyrolysis of dried sugarcane vinasse at 400 and 500 °C. The char and bio-oil
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yields were determined gravimetrically, whereas the gas yield was calculated from measured gas
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flow rates and CO, CO2, and SO2 concentrations. Fast pyrolysis of the vinasse in the temperature
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range of 400-600 °C was studied using an N2-purged quartz-glass reactor, also referred to as,
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single particle reactor (SPR), which is a simpler setup than the drop-tube type N2-purged reactor.
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The water-soluble organic constituents of the vinasse were identified using solution-state nuclear
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magnetic resonance (NMR) spectroscopy. The elemental compositions of the vinasse chars were
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analyzed using a CHNS(O) analyzer and an inductively coupled plasma-optical emission
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spectroscopy (ICP-OES). The CHNS(O) analyzer was also used to quantify the C, H, N, and S
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contents of the pyrolysis oils. A Karl Fischer titration and a gas chromatograph–mass
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spectrometer (GC-MS) setup enabled to determine the water contents and to identify the key
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constituents of the pyrolysis oils, respectively.
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2. EXPERIMENTAL SECTION
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2.1.
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Vinasse characterization The vinasse sample used in this work was obtained from a sugar mill in Ethiopia. The sample
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was dried at the mill at 105 °C for 24 h, and it was ground to ≤ 1 mm size in the laboratory. A
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further drying test was performed for the dried and ground vinasse. For the test, about 0.5-1 g of
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the dried and ground vinasse sample was weighed and mixed with quartz sand as an inert surface
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extender. Ultrapure water was added to the mixture for uniform dispersion of the vinasse over the
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quartz sand particles. Then, the final mixture was dried at 105 °C for 24 h. The drying test 5
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method was adopted from TAPPI/ANSI Test Method T 650 om-15, which is used for
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determining the dry solids content of concentrated black liquor. The ash content, elemental
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composition, and heating values of the vinasse from our previous work22,23 are provided in
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section 3.1.
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The vinasse was characterized for its organic components using solution-state NMR
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spectroscopy. The 1H and 13C NMR spectra were recorded by Bruker Avance III HD 500 MHz
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spectrometer (Germany) equipped with Bruker CryoProbe (Germany). Topspin software, version
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3.5, was used to process the spectra. Prior to analysis, between 15 and 20 mg of the vinasse
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sample was dissolved in approximately 1 ml of 99.9% deuterium oxide (D2O; Sigma-Aldrich).
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The experiment was repeated three times to establish repeatability, and the results were reported
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as plots of chemical shifts, δ (in ppm).
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2.2.
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Fast pyrolysis experiments in the drop-tube type N2-purged reactor 2.2.1.
Description of the experimental setup. Figure 1 shows a schematic drawing
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of the fast pyrolysis experimental setup. The dashed lines in the figure show the connections used
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during the experiments described in section 2.3. The heart of the setup is a drop-tube type N2-
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purged reactor. It consists of three 80 mm inner diameter (i.d.) steel pipe segments: the pre-
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heater, char holder, and pyrolyzer. The segments are 435, 160, and 525 mm long, respectively. A
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stainless-steel wire mesh (mesh size = 150) was placed on a perforated steel plate and inserted
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between the char holder and the pre-heater to retain the char in the char holder. Nitrogen (N2) gas
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enters the preheater through a short 6 mm i.d. steel pipe for purging pyrolysis gas products from
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the reactor. The steel pipe was fitted in the center of the bottom lid of the pre-heater, and it was
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perforated along its length. The perforations allow an even distribution of the N2 gas in the 6
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reactor. The N2 gas was fed to the pre-heater at a flow rate of 3 lN/min, and it was pre-heated
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before entering the char bed.
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The reactor was inserted in an electrically heated furnace (Carbolite, model VST 12/600,
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England). The temperature of the reactor was controlled automatically to the desired point by
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setting the furnace temperature. In addition to the temperature of the pre-heater, the temperature
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inside the pyrolyzer was measured at three different locations: in the lower (char bed), middle
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(above the char bed), and upper (close to the top lid) parts of the reactor. The four temperature
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measurement locations are indicated in Figure 1 as TC-0, TC-1, TC-2, and TC-3, respectively.
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The temperatures were measured using K-type thermocouples, and the data were logged with a
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computer. The temperature in the char bed, TC-1, was the controlled reactor temperature. A plot
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of the temperature profiles of TC-0, TC-1, TC-2, and TC-3 as a function of time (in minutes) for
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typical experiments can be found in Figure S1 in the Supporting Information.
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For sample feeding into the reactor from the top side, an air-tight feeding system was used. It
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consists of a plastic bottle with a flexible hose connected to it. The flexible hose was then
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connected to a vertical 23 mm i.d. steel pipe, which enters the reactor from the top lid and
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extends a few centimeters into the reactor. The steel feed pipe was provided with an N2-gas
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supply line for sample feeding in pulses. Short N2 pulses were used for the sample feeding.
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A stainless-steel pipe (SST) on the top lid connects the pyrolyzer with the condenser line. The
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oil and water vapor produced in the reactor were condensed in a series of three condensers, which
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were cooled to -40 °C using a cryostat cooler (LAUDA, Germany). Each condenser was fitted
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with an oil collector. Two cotton filters were installed after the third condenser to capture oil
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aerosols, tiny oil droplets that were carried over with non-condensable gases.
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The flow of non-condensable product exiting the cotton filter was split into two parts. One
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part was mixed with air, oxidized at 900 °C in the quartz glass reactor, which was enclosed in an
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electrically heated oven, and analyzed for CO2 by using a 4900 Continuous Emissions
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Analyzer (Servomex, England). The other part was routed through an AO2020 Continuous
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Emissions Analyzer (ABB, Germany) for CO, CO2, and SO2 analysis. The gas flow rates to the
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quartz reactor and ABB gas analyzer were measured using rotameters, whereas the air flow rate
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to the reactor was maintained at 2.41 lN/min. The air flow rate was in excess of the stoichiometric
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amount of air required for complete conversion of carbon to CO2 in the small batch of feed
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described in section 2.2.2. The mass flow controllers were from Bronkhorst (Holland).
158 159
Figure 1. Schematic drawing of the fast pyrolysis experimental setup in the drop-tube type N2-
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purged reactor. 8
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2.2.2. Experimental conditions and procedures. The fast pyrolysis experiments in the drop-
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tube type N2-purged reactor were carried out at two different temperatures: 400 and 500 °C. It
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was not possible to feed the vinasse into the reactor at temperatures higher than 500 °C since
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most of it remained stuck to the steel pipe feeding system. Once the desired temperature for
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pyrolysis was reached, about 40 g of the sample was weighed in the feed bottle described above,
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section 2.2.1. The sample was fed into the pyrolyzer in batches of about 8-10 g each. Injection of
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the sample batch with short and pressurized N2 pulses disperses the finely ground sample, which
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is rapidly heated while falling onto the char bed in a similar fashion as in a drop tube furnace
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(DTF). In a DTF, fine biomass particle heating rates of 104-105 °C/s24 can be attained at reactor
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temperatures of over 900 °C. In the present setup, however, a lower heating rate can be
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anticipated due to the low temperature used. The pyrolysis vapor residence time in the reactor
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was about 25-30 s, which is longer than the typical 0.5-5 s 25 range for fast pyrolysis. The
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experiment was stopped when the CO and CO2 readings from the gas analyzers were close to
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0.01%. The net sample weight fed to the pyrolyzer was determined by subtracting the weight of
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sample left in the feeding system from the initial weight of the sample weighed in the plastic
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bottle. Part of the sample was stuck to the walls of the steel pipe part of the feeding system,
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which was exposed to a temperature of ≥ 100 °C near the upper part of the pyrolyzer. The sample
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left in the feeding system was carefully recovered after each experiment and weighed. The
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recovered sample was 100% dry. The pyrolysis experiment was repeated three times at both 400
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and 500 °C. Table 1 lists the conditions for the six experiments.
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Table 1
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Conditions for the vinasse fast pyrolysis experiments in the drop-tube type N2-purged reactor. Net sample fed to the pyrolyzer (g)
Temperature Experiment No. (°C)
183 184
2.3.
Dry solids (g)
Moisture (g)
1
400
30.8
2.9
2
400
31.1
2.9
3
400
28.8
2.9
4
500
29.5
2.9
5
500
30.0
2.9
6
500
29.3
2.9
Fast pyrolysis experiments in the N2-purged SPR To obtain vinasse char yield trends with temperature, additional data were needed in the
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temperature range 400-600 °C apart from the two temperatures used in the drop-tube type N2-
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purged reactor. For this reason, samples of the dried and ground vinasse were pyrolyzed at 400,
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450, 500, 550, and 600 °C in 100% N2 in the SPR given in Figure 1. In this case, the SPR was
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used as a pyrolyzer with conditions similar to those of the drop-tube type N2-purged reactor when
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it comes to heating rate and gas atmosphere. For this purpose, the gas connections indicated by
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the dashed lines in Figure 1 were used. The non-condensable gas lines entering the SPR and ABB
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gas analyzer from the cotton filters shown in the figure were plugged. The air supply line was
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replaced with N2, and a part of the exhaust gas from the SPR was connected to the ABB gas
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analyzer. The SPR has a manual sample insertion probe (not shown in Figure 1), which allows a 10
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sample to be held in a cold environment and then inserted, in 1-2 seconds, into the hot reactor.
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Detailed descriptions of the SPR are available in Karlström et al.26 and Giuntoli et al.27 About
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100-120 mg of the dried and ground vinasse was weighed in a sample holder made of quartz
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glass and mounted on the sample insertion probe. Then, the sample was inserted from the cold
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environment into the hot SPR and pyrolyzed until the CO and CO2 readings from the ABB gas
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analyzer were 0.0%. A part of the exhaust gas from the SPR, in this case, was connected to the
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ABB gas analyzer. After the pyrolysis was over, the probe was retracted to the cold environment,
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and the char was quenched in N2. Finally, the sample holder with char in it was removed from the
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probe and weighed to 0.1 mg accuracy. At each temperature, the pyrolysis experiment was
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repeated three times. The pyrolysis vapor residence time in the SPR was approximately 4 s.
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2.4.
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Char, oil, and gas yield determinations 2.4.1. Char yield. For the char yield determination from the drop-tube type N2-purged
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reactor, the reactor was first cooled down after pyrolysis. The reactor was purged with N2 during
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cooling. The reactor was then dismantled, and the char was carefully recovered from the char
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holder. The char recovered from the char holder was swollen and porous. Chars were also
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recovered from the pyrolyzer walls and surfaces of the thermocouples. The total recovered char
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was weighed to 0.1 mg accuracy, and the result was reported as char yield on a wt.% dry vinasse
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basis.
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For the char yield from the N2-purged SPR, the char weight was obtained from the weight
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difference between the empty quartz-glass sample holder and the sample holder with char in it.
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The obtained char weight was expressed on a wt.% dry vinasse basis. At each temperature, the
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average value of the three experiments on a wt.% dry vinasse basis was reported as char yield
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from the SPR.
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2.4.2. Oil yield. To recover the oil after the experiments in the drop-tube type N2-purged
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reactor, the temperature of the condensers was adjusted from -40 °C to 5 °C using the cryostat
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cooler. Then, the cryostat cooler was stopped, and the oil collectors, condensers, condenser lines,
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cotton filters, and SST connecting the pyrolyzer with the first-stage condenser were dismounted.
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The oil yield was determined from the weight difference between the empty oil collectors,
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condensers, condenser lines, cotton filters, and SST connecting the pyrolyzer with the first-stage
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condenser and the weight with the oil contained in them. An analytical balance, BL 1500 S
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(Sartorius, Canada), which has a capacity to weigh up to 1500 g with 0.01 g accuracy, was used
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for the weighing. Most of the oil recovered from the oil collectors was from the first stage.
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For the recovery of the oil left sticking on the top lid, the lid was thoroughly washed with
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acetone, and the washing was collected into a glass tray. The acetone was allowed to evaporate
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from the oil-acetone mixture over a period of approximately 15 days. The weight of oil recovered
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from the top lid was then determined from the weight difference between the glass tray with oil in
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it after acetone evaporation and the empty glass tray.
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2.4.3. Gas yield. The total mass of carbon in the non-condensable gases released from the
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sample during pyrolysis in the drop-tube type N2-purged reactor was calculated based on the CO2
233
concentration of the oxidized gas and the total gas flow from the pyrolyzer. The mass of carbon
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released directly as CO+CO2 from pyrolysis of the sample was determined from the ABB CO
235
and CO2 concentration results and the total gas flow from the pyrolyzer. The difference between
236
the amount of carbon from the complete oxidation of the gases and that of carbon from the
237
CO+CO2 was assumed to be the amount of carbon from hydrocarbons, CxHy, in the non12
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condensables. It was not possible with the current setup to determine the specific types of these
239
hydrocarbons present in the gases. It is assumed that methane (CH4) was the dominant
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hydrocarbon. The assumption is based on the report by Bhattacharya et al.28 Their report
241
indicates that the main hydrocarbon (on mass basis) in the gaseous product during pyrolysis of
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black liquor solids is CH4. The total sulfur released during pyrolysis was obtained by subtracting
243
the amount of sulfur in the char from the amount in vinasse. The total sulfur released was
244
assumed to be in the non-condensables as SO2 and H2S. The amount of SO2 in the non-
245
condensables was based on the gas analysis, whereas that of H2S was calculated based on the
246
difference between the total sulfur released and the sulfur released as SO2. Thus, the gas yield on
247
a wt.% dry vinasse basis was obtained from the sum of the amount of CO, CO2, CH4, SO2, and
248
H2S in the gas.
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Moreover, the CO and CO2 concentrations in the gases released from the pyrolysis of the
250
dried and ground vinasse in the SPR, at the five different temperatures, were measured with the
251
ABB gas analyzer. This enabled to obtain the CO to CO+CO2 mass ratio as a function of
252
temperature and to compare the results with those from the drop-tube type N2-purged reactor.
253
2.5.
Elemental analyses of the pyrolysis chars and oils
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The C, H, and N contents of the vinasse chars and oils from the experiments in the drop-tube
255
type N2-purged reactor were analyzed using a FLASH 2000 organic elemental analyzer (Thermo
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Scientific, UK). The oxygen contents of the chars and sulfur in the bio-oils were also analyzed by
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the organic elemental analyzer. To minimize the loss of volatile organic compounds in the
258
analyzer, the bio-oils collected from the oil collector of the first-stage condenser were adsorbed
259
on to an adsorbent, Chromosorb® W/AW (ThermoQuest Italia S.p.A, Italy), prior to analysis. In 13
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addition, double sample holders, i.e., tin cups, were used. The adsorbent was first put in a tin cup.
261
Then, about 2 mg of the bio-oil was added on the adsorbent, and the tin cup was carefully folded.
262
The folded tin cup with the adsorbed bio-oil in it was put in a second tin cup which was also
263
carefully folded. For the oils collected from the condensers, top lid, and SST connecting the
264
pyrolyzer with the first-stage condenser, only double sample holders were used. The ash-forming
265
elements of the chars, except chloride (Cl), were analyzed by an Optima 5300 DV ICP-OES
266
(PerkinElmer, USA). Detailed descriptions of the experimental procedures for the elemental
267
analyses with the organic elemental analyzer and ICP-OES are given in Dirbeba et al.22
268
For Cl, about 0.2 g samples of the chars from the pyrolysis experiments in the drop-tube type
269
N2-purged reactor were leached overnight in 2 L ultrapure water and filtered with 45 μm syringe
270
filters. The aqueous solutions were then analyzed for Cl using ion chromatography (IC; Metrohm,
271
Switzerland). Details of the experimental procedures for the analysis of Cl with the IC are
272
available in Dirbeba et al.22
273
2.6.
Water content, chemical composition, and acidity of the bio-oils
274
The water contents of the pyrolysis oils from the oil collectors were analyzed using a 736 GP
275
Titrino (Metrohm, Switzerland) volumetric Karl Fischer titration setup. The commercial reagent
276
used was Apura® CombiTitrant 5 from Merck (Germany). HydranalTM - methanol dry from
277
Sigma Aldrich (Germany) was used as a solvent for the bio-oils.
278
The bio-oils obtained from the oil collector of the first-stage condenser were also analyzed by
279
a GC (model 6890N)-MS (model 5973Netwok) (Agilent Technologies, USA). The procedures
280
for the GC-MS analysis of the bio-oil were adopted from Aho et al.29 All the bio-oil samples
281
were diluted with methanol in the oil to methanol ratio of 2:3 prior to analysis with the GC-MS. 14
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The GC-MS column used was a 50 m Agilent DB-Petro with an inner diameter of 0.2 mm and a
283
film thickness of 0.5 µm. Heating of the column was started at 40 °C, and it was first kept
284
isothermal for 10 min at this temperature. Thereafter, the temperature was raised to 75 °C at a
285
rate of 0.90 °C/min. When the temperature of the column reached 75 °C, a steeper 1.10 °C/min
286
ramp was applied until 120 °C. Finally, the temperature was raised from 120 °C to 200 °C with a
287
heating rate of 10 °C/min. The column was kept isothermal for 20 min after 200 °C was reached.
288
The inlet pressure of the column was 135 kPa, and the scanning range was 10-300 a.m.u. The
289
time for the applied solvent delay was 6 min. The response factors for all compounds were
290
assumed to be equal.
291
The total acid number (TAN), a measurement of acidity for bio-oils, is the amount of
292
potassium hydroxide (KOH) in mg needed to neutralize all the acids in 1 g of a bio-oil sample.
293
The TANs for the vinasse bio-oils were determined using an 888 Titrando (Metrohm,
294
Switzerland) potentiometric titration setup. The titration was carried out according to ASTM D
295
664. The titrant used was 0.1 M KOH (KOH in isopropanol) from Merck (Germany). The solvent
296
used for the bio-oils was prepared by mixing toluene, isopropanol, and ultrapure water in the
297
proportion of 500 ml, 495 ml, and 5 ml, respectively. Both the toluene and isopropanol were
298
HPLC grades from Fisher Scientific (UK). The reagent used for calibration of the titration setup
299
was 99.5% pure potassium hydrogen phthalate (KPH), also from Merck (Germany). First, the
300
titration setup was calibrated using the KPH as a titer. For the calibration, about 0.1-0.15 g of the
301
KPH was dissolved in 100 ml of ultrapure water, and the solution was titrated with the KOH.
302
Then, a blank titration was performed using 125 ml of the solvent for the bio-oils. Finally, bio-oil
303
samples weighing 0.1-1 g were titrated, and their TAN values were calculated using the data in
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304
Table S1 and Eq. S1 found in the Supporting information. All the titration experiments were
305
repeated at least two times.
306
3. RESULTS AND DISCUSSION
307
3.1.
Chemical composition of the vinasse
308
The drying test result revealed that the dried and ground vinasse had a moisture content of 7.2
309
wt.%. The ash content, elemental composition, and heating values of the vinasse from Dirbeba et
310
al.22,23 are given in Table 2. As can be seen from the table, the dominant cationic ash-forming
311
elements in the vinasse are K and Ca, whereas Cl and S are the main anionic constituents.
312
Figure 2 shows the δ (ppm) plot of the 1H (upper-left corner figure) and 13C NMR spectra for
313
the vinasse solution. The NMR spectra show that polyolic compounds, such as glycerols (1H δ =
314
3.2-4.3 ppm, 13C δ = 61-73 ppm) as the major water-soluble organic fraction of the vinasse. The
315
main organic acid identified by the NMR spectrometer was lactic acid (1H δ = 1.37 and 4.19 ppm,
316
13C
317
proteins, aromatic groups, and acetic acid can be observed as well. No ethanol is visible from the
318
NMR spectra possibly due to the sample treatment (drying at 105 °C).
319
= 20.3, 68.3, and 182.5 ppm). As seen in the figure, some residual traces of carbohydrates,
The polyols, organic acids, and aromatics are most likely from ethanol fermentation by-
320
products, while the carbohydrates are from unfermented sugars present in the vinasse. The
321
proteins are probably from proteinaceous compounds that are naturally present in sugarcane
322
juice, nutrients including urea (CO(NH2)2) and diammonium phosphate ((NH4)2HPO4) added for
323
yeast propagation, and/or residual microbial mass (yeast cells) left in the liquid fermentation
324
product after centrifugation. The compounds detected by the NMR spectrometer agree with the 16
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reports that the major water-soluble organic fractions of sugarcane vinasse are organic acids,
326
glycerols, sugars, proteins, and ethanol.30–33
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327
Table 2
328
Ash content, elemental composition, and heating values of dry vinasse. Elemental composition (wt.%)
Ash content (wt.%) 34.1±0.1
329
a Data
Page 18 of 46
Heating value (MJ/kg)a
C
H
N
O
K
Na
Ca
Mg
Si
Fe
P
S
Cla
HHV
32.9±0.3
4.5±0.04
1.0±0.01
36.4±0.5
14.1±0.2
0.4±0.01
3.2±0.1
0.6±0.01
0.6±0.1
0.1±0.01
0.1±0.1
2.7±0.1
6.2±0.3
14.0±0.2
are from Dirbeba et al.23 Standard deviations were calculated based on three determinations.
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LHV 13.0±0.2
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330 331
Figure 2. 1H (upper-left corner figure) and 13C NMR spectra of the vinasse solution.
332
3.2.
Pyrolysis mass balance
333
Table 3 shows the pyrolysis mass balance on a wt.% dry vinasse basis for the experiments
334
carried out in the drop-tube type N2-purged reactor at 400 and 500 °C. The total amount of oil
335
was obtained by subtracting the amount of moisture contained in the feed from the total amount
336
of oil obtained from the oil collectors and condensers. The water-free oil, given as organics in the
337
table, were obtained by subtracting the water formed by pyrolysis, given as pyrolysis water in the
338
table, from the total amount of oil. The values for the pyrolysis water were calculated based on 19
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339
the analyzed and average water contents of the bio-oils and the amounts of pyrolysis liquids
340
produced. Details of the calculations are given section 3.5.1. The values for the chars include the
341
inorganics. The “balance” mass is probably due to the mass of soot and oil left sticking on the
342
thermocouples and the internal surface of the reactor.
343
Table 3 reveals that about 45-55% of the total oil was recovered from the oil collectors and
344
condensers, and approximately 25-35% was trapped in the cotton filters as oil aerosols. The oil
345
recovered from the other units, given as “others” in the table, accounts for 15-20% of the total.
346
Moreover, the results in the table show that about 88%, 5%, and 2% of the gaseous pyrolysis
347
product at 400 °C are CO2, CO, and CxHy, respectively. The corresponding numbers for the
348
gaseous species at 500 °C are 76% CO2, 9% CO, and 11% CxHy.
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Energy & Fuels
Table 3 Pyrolysis mass balance (wt.% vinasse, dry basis). Pyrolysis liquids Experiment No.
Gases
Chars
Balance Collectors
Condensers
Othersa
Filters
Moisture with vinasse
Pyrolysis water
Organics
Totalb
CO
CO2
SO2
CxHy
H2S
Total
1
400
51.3
7.1
12.0
3.2
4.6
9.4
5.4
12.1
17.5
1.0
15.6
0.3
0.3
0.6
17.8
13.4
2
400
53.7
12.9
3.9
3.9
5.8
9.3
5.9
11.3
17.2
1.0
15.8
0.2
0.3
0.6
17.9
11.2
3
400
51.7
8.0
8.3
3.8
7.3
10.1
4.6
12.7
17.3
0.7
13.9
0.2
0.3
0.7
15.8
15.2
4
500
49.5
8.1
11.2
4.1
4.4
9.8
5.8
12.2
18.0
1.7
15.6
0.3
1.7
0.7
20.0
12.5
5
500
47.7
13.7
6.3
2.3
7.3
9.7
8.6
11.3
19.9
1.7
15.0
0.3
2.7
0.3
20.0
12.4
6
500
47.4
11.9
6.8
3.1
8.2
9.9
7.3
12.8
20.1
1.7
14.7
0.3
2.4
0.3
19.4
13.1
a Includes b
Temperature (°C)
oil collected from the top lid, SST connecting the pyrolyzer to the first condenser, and silicon tubes connecting the condensers.
The amount of moisture in the vinasse fed to the reactor was subtracted from the sum of the amounts of oil collected from the oil collectors and condensers to obtain the total oil produced.
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354 355
3.3.
Pyrolysis product yields Figure 3 shows the average char, oil (water-free), pyrolysis water, and gas yields on a wt.%
356
dry vinasse basis at 400 and 500 °C from the drop-tube type N2-purged reactor. The average
357
values for the yields were calculated from the results given in Table 3. The char yields, given in
358
the figure, include the amount of ash (inorganics) in the chars, whereas the oil yields are given on
359
water-free basis.
360
It can be seen from Figure 3 that the char yield decreased by 4 wt.% as the temperature was
361
increased from 400 °C to 500 °C, while the gas yield increased by 2.6 wt.%. The decrease in char
362
yield and increase in gas yield with temperature are similar with the char and gas yield trends
363
with temperature found in the literature for woody biomasses5,8,34–36 and agricultural biomass
364
residues.37–40 These trends are ascribed to the increased decomposition of the organic fraction of
365
biomass at higher temperatures.
366
The water-free bio-oil (liquid organics) yield, given in Figure 3, is almost independent of
367
temperature, while the pyrolysis water yield increased by about 2 wt.% when the temperature was
368
increased from 400 °C to 500 °C. The organic liquid yield results are rather low compared to the
369
typical 30-70% yields reported in the literature for woody biomasses and agricultural biomass
370
residues.41 High levels of inorganics in the vinasse, especially alkali metals, may be the cause for
371
the low oil yield results in this work. According to the studies by Oasmaa et al.19 and Fahmi et
372
al.,42 biomass fast pyrolysis product yields strongly correlate with the level of inorganics in the
373
biomasses. These authors have reported organic liquid yields, on a wt.% dry biomass basis, of 55-
374
65 for biomasses yielding ≤ 1 wt.% ash and 25-40 for agricultural biomass residues which
375
produce 4-6 wt.% ash. In particular, Coulson43 and Aho et al.29 have reported a reduction in 22
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376
pyrolysis organic liquid yields of about 15-20 on a wt.% dry fuel basis with an increase of about
377
0.3-0.7 wt.% fuel, dry basis, in the concentration of alkali metals in biomass fuels. Alkali metals
378
in biomass fuels are known to catalyze secondary reactions in the vapor-phase of the pyrolysis
379
product thereby reducing the organic liquid yield and increasing the gas and water yields.
380
Serikawa et al.44 reported a maximum bio-oil yield of 24.5 wt.% vinasse, dry basis, for a high-
381
pressure-hydrothermal liquefaction of vinasse at 300 °C in a bomb-type batch reactor. However,
382
potassium recovery from such processes is challenging as most of the potassium in the vinasse is
383
water soluble.
384
Figure 4 shows the char yield results from the fast pyrolysis experiments carried out in the
385
N2-purged SPR. For comparison, the char yield results from the drop-tube type N2-purged reactor
386
are also given in the figure. Here too, the results from the SPR show that the char yield decreases
387
with temperature in the temperature range of 400-600 °C. Moreover, the good agreement in the
388
char yield results from the two reactors indicates that similar pyrolysis heating rates were attained
389
in both reactors. It is well established that char yield during biomass fast pyrolysis decreases with
390
increasing heating rate, and vice versa.
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391 392
Figure 3. Vinasse fast pyrolysis product yields from the drop-tube type N2-purged reactor. Error
393
bars are standard deviations calculated based on results from the experiments repeated three times
394
at each temperature.
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395 396
Figure 4. Char yields from the N2-purged SPR and drop-tube type N2-purged reactor. Error bars
397
are standard deviations calculated based on results from the experiments repeated three times at
398
each temperature.
399
3.4.
400
Analyses of the pyrolysis chars Table 4 shows elemental analysis results of the vinasse chars produced at 400 and 500 °C in
401
the drop-tube type N2-purged reactor on a wt.% char basis. Each value given in the table is the
402
average value of analyzed chars from the three repeated pyrolysis experiments. There are large
403
deviations in the iron results of the chars given in the table probably due to contamination of the
404
chars with iron from the reactor.
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405
Based on the results of the char yields and elemental analysis and the vinasse elemental
406
composition given in Table 2, it is possible to calculate the levels of inorganics released from the
407
vinasse during pyrolysis. The release levels were 12-13% of the K, 30-33% of the S, and 24-29%
408
of the Cl in the vinasse at both temperatures. The retention of most of the K in the chars has an
409
important practical implication: pyrolysis may be an interesting option for the recovery of K from
410
vinasse for fertilizer. For the K in the chars to be utilized for fertilizer, it has to be in a form
411
available to plants. Bioavailability of K, which refers to the uptake of K by plants,45 is influenced
412
by, among others, the ease of its mobility in soil. Generally, water-soluble forms of K, such as
413
KCl, are mobile in moist soils and hence are readily bioavailable. All of the K in the chars
414
produced at 400 and 500 °C are water soluble. This was verified by leaching samples of the chars
415
in water overnight and filtering with 45 μm syringe filters. The aqueous solutions were analyzed
416
for K using the ICP-OES described in section 2.5. The ICP-OES results showed that all the K in
417
the chars were dissolved in water.
418
In addition to the recovery of K for fertilizer, application of the biochar to the soil has been
419
shown as a viable option for carbon sequestration.46 Based on the char yields and the results
420
given in Tables 2 and 4, it can be calculated that about 45-55% of carbon in the vinasse was
421
retained in the chars produced at 400 and 500 °C. Thus, returning the chars to the soil would
422
sequester approximately 50% of the carbon in the vinasse that would otherwise contribute to
423
GHG emission. Moreover, according to the study by Sadeghi et al.,47 application of biochars
424
produced from vinasse to soil reduces soil runoff and loss. Also, Houben et al.48 have reported
425
that biochar application to contaminated soils with toxic metals reduces the concentrations of the
426
metals in plants.
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427
Energy & Fuels
The retention of most of the K in the char further suggests that the bio-oil and gaseous
428
pyrolysis products could be burned in a boiler with lower ash-related problems to produce steam
429
than burning the vinasse directly. The ash-related boiler problems arising from the combustion of
430
biomass fuels with high levels of alkali metals are ash deposition, fouling, slagging, sintering,
431
agglomeration, and corrosion.49
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Page 28 of 46
Table 4 Elemental composition of the vinasse chars produced in the drop-tube type N2-purged reactor at 400 and 500 °C (wt.% char). Temperature (°C)
C
H
N
O
K
Na
Ca
Mg
Si
Fe
P
S
Cl
400
33.8±2.3
2.1±0.1
1.1±0.1
20.0±0.1
23.7±0.6
0.6±0.0
5.3±0.2
1.0±0.0
2.3±0.1
0.9±0.6
0.2±0.0
3.5±0.5
9.0±0.4
500
31.4±1.8
1.1±0.1
1.0±0.1
19.6±1.2
25.6±1.3
0.6±0.0
5.8±0.3
0.9±0.1
2.5±0.1
1.1±1.2
0.2±0.0
3.8±0.6
9.1±0.2
Standard deviations were calculated based on results from the experiments repeated three times at each temperature.
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Energy & Fuels
3.5.
Analyses of the pyrolysis oils 3.5.1. Water contents. The water content of the bio-oils from the first-stage oil collector for
437
the vinasse oils produced at 400 and 500 °C was 90±3 wt.% oil. For the oils produced at either
438
400 or 500 °C and collected from the second-stage and third-stage oil collectors, the amounts
439
were not enough to carry out the Karl Fischer titration. The analyzed water content includes
440
moisture evaporated from the vinasse sample.
441
Average water contents of the bio-oils, including moisture from the vinasse, were calculated
442
based on the analyzed water content of the oils, amounts of oils produced, and the following
443
experimental observations:
444
(a)
445 446
and the first-stage condenser are dominantly organics; (b)
447 448 449
The bio-oils recovered from the top lid, silicon tubes, and SST connecting the pyrolyzer
At least half of the oils collected from first-stage condenser wall and one-third of the oils from the second-stage and third-stage condenser walls can be assumed to be water-free;
(c)
At least about 80% of the oil aerosols from the cotton filters are organics.
The observations in (a) and (b) were after following the procedures given in section 2.4.2 for
450
the recovery of oils from the top lid. After evaporation of the acetone from the acetone-oil
451
mixture, the oils from the top lid, silicon tubes, and SST connecting the pyrolyzer and the first-
452
stage condenser appear water-free, and no oil weight loss was observed. However, about 50% of
453
the oil from the first-stage condenser and only about one-third of the oils from the second-stage
454
and third-stage condensers were left after evaporation of the acetone. This method may
455
overestimate the water content of the oils from the condenser walls, top lid, silicon tubes, and
456
SST connection line due to evaporation of light organic compounds with the acetone. The 29
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457
observation in (c) was verified by drying the cotton filters with oils in them at 105 °C for 24 h.
458
The weight of the filters after drying was decreased by only about 20% indicating that the oils
459
from the cotton filters were mainly organics. Again, this method may also over-approximate the
460
water content of the oil aerosols since a part of the oil weight loss may be due to volatilization of
461
light oils.
462
Thus, the average water contents of the bio-oils produced at 400 °C were 55.0, 57.4, and 53.6
463
wt.% for the oils from experiments 1, 2, and 3, respectively. The corresponding values for the
464
bio-oils produced at 500 °C were 56.1, 61.8, and 57.3 wt.%, respectively. The water formed by
465
pyrolysis, also known as, pyrolysis water can be obtained from the above-calculated average
466
water contents of the bio-oils and the results given in Table 3 by excluding moisture from the
467
vinasse. The calculation yields values of 5.4, 5.9, and 4.6 on a wt.% dry vinasse basis for the oils
468
from experiments 1, 2, and 3, respectively. The corresponding pyrolysis water values for the bio-
469
oils from experiments 4, 5, and 6 are 5.8, 8.6, and 7.3, respectively. The water contents of the bio-
470
oils are higher than the 15-30 wt.% oil50 range reported in the literature for bio-oils produced
471
from different biomass feedstocks.
472
3.5.2. Elemental composition. Table 5 lists the C, H, N, and S analysis results on a wt.% oil
473
basis for the oils collected from the condensers, top lid, and SST line connecting the pyrolyzer to
474
the first condenser. The results are for the part of oils remained after evaporation of the acetone
475
used for the recovery of the oils. The reported results are average values of the analyzed oils from
476
the three repeated pyrolysis runs. The C and H contents of the bio-oils from these different units
477
are in the same range indicating that only high-molecular-weight organics remained after
478
evaporation of the acetone. In addition, it can be seen from the table that the N and S contents of
479
the bio-oils increased with temperature. The C and H results of the bio-oils are in the same range 30
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Energy & Fuels
480
with the literature data for woody biomasses1,34,51 and agricultural biomass residues.40 The
481
presence of N in the vinasse oils is consistent with the GC-MS analysis results discussed in
482
section 3.5.3. The C, H, N, and S analysis results for the oils collected from the first-stage oil
483
collector were not reported because the results were unreliable. This was due to the high water
484
content of the oils. During analysis of these oils, condensation of water vapors on the gas transfer
485
line between the combustion chamber and detector of the analyzer was observed, indicating that
486
only a fraction of the gas was able to reach the detector.
487
Table 5
488
C, H, N, and S analysis results of the bio-oils collected from the condensers, top lid, and SST
489
connection line (wt.% oil, water-free basis). Temperature
1st stage oil
2nd stage oil
3rd stage oil
condenser
condenser
condenser
Elements (°C)
SSTa Top lid connection line
C
65.3±0.7
58.1±0.1
61.2±6.0
56.4±8.0
52.6±7.0
H
8.1±0.1
8.2±0.04
8.2±0.1
7.3±0.4
7.9±0.3
N
3.0±0.1
2.5±0.3
2.4±0.1
3.0±0.5
2.9±0.8
S
0.9±0.6
0.6±0.2
0.5±0.2
0.4±0.1
0.7±0.5
C
61.1±0.3
62.8±1.6
60.5±1.8
n/a
58.9±1.4
H
7.8±0.1
7.9±0.1
7.9±0.03
n/a
7.6±0.1
N
4.5±0.1
3.1±0.04
3.0±0.01
n/a
3.8±0.1
S
3.9±0.3
1.8±0.2
1.5±0.1
n/a
1.4±0.1
400
500
490 491
a Stainless
steel pipe. n/a = not analyzed. Standard deviations were calculated based on results from
the experiments repeated three times at each temperature.
31
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492
Based on the elemental analysis results given in Table 5 and the correlation available in
493
Channiwala and Parikh,52 the HHVs of the bio-oils left in the condensers, top lid, and SST line
494
after acetone evaporation can be estimated. For the calculation, the ash contents of the bio-oils
495
were considered negligible. The calculation yields HHVs of 25-30 MJ/kg for the oils from these
496
units. In practice, however, the average HHVs of the vinasse oils will be lower than this range
497
due to their water contents. Nevertheless, the calculated HHVs provide the information that the
498
bio-oils can be burned in a boiler to generate heat and power.
499
3.5.3. Chemical composition. The level of oil weight lost during evaporation of acetone from
500
the oil-acetone mixture indicates differences in the molecular composition of the bio-oils
501
collected from the different parts. No weight loss was observed from the oils collected from the
502
top lid, SST line, and silicon tubes, while less oil weight was lost from the first stage than the
503
second or the third. This trend shows the following order in the molar mass of the organics
504
comprising the oils collected from the various parts: top lid or SST line > fist-stage condenser >
505
second-stage or third-stage condenser.
506
Table 6 lists the most dominant compounds found in the bio-oils from the first-stage oil
507
collector along with their relative peak areas detected by the GC-MS. The results show that the
508
bio-oils are composed of degradation products from the vinasse organic constituents identified by
509
the NMR spectrometer and discussed in section 3.1. The butanediols, cyclopentenones,
510
cyclopentanones, and phenols are probably from the sugars, whereas the N-containing
511
compounds, such as methylated pyridine, are probably from the proteins. It can be observed from
512
the table that some of the molecules including benzenediols that are present in the bio-oils
513
produced at 400 °C were not detected in the oils produced at 500 °C. This may be due to
32
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Energy & Fuels
514
fragmentation of these compounds at 500 °C to smaller molecules or non-condensable gaseous
515
products.
516
3.5.4. Acidity. The TAN values for the bio-oils produced at both 400 and 500 °C and
517
recovered from the first-stage oil collectors were in the range of 15-20. For the bio-oils produced
518
at both temperatures, recovered from the condenser walls and SST transfer line, and left after
519
evaporation of the acetone used for the recovery of the oils, the TAN values ranged from 85-125.
520
The latter values are close to the typical 50-100 53 TAN values for bio-oils from other biomasses.
521
However, the TAN values for the oils collected from the first-stage oil collectors were lower than
522
the typical range in the literature for bio-oils from other biomass fuels mainly because the vinasse
523
oils from the oil collectors were comprised of dominantly water.
33
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Page 34 of 46
524
Table 6
525 526
Most dominant compounds found in the bio-oils from the first-stage oil collector along with their relative peak areas detected by the GC-MS. Peak area (%)
Compound
400 °C
2,3-Butanediol 2-Cyclopenten-1-one 2-Cyclopenten-1-one, 2-methyl2(5H)-Furanone, 3-methylDianhydromannitol Butyrolactone Phenol Phenol, 2-methoxy2-Cyclopenten-1-one, 3-methylCyclopentanone 2-Cyclopenten-1-one, 2-hydroxy-3-methylCyclopentanone, 2-methylEthanone, 1-(2-furanyl)2-Cyclopenten-1-one, 2,3-dimethylPyridine, 2-methylPhenol, 2,4-dimethylPhenol, 2,6-dimethoxy1,6:2,3-Dianhydro-4-O-acetyl-.beta.-d-gulopyranose 3,5-Dimethyl Cyclopentenolone 2-Cyclopenten-1-one, 3,4-dimethyl2(3H)-Furanone, dihydro2(3H)-Furanone, dihydro-5-methyl2-Furanmethanol 2,5-Dimethyl-2-cyclopentenone 2-Cyclohexen-1-one Phenol, 4-methylCycloopent-2-ene-1-one, 2,3,4-trimethylPhenol, 2-methyl2-Cyclopenten-1-one, 3-ethyl-2-hydroxyCyclopentanone, 3-methyl2-Cyclopenten-1-one, 2,3-dimethyl2-Furancarboxaldehyde 2(3H)-Furanone, dihydro-3-methyl2R-2-(t-Butyl)-6-(trifluoromethyl)-2H,4H-1,3-dioxin-4-one 1,4-Benzenediol Pyridine, 2-ethylPyridine, 2,6-dimethylPhenol, 4-ethyl2,5-Dimethyl-2-cyclopentenone 2(3H)-Furanone, 5-methylEthanone,1-(1-cyclohexen-1-yl)Ethanone, 1-(2-methyl-1-cyclopenten-1-yl)3-Butene-1,2-diol Pyridine, 3,4-dimethyl4-Methyl-5H-furan-2-one Pyrazine, 2,6-dimethyl1,2-Benzenediol 1,2-Benzenediol, 3-methoxyCyclohexane, 1,2-dimethyl2-methoxy-4-propyl-phenol Cyclohexane, propyl1,3-Pentadiene,2-methyl2-Propanone,1-hydroxy-
527
500 °C 17.2 11.8 5.9 4.5 4.2 3.6 3.4 3.2 2.8 2.8 2.4 2.3 2.3 2.1 2.1 ND 2.1 1.7 1.6 1.5 ND 1.5 1.4 1.4 1.4 1.4 1.3 1.1 1.0 1.0 0.9 0.9 0.9 0.9 0.7 0.6 0.6 0.6 0.5 0.5 ND 0.5 0.5 0.5 0.4 0.4 0.4 0.3 0.3 0.3 0.3 ND ND
ND: not detected. 34
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22.9 9.1 7.8 3.4 3.3 ND 3.2 1.3 4.9 3.5 1.8 2.5 3.0 4.8 3.1 0.4 0.6 ND 1.0 1.7 3.8 1.4 5.3 1.4 1.0 1.3 ND 1.3 0.5 1.8 ND ND 0.8 ND ND ND ND ND ND ND 0.8 0.5 ND ND ND 0.6 ND ND ND ND ND 0.8 0.4
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528 529
Energy & Fuels
3.6.
Analyses of the pyrolysis gases Figure 5 shows CO/(CO+CO2) mass ratio as a function of temperature for the pyrolysis
530
experiments performed in the N2-purged SPR. For comparison, CO/(CO+CO2) ratio results from
531
the experiments carried out in the drop-tube type N2-purged reactor are also included in the
532
figure. The results from the two reactors show that the dominant component in the gaseous
533
vinasse fast pyrolysis product is CO2. The high level of CO2 in the gaseous product is probably
534
due to the decomposition of low molecular weight organic compounds present in vinasse. The
535
low molecular weight organic compounds, i.e., glycerols and organic acids, which were identified
536
by the NMR spectrometer, contain weak functional groups, including carboxyl groups. These
537
functional groups are easily cleaved, releasing CO2 as the main gas component. A similar case
538
was reported by Bhattacharya et al.28 for pyrolysis of black liquor solids. In addition to the
539
decomposition of organic compounds with weak functional groups, the catalytic effect of the
540
inorganics in the vinasse, discussed in section 3.3, might have also enhanced the conversion of
541
pyrolysis vapors to CO2. Moreover, the results in Table 3 and/or in Figure 5 show that the CO
542
and CxHy levels in the gaseous product increased with temperature.
543
The increase in CO and CxHy levels in the pyrolysis gases with temperature increases the
544
heating value of the gases from approximately 1.5 MJ/kg at 400 °C to about 5-8 MJ/kg at 500 °C.
545
This is just based on the assumption that CO and CH4 are the main energy carriers in the gaseous
546
pyrolysis product with LHVs of 10.1 and 50.1 MJ/kg, respectively. The heating value of the
547
pyrolysis gases would be higher than the estimated values at both temperatures when H2
548
concentration, however low it is, in the gases is considered. Moreover, it can be inferred from
549
Figure 5 that the heating value of the pyrolysis gases can be significantly improved at 35
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550
temperatures above 500 °C as a result of the increased CO concentration in the gases. However,
551
raising the pyrolysis temperature above 500 °C will be disadvantageous from the perspective of
552
potassium recovery as pyrolysis at higher temperatures favors the release of ash-forming matters,
553
especially alkalis and alkali chlorides, from the vinasse.22 Nevertheless, the vinasse fast pyrolysis
554
gases can be co-combusted in a boiler with other solid fuels, such as bagasse, in the integrated
555
sugar-ethanol process.
556
One important point worth noting from the good agreement of CO/(CO+CO2) results, given
557
in Figure 5, from the two reactors is the influence of residence time of the pyrolysis vapours on
558
the fast pyrolysis product distribution. The residence time of pyrolysis vapours in the drop-tube
559
type N2-purged reactor was about 5-6 times longer than in the SPR. Generally, the longer the
560
residence time of pyrolysis vapours in a reactor, the higher the chance of CO converting to CO2
561
due to secondary reactions in the vapor phase. Consequently, the drop-tube type N2-purged
562
reactor was expected to yield less CO concentration in the pyrolysis gases than the SPR.
563
However, similar levels of CO concentration in the pyrolysis gases were obtained from both
564
reactors at 400 °C or 500 °C. A similar observation can be made from Figures 3 and 4 where the
565
longer residence time of pyrolysis vapours in the drop-tube type N2-purged reactor would have
566
produced higher char yields than those obtained from the SPR. However, the char yield results
567
from the two reactors at 400 °C or 500 °C were approximately the same. The similar levels of CO
568
concentrations and char yields obtained from the two reactors indicate that differences in the
569
residence time of pyrolysis vapours in the reactors had little or no effect on the pyrolysis product
570
distribution. This further strengthens the suggestion that the alkali content of the vinasse may be
571
the controlling factor for the vinasse fast pyrolysis product distribution.
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Energy & Fuels
572 573
Figure 5. CO/(CO+CO2) mass ratio as a function of temperature for vinasse fast pyrolysis in the
574
N2-purged SPR and drop-tube type N2-purged reactor. Error bars are standard deviations
575
calculated based on results from the experiments repeated three times at each temperature.
576
4. CONCLUSIONS
577
In this study, product distribution and yield during fast pyrolysis of dried sugarcane vinasse at
578
400 and 500 °C in a drop-tube type N2-purged reactor were determined. The findings of the study
579
indicate that fast pyrolysis of vinasse for bio-oil production is not a good option. However, fast
580
pyrolysis might be an excellent means to produce potassium-lean pyrolysis oils and gases that
581
can be burned in a boiler while returning about half of the carbon and most of the potassium to
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582
the land with the char. This would allow for energy to be recovered from the vinasse while
583
reducing some of the limitations of applying wet vinasse to agricultural lands.
584
ASSOCIATED CONTENT
585
Supporting Information
586
Figure S1. Temperature profiles of the pre-heater and three reactor zones of the drop-tube type
587
N2-purged reactor as a function of time.
588
Table S1. Potentiometric titration experimental data for the determination of TANs for vinasse
589
fast pyrolysis oils.
590
AUTHOR INFORMATION
591
*Corresponding
592
Telephone: +358 2 215 4760. E-mail:
[email protected] 593
ORCID
594
Meheretu Jaleta Dirbeba: https://orcid.org/0000-0002-5986-9259
595
Notes
596
The authors declare no competing financial interest.
597
ACKNOWLEDGMENTS
Author
598
The authors are grateful to the Graduate School in Chemical Engineering (GSCE) for making
599
this work possible. The authors also want to thank the Ethiopian Sugar Corporation for providing 38
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Energy & Fuels
600
the vinasse sample used in this work. This work is part of the activities at the Johan Gadolin
601
Process Chemistry Centre, a Centre of Excellence financed by Åbo Akademi University. The
602
authors also thank Luis Bezerra and Nina Bruun for their help in the experimental work.
603
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