Chapter 27
Identification of Products from Polyolefin Oxidation by Derivatization Reactions 1
D. J. Carlsson, R. Brousseau, Can Zhang , and D. M. Wiles
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Division of Chemistry, National Research Council of Canada, Ottawa K1A 0R9, Canada A series of reactions with gases have been selected for the rapid quantification of many of the major products from the oxidation of polyolefins. Infrared spectroscopy is used to measure absorptions after gas treatments. The gases used and the groups quantified include phosgene to convert alcohols and hydroperoxides to chloroformates, diazomethane to convert acids and peracids to their respective methyl esters, sulfur tetrafluoride to convert acids to acid fluorides and nitric oxide to convert alcohols and hydroperoxides to nitrites and nitrates respectively. In some cases it is possible to differentiate between the various alkyl substituents. Primary, secondary and tertiary nitrates and nitrites all show clearly diffe rent infrared absorptions. The spectra of acid fluo rides can be used to differentiate chain-end groups from pendant acid groups. Furthermore, the loss of all -OH species upon sulfur tetrafluoride exposure allows the reliable estimation of ketones, esters and lactones without the complication of hydrogen-bon ding induced shifts in the spectra. Preliminary re sults from the use of these reactions to characterize γ-ray oxidized polyethylene and polypropylene are used to illustrate the scope of the methods. H y d r o c a r b o n s o x i d i z e to g i v e a complex m i x t u r e of p r o d u c t s w h i c h i n clude h y d r o p e r o x i d e s , alcohols, ketones, acids, esters, etc. (1). P o l y o l e f i n s s i m i l a r l y c a n be o x i d i z e d b y h e a t , r a d i a t i o n o r m e c h a n o initiated processes. T h e p r e c i s e i d e n t i f i c a t i o n a n d q u a n t i f i c a t i o n of t h e s e o x i d a t i o n p r o d u c t s a r e e s s e n t i a l f o r t h e complete u n d e r s t a n d i n g a n d c o n t r o l of t h e s e d e s t r u c t i v e reactions. Conventional m e t h o d s f o r t h e i d e n t i f i c a t i o n of o x i d a t i o n p r o d u c t s i n c l u d e i o d o m e N O T E : This chapter was issued as N R C C No. 27914. 1
Guest research scientist from Academia Sinica, Institute of Chemistry, Beijing, China 0097-6156/88/0364-0376506.00/0 Published 1988 American Chemical Society
Benham and Kinstle; Chemical Reactions on Polymers ACS Symposium Series; American Chemical Society: Washington, DC, 1988.
27.
CARLSSON ET AL.
377
Products from Polyoiefin Oxidation
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try a n d i n f r a r e d (IR) s p e c t r o s c o p y (2-4). Iodometry sums a l l h y d r o p e r o x i d e s a n d p e r a c i d s , b u t also may i n c l u d e some d i a l k y l p e r oxides. IR c a n n o t d i f f e r e n t i a t e b e t w e e n h y d r o g e n - b o n d e d a l c o h o l and h y d r o p e r o x i d e - O H groups and is only paritally successful i n t h e r e s o l u t i o n of t h e mix of c a r b o n y l s p e c i e s f o r m e d . In c o n t r a s t , l i q u i d p h a s e , n u c l e a r m a g n e t i c r e s o n a n c e ( n . m . r . ) has t h e r e s o l u t i o n to p o t e n t i a l l y d i f f e r e n t i a t e a l l of t h e s e p r o d u c t s ( 5 , 6 ) . This m e t h o d i s limited i n t h r e e a r e a s ; low s e n s i t i v i t y (as c o m p a r e d to IR f o r e x a m p l e ) , l o n g d a t a a c q u i s i t i o n times a n d t h e n e e d to d i s s o l v e the samples. T h e n e c e s s i t y for p r o l o n g e d h i g h t e m p e r a t u r e s to a c h i e v e s o l u t i o n makes q u e s t i o n a b l e t h e f i n a l a n a l y s e s b e c a u s e of t h e t h e r m a l i n s t a b i l i t y of s e v e r a l o f t h e k e y p o l y m e r o x i d a t i o n p r o d u c t s . Derivitization reactions have previously been employed to e x t e n d the s e n s i t i v i t y a n d r e s o l u t i o n of I R , u l t r a v i o l e t a n d X - r a y photo-electron spectroscopy (7-13). Y e t no p r o p o s e d method has t h e r a n g e to accommodate the major o x i d a t i o n p r o d u c t s from p o l y o l e fins. A s p a r t of an o n g o i n g s t u d y of p o l y m e r o x i d a t i o n a n d s t a b i l i z a t i o n , we d i s c u s s h e r e a s e r i e s of r e a c t i o n s with s m a l l , r e a c t i v e gas molecules. T h e p r o d u c t s from t h e s e r e a c t i o n s c a n b e r a p i d l y i d e n t i fied and quantified b y I R . Some of t h e s e r e a c t i o n s a r e n e w , o t h e r s have already been d e s c r i b e d i n the l i t e r a t u r e , although t h e i r p r o d u c t s h a v e not a l w a y s b e e n f u l l y i d e n t i f i e d . Experimental A d d i t i v e - f r e e film samples of i s o t a c t i c p o l y p r o p y l e n e ( i P P , 30pm Himont P r o f ax r e s i n ) a n d p o l y e t h y l e n e s ( L L D P E , 120pm, l i n e a r low d e n s i t y D u P o n t S c l a i r r e s i n , a n d U H M W - P E , 120pm, u l t r a h i g h m o l e c u l a r w e i g h t , h i g h d e n s i t y Himont L S R 5641-1B r e s i n ) were o x i d i z e d by exposure i n a i r to γ - r a d i a t i o n ( A E C L Gamma C e l l 220, 1.0 Mrad/h). Films were s t o r e d at - 2 0 ° u n t i l a n a l y s i s c o u l d be c a r r i e d out. O x i d i z e d films a n d d e r i v a t i z e d , o x i d i z e d films were c h a r a c t e r i z e d b y i o d o m e t r y ( r e f l u x with N a l i n i s o p r o p a n o l / a c e t i c a c i d ) a n d b y t r a n s m i s s i o n F o u r i e r T r a n s f o r m ( F T ) IR ( P e r k i n E l m e r 1500), u s i n g t h e s p e c t r a l s u b t r a c t i o n t e c h n i q u e ( 3 , 14). F r e e r a d i c a l s were m e a s u r e d b y the e l e c t r o n s p i n r e s o n a n c e t e c h n i q u e ( e . s . r . , V a r i a n E4 s p e c t r o m e t e r ) . Films were e x p o s e d to e a c h r e a c t i v e gas at room t e m p e r a t u r e i n a simple flow s y s t e m w h i c h c o u l d be sealed o f f b y v a l v e s to allow r e a c t i o n to p r o c e e d . A f t e r r e a c t i o n , t h e v a r i o u s g a s e s were s w e p t out with N b e f o r e film a n a l y s i s . T h e g a s e s u s e d i n c l u d e d SF^ , S 0 , COCl a n d N O ( M a t h e s o n , u s e d as s u p p l i e d ) . T h e e x c e p t i o n was CH N w h i c h was g e n e r a t e d as r e q u i r e d i n s m a l l amounts a d j a c e n t to t h e films b y t h e r e a c t i o n of e t h a n o l i c K O H o n D i a z a l d ( A l d r i c h ) i n t h e r e a c t o r d e s c r i b e d b y F a l e s et al (15). The C H N r e a c t i o n s were p e r f o r m e d with films at 2 2 ° C a n d also at - 7 8 ° C , b u t t h e the C H N r e a g e n t s at ~ 2 0 ° C i n b o t h c a s e s . To prevent N 0 f o r m a t i o n from NO-0 r e a c t i o n , films were s w e p t with N f o r a b o u t 5 m i n u t e s p r i o r to N O i n t r o d u c t i o n . Because SF attacks g l a s s , these reactions were c a r r i e d out i n an a l l - p o l y e t h y l e n e flow s y s t e m with Monel v a l v e s . F r o m t h e F T I R c h a n g e s , a l l gas r e a c t i o n s were v i r t u a l l y complete i n ~ 15 h f o r t h e t h i n i P P films a n d ~ 24 h f o r t h e L L D P E . 2
2
2
2
2
2
2
2
2
2
2
l+
Benham and Kinstle; Chemical Reactions on Polymers ACS Symposium Series; American Chemical Society: Washington, DC, 1988.
2
CHEMICAL REACTIONS ON POLYMERS
378
F o r c o m p a r i s o n p u r p o s e s , some m o d e l c o m p o u n d s a n d m o d e l p o l y m e r s were r e a c t e d with the g a s e s . L i q u i d models were u s e d as d i l u t e s o l u t i o n s i n h e x a n e o r h e x a d e c a n e ; m o d e l p o l y m e r s were u s e d as s o l i d f i l m s . n - P e r o c t a n o i c a c i d was sunthesised from n - o c t a n o i c acid
w i t h 30% h y d r o g e n p e r o x i d e
(-C^
I R a b s o r p t i o n s at 1755
cm" in hexane solution)(16). Tert.-buty?Siydroperoxide (99%) was p u r i f i e d b y the a z e o t r o p i c d i s t i l l a t i o n of t h e c o m m e r c i a l 70% hydroperoxide/water mixture ( A l d r i c h ) . n-Octanoic acid, 2-ethylhexanoic acid, stearic a c i d , γ - d e c a l a c t o n e , 1,1,3,3-tetramethylbutane 1-hydrop e r o x i d e ( L u c i d o l ) were u s e d as s u p p l i e d . P o l y m e r s u s e d to i d e n t i f y gas r e a c t i o n s i n c l u d e d p o l y ( m e t h y l m e t h a c r y l a t e ) , a p r o p y l e n e / a c r y l i c acid c o p o l y m e r , poly ( v i n y l alcohol) ( Poly sciences ), P h e n o x y ( U n i o n C a r b i d e , p o l y m e r of t h e 2 - h y d r o x y p r o p y l e t h e r of b i s p h e n o l A ) a n d an e t h y l e n e / c a r b o n m o n o x i d e c o p o l y m e r .
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1
Results and Discussion T h e γ - i n i t i a t e d o x i d a t i o n of p o l y o l e f i n s p r o d u c e s a p r o d u c t mix w h i c h i s l e s s complex t h a n t h a t r e s u l t i n g from p h o t o - o r t h e r m a l l y i n i t i a t e d degradation. T h i s r e s u l t s from the mild c o n d i t i o n s i n the γ - c e l l , w h e r e the major i n i t i a l o x i d a t i o n p r o d u c t , t h e - O O H g r o u p , i s s t a b l e . A l t h o u g h the d e r i v a t i z a t i o n methods a r e a p p l i c a b l e to a l l t y p e s of o x i d a t i o n , f o r s i m p l i c i t y o n l y the γ - i r r a d i a t e d s y s t e m s will b e c o n sidered here. T h e γ - i n i t i a t e d o x i d a t i o n of i P P a n d L L D P E p r o d u c e s IR s p e c t r a l c h a n g e s i n the ~ 3400 c m " , ~ 1715 cm" a n d ~ 1170 cm" r e g i o n s ( F i g s . 1 and 2). T h e s e r e g i o n s a r e b r o a d l y a t t r i b u t e d to h y d r o g e n b o n d e d alcohol a n d / o r h y d r o p e r o x i d e , c a r b o n y l and - C - 0 - ? a b s o r p tions, respectively. 1
1
1
I n i t i a l l y , v a r i o u s l i q u i d p h a s e r e a g e n t s were e x p l o r e d f o r t h e i d e n t i f i c a t i o n of t h e d i f f e r i n g - O H s p e c i e s a n d c a r b o n y l s p e c i e s i n the solid films. T h e s e r e a g e n t s i n c l u d e d e t h a n o l i c sodium h y d r o x i d e [to generate IR-detectable c a r b o x y l a t e g r o u p s from a c i d s (10)], a n d benzidine [ f o r the c o l o r i m e t r i c d e t e r m i n a t i o n of p e r a c i d s (17 ) ] . H o w e v e r , r e s u l t s were d i s a p p o i n t i n g with little r e a c t i o n o b s e r v e d . T h i s may h a v e r e s u l t e d e i t h e r from l a c k of p e n e t r a t i o n of t h e r e a g e n t s i n t o the p o l y o l e f i n s o r f a i l u r e of t h e l i q u i d r e a g e n t s to s w e l l the p o l y m e r s . Similar p r o b l e m s h a v e b e e n r e p o r t e d p r e v i o u s l y (10, 12). O n the o t h e r h a n d , s u c c e s s f u l complete r e a c t i o n s h a v e b e e n r e p o r t e d b e t w e e n g a s e s o r v a p o u r s a n d o x i d a t i o n p r o d u c t s (7, 8, 12, 13, 18). A p p a r e n t l y , s m a l l gas molecules c a n p e n e t r a t e the p o l y mer s t r u c t u r e a n d r e a c h most s i t e s p r e v i o u s l y a c c e s s a b l e to 0 . In t h e f o l l o w i n g s e c t i o n s , some of t h e p r e v i o u s l y p r o p o s e d g a s - p o l y m e r r e a c t i o n s are r e - e x a m i n e d a n d c o m p a r e d with some newly d e v e l o p e d methods. 2
SQ Reactions. E x p o s u r e to S 0 has b e e n p r o p o s e d to lead to a q u a n t i t a t i v e r e a c t i o n with - O O H g r o u p s to g i v e a p r o d u c t with a m a r k e d i n c r e a s e i n IR a b s o r p t i o n o v e r t h a t of the o r i g i n a l - O O H g r o u p s (7, 18). H o w e v e r , we h a v e f o u n d the r e a c t i o n s with o x i d i z e d 9
2
Benham and Kinstle; Chemical Reactions on Polymers ACS Symposium Series; American Chemical Society: Washington, DC, 1988.
CARLSSON ET AL.
Products from Polyolefin Oxidation
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LLDPE + 2 0 Mrad
WAVENUMBER Figure 1
IR s p e c t r a of p r o d u c t s from gas r e a c t i o n s pre-oxidized LLDPE
with
Film o x i d i z e d i n a i r b y γ - i r r a d i a t i o n (20 M r a d . ) . F T I R s p e c t r a r e s u l t from the s u b t r a c t i o n of t h e s p e c t r u m of n o n - o x i d i z e d L L D P E .
Benham and Kinstle; Chemical Reactions on Polymers ACS Symposium Series; American Chemical Society: Washington, DC, 1988.
380
CHEMICAL REACTIONS ON POLYMERS
^ i P P + 10 Mrad
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1
t: 4000
,
au 3000
ι
1800
.
ι
1400
.
L _
1000
WAVENUMBER Figure 2
IR s p e c t r a of p r o d u c t s from gas r e a c t i o n s pre-oxidized iPP
with
Film o x i d i z e d i n a i r b y γ - i r r a d i a t i o n (10 M r a d . ) . F T I R s p e c t r a r e s u l t from t h e s u b t r a c t i o n of the s p e c t r u m of n o n - o x i d i z e d i P P .
Benham and Kinstle; Chemical Reactions on Polymers ACS Symposium Series; American Chemical Society: Washington, DC, 1988.
27.
C A R L S S O N ET A L .
381
Products from Polyolefin Oxidation
i P P a n d L L D P E to be c o m p l e x , n o n - q u a n t i t a t i v e a n d to g i v e o n l y m a r g i n a l e n h a n c e m e n t i n the IR a b s o r p t i o n o v e r the b a s i c 3400 cm"" absorption. O u r r e s u l t s of s t u d i e s of S 0 r e a c t i o n s on o x i d i z e d p o l y m e r s a n d m o d e l c o m p o u n d s h a v e b e e n r e p o r t e d p r e v i o u s l y (19). The S0 method seems to b e d i s t i n c t l y i n f e r i o r to o t h e r m e t h o d s ( e s p e c i a l l y N O t r e a t m e n t d i s c u s s e d below) a n d w i l l n o t b e c o n s i d e r e d further. 1
2
2
SF Reactions. In c o n t r a s t to S 0 r e a c t i o n s , the SF^ r e a c t i o n as p r o p o s e d o v e r 20 y e a r s ago b y H e a c o c k i s a c l e a n , q u a n t i t a t i v e r e a c t i o n a l t h o u g h with p o t e n t i a l b e y o n d t h a t o r i g i n a l l y p r o p o s e d ( 8 J . From F i g u r e s 1 a n d 2, SF^ e x p o s u r e c a u s e s complete l o s s of a l l - O H a b s o r p t i o n s with the g e n e r a t i o n of - C ( = 0 ) F a b s o r p t i o n s at 1842-1848 cm"" a n d p o s s i b l y weak - C - F a b s o r p t i o n s at ~ 1000 c m " . Oxidized L L D P E a n d i P P give r i s e to d i s t i n c t l y d i f f e r e n t - C ( = 0 ) F a b s o r b a n ces. T h e a b s o r b a n c e i n L L D P E l i e s at 1848 cm" w h e r e a s t h a t from i P P i s at 1842 cm" , with a w e a k e r s h o u l d e r at ~ 1848 c m " . C o m p a r i s o n s t u d i e s on e x t r e m e l y l i n e a r p o l y e t h y l e n e ( U H M W - P E ) also g a v e the 1848 cm" a b s o r p t i o n a f t e r o x i d a t i o n a n d SF exposure. This b a n d c a n r e a s o n a b l y be a t t r i b u t e d to c h a i n - e n d a c i d f l u o r i d e s ( r e a c t i o n 1). In i P P , c a r b o x y l i c a c i d g r o u p s c a n b e e x p e c t e d from t h e f r e e - r a d i c a l o x i d a t i o n of t h e m e t h y l s i d e g r o u p s , a n d to a l e s s e r k
2
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1
1
1
1
1
1
k
Ο - CH 2 — CH 2 - C
-
CH
CH
0
2
- C
1)
OH e x t e n t from the 3 - s c i s s i o n of a l k o x y l r a d i c a l s ( I ) , r e a c t i o n s e q u e n c e 2. I
/
3
~~ c
CH.
CH CH,
I
• ο
I
p o s s i b l y v i a the
CHo
Q
- CHU
- Ο Ι Η
I
-
C~ I Η
Ύ
I I
I R0 2
O
c HD
/
-t \
Η
C RH
/ HDD
I ο-
Ι
Η
CHo
Ο
I
RQ>*
c - c~
ROH
"EH
/ Η
I Η
2)
(R0 take II).
e 2
r e p r e s e n t s a n y p e r o x y l r a d i c a l f o r m e d from i P P , w h i c h will p a r t i n a t e r m i n a t i o n r e a c t i o n with the p r i m a r y p e r o x y l r a d i c a l From a c o m p a r i s o n with a c i d f l u o r i d e s p r e p a r e d from m o d e l
Benham and Kinstle; Chemical Reactions on Polymers ACS Symposium Series; American Chemical Society: Washington, DC, 1988.
382
CHEMICAL REACTIONS ON POLYMERS
acids
(TableII)
V
~CH2
-
the d o m i n a n t 1842 cm"
F
C -
C H
~
2
group
1
a b s o r p t i o n i n P P is from
w h e r e a s t h e 1848 c m
- 1
the
shoulder probably
H comes from the c h a i n - e n d a c i d p r o d u c e d v i a r e a c t i o n 2. In tions,
a d d i t i o n to the c l e a r g e n e r a t i o n of t h e a c i d f l u o r i d e a b s o r p
the
SF^ f l u o r i n a t i o n
advantages.
1
which absorb tions),
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In
or
at ~ 1710 cm"*
as
free,
addition,
complexes
may
(the
of
- O H groups
exist
as
very
normally accepted
non-hydrogen-bonded
carboxylic from
extraneous
acids
take
acids
part
other
dimers,
a c i d IR a b s o r p
at 1755
in
has
stable
cm"
1
hydrogen
(20). bonded
1755
through
absorptions
are
to
~
1
1710
eliminated
by
cm" .
All
SF^ t r e a t m e n t ,
of
these
as
shown
t h e n a r r o w i n g of t h e c a r b o n y l maximum a n d l o s s of f e a t u r e s
1714
and
~
1
1750
absorption of
cm" .
cause
spectra
This
shifts
from
SF
model
that
?
in
dized
polyolefins
complimentary reactions
can
to
at
the
1784
of t h e
b o t h the only
with
ducts).
both
lactone
with
SF
4
(CH N ) 2
1
reactions,
CH N 2
on
level
of
the
prior
attempted,
are
to
now
with
peracid
(