Poiyethers for Urethane Foams - C&EN Global Enterprise (ACS

Nov 11, 2010 - The new polyethers, in the 30-cent-per-pound range, not only will compete favorably with polyesters on a cost basis, but, says Wyandott...
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CHEMICALS

Poiyethers for Urethane Foams W y a n d o t t e Chemicals' poiyethers in 30-cents-perpound range vie with polyesters at 4 5 to 55 cents IN

INTRODUCING A

SERIES OF POLY-

ETHERS for use in u r e t h a n e foam manufacturing, W y a n d o t t e Chemicals this past week injected a further optimistic note into the well-publicized urethane plastics industry. T h e n e w poiyethers, in t h e 30-cent-per-pound range, not only will compete favorably with polyesters on a cost basis, but, says Wyandotte, can offer improved product properties and durability. W y a n d o t t e ' s poiyethers are of two general types—the Pluronic polyether glycol members, three of which are now m a d e commercially, and a series based on its Tetronic series of nonionic surface active agents. T h e company says that when it completes laboratory and fielcl work, t h e additional members will be announced. T h e poiyethers are block polymers b a s e d on propylene a n d ethylene oxides, with molecular weights ranging from 2000 t o 6000. Properties which render t h e m most suitable for polyu r e t h a n e use include the fact t h e y are semi viscous liquids having a specific

gravity of about 1, a maximum water content of 0 . 1 % , a n d a negligible acid number. T h e company s a y s its Pluronic L61 polyol h a s a hydroxyl number of about 56; a m e m b e r of the Tetronic series, 701 polyol, will h a v e a hydroxyl number of about 6 5 . T h e physical properties of Pluronicand Tetronic-based foams s h o w e d no significant change under accelerated high temperature-humidity tests conducted by t h e company. Tests were SPI Specification (70° C. and 95% relative humidity for seven d a y s ) . Additional and varied aging tests are continuing. D e p e n d i n g upon the cross-linking agent used, such as trimethylol propane or W y a n d o t t e ' s Quadrol, a n d the use of mixtures of Pluronic and Tetronic polyols, t h e company says properties of die polyether-type urethane foams c a n b e varied a lot. Thus, flexible foams varying from highly resilient ones suitable for cushioning to relatively dead ones used in automotive crash p a d s c a n b e formulated.

W y a n d o t t e Chemicals' n e w special poiyethers were announced Jan. 1 5 by Frank B. Wolcott ( l e f t ) , vice president of t l i e company a n d general manager of t h e research a n d engineering division, and J. William Zabor, director of W y a n d o t t e ' s research center. Samples oi foams i n which new p r o d u c t is used are shown 78

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W i t h an eye on t h e costs saved b y its poiyethers over currendy used polyesters, Wyandotte states t h a t its research and development staffs are now cooperating with chemical companies a n d other industries to evaluate poiyethers in a great number of polyu r e t h a n e resin applications. These may r u n t h e gamut from films to coatings a n d adhesives t o elastomers. Company officials state t h a t two major automobile producers a r e already using crash p a d foams formulated from t h e poiyethers and are experimenting with other applications. As would be expected, they are also of interest to producers of such items as mattresses a n d other forms of cushioning, carpeti n g underlay, insulating materials, and sandwich materials for aircraft components. • Catalyst, Too. A n e w catalyst for polyurethane preparations has also been developed by W y a n d o t t e . Although t h e chemical composition is confidential at this time, it is said to b e a piperazine derivative which W y a n d o t t e classifies as a catalyst with reaction characteristics comparable to N-methylmorphoiine. T h e big difference—it's odorless a n d produces foams which are odorfree even right after manufacture. T h e new cross-linking agent, Quadrol, is also b e i n g m a d e available. W y a n dotte says this is p r e p a r e d b y condensi n g four molecules of propylene oxide with ethylenediamine. I t is said t o offer promising rigid foams both with poiyethers a n d with castor oil-based formulations. • The Cost Is t h e Thing. With physical properties keeping pace with t h e polyesters, price would appear to g o v e r n the extent of the m a r k e t the new poiyethers will find. W i t h the price p e r p o u n d for its Pluronic a n d Tetronic poiyethers about 3 0 cents i n tank car quantities (below the cost of foamg r a d e polyesters currendy in the 4 5 - to 55-cent r a n g e ) , t h e poiyethers appear t o have a ready niche cut o u t for t h e m . W y a n d o t t e is prepared to offer t h e m in tank car quantity, b u t should some major automotive producer decide t o use t h e m in volume, W y a n d o t t e says that with reasonable notice, it would take steps to meet any such demands. T h e company says that r a w material costs for a suitable foam formulation with either Pluronic or Tetronic polyol will b e in the range of from 40 t o 60 cents per pound—depending on specific formulation a n d actual polyether tank c a r price. C1

• Staoffer Chemical is offering what it says is an improved type of insoluble sulfur for use in rubber compounding. P r o d u c t will b e marketed under Crystex t r a d e n a m e b u t as a specially oil-treated

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form. I t is said t o h a v e extraordinarily l o w dusting level reducing fire hazard encountered in h a n d l i n g of sulfurs; also it is easily d i s p e r s e d in rubber formulations. Stauffer is installing n e w facilities at its M o n o n g a h e l a , Pa., plant to manufacture the n e w oil-treated sulfur. C2 • Velsicol C h e m i c a l w i l l have technical methyl parathion available for t h e c o m i n g g r o w i n g season. C3 • Chas. tities of stances, b e r of

Pfizer is offering research q u a n the n e w g r o w t h regulatory subgibberellins, t o a limited n u m investigators. C 4

• Fisher Scientific is offering C a d m i u m Metal Sticks in a Fisher CertifiedR e a g e n t grade. T h e reagent has only 0 . 0 0 1 % iron, 0 . 0 0 5 % copper, 0 . 0 1 7 % lead, a n d 0 . 0 5 % zinc, c o m p a n y says. P r i c e - a b o u t $ 8 . 3 8 p e r lb. or $ 3 6 . 5 6 p e r 5 lb. C5 • Chlorofluorocarbon grease introd u c e d b y H a l o c a r b o n Products i s said to be pure b l e n d of low molecular w e i g h t polymers o f chlorotrifluoroethyle n e a n d to contain n o silica, s o a p , or other n o n h a l o g e n thickeners. Called Halocarbon Grease Scries 2 5 - 1 0 , it is said t o h a v e grease-like characteristics in a t e m p e r a t u r e range o f 3 0 ° to 2 7 5 ° F . ; above t h i s t o about 5 5 0 ° F., it has characteristics o f a clear oil with g o o d lubricating properties. Below 3 0 ° F . , it b e c o m e s v e r y h e a v y a n d at l o w t e m p e r a t u r e s is wax-like. Company says i t has b e e n field t e s t e d b y several oxygen plants as a lubricant for plug-cocks and h a s found a c c e p t a n c e where other materials failed b e c a u s e of c h e m i c a l reaction or insufficient thermal stability. C6 • Southwestern Analytical Chemicals is offering tetrarnethylammonium h y droxide ( T M H - 2 4 ) a s a 2 4 % solution in methanol. C o m b i n i n g h i g h alkalinity with ability to b e d e s t r o y e d b y heat t o leave no a s h , t h e c o m p o u n d m a y b e u s e d as a n alkaline catalyst, for precipitation o f alkali-free metal hydroxides, i n synthesis, a n d w h e r e v e r hydroxides are u s e d and ash or solubility is a problem, c o m p a n y suggests. T M H 2 4 is p a c k a g e d a n d s h i p p e d in 13-gal. p o l y e t h y l e n e carboys which contain 2 8 lb. ( 1 0 0 % b a s i s ) of tetrarnethylammonium hvdroxide. C7

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