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Ostwald Ripening Improves Rate Capability of High Mass Loading Manganese Oxide for Supercapacitors Yu Song, Tianyu Liu, Bin Yao, Mingyang Li, Tianyi Kou, Zihang Huang, Dong-Yang Feng, Fuxin Wang, Yexiang Tong, Xiao-Xia Liu, and Yat Li ACS Energy Lett., Just Accepted Manuscript • DOI: 10.1021/acsenergylett.7b00405 • Publication Date (Web): 12 Jul 2017 Downloaded from http://pubs.acs.org on July 13, 2017
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ACS Energy Letters
Ostwald Ripening Improves Rate Capability of High Mass Loading Manganese Oxide for Supercapacitors Yu Song1,2, Tianyu Liu2, Bin Yao2, Mingyang Li2,3, Tianyi Kou2, Zi-Hang Huang1,2, Dong-Yang Feng1, Fuxin Wang3, Yexiang Tong3, Xiao-Xia Liu1* and Yat Li2*
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Department of Chemistry, Northeastern University, Shenyang, 110819, P. R. China
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Department of Chemistry and Biochemistry, University of California- Santa Cruz, 1156 High Street, Santa Cruz, CA 95064, USA
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KLGHEI of Environment and Energy Chemistry MOE of the Key Laboratory of Bioinorganic and Synthetic Chemistry, School of Chemistry and Chemical Engineering, Sun Yat-Sen University, Guangzhou 510275, P. R. China
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Abstract Realizing fast charging/discharging for high mass loading pseudocapacitive materials has been a great challenge in the field of supercapacitors, because of the sluggish electron and ion migration kinetics through the thick electrode materials. Here we demonstrate for the first time a facile hydrothermal treatment that can substantially enhance the rate capability of a highly-loaded manganese oxide electrode via Ostwald ripening process. Hydrothermal treatment improves not only the electrical conductivity of manganese oxide, but also the ion diffusion rate in the thick oxide film. At slow scan rates below 40 mV s−1, the capacitance of hydrothermally treated manganese oxide electrode increases linearly with mass loading (up to 23.5 mg cm−2) as expected for a capacitor under the non-diffusion-limited condition. At high scan rates beyond 100 mV s−1, capacitive saturation is observed only at a high mass loading of ~9 mg cm−2, which is significantly larger than the values reported for other manganese oxide electrodes. The electrode achieves an areal capacitance of 618 mF cm−2 at a high scan rate of 200 mV s−1, which is 3 times higher than that of the untreated sample. An asymmetric supercapacitor assembled with a hydrothermally treated manganese oxide cathode and a vanadium oxide/exfoliated carbon cloth anode can deliver a good volumetric energy density of 5 mWh cm−3. This value is 2-10 times higher than the values obtained from supercapacitors with comparable dimensions.
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Manganese dioxide (MnO2), a prototypical pseudocapacitive material,has received great attention as an electrode material for electrochemical capacitors because of its high theoretical capacitance (1110 F g−1 at a potential window of 1 V), environmental friendliness, low cost, etc.1-10 Indeed, MnO2 electrodes have achieved specific capacitances close to its theoretical value when the loading amount of MnO2 is small, usually less than 0.5 mg cm−2.7,11-15 Yet, electrochemical capacitors with such a small mass loading of capacitive active material may not be practically feasible. Commercially available electrodes typically require an areal mass loading of active materials about 8-10 mg cm−2.16-18 Improving the specific capacitance of highly loaded MnO2 electrode, especially at large current density (i.e., fast discharging), has been an outstanding challenge in the field. This challenge is two folded. Sluggish electron transport in a thick, non-conductive MnO2 film is problematic when the mass loading of MnO2 is high. Likewise, ion diffusion is also expected to be hindered in a densely packed and thick film.19,20 As a result, the specific capacitance and rate capability of MnO2 electrodes declined significantly as the increase of mass loading or film thickness.17,21 Strategies involving deposition of MnO2 onto three-dimensional conductive substrates (current collector) have been developed to enhance the performance of highly loaded MnO2 electrodes.19,22-24 In addition, Yu et al. reported that wrapping MnO2 with conjugated polymers and carbon nanotubes can greatly improve the performance of MnO2, due to the enhanced charge transfer through the wrapping materials.25 While these strategies improved the specific capacitance of highly loaded MnO2 electrodes at slow scan rates/current densities, their capacitances were not able to be retained at fast charge and discharge rates (Table S1, Supporting Information).3,19,22 Alternatively, the capacitive performance of MnO2 electrode can be augmented by improving the 3
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intrinsic electrical conductivity of MnO2. Electrochemical deposition methods have been commonly used for synthesis of MnO2 materials. However, most electrochemically deposited MnO2 have amorphous structures with poor electrical conductivity.8,9,11 Moreover, these MnO2 materials are often mixed with lower valence Mn species (e.g., trivalent species MnOOH), forming non-stoichiometric manganese oxides (MnOx).8,9 Previous studies showed that manganese oxides with trivalent species have much lower electrical conductivity than MnO2, which negatively affect their electrochemical performance.8,26-28 Post-growth annealing has been used to increase the electrical conductivity of MnOx materials by simultaneously increasing crystallinity and eliminating the low valence state of Mn.6-8,20,29,30 However, thermal annealing is usually accompanied with the sacrifice of surface area and structural water, which is known to be critical in promoting ion diffusion in oxide lattice.8,9,31-35 Therefore, an efficient strategy that can simultaneously improve the electrical conductivity and ion diffusion of a high mass loading manganese oxide electrode has not yet been demonstrated. Here we demonstrate for the first time a facile hydrothermal method based on Ostwald ripening that substantially enhances the capacitive performance of a highly-loaded manganese oxide electrode, by simultaneously improving its electrical conductivity and facilitating ion transfer rate. The rate capability of the electrode with a mass loading of 9 mg cm−2 is comparable to other manganese oxide with much lower mass loading reported in the literature. The electrode achieved an excellent areal capacitance of 618 mF cm−2 at a fast scan rate of 200 mV s−1, which is 3 times higher than that of the untreated electrode. In addition, an asymmetric supercapacitor assembled with a hydrothermally treated manganese oxide cathode and a vanadium oxide/exfoliated carbon cloth anode can deliver a remarkable volumetric energy density of 5 mWh cm−3. This value is 2-10 times higher than the values obtained from supercapacitors with comparable dimensions.
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A thick layer of manganese oxide (denoted as MnOx) was electrochemically deposited onto a piece of carbon cloth in a 0.1 M manganese acetate (MnAc2) electrolyte at a constant current density of 10 mA cm−2 for 1500 s. As shown in Figure 1a-c, a uniform MnOx coating is obtained on each carbon fiber. The rapid electrochemical nucleation process leads to the formation of poorly crystalline manganese oxide.11,36,37 The as-prepared MnOx was hydrothermally treated in a Teflon-lined autoclave at 90 ºC for 2 hours. The obtained sample is denoted as MnOx-h. The hydrothermal treatment leads to two obvious structural modifications of the manganese oxide film. First, a highly crystalline layer is formed on the film surface, assembling a core-shell like structure, as shown in Figure 1 c, e and g. Time-dependent growth experiments showed that only a small amount of crystallites were randomly distributed on the surface after the first hour hydrothermal treatment (Figure S1a and b, Supporting Information). As the increase of treatment time, the amount and size of the surface crystallites increased and eventually formed a dense crystal layer (Figure S1e and f, Supporting Information). Second, the manganese oxide film became more porous after the hydrothermal treatment (Figure 1d and e). We attribute the structural modifications to Ostwald ripening, which is a crystal growth process that involves coarsening and recrystallization. Larger crystals with smaller surface to volume ratio are favored over the energetically less stable smaller crystallites during the course of the ripening.38,39 We anticipate that the dissolution of small crystallites and the re-construction of large crystallites occurred during the hydrothermal treatment resulting in the formation of highly crystalline outer layer and interior porous structure.
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Figure 1. (a) Schematic illustration showing the structural evolution during the course of the hydrothermal reaction. Cross-sectional SEM images of (b) MnOx and (c) MnOx-h. Magnified SEM images of (d) MnOx and (e) MnOx-h highlighted in the dashed box of (b) and (c), respectively. Top view SEM images of (f) MnOx and (g) MnOx-h. A number of experiments were carried out to reveal the structural change of the MnOx film upon hydrothermal treatment. Burnauer-Emmett-Teller (BET) analysis of N2 gas sorption data shows that the specific surface area of MnOx is slightly increased after the hydrothermal treatment (Figure 2a). More importantly, the pore size is widened by more than 50% (from 4.3 nm to 6.5 nm) after hydrothermal treatment, confirming the increase of structural porosity. Three peaks (labeled as Mn-O-Mn, Mn-O-H, and H-O-H) are identified in the O 1s X-ray photoelectron spectroscopy (XPS) spectra of MnOx and MnOx-h (Figure 2b and c). The peak located at the binding energy of 531.5 eV has been reported for Mn-O-H originates from trivalent manganese oxy-hydroxide.26,40 Judging from the peak area, MnOx-h exhibits lower content of Mn-O-H than MnOx. According to the linear relationship between the 6
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oxidation state and the Mn 3s peak separation, the mean valence state of Mn in MnOx and MnOx-h are estimated to be 3.5 and 3.8, respectively (Figure S2, Supporting Information).31 The increased valence state of MnOx-h indicates that electrochemically deposited MnOx was oxidized during hydrothermal treatment, possibly by the dissolved oxygen in the precursor solution under the hydrothermal conditions.5,26 The peak centered at the binding energy of 532.6 eV is ascribed to structural water, including both physically adsorbed and chemically bonded water in manganese oxide.9,40 It has been reported that structural water can function as ion conductive channels because ions can migrate near manganese oxide surface by hopping between the water molecules and the −OH sites on the oxide surface.35 Significantly, MnOx and MnOx-h have similar content of structural water (Figure 2b and c). The structural water molecules are unlikely to leave the host oxide during the hydrothermal reaction because of two possible reasons. First, the structural water is not necessarily perturbed during the Ostwald ripening process. Chuah et. al reported that structural water can be retained in hydrous zirconia during the Ostwald ripening process in a hydrothermal treatment at 100 ºC.41 Second, the reaction was carried out in an aqueous environment and the hydrothermal treatment temperature was much lower than the dehydration temperature of manganese oxide in air.8 In contrast, a control MnOx sample annealed in air (denoted as MnOx-a) exhibited significantly lower concentration of two hydrous species (i.e., Mn-OH and H2O) and smaller surface area at the similar mass loading (Figure S3, Supporting Information). Therefore, our hydrothermal treatment is confirmed to be an effective method in improving the crystallinity of manganese oxide while retaining structural water and surface area, which is impossible for conventional thermal annealing methods.
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Figure 2. (a) N2 sorption isotherms of MnOx and MnOx-h. Inset shows the pore size distribution derived from the corresponding adsorption curves. Core level O 1s XPS spectra of (b) MnOx and (c) MnOx-h. The black dashed lines are the experimental results, which can be deconvoluted into three synthetic peaks (blue, yellow and red curves). The black solid curves are the summation of the synthetic peaks. The peak ratios are calculated based on the areas of the synthetic peaks. Furthermore, X-ray diffraction (XRD) and transmission electron microscopy (TEM) images were performed to investigate the effect of hydrothermal treatment on the structure of MnOx. As shown in Figure S4 (Supporting Information), the crystal phase of manganese oxide changed from ε-MnO2 (MnOx) to γ-MnO2 (MnOx-h). The crystal structures of ε-MnO2 and γ-MnO2 are very similar, except that γ-MnO2 exhibits less structural defects (e.g., De Wolff faults and microtwinning) than ε-MnO2.2,42 The diffraction peaks of MnOx-h also have smaller full width at half maximum (FWHM) than that of MnOx, indicating it has higher crystallinity and/or crystal size.41 These observations are consistent with the proposed Ostwald ripening mechanism. High resolution TEM images and selected area electron diffraction (SAED) provides direct evidence for the improved crystallinity after the hydrothermal treatment (Figure 3). The highly diffusive rings indicate that the crystallinity of MnOx is rather poor (Figure 3a inset). The lattice fringe spacing observed in the high-resolution TEM image (Figure 3c) is 8
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0.264 nm, 0.242 nm, and 0.213 nm, corresponding to the d-spacing of β-MnOOH (311), ε-MnO2 (100) and (101) planes, respectively. Hydrothermal treatment converted this poorly crystalline structure to a polycrystalline structure composed of γ-MnO2 crystals (Figure 3b inset). The well-resolved lattice fringes corresponding to γ-MnO2 (131), (120), and (300) planes are observed for the MnOx-h sample, further confirming the crystallinity of MnOx was indeed increased upon hydrothermal treatment.
Figure 3. TEM images of (a) MnOx and (b) MnOx-h. Insets show the SAED patterns. (c) Lattice-resolved TEM image of MnOx. (d and e) Lattice-resolved TEM images of MnOx-h collected from the region highlighted by dashed boxes in (b). Electrochemical performances of the manganese oxide electrodes hydrothermally treated for different durations were studied using a three-electrode electrolytic cell filled with 5 M LiCl aqueous electrolyte (Figure S5 in the Supporting Information). Among the samples, MnOx-h hydrothermally 9
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treated for 2h delivered the best electrochemical performance. Here we compare the performance of MnOx with the 2h MnOx-h sample. As shown in Figure S6a (Supporting Information), both MnOx and MnOx-h electrodes exhibit pseudocapacitive behavior with a series of broad peaks observed at slow scan rates, which can be attributed to Li+ intercalation and deintercalation process.43 The negative shift of the anodic peak implies that MnOx-h has higher electronic and ionic conductivities than MnOx.44 The improved kinetics also reflected in the better rate capability of MnOx-h (Figure 4a). MnOx-h exhibits an excellent areal capacitance of 1610 mF cm−2 (equivalent to a gravimetric capacitance of 180 F g−1 normalized to the mass of active materials, i.e., ~ 9 ± 0.1 mg cm−2) at a scan rate of 5 mV s−1, which is only slightly higher than the value obtained from MnOx. Nevertheless, the capacitance differences at fast scan rates are obvious. MnOx-h yields a remarkable capacitance of 618 mF cm−2 at 200 mV s−1, which is 3 times higher than MnOx. The capacitance and rate capability of MnOx-h are among the best values reported for manganese oxide electrodes with comparable mass loading (Table S1, Supporting Information).3,10,12,19,22-24,45 In contrast, the control sample MnOx-a exhibited substantially lower capacitance than that of MnOx-h at all current densities we measured, owing to the decreased surface area and the loss of structural water (Figure S7, Supporting Information). These experimental results clearly indicate that conventional air annealing method have limitations for improving the electrochemical performance of manganese oxide electrodes with high mass loading. Figure 4b shows the areal capacitance of MnOx-h collected at different scan rates as a function of mass loading. At slow scan rates below 40 mV s−1, the capacitance increased linearly with mass loading (up to 23.5 mg cm−2) as expected for a capacitor under the non-diffusion-limited condition. It means most of the active materials participated in charge storage. At high scan rates beyond 100 mV s−1, capacitive 10
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saturation was observed only at a high mass loading of ~9 ± 0.1 mg cm−2. Notably, this is currently the best performance ever obtained from carbon supported MnO2 electrode with such high mass loading. This performance is substantially better than other previously reported MnO2-based electrodes, such as MnO2-carbon nanotube textile (capacitance saturated at ~3.8 mg cm−2),3 3D graphene/MnO2 composite (capacitance saturated at 3.31 mg cm−2)19 and graphene foam/carbon nanotube/MnO2 film (capacitance saturated at ~2.1 mg cm−2).22 Besides, the electrode with mass loading of 9 mg cm−2 is considered to be feasible for practical applications, as most commercial supercapacitors have active mass loading around 8-10 mg cm−2.46 An ultra-high areal capacitance of 4.2 F cm−2 was obtained from a MnOx-h electrode with a mass loading of 23.5 mg cm−2. MnOx-h also exhibited good cycling stability with 91% capacitance retention in 6000 cycles (Figure S8, Supporting Information). SEM studies confirmed that there is no obvious morphological change in MnOx-h after the cycling stability test (Figure S9, Supporting Information). To understand the interplay between the structural modifications and the enhanced rate performance, electrochemical impedance spectroscopy (EIS) studies were conducted for MnOx and MnOx-h. As shown in Figure 4c, MnOx-h exhibits considerably smaller equivalent series resistance (Rs) and charge transfer resistance (Rct) than that of MnOx, confirming the electrical conductivity of MnOx is enhanced after hydrothermal treatment. In addition, MnOx-h also has narrower Warburg resistance region than MnOx,47 meaning ionic transport is more efficient in MnOx-h.48 We also performed potentiostatic intermittent titration technology (PITT) to qualitatively compare the Li+ diffusion coefficient (D) in the two electrodes (Figure S10, Supporting Information).49 Indeed, PITT results show that the diffusion coefficient increased after hydrothermal treatment, which is consistent with EIS 11
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data.49 On the contrary, MnOx-a presents the widest low-frequency Warburg region (the linear part with a slope angle of ~45o), proving that MnOx-a has the largest ion diffusion resistance (Figure S11, Supporting Information), again supporting the importance of the presence of structural water and pores for ion diffusion. Electrode kinetic and quantitative analysis using Trasatti method1,50 were used to understand the influence of hydrothermal treatment on (1) capacitive controlled (surface) capacitance including electrical double layer effect and fast faradaic contribution from the oxide surface/subsurface; and (2) diffusion controlled capacitance arisen from Li-ion intercalation and deintercalation in the oxide bulk structure (Figure S12, Supporting Information). The results are summarized in Figure 4d. At 5 mV s−1, capacitive-controlled capacitance contributed only 45% to the total capacitance of MnOx. Whilst after the hydrothermal treatment, this value increased substantially to 75%. We believed the change was due to the enhanced electrical conductivity and ion diffusion accompanied with the structural modifications. The dominant capacitive controlled charge storage mechanism enables MnOx-h for fast charging and discharging, which explains its improved rate capability and capacitance at high scan rates, even though the surface area is almost the same between MnOx and MnOx-h.
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Figure 4 (a) Areal capacitances of MnOx and MnOx-h electrodes with mass loading of ~9 mg cm−2 obtained at different scan rates. (b) Areal capacitance of MnOx-h with different mass loading collected at different scan rates. (c) Nyquist plots of MnOx and MnOx-h collected at open circuit potential with a perturbation of 5 mV from 10 mHz to 20 kHz. Dashed lines highlight Warburg impedance region. (d) Histogram illustration of capacitive and diffusive capacitance contribution in MnOx and MnOx-h at a scan rate of 5 mV s−1. A highly crystalline oxide layer was created after the hydrothermal treatment. To understand the role of this layer, we etched the surface layer and investigated the structural properties and electrochemical performance of the remaining core (denoted as E-MnOx-h). The shell layer was completely removed after immersing in a 6 M hydrochloric acid aqueous solution for 30s (Figure S13, Supporting Information). The core level Mn 3s and O 1s XPS spectra show that the chemical composition of E-MnOx-h is identical to MnOx-h (Figure S14a and b, Supporting Information), 13
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indicating the structural water molecules are uniformly distributed in the manganese oxide film instead of concentrating in the outer shell. Likewise, E-MnOx-h has considerably narrower XRD peaks than that of MnOx, suggesting that the crystal size in the core also increased after the hydrothermal treatment (Figure S14c and d, Supporting Information).51 The results provide a strong evidence that Ostwald ripening occurred inside the core as well. By eliminating the crystal shell, the areal capacitance of E-MnOx-h dropped slightly compared to MnOx-h, due to the loss of active material (Figure S15a, Supporting Information). Nevertheless, the rate capability and the specific gravimetric capacitance of E-MnOx-h are still considerably better than that of MnOx (Figure S15b, Supporting Information). Besides, electrochemical impedance spectra (EIS) displays that E-MnOx-h has much smaller charge transfer resistance and Warburg impedance than those of MnOx (Figure S15c, Supporting Information), indicating the presence of pores in the core is beneficial for facilitating ion diffusion. These results confirm that both the surface crystalline shell and the porous core are important for improving the capacitive performance of highly loaded manganese oxide electrodes. An asymmetric supercapacitor (dimension: 10 mm × 10 mm × 1 mm) was assembled using MnOx-h as cathode and a vanadium oxide grown on exfoliated carbon cloth (VOx/ECC) as anode. Mixed-valence vanadium oxide was deposited on exfoliated carbon cloth using an electrochemical method reported elsewhere (Figure S16, Supporting Information).52 The quasi-rectangular CV and symmetric constant-current charging/discharging curves obtained at different scan rates suggest the device has near-ideal capacitive behavior (Figure 5a and b). When the operation voltage was extended to 2.2 V, the device was still able to deliver a high coulombic efficiency of 94% at a current density of 5 mA cm−2, indicating the redox reactions in the voltage window is highly reversible. This high voltage 14
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window can be attributed to the high polarization of the cathode with highly loaded manganese oxide.53,54 This device delivered a remarkable volumetric capacitance of 7.46 F cm−3 at a current density of 2 mA cm−2 (Figure 5c). More importantly, it achieved a good rate capability of 40% when the current density increased from 2 to 100 mA cm−2. The Ragone plot shown in Figure 5d compares the performance of our device with other energy storage devices with comparable size. Our device exhibits an excellent volumetric energy density of 5 mWh cm−3 at a power density of 22 mW cm−3, and 2 mWh cm−3 at a power density of 1100 mW cm−3. These values are significantly higher than the values obtained from other electrochemical capacitor devices (Figure 5d).20,49,55-58 The device is also stable with 96% capacitance retained after 10000 charge-discharge cycles (Figure S17, Supporting Information).
Figure 5. (a) CV and (b) constant current charging/discharging curves of VOx/ECC//MnOx-h collected at different scan rates. (c) Volumetric capacitance and capacitance retention of the device obtained at 15
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different current densities. (d) Ragone plot showing the volumetric energy density of VOx/ECC//MnOx-h as a function of volumetric power density. The values reported for other energy storage devices are added for comparison. In summary, we have demonstrated a facile hydrothermal treatment to boost the capacitance of high mass loading (~9 mg cm−2) manganese oxide electrode at high scan rates. The hydrothermal treatment based on Ostwald ripening induced structural modifications has several important impacts on the capacitive performance of manganese oxide. First, the treatment increases the crystallinity of manganese oxide and eliminates the low valence state of Mn, and thus, improved the electrical conductivity of the thick manganese oxide film. Second, the heating process conducted in aqueous environment preserves the structural water in the oxide lattice, ensuring fast ion diffusion. Third, the treatment facilitates ion transport through increasing the porosity of manganese oxide film via Ostwald ripening process. Kinetics analysis showed that the capacitive-controlled mechanism dominates the charge storage process of the treated manganese oxide, effectively improve its capability for fast charging. A remarkable areal capacitance of 618 mF cm−2 was obtained at a high scan rate of 200 mV s−1, which is 3 times higher than that of the untreated sample. The assembled asymmetric supercapacitor device with MnOx-h as cathode and VOx/ECC as anode delivered an outstanding volumetric energy density of 5 mW h cm−3, which is 2-10 times higher than that of other reported supercapacitors with comparable dimension. We believe this hydrothermal strategy is a general strategy that can be further extended to other metal oxide and hydroxide electrodes, thus opening up new opportunities for improving the performance of high mass loading supercapacitor electrodes.
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Supporting Information Calculations, Experimental section, SEM images, XRD and XPS spectra, and electrochemical data. AUTHOR INFORMATION Corresponding Author Xiao-Xia Liu: E-mail:
[email protected] Yat Li: E-mail:
[email protected] Notes The authors declare no competing financial interest.
ACKNOWLEDGMENTS Yat Li acknowledges support by National Aeronautics and Space Administration (NASA) grant no. NNX15AQ01. Xiao-Xia Liu gratefully acknowledges financial support from National Natural Science Foundation of China (No. 21273029 and No. 21673035). Yu Song acknowledges the financial support from China Scholarship Council. Tianyu Liu thanks the financial support from the Chancellor Dissertation-year Fellowship granted by the University of California, Santa Cruz. We thank Dr. Teng Zhai from Nanjing University of Science and Technology for his helpful discussion on PITT. We acknowledge Dr. Tom Yuzvinsky from the W. M. Keck Center for Nanoscale Opto-fluidics, University of California-Santa Cruz for SEM image acquisition.
REFERENCES 17
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