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Review
Recent Advances in Application of Inorganic Salt Pretreatment for Transforming Lignocellulosic Biomass into Reducing Sugars Yu-Loong Loow, Ta Yeong Wu, Khang Aik Tan, Yung Shen Lim, Lee Fong Siow, Jamaliah Md. Jahim, Abdul Wahab Mohammad, and Wen Hui Teoh J. Agric. Food Chem., Just Accepted Manuscript • DOI: 10.1021/acs.jafc.5b01813 • Publication Date (Web): 01 Sep 2015 Downloaded from http://pubs.acs.org on September 6, 2015
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Journal of Agricultural and Food Chemistry
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Recent Advances in Application of Inorganic Salt Pretreatment for Transforming
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Lignocellulosic Biomass into Reducing Sugars
3 4
Yu-Loong Loowa, Ta Yeong Wua*, Khang Aik Tana, Yung Shen Lima, Lee Fong Siowb, Jamaliah
5
Md. Jahimc, Abdul Wahab Mohammadc, Wen Hui Teohd
6 7
a
Selatan, 47500 Bandar Sunway, Selangor Darul Ehsan, Malaysia
8 9
b
School of Science, Monash University, Jalan Lagoon Selatan, 47500 Bandar Sunway, Selangor Darul Ehsan, Malaysia
10 11
Chemical Engineering Discipline, School of Engineering, Monash University, Jalan Lagoon
c
Department of Chemical and Process Engineering, Faculty of Engineering and Built
12
Environment, Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Selangor Darul Ehsan,
13
Malaysia
14 15
d
Department of Chemical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur, Malaysia.
16 17
ABSTRACT: Currently, the transformation of lignocellulosic biomass into value-added products
18
such as reducing sugars is garnering attention worldwide. However, efficient hydrolysis is usually
19
hindered by the recalcitrant structure of the biomass. Many pretreatment technologies have been
20
developed to overcome the recalcitrance of lignocellulose such that the components can be
21
reutilized more effectively to enhance sugar recovery. Among all of the utilized pretreatment
22
methods, inorganic salt pretreatment represents a more novel method and offers comparable sugar
23
recovery with a potential for reducing costs. The use of inorganic salt also shows improved
24
performance when it is integrated with other pretreatment technologies. Hence, this review is
25
aimed to provide a detailed overview of the current situation for lignocellulosic biomass and its
26
physicochemical characteristics. Furthermore, this review discusses some recent studies using
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inorganic salt for pretreating biomass and the mechanisms involved during the process. Finally,
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some prospects and challenges using inorganic salt are highlighted in this review.
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KEYWORDS: Cellulose, hemicellulose, lignin, inorganic salt, sustainability, valorization, waste
31
reuse
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INTRODUCTION
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Lignocellulosic biomass is plant dry matter that can be considered the most abundantly
34
available material on the earth. Currently, lignocellulosic material is the only renewable resource
35
that contains a carbon source that can be converted into products in solid, liquid and gas forms.1
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As a result of depleting crude oil reserves and increasing global energy consumption, many
37
countries are relying on carbon-based biomass as an alternative source for fuel production and
38
chemical industries.2 However, the recalcitrant nature of lignocellulosic biomass prevents the
39
hydrolysis and fermentation of the biomass by solvents and microorganisms, which represents a
40
challenge for the effective utilization of the components contained in the biomass. Hence, a
41
pretreatment stage is often required to disrupt the complex structure of the biomass and thereby
42
increase the recovery of components and ensure the economic feasibility of the bioconversion
43
process. Over the years, various pretreatment methods such as dilute acid hydrolysis,3-7 alkaline
44
systems,8-12 autohydrolysis,13-15 steam explosion,16,17 and ionic liquids18 have been heavily
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scrutinized by researchers. A substantial number of reviews have discussed these conventional
46
lignocellulose pretreatment technologies in detail.19-21 Among the available biomass pretreatment
47
methods, inorganic salt pretreatment is still relatively novel, though it has received considerable
48
attention in recent years. Nonetheless, inorganic salt pretreatment has not been critically discussed
49
in reviews as the other well-established pretreatments have, and little is known about its
50
mechanism, though recent studies22-39 have proven it to be successful. Thus, this review
51
investigates the current situation worldwide for various forms of lignocellulosic biomass such as
52
agricultural waste, energy grasses, and forest residues and discusses the complex structure of
53
lignocellulose to identify the source of its recalcitrant nature. In addition, this review provides a
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critical overview on the recent use of inorganic salts as one of the more novel biomass
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pretreatment methods, the mechanisms involved during the pretreatment process, and the
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prospects and challenges.
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CURRENT SITUATION OF LIGNOCELLULOSIC BIOMASS
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Lignocellulosic biomass can be categorized into (1) agricultural wastes that arise mainly
61
from various agricultural and farming activities, (2) energy crops that are grown for biofuel or
62
electricity production, and (3) forestry residues from forest logging sites and management
63
operations. Figures 1 and 2 depict the major sources of lignocellulosic biomass that are currently
64
available as a feedstock to produce value-added products40-43 and the statistical global production
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of potentially available lignocellulosic biomass,41 respectively.
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Agricultural Wastes. Agricultural wastes consist of crop residues such as corn
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stover/stalks, sugarcane bagasse, and crop straws. Table 1 represents some major types of
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lignocellulosic crops and their availability in different countries as of 2013.44,45 Due to the
69
extensive agricultural activities in various countries, Menon and Rao estimated that up to 1.5 ×
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1011 tons of agricultural wastes contribute to the yearly global yield of lignocellulosic biomass.46
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For example, approximately 400 million tons of rice and wheat straw along with corn stalks are
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harvested in the United States each year. In mainland China, 700-800 million tons of agricultural
73
residues are produced annually, and half of that amount is used as bioresources in the production
74
of fuels and chemicals.1,47,48 Brazil, which is the largest producer of sugarcane globally, generates
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185 million tons of sugarcane bagasse per harvest.49 Agricultural residues such as rice husks are
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used to produce electricity in gasification units and have been scrutinized intensely for use in
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silica production.47 Additionally, rice husks were reported to be a potential source of biofertilizer
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after undergoing a biodegradation process.50,51 Moreover, agricultural residues could be
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reprocessed into animal feed and used for farm cultivation.48 However, agricultural residues are
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still underutilized because a large portion of this biomass is discarded as a waste.46 For instance,
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10% of the corn straw in United States is collected for reuse purposes such as mulching, but most
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of the rice straw is disposed of by burning, which results in air pollution.2,49,52,53 Rocha et al. also
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highlighted that certain components of agricultural residues such as sugarcane bagasse are still
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underutilized, though these residue components could potentially serve forty different
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applications.49 ACS Paragon Plus Environment
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Annual and Perennial Dry Energy Grasses. Annual and perennial energy crops are
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produced mainly to serve as the raw materials in the production of biofuel due to their prominent
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characteristic of being low-cost and low-maintenance, which leads to economic and
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environmental advantages over other various forms of biomass.40 For instance, these crops, which
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are normally densely planted, have the distinctive trait of high yields and do not require annual re-
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seeding once established.54 Some of the common forms of energy crop biomass are illustrated in
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Table 2, where switchgrass and Miscanthus straw are among the main contributors annually, with
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5-19 and 5-43 tons/ha/year, respectively.42 Similarly, the cost of both maintenance and investment
94
are low for these perennial grasses because they require less harvesting and fertilizers, which
95
account for the major portion of the total cost.43 Energy crops are able to grow under poor soil
96
conditions without compromising the energy yield. A steady supply flow of these perennial crops
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could be obtained, thus avoiding the concern of requirement for costly storage for large biomass
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volumes.42 In both the United States and Canada, switchgrass serves as a major crop due to its
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abundant availability and its ability to resist both disease and harsh environments.42 The effective
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growth of Miscanthus is well known in Asia, whereas in European regions, Miscanthus is grown
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as a source of combustible energy.19 In African grasslands, minimal amounts of nutrients are
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required for growing Napier grasses, which can swiftly be harvested and yield high amounts of
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lignocellulosic biomass.
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Forestry Waste. Woody raw materials such as saw mill residues and wood chips are more
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flexible in terms of harvesting times. Thus, long latency periods for forestry waste storage can
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also be avoided.43 Conventionally, the lignin content in woody feedstock is greater and contains
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less ash,40 and woody raw materials are thus used in the manufacture of paper and pulp.43 Because
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of these characteristics, high densities of woody biomass are considered to be more attractive for
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cost-effective transportation. In China, approximately 900 million tons of forestry wastes and
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products are produced annually, and one third of the entire amount of waste could be converted
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into renewable energy sources.1 Correspondingly, short-rotation forest crops are cultivated for the
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production of wood chips to serve as a substitute for fossil fuels and other products such as
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geotextiles and building materials in Europe.55
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COMPOSITIONAL
AND
STRUCTURAL
CHARACTERISTICS
OF
LIGNOCELLULOSIC BIOMASS
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Lignocellulosic biomass is basically composed of different layers of plant cell wall (Figure
118
3).56 First, the primary wall is formed, followed by the secondary wall layers, through the
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deposition of wall substances into the primary wall, where most cells are elongated and stretched
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during differentiation. The chemical composition of the cell walls is dependent on the species of
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the plants. Some cells contain only non-lignified primary cell wall, whereas others possess a
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thickened secondary cell wall that is normally lignified. This lignified secondary cell wall consists
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of a multilayered structure. As shown in Figure 4,57 the outer part of a softwood bleached kraft
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pulp (SBKP) is the highly lignified compound that consists of middle lamellae and primary wall,
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followed by a thin S1 layer, a thick, less lignified middle S2 layer, a thin inner S3 later and finally,
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a warty layer formed by lignin precursors.58 This lignified secondary wall accounts for the
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majority of the plant biomass and usually comprises 40-50, 15-25, 20-25 and 5-10% of cellulose,
128
hemicellulose, lignin and other components, respectively.57,59 Other minor non-structural
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components, such as proteins, ash, extractives and pectin, are dependent on factors such as the
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different species, tissues, plant maturity, harvest times and method of storage and environmental
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factors. Extractives are usually complex mixtures that consist of sugars, terpenoid compounds and
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monolignols.60 Every plant has its own floral cell walls with different amounts of specific
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compounds.59 Some of the components of lignocellulosic biomass that consist primarily of
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agricultural residues are summarized in Table 3.59-63
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Cellulose. Normally, cellulose accounted for 30-40% of floral cell walls. Cellulose is a β-
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1, 4-linked glucose polysaccharide that comprises the larger portion of the cell wall that is
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common to all plants. Cellulose is long, consists of oriented microfibrils, and has the ability to
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coalesce into larger and longer fibrils. These fibrils are hydrophobic and highly crystalline, which ACS Paragon Plus Environment
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enhances the recalcitrance of biomass.60 The FE-SEM (Field Emission Scanning Electron
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Microscopy) image of microfibrils (Figure 5) can be seen clearly from the untreated SBKP.57
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Therefore, decomposition of the fibril is difficult hydrolytically because of its connected area of
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crystalline and amorphous structures.59 Generally, cellulose can withstand higher decomposition
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temperatures than hemicellulose and lignin, with decomposition occurring at a temperature of
144
approximately 320-356°C.61
145
Hemicellulose. Hemicellulose is known as the second most abundant polymer on earth,
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with an estimated production of 60 billion tons annually, and it comprises 30-35% of floral cell
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walls.59,62 Hemicellulose chains usually interact with one or more cellulose fibrils to form non-
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covalent cross-links between cellulose bundles. As an example, hardwood species are composed
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mainly of glucuronoarabinoxylans, which are formed by the complex pentose sugar chain.
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Conversely, softwood species are the combination of galactoglucomannans with a backbone of β-
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1,4-linked D-mannopyranose and D-glucopyranose units.60 Furthermore, hemicellulose consists of
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different branches of complex carbohydrate structures (xylose, arabinose, mannose, glucose, and
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galactose) that are not recalcitrant to conversion to monomeric sugars because of its amorphous,
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branched and single-chain polysaccharides. Therefore, hemicellulose is more favored for the
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hydrolysis process than cellulose is.59,60 The processing step of extraction of the hemicellulose
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from biomass can produce or liberate compounds such as acetic acid, which eventually will help
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in autohydrolysis pretreatment. However, acetic acid may inhibit subsequent fermentation steps,
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thereby lowering the production of ethanol and other compounds.62
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Lignin. Lignin accounted for 11-25% of floral cell walls. Lignin is known as an
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amorphous phenolic macromolecule that can be found only in the secondary cell wall. Three
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primary units, namely, guaiacyl (G), sinapyl (S) and p-hydroxyphenyl (H) are linked by aryl ether
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or C-C bonds to form lignin.58 The high level of heterogeneity of lignin is synthesized through the
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oxidative coupling of 4-hydrophenylpropanoids during secondary cell wall deposition, which
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results in layers of lignin in different monomers. Lignin acts as a protective barrier with
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by restricting the accessibility of efficient saccharification of cellulosic microfibils.56,59,60
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Additionally, lignin provides mechanical support and water transport for the cell.61
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Overall, cellulose provides strength over the cell walls, whereas hemicellulose acts as a
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wire mesh that circulates around the cellulose and provides enhancement to the strength and
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linkage. Lignin fills the remaining space and sets everything in place and excludes water from the
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polysaccharide environment. This unique combination results in the high resistance of
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lignocellulosic biomass to mechanical and biological degradation.60
173 174
ROLE AND GOAL OF LIGNOCELLULOSIC BIOMASS PRETREATMENTS
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Pretreatment is necessary in the bioconversion process to overcome the complex
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recalcitrant biomass structure. Pretreatment provides higher accessibility for the enzymes to
177
convert cellulose and hemicellulose into useful fermentable sugars during the enzymatic
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hydrolysis process. When biomass is exposed to pretreatment, several operations, such as the
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increase in the surface area and porosity, modification of the lignin structure, removal of lignin,
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partial depolymerization of hemicellulose, and reduction of cellulose crystallinity, can be
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accomplished. These result in the improvement of the hydrolysis process such that a higher
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percentage of fermentable sugars can be recovered.64,65 According to Singhvi et al.,66 only 20% of
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the sugar can be recovered without introducing pretreatment, but 80-83% of the fermentable sugar
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can be recovered with introduction of a pretreatment process.67 Generally, pretreatment can be
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categorized into three areas: mechanical, chemical, and biological pretreatments. Mechanical
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pretreatment such as milling, grinding and chipping reduces the size of the biomass and therefore
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provides higher surface area and porosity.64 Another important example of mechanical
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pretreatment is ultrasound pretreatment. Ultrasound pretreatment applies the principle of
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cavitation that forms millions of microscopic vapor bubbles. The explosion of these bubbles will
190
create high temperature (1700-4700°C) and pressure (1800 bar) in a microsecond, thus producing
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shockwaves that induce mechanical effects such as breaking larger molecules into smaller
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fractions with particle size reduction.68,69 Chemical pretreatment involves the disruption of ACS Paragon Plus Environment
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biomass recalcitrance by means of chemical reactions. Some of the conventional methods are
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liquid hot water, dilute and concentrated acid hydrolysis, alkaline hydrolysis, organosolv,
195
oxidative delignification and room temperature ionic liquids.70 Moreover, certain methods are
196
termed “physicochemical” pretreatments because they involve the integration of both mechanical
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and chemical pretreatment, such as steam explosion and CO2 explosion.64 Biological pretreatment
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involves the use of environmentally friendly enzymes such as cellulase and hemicellulase to break
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down complex carbohydrates into simple sugars.70 However, enzymatic hydrolysis is usually
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inefficient if it is applied directly to biomass, unless the biomass has already undergone the
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aforementioned mechanical or chemical pretreatments. The advantages/disadvantages of some
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common biomass pretreatments are tabulated in Table 4.3-18,20,21,35,38,70-75
203 204
USE OF INORGANIC SALTS FOR BIOMASS PRETREATMENT
205
One of the most novel pretreatment technologies that has attracted interest is the use of
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inorganic salts either as aqueous solutions in an acid-free environment or as catalysts in an acid
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pretreatment system.22 The integration of inorganic salts has also been implemented with
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organosolv23,24 and microwave irradiation25. This inorganic salt pretreatment method has been
209
used to pretreat various types of lignocellulosic biomass, as shown in Table 5.22-24,26-38 Some
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examples of inorganic salts are NaCl, KCl, CaCl2, MgCl2, Fe2(SO4)3, FeCl2, FeSO4, and FeCl3,
211
which have been proven to increase the hydrolysis rate and yield of cellulose or
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hemicelluloses.27,30,31 Among all of the inorganic salts, FeCl3 has been proven to be the most
213
effective inorganic salt and could be used to replace acid for biomass hydrolysis.70 FeCl3 has the
214
capability to solubilize hemicelluloses into monomeric and oligomeric sugars in liquid
215
hydrolysate with large amounts of xylose while producing a cellulose-rich solid substrate that is
216
highly useful in enzymatic hydrolysis for producing glucose at a later stage.28,32 Therefore,
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inorganic salts possess potential for the production of both cellulosic bioethanol and value-added
218
chemicals from hemicellulose-derived sugars.
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Hemicellulosic Sugar Recoveries. Pretreatment of biomass is carried out mostly to
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produce cellulosic bioethanol via fermentation. However, only limited studies have shown a
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remarkable recovery of hemicellulosic sugars from the biomass. One of the pretreatments that has
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been extensively studied is dilute acid hydrolysis, where Fields and Wilson76 found that
223
temperatures between 100 and 150°C were usually preferred in xylose production. To compare
224
the performance of inorganic salts with dilute acid in the aforementioned temperature range,
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Marcotullio et al.38 investigated the selective production of hemicellulose-derived carbohydrates
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using FeCl3. At 120°C and 120 min, FeCl3 achieved a performance comparable to that of HCl,
227
with a total monomeric xylose yield of 20.6 wt% of the initial wheat straw in the hydrolysate.
228
Dilute acid hydrolysis of hemicelluloses and cellulose also produced higher amounts of
229
fermentable sugar yields when the biomass was first impregnated with FeSO4, again proving the
230
positive effect of an inorganic salt in the pretreatment of lignocellulosic biomass.39 Nevertheless,
231
the optimal operating conditions reported for hemicellulosic sugar recovery by using inorganic
232
salt pretreatment have been somewhat contradictory. According to Linares et al.,33 the use of 0.26
233
mol/L of FeCl3 at 153°C and 30 min produced a maximum of 63.2% total hemicellulosic sugar
234
recovery from olive tree biomass. Liu et al.27 reported 89.0% xylose recovery when corn stover
235
was pretreated with 0.1 mol/L of FeCl3 under almost similar conditions (140°C, 20 min) as
236
Linares et al.33 Thus, it can be concluded that the optimal operating conditions for inorganic salt
237
pretreatment vary depending on the biomass and the inorganic salt used. Generally, more severe
238
operating conditions are not suggested for sugar recovery from the biomass because the conditions
239
may cause sugar degradation to furfurals and/or other degradation products. Nevertheless, it is
240
important to achieve a balance between pretreatment severity and reducing sugar production by
241
using Equation (1).29,77 CS = logI – pH = log [t . exp[(TH – TR)/14.75] – pH
242
Equation (1)
243
where CS (unitless) is the combined severity parameter, t (min) is the pretreatment time, TH (°C)
244
is the reaction temperature, TR (100°C) is the reference temperature, and pH is the final pH of the
245
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At low severity, hemicelluloses could not be degraded, whereas at high severity, the yield
247
of xylose was minimal due to the degradation of xylose into inhibitors, though up to 100% of
248
hemicellulose degradation was achieved.29,71 As a case in point, a high FeCl3 concentration >0.10
249
mol/L accelerated the dissolution of oligomeric xylose to monomeric xylose and then monomeric
250
xylose to degradation products, but not the transformation from xylan into oligomeric xylose.27 At
251
a temperature of 180°C, the degradation of xylose and xylotriose was increased by 6- and 49-fold,
252
respectively, when the xylose monomer and oligomer mixture were pretreated with 0.8% of FeCl3
253
compared with using pressurized hot water.78 However, the hemicellulose structure generally
254
forms chemical bonds with cellulose and lignin that are more complicated than the pure monomer
255
and oligomer interactions in the synthetic mixture.32 Less severe parameters may be incapable of
256
breaking down the hemicellulose structure, despite degrading the monomer and oligomer into
257
inhibitors. Sun et al.29 obtained the highest sugar content and a low inhibitor concentration at a
258
moderate combined severity of 0.32, when the severity parameter ranged from 0 to 1.81. The
259
efficient solubilization of hemicellulose by using inorganic salts could be attributed to the reduced
260
activation energy requirements for biomass hydrolysis.39 Hence, in the case of pentose-oriented
261
pretreatment, operating at mild temperatures and nearly atmospheric pressure could be a realistic
262
option.38
263
Cellulosic Sugar Recoveries. In the context of glucose recovery, the removal of
264
hemicelluloses and lignin fractions of the lignocellulosic biomass is essential during the
265
pretreatment process. FeSO4 was able to selectively hydrolyze up to 95.0% of the hemicelluloses
266
into a liquid fraction, with the cellulose still remaining in the biomass residue.22 As a result of
267
removing hemicellulose from the solid fraction, the subsequent enzymatic hydrolysis was
268
enhanced by promoting cellulose exposure and enzymatic activity of cellulase.22 Liu et al.28
269
achieved a high enzymatic hydrolysis of 98.0% for the solid residue after undergoing a
270
pretreatment process using 0.1 mol/L of FeCl3, which contributed to 93.0% of the glucose
271
recovery. In another notable study, Zhang et al.37 achieved a satisfactory glucose yield of 61.7%
272
via the enzymatic hydrolysis of pretreated cattail solid residue. Remarkably, the addition of 0.1 ACS Paragon Plus Environment
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mol/L of FeCl3 during the organosolv pretreatment also removed all hemicelluloses while
274
conserving approximately 90% of the initial cellulose in the residue for subsequent enzymatic
275
saccharification.23
276
The improvement of enzymatic digestibility and the subsequent increase in the cellulosic
277
sugar recoveries from the biomass residue was attributed to the effects of the inorganic salt
278
pretreatment on the biomass structure. Specifically, the smooth continuous surface of the cellulose
279
was damaged for better enzyme access, and the amorphous hemicelluloses existing as irregular
280
clumps were almost completely removed from the solid residue after introducing Fe(NO3)3
281
pretreatment, as shown in Figure 6.29 Similar changes to the surface morphology of the biomass
282
were also observed when NH4Cl or MgCl2 was used to pretreat Miscanthus straw, as shown in
283
Figure 7.31 According to Kang et al.,31 both NH4Cl and MgCl2 caused damage to the compact
284
structure of Miscanthus straw, but further studies to determine the cause of the different
285
morphology were apparently inconclusive. An application of FeCl3 also exhibited a disruption of
286
the recalcitrant structures of the crystalline cellulose that are normally observed in the biomass.
287
According to Liu et al.,27 the exposure of the cell internal structure and an improved surface area
288
and porosity made the material softer and more readily able to be digested. Hence, the enzymatic
289
digestibility of the solid residue pretreated with 0.1 mol/L of FeCl3 and 50% (w/w) ethanol was
290
observed to reach as high as 89%.23 Moreover, Yu et al.36 managed to enhance the enzymatic
291
digestibility to approximately 86.0% by applying CuCl2 in the flow-through mode. The increase in
292
the crystallinity index could possibly be explained by the fact that high amounts of hemicelluloses
293
were removed without much alteration to the cellulosic structure due to the milder pretreatment
294
conditions.38 Thus, the crystalline structure of the cellulose core was exposed.
295
Production of Inhibitors. When lignocellulosic biomass is pretreated with inorganic salts,
296
low generation of fermentation inhibitors might occur due to pentose dehydration.23,24 Some
297
studies have suggested that inorganic salts might generate fewer inhibitory coproducts compared
298
with the acid hydrolysis pretreatments that are well known to produce high amounts of toxic
299
degradation compounds, primarily acetic acid, furfural, and HMF (5-hydroxymethylfurfural).20 ACS Paragon Plus Environment
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For instance, low concentrations of furfural (0.011 g/L) and HMF (0.148 g/L) were achieved
301
when organosolv was used together with FeCl3.23 The results were in agreement with the results
302
of Kamireddy et al.,26 who found that corn stover produced lower amounts of inhibitors when it
303
was pretreated with CuCl2 or FeCl3 compared with H2SO4 using the same conditions (160°C, 10
304
min). Specifically, CuCl2 obtained approximately 0.42 g/L HMF and 1.50 g/L furfural, and FeCl3
305
produced 0.52 g/L HMF and 1.19 g/L furfural. The HMF and furfural produced during H2SO4
306
hydrolysis were 1.10 and 2.40 g/L, respectively. Nonetheless, the production of inhibitors is
307
heavily dependent on inorganic salt characteristics and pretreatment harshness. Increases in the
308
Fe(NO3)3 concentration and pretreatment time were proven to intensify furfural production.30 The
309
trend of xylose monomer degradation was observed to accelerate significantly when the FeCl3
310
concentration was increased from 0.1 to 0.4%.27 When the concentration of FeCl3 was increased
311
from 100 to 200 mmol/L, Marcotullio et al.38 observed a growth in acetic acid formation from 1.6
312
to 2.6 wt% during the pretreatment of wheat straw at 100°C. Furthermore, temperature had a
313
profound effect on inhibitor production,29,30 where temperatures higher than 160°C favored the
314
conversion of xylose to furfural.23 The increase in pretreatment temperature from 100 to 120°C
315
also caused the concentration of acetic acid to rise from 1.6 to 3.2 wt%, though the FeCl3
316
concentration was maintained.38
317
Nonetheless, some previous studies were also done to test whether inorganic salts could be
318
used for intentional conversion of sugars to furfural.78-80 FeCl3 was found to have a peculiar
319
catalytic effect on xylose and xylotriose degradation, with the rate constants being 3- and 7-fold
320
greater than those of dilute H2SO4 at the same pH.78 Zhang et al.80 noted that an isomerization of
321
xylose for accelerating sugar dehydration and furfural production was promoted by metal
322
chlorides at 185°C and 100 min. The degradation rates of carbohydrates using inorganic salts were
323
faster than using dilute H2SO4 at the same pH.78 Thus, this phenomenon suggests that the
324
inorganic salts contributed to more efficient carbohydrate dehydration into the furfural compound,
325
which is desirable in the context of using the furfural compound in the fields of chemical industry
326
and liquid fuel production. ACS Paragon Plus Environment
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REACTION MECHANISM FOR INORGANIC SALT PRETREATMENT
328
Although some studies have reported on the effects of inorganic salts on lignocellulosic
329
biomass pretreatment, little is known about the reaction mechanism involved. To date, several
330
mechanisms have been proposed to explain the behavior of inorganic salts. First, metal salts act as
331
Lewis acid by dissolving in aqueous solvents to produce complex cations. A Lewis acid can be
332
defined as a molecular body that serves as an electron pair acceptor that can react with a Lewis
333
base to form a Lewis adduct.71 Accordingly, coordinate covalent bonds with six water molecules
334
as monodentate ligands are formed around the central metal cation. Leshkov and Davis81 proposed
335
the general expression of these metal ion ligand complexes as [M(H2O)n]z+ (where M is the metal
336
ion, z is the cation oxidation state, and n is the solvation number, typically ranging between 4 and
337
9). Hence, metal chlorides such as Al3+ and Fe3+ are presumed to follow this reaction mechanism
338
to form six coordinate covalent bonds with water molecules, whereas Cu2+ achieves a stable
339
complex ion by coordinating as a tetradentate ligand.26,36
340
The formation of the metal cations ultimately acting as Lewis acids would then aid in the
341
cleavage of the glycosidic linkages. The coordinated water molecules from the hydrated cation
342
play a pivotal role in xylose formation by participating as nucleophiles.82,83 Similarly, the
343
conversion of cellulose to glucose mediated by ZnCl2 has also been examined to understand the
344
mechanism of formation of inorganic salts as Lewis acids. First, the zinc was found to coordinate
345
to the glycosidic oxygen to help break down the glycosidic linkage, resulting in the reduction of
346
reaction energy. Then, in the second step of the mechanism, the coordinated water molecules of
347
the metal cation complex participated as nucleophiles to yield D-glucose, as shown in Figure 8.84
348
The same Lewis acid mechanism pathway can be observed for AlCl3 83 and FeCl3 salts.85
349 350
Second, metal ions can undergo hydrolysis when they are mixed with water to produce H3O+ ion. The hydrolysis reactions are represented by Equations (2) and (3).86
351
[M(H2O)6]2+ + H2O
[M(H2O)5OH]+ + H3O+
Equation (2)
352
[M(H2O)6]3+ + H2O
[M(H2O)5OH]2+ + H3O+
Equation (3)
353
where M is the metal ion. ACS Paragon Plus Environment
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Therefore, the aqueous metal salt solutions present a Brønsted acid character similar to
355
HCl to depolymerize hemicelluloses into monosaccharides,38,85 as shown in Figure 9.26
356
Interestingly, FeSO4 was proposed to facilitate the breakdown of the glycosidic linkage due to the
357
adsorption of Fe2+ to the hydroxyl oxygen atoms and the oxygen of the cellulose pyran ring to
358
form a carbohydrate complex.22 In the dilute acid pretreatment, each proton pairs with one
359
electron to weaken the bond energy for easier bond rupture. Thus, Zhao et al.22 suggested that
360
metal ions could be playing the same role and may possibly be even more effective in assisting
361
bond rupture because they have more positive charges to pair with more electrons.
362
However, the capability of metal salts to accept electrons and the different ionic radii of
363
metal ions contribute to the varying stabilities of the carbohydrate complexes.32 The effect of the
364
inorganic salts on the decomposition of hemicellulose seems to follow this particular order:
365
Transition metal chlorides (FeCl2, FeCl3, CuCl2, ZnCl2) > alkaline earth metal chlorides (MgCl2,
366
CaCl2) > alkaline metal chlorides (KCl, NaCl). Transition metal ions such as Fe3+ and Fe2+ make
367
good electron acceptors compared with the alkaline metal ions, namely K+ and Na+,32 because
368
transition metal ions are able to coordinate with the oxygen donor atoms of carbohydrates and
369
their derivatives without losing the protons that make up the hydroxyl groups of the ligand.36
370
Alkaline metal cations are weak electron acceptors and are unable to coordinate with
371
carbohydrates, thus providing an explanation for the relatively low sugar recovery compared with
372
the sugar recovery observed for transition and alkaline earth metals. Hence, the dissimilar
373
arrangements of extranuclear electrons in the metal elements and the saccharide-metal cation
374
intermediate complex between inorganic salts result in contrasting performance in hemicellulose
375
hydrolysis.36 According to Marcotullio et al.,38 FeCl3 produced filtrates with the pH lower than the
376
HCl pretreatment (1.73–1.81 and 2.25–2.46, respectively). The results concur with those of Liu et
377
al.,27 where the pH after FeCl3 pretreatment reached as low as 1.68. Pretreatment with other
378
inorganic salts, namely NaCl, KCl, CaCl2, and MgCl2, produced filtrates with pH close to 7.
379
When the pH approached neutral, hemicelluloses were mainly solubilized as oligomers, despite
380
the lesser degradation of the hemicelluloses into toxic inhibitors.22 With respect to the findings of ACS Paragon Plus Environment
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16 381
Kang et al., the effect of a trivalent salt was reported to be greater than the effect of a di- or
382
monovalent salt during biomass hydrolysis.31 For example, FeCl3 generated 71.6% enzymatic
383
digestibility and almost 100% xylan removal from biomass, which were at least 26.7% and 31.8%
384
higher than di- and monovalent metal salts, respectively.31 Hence, Fe3+ apparently formed a
385
stronger acid in aqueous solution than did other cations because of its pKa (acid dissociation
386
constant) value of 2.46, which was significantly lower than Al3+ (4.85), Cu2+ (6.50), Fe2+ (9.49),
387
Mg2+ (11.4), Ca2+ (12.7), and Na+ (14.1).26
388 389
PROSPECTS AND CHALLENGES OF THE INORGANIC SALT PRETREATMENT
390
Reduction in Operational Cost. Generally, inorganic salts have several advantages over
391
the “current technology” of lignocellulosic biomass pretreatment, such as dilute acid hydrolysis.
392
The dilute acid hydrolysis pretreatment method has been known to cause corrosion issues and
393
requires expensive materials for equipment construction.22 Corrosion occurs easily because
394
inorganic acids such as H2SO4, which is commonly used in dilute acid hydrolysis, produces a
395
strong electrolyte during the pretreatment process. An inorganic salt is less corrosive than an
396
inorganic acid35 because the former undergoes hydrolysis to release hydrogen ions as a weak
397
electrolyte to provide a steadier reactive environment.32 Moreover, Liu et al.27 discovered that
398
certain inorganic salts (NaCl, KCl, MgCl2, CaCl2) generated a hydrolysate with a pH that was
399
more suitable for downstream fermentation. The need for high neutralization requirements may
400
therefore be eliminated. However, stronger inorganic salts such as FeCl3 and Fe2(SO4)3
401
demonstrated higher xylose recovery, despite a low pH of ~2.0 that may require additional
402
neutralization.27 The inorganic salts can be recovered in the form of metal hydroxides via
403
ultrafiltration, and the treatment with conjugated acids is able to convert the metal hydroxides
404
back to metal chlorides, which could be recycled and reused in the later part of the biomass
405
pretreatment process.26
406
Associated Limitations. However, some concerns arise regarding the use of inorganic
407
salts for lignocellulosic biomass pretreatment. In particular, the effect of different inorganic salts ACS Paragon Plus Environment
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on the cellulase hydrolysis is not well understood.71 For instance, excessive Fe and Cl proportions
409
left in the solid fraction might affect the microorganisms or enzymes during bioconversion at the
410
later stage.38 In a study to identify the inhibitory effects of metal ions, Fe3+ and Fe2+ were thought
411
to target cellulose and cause undesirable impacts on cellulolysis.87 Heavy metal elements such as
412
chromium even caused the denaturing and inactivation of cellulase, which led to the
413
unsatisfactory enzymatic hydrolysis of Cr3+ pretreated sugarcane bagasse.35 Kamireddy et al.26
414
reported contradictory results, in which the enzymatic hydrolysis was improved due to the
415
presence of metal complexes that formed lignin-metal complexes. This occurrence eliminated
416
lignin inhibition and granted access to more cellulose sites. This result may explain the huge
417
fluctuation of enzymatic hydrolysis yield, which ranged from 36.6 to 98.0%,28,33 as well as other
418
factors such as biomass characteristics, pretreatment severity, and enzymatic loadings. Kim et al.23
419
argued that FeCl3 could be removed via a washing/filtration process to a point where it was
420
undetected. A novel approach has been developed to generate electricity while removing Fe2+
421
from the liquid fraction by using a fuel cell system.88 Nevertheless, further investigations are
422
required to analyze the mechanism of inorganic salt pretreatments and the effects on downstream
423
applications caused by metal ions in the biomass residues and liquid hydrolysate.
424
Economic Feasibility. At present, the development of second-generation fuels and
425
chemicals from lignocellulosic biomass via a biochemical route may present greater cost
426
reduction potential than the thermochemical route because the latter involves extremely energy-
427
intensive processes. The biotechnological conversion of biomass to second-generation products
428
has not been intensively commercialized, though the subject has been studied for decades, mainly
429
due to the uncertainty of the techno-economic feasibility of large-scale production.46,66
430
Pretreatment of lignocellulosic biomass, which is necessary to achieve high sugar yields in
431
biotechnological operation, has been singled out as the most expensive step, as it represents
432
approximately 20% of the total cost of the whole process.65 Among the available pretreatment
433
technologies, those that employ chemicals currently offer better yields at lower costs, which are
434
essential for economic viability. As part of an initiative of the United States Department of ACS Paragon Plus Environment
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18 435
Agriculture, Eggeman and Elander performed a comprehensive economic analysis to evaluate
436
various biomass pretreatment methods (dilute acid, hot water, ARP, AFEX, and lime).89 They
437
concluded that low-cost pretreatment reactors were often counterbalanced by the higher costs
438
associated with catalysts/solvents and product recovery, which resulted in little difference in
439
economic performance among the pretreatments investigated. To date, no literature is available
440
regarding the economics of biomass pretreatment using inorganic salts. Generally, inorganic salts
441
such as FeCl3 and AlCl3 are expensive.90 Nonetheless, the application of inorganic salt has
442
showed promising opportunities for reduced costs because of its less corrosive nature, which
443
allow for the use of cheaper construction materials.35 Furthermore, a recent study conducted by
444
Liu et al.27 proved that inorganic salts could be used directly as an aqueous solution for biomass
445
pretreatment without an addition of acid, which reduced neutralization requirements. Additionally,
446
Marcotullio et al.38 successfully carried out pretreatment of biomass at mild temperatures and at
447
approximately atmospheric pressure using an inorganic salt. Hence, scale-up issues concerning
448
continuous biomass feeding at high pressures and material resistance could be avoided. Silva and
449
Chandel70 also stated that inorganic salts allowed simple process conditions that would reduce
450
operational costs and energy consumption. In conclusion, further research is necessary to
451
investigate the physicochemical changes and mechanisms involved during not only inorganic salt
452
pretreatment but also other lignocellulose pretreatment methods in general on a cellular scale.
453
With an advancement in the field of analytical chemistry, better optimization studies could be
454
performed to develop more cost-effective pretreatment technologies in the future.
455 456
AUTHOR INFORMATION
457
Corresponding Author
458
*(T. Y. Wu) Tel : +60 3 55146258. Fax : +60 3 55146207.
459
Email :
[email protected];
[email protected] 460 461 ACS Paragon Plus Environment
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19 462
Funding
463
The funding of this research is supported by the Ministry of Higher Education, Malaysia, under
464
Long Term Research Grant Scheme (LRGS/2013/UKM-UKM/PT/01). In addition, the authors
465
would like to thank Monash University, Malaysia, for providing Y.-L. Loow with a postgraduate
466
scholarship.
467 468
Notes
469
The authors declare no competing financial interest.
470 471 472 473 474 475 476 477 478 479 480 481 482 483 484 485 486 487 488 ACS Paragon Plus Environment
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731
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732 733
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LIST OF TABLES Table 1. Breakdown of worldwide major crops.44,45
735
Crop
Cassava
World production (tonnes) 2.77 × 108
Major Producing Country (tonnes) [% of world total production] Nigeria : 5.3 × 107 [19.1%]
Hemp
1.24 × 105
France : 4.93 × 104 [39.8%]
Maize
1.02 × 109
United States : 3.54 × 108 [34.7%]
Oil Palm
2.66 × 108
Indonesia: 1.2 × 108 [45.1%]
Rapeseed
7.27 × 107
Canada: 1.79 × 107 [24.6%]
Soybean
2.76 × 108
United States: 8.95 × 107 [32.4%]
Sugar Beet
2.46× 108
Russia: 3.93 × 107 [16.0%]
Sugarcane
1.91 × 109
Brazil: 7.68 × 108 [40.2%]
Sorghum
6.23 × 107
United States : 9.88 × 106 [15.9%]
736
737
738
739
740
741
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Other Countries (tonnes) Thailand : 3.02 × 107 Indonesia : 2.39 × 107 Brazil : 2.15 × 107 China : 1.6 × 104 Korea : 1.4 × 104 Netherlands : 1.03 × 104 China : 2.19 × 108 Brazil : 8.03 × 107 Argentina : 3.21 × 107 Malaysia : 9.57 × 107 Thailand : 1.28 × 107 Nigeria : 8.00 × 106 China : 1.45 × 107 India : 7.82 × 106 Germany : 5.78 × 106 Brazil : 8.17 × 107 Argentina : 4.93 × 107 China : 1.20 × 107 France : 3.36 × 107 United States : 2.98 × 107 Germany : 2.28 × 107 India : 3.41 × 108 China : 1.29 × 108 Thailand : 1.00 × 108 Nigeria : 6.7 × 106 Mexico : 6.31 × 106 India : 5.28 × 106
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Table 2. Biomass yields of different energy crops.42
742
Energy Crop Willow
Establishment time (years) 3+
Dry matter biomass yield (ton/ha/year) 5-11
Poplar
3+
2-10
Eucalyptus
4+
10-12
Miscanthus
3+
5-43
Switchgrass
2-3
5-19
Reed Canary Grass
1-2
2-10
Alfalfa
1-2
1-17
Fibre sorghum
1-2
16-43
743
744
745
746
747
748
749
750
751
752
753
754
755
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Table 3. Typical components and particle size of various lignocellulosic biomass,
757
mainly agricultural residues. Lignocellulosic Material Corn stover Corn stover Wheat Straw Rice Straw Switchgrass Poplar Wood
Particle Size (diameter) 0.279 mm N/A N/A N/A N/A N/A 500-1000 µm 212-300 µm
Miscanthus
500-1000 µm 212-300 µm 500-1000 µm 212-300 µm 500-1000 µm 212-300 µm 500-1000 µm 212-300 µm N/A
31.2 27.8 41.6 37.4 72.7 77.7 66.8 74.6 42.19
42.1 45.8 30.0 37.0 5.6 1.8 11.5 6.8 27.60
26.7 26.4 28.4 25.6 21.7 20.5 21.7 18.6 21.56
62
N/A
37.74
27.23
20.57
63
N/A
33.77
27.38
21.28
Straw Distiller Dried Grains Wheat Shorts Sugarcane Bagasse Sugarcane Bagasse Straw
Components of Lignocellulose (%) Cellulose Hemicellulose Lignin 37.99 22.45 18.39 36.4 22.6 16.6 38.2 24.7 23.4 34.2 24.5 11.9 31.0 24.4 17.6 49.9 25.1 18.1 13.9 57.9 28.1 9.1 65.2 25.7
758 759 760 761 762 763 764 765 766 767 768 769 770 ACS Paragon Plus Environment
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61
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Table 4. Comparison of different biomass pretreatments.
771
Pretreatment Dilute acid hydrolysis
Advantages Obtain high yields of fermentable sugars
Concentrated Obtain high yields of acid hydrolysis fermentable sugars Autohydrolysis (Liquid hot water)
Produces less inhibitors, simple operation
Sodium hydroxide (NaOH)
Effectively removes lignin, low temperature and pressure operation, low inhibitor production Low enzyme demands during enzymatic hydrolysis, low inhibitor production
Ammonia fiber expansion (AFEX) Ammonia recycle percolation (ARP) Ionic liquid
Effectively removes lignin, low inhibitor production
Inorganic salt
Less corrosive, low enzyme demands
Steam Explosion
Low enzyme dosages demand, low energy demand. Environmentally friendly, low energy demand
Enzymatic hydrolysis
Effectively dissolves cellulose, minimal environmental impacts
Disadvantages Produces inhibitory by-products, corrosive, requires acid neutralization Sugar recovery rate is slow, highly corrosive, requires acid recovery system for feasibility High temperature operation, high energy and water input. Dissolved pentose appeared mainly in oligomeric form which required further post hydrolysis step to obtain monomeric sugar. Long pretreatment time, expensive chemical, complex recovery process
Reference 3-7, 72
71, 73
13-15, 20, 21
8, 9
Produces high amounts of oligomers which cannot be fermented by microorganism, safety and environmental issues of ammonia Can only handle low solid loadings
10, 21, 70
High costs of reagents, regeneration requirements, lack of knowledge regarding toxicity and causticity of reagent Little understanding of salt residues effect on downstream processing Formation of degradation product that inhibits subsequent hydrolysis and fermentation Inefficient without other pretreatment beforehand, slow process
18, 20, 71, 74, 75
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35, 38, 71
16, 17
70
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Table 5. Performance of inorganic salts pretreatment for various biomass. Biomass Corn stover
Initial pretreatment FeSO4 T = 180oC Time = 20 min 10% (w/v) FeSO4
Subsequent pretreatment Enzymatic hydrolysis Cellulase (Celluclast 1.5L) 20 FPU/g substrate T = 50oC, Time = 72 h
Barley straw
Organosolv + FeCl3 T = 170oC Time = 60 min L/S ratio = 7:1 (v/w) 0.1 mol/L FeCl3, 50% (w/w) ethanol Organosolv + MgCl2 T = 210oC Time = 10 min 0.1% (w/v) MgCl2, 50% (v/v) ethanol CuCl2 T = 160oC Time = 10 min 0.125 mol/L CuCl2
Enzymatic hydrolysis Cellulase (Celluclast 1.5L) 20 FPU/g cellulose, β-glucosidase (Novozyme 188) 40 CBU/g cellulose T = 45oC, Time = 72 h
Pitch pine
Corn stover
FeCl3 T = 160oC Time = 10 min 0.125 mol/L FeCl3 Corn stover
FeCl3 T = 140oC
Key findings 1) Liquid fraction: 60.3% xylose recovery 2) Solid fraction: ~79% glucose recovery, ~86% enzymatic hydrolysis yield 1) Solid fraction: 90% cellulose recovery, 89% enzymatic digestibility 2) Liquid fraction: 0.011g/L HMF, 0.148g/L furfural
Enzymatic hydrolysis 1) Solid fraction: 75.8% glucose yield, Cellulase (Celluclast 1.5L) 700 EGU/g 61.2% enzymatic digestibility WIS, β-glucosidase (Novozymes NS50010) 250 CBU/g cellulose T = 50oC, Time = 72 h Enzymatic hydrolysis 1) Liquid fraction: 93% monomeric Cellulase (Accelerase 1500) xylose yield T = 50oC, Time = 72 h 2) Liquid fraction: 3.45 ± 0.34 g/L acetic acid, 0.42 ± 0.09 g/L HMF, 1.50 ± 0.33 g/L furfural Enzymatic hydrolysis 1) Liquid fraction: 94% monomeric Cellulase (Accelerase 1500) xylose yield T = 50oC, Time = 72 h 2) Liquid fraction: 3.30 ± 0.61 g/L acetic acid, 0.52 ± 0.08 g/L HMF, 1.19 ± 0.15 g/L furfural None 1) Liquid fraction: 89.0% xylose recovery
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23
24
26
27
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Time = 20 min 0.1 mol/L FeCl3 Corn stover
FeCl3 T = 160oC Time = 20 min 0.1 mol/L FeCl3
Corn stover silage
Fe(NO3)3 T = 150oC Time = 10 min L/S ratio = 9:1 (w/w) 0.05 mol/L Fe(NO3)3
Corn stover silage
Fe(NO3)3 T = 150oC Time = 21.2 min L/S ratio = 9:1 (w/w) 0.05 mol/L Fe(NO3)3 Miscanthus NH4Cl straw T = 185oC Time = 15 min L/S ratio = 10:1 2% NH4Cl
Enzymatic hydrolysis Cellulase (Celluclast 1.5L) 60 FPU/g glucan, β-glucosidase (Novozyme 188) T = 50oC, Time = 72 h None
None
Enzymatic hydrolysis Cellulase (Celluclast 1.5L) 30 FPU/g cellulose, β-glucosidase (Novozyme 188) 30 CBU/g cellulose T = 50oC, Time = 72 h
MgCl2 T = 185oC Time = 15 min L/S ratio = 10:1 2% MgCl2
Enzymatic hydrolysis Cellulase (Celluclast 1.5L) 30 FPU/g cellulose, β-glucosidase (Novozyme 188) 30 CBU/g cellulose T = 50oC, Time = 72 h
Miscanthus FeCl3 straw T = 200oC Time = 15 min L/S ratio = 10:1
Enzymatic hydrolysis Cellulase (Celluclast 1.5L) 30 FPU/g cellulose, β-glucosidase (Novozyme 188) 30 CBU/g cellulose
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2) Solid fraction: ~90% glucose recovery 1) Solid fraction: 93.0% glucose recovery, 98.0% enzymatic hydrolysis yield
28
1) Liquid fraction: 91.80% xylose recovery, 19.09% glucose recovery, 96.74% arabinose recovery 2) Liquid fraction: 0.03g/L total inhibitor concentration 1) Liquid fraction: 81.66% xylose recovery 2) Liquid fraction: 0.5g/L furfural concentration
29
1) Liquid fraction: 90.2% xylan recovery 2) Solid fraction: 94.4% glucan recovery, 39.7% enzymatic digestibility 1) Liquid fraction: 94.6% xylan recovery 2) Solid fraction: 95.0% glucan recovery, 29.9% enzymatic digestibility 1) Solid fraction: 60.1% glucan recovery, 71.6% enzymatic digestibility
31
30
32
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Olive tree biomass (OTB)
Softwood chips
Sugarcane bagasse
0.5% FeCl3 FeCl3 T = 153oC Time = 30 min L/S ratio = 5:1 (v/w) 0.26 mol/L FeCl3
T = 50oC, Time = 72 h Enzymatic hydrolysis Cellulase (Celluclast 1.5L) 45 FPU/g WIS, β-glucosidase (Novozyme 188) 15 CBU/g cellulose T = 50oC, Time = 48 h
SO2 + FeSO4 T = 200oC Time = 5 min 0.5 mmol/L FeSO4 H2SO3 + FeSO4 T = 200oC Time = 5 min 0.5 mmol/L FeSO4 FeCl3 T = 170oC Time = 30 min L/S ratio = 10:1 (v/w) 0.1 mol/L FeCl3 CrCl3 T = 170oC Time = 30 min L/S ratio = 10:1 (v/w) 0.1 mol/L CrCl3 AlCl3 T = 170oC Time = 30 min L/S ratio = 10:1 (v/w) 0.1 mol/L AlCl3 FeCl2 T = 170oC Time = 30 min
1) Liquid fraction: 63.2% total hemicellulosic sugars recovery 2) Solid fraction: 36.6% enzymatic hydrolysis yield
33
Enzymatic hydrolysis Cellulase 15 FPU/g WIS, βglucosidase 18 IU/g WIS T = 40oC, Time = 96 h Enzymatic hydrolysis Cellulase 15 FPU/g WIS, βglucosidase 18 IU/g WIS. T = 40oC, Time = 96 h None
1) Solid fraction: 69.1% overall sugar yield
34
None
1) Liquid fraction: ~60% xylose recovery, ~20% glucose recovery 2) Liquid fraction: 1.88 ± 0.47 g/L furfural, 0.667 ± 0.003 g/L HMF
None
1) Liquid fraction: ~46% xylose recovery, ~2% glucose recovery 2) Liquid fraction: 1.70 ± 0.10 g/L furfural, 0.816 ± 0.058 g/L HMF
None
1) Liquid fraction: ~35% xylose recovery 2) Liquid fraction: 3.72 ± 0.10 g/L
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1) Solid fraction: 67.7% overall sugar yield 1) Liquid fraction: ~52% xylose recovery, ~16% glucose recovery 2) Liquid fraction: 5.11 ± 0.15 g/L furfural, 0.752 ± 0.030 g/L HMF
35
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Sweet sorghum bagasse
L/S ratio = 10:1 (v/w) 0.1 mol/L FeCl2 ZnCl2 T = 170oC Time = 30 min L/S ratio = 10:1 (v/w) 0.1 mol/L ZnCl2 CuCl2 T = 184oC Time = 8 min (20 mL/min), 10 min (10 mL/min) 0.1% CuCl2
furfural, 0.268 ± 0.007 g/L HMF None
1) Liquid fraction: ~15% xylose recovery 2) Liquid fraction: 0.870 ± 0.002 g/L furfural, 0.069 ± 0.022 g/L HMF
Enzymatic hydrolysis Cellulase (Imperial Jade Biotechnology) 40 FPU/g dry solid T = 50oC, Time = 48 h
1) Liquid fraction: 2.5% glucan recovery, 19.7% xylan recovery 2) Solid fraction: 42.0% glucan recovery, 2.7% xylan recovery, ~86.0% enzymatic digestibility 1) Liquid fraction: 90% xylose recovery 2) Solid fraction: 61.7% glucose recovery 1) Liquid fraction: 22.9% xylose (20.6% monomeric), 2.6% glucose, 3.1% arabinose (d.b. initial wheat straw), 96.8% total pentose yield
Typha latifolia cattails
MgCl2 T = 180oC Time = 15 min 0.4 mol/L MgCl2
Enzymatic hydrolysis Cellulase 15 FPU/g glucan T = 37oC, Time = 48 h
Wheat straw
FeCl3 T = 120oC Time = 120 min L/S ratio = 5:1 (v/w) 0.2 mol/L FeCl3
None
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FIGURE CAPTIONS
Figure 1. Major sources of lignocellulosic biomass.40-43 Figure 2. Global production of potentially available lignocellulosic biomass, adapted from Kurian et al.41 Figure 3. Structure and chemical composition of lignocellulose residues.56 Figure 4. TEM images for SBKP (a) show the thin primary cell wall (P) and outermost layer (S1), middle layer (S2) and inner most layer (S3) of the thick secondary cell wall (S) and (b) displays the lamella separation, S1/P and S2.57 Figure 5. FE-SEM image of untreated SKBP (a) shows the microfibrils on the cell wall, (b) displays the exposed P wall layer, whereas (c) presents the exposed secondary cell wall layer (S).57 Figure 6. Scanning electron micrograph of (a) untreated and (b) Fe(NO3)3-pretreated corn stover silage at x1000 magnification.29 Figure 7. Scanning electron micrograph of (a) untreated, (b) NH4Cl-pretreated, and (c) MgCl2-pretreated miscanthus straw at x1000 magnification.31 Figure 8. Conversion of cellulose into glucose via the Lewis acid mechanism.84 Figure 9. Conversion of xylan into xylose via the Brønsted acid mechanism.26
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Major Sources of Lignocellulosic Biomass
Annual and Perennial Dry Energy Grasses (US$ 100-120/ton)
Forestry Waste Feedstock (US$ 60-80/ton)
Examples i. Switchgrass ii. Miscanthus iii. Canary Grass iv. Giant Reed v. Napier Grass
Examples i. Saw mill ii. Paper mill iii. Wood chips iv. Poplar
Figure 1
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Agricultural Waste (US$ 60-80/ton)
Examples i. Corn Stover ii. Sugarcane Bagasse iii. Rice Straw/Husk iv. Wheat Straw
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Wheat Straw 24% Rice Straw 25% Corn stover 32% Forest wood residues 6% Sorghum stover 2%
Figure 2
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Sugarcane bagasse 11%
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Figure 3
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Figure 4
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Figure 5
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Figure 6
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Figure 7
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Figure 8
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Figure 9
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