Reduction and Phenol Acid Depolymerization of Colorado Oil Shale

Jul 23, 2009 - Colorado oil shale kerogen has been chemically altered to promote its solubility. Reductive alkylation using Na-HMPA was attempted...
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21 Reduction and Phenol Acid Depolymerization of Colorado Oil Shale Kerogen J. SOLASH, D. C. CRONAUER, and T. P. KOBYLINSKI

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G u l f Research & Development C o m p a n y , Pittsburgh, PA 15230

Colorado oil shale kerogen has been chemically altered to promote its solubility. Reductive alkylation using Na-HMPA was attempted. While some kerogen alkylation occurred, little increase in toluene solubility was noted. Ether and ester cleavage reagents also failed to promote an increase in kerogen solubility. Phenol-tosyl acid treatment of kerogen resulted in large product weight gains. The toluene soluble product fractions were analyzed by IR, NMR, and MS techniques. The results indicate that aryl-alkyl bonds are important crosslinks for these kerogens.

The c h e m i c a l s t r u c t u r e o f U.S. W e s t e r n o i l s h a l e k e r o g e n i s n o t known w i t h c e r t a i n t y . Many s t r u c t u r e s t u d i e s e m p l o y e d s t r o n g l e - o x i d a n t s t o d e g r a d e k e r o g e n ( l ^ ) * A c i d i c p r o d u c t s were i s o l a t e d and analyzed. I n most c a s e s , r e l a t i v e l y s m a l l amounts o f m a t e r i a l were a n a l y z e d . S t r u c t u r a l i n f e r e n c e s from a n a l y s i s o f s m a l l q u a n t i t i e s ( g e n e r a l l y l e s s than 20% o f kerogen) of degraded m a t e r i a l a r e a p t t o be m i s l e a d i n g . The l i t e r a t u r e i s i n c o n f l i c t r e g a r d i n g e v e n b a s i c s t r u c t u r a l f e a t u r e s o f kerogen. Y e n a n d c o - w o r k e r s have u s e d X - r a y a n a l y s i s t o deduce t h a t k e r o g e n s c o n t a i n v e r y l i t t l e a r o m a t i c m a t e r i a l ( 5 ) . However, ^ C CP/MAS NMR measurements show t h a t W e s t e r n k e r o g e n s a r e 20-30% a r o m a t i c c a r b o n (6,_7)» The s t r u c t u r e o f n i t r o g e n c o n t a i n i n g m o i e t i e s i s a l s o i n doubt. I t h a s b e e n s u g g e s t e d (8) that t e t r a p y r r o l e s i n kerogen pyrolyze t o y i e l d p y r i d i n e s , quinol i n e s , a n d o t h e r c l a s s e s o f n i t r o g e n e o u s compounds f o u n d i n s h a l e oil. No q u a n t i t a t i v e d a t a were g i v e n . P y r o l y s i s o f simple p y r r o l e s was f o u n d t o g i v e l o w y i e l d s o f p y r i d i n e s (9). Pyridines and q u i n o l i n e s a r e t h e major n i t r o g e n - c o n t a i n i n g species i n d i s t i l l a t e shale o i l s .

0097-6156/ 83/0230-0397S06.00/0 © 1983 A m e r i c a n C h e m i c a l S o c i e t y

Miknis and McKay; Geochemistry and Chemistry of Oil Shales ACS Symposium Series; American Chemical Society: Washington, DC, 1983.

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398

GEOCHEMISTRY AND CHEMISTRY OF OIL SHALES

A b e t t e r a p p r o a c h w o u l d be t o d e g r a d e W e s t e r n U.S. o i l s h a l e k e r o g e n under m i l d c o n d i t i o n s . T h e r e h a s been a r e p o r t o f r e d u c i n g kerogen using d i s s o l v i n g metals ( 1 0 ) . Jones and D i c k e r t reported that t r e a t i n g Colorado o i l shale kerogen w i t h l i t h i u m aluminum h y d r i d e , H I , o r l i t h i u m i n e t h y l e n e d i a m i n e were a l l i n e f f e c t i v e i n i n c r e a s i n g kerogen s o l u b i l i t y (10). I n t e r e s t i n g l y , HI h a s been r e p o r t e d t o c o n v e r t k u k e r s i t e ( E s t o n i a n o i l s h a l e ) t o 100% e t h e r a n d benzene s o l u b l e s ( 1 1 ) . No d a t a were r e p o r t e d on the p o s s i b l e extent of r e d u c t i o n w i t h l i t h i u m i n ethylene diamine. We w o u l d l i k e t o r e p o r t o u r r e s u l t s o f t r e a t i n g k e r o g e n w i t h two known r e a g e n t s y s t e m s : sodium-hexamethylphosphoric triamide (Na-HMPA) and p h e n o l - j ^ - t o l u e n e s u l f o n i c a c i d ( p h e n o l - t o s y l a c i d ) . R e d u c t i v e l y a l k y l a t i n g k e r o g e n u s i n g Na-HMPA s h o u l d r e s u l t i n a more e x t e n s i v e l y r e d u c e d p r o d u c t . Na-HMPA h a s been r e p o r t e d t o be a s u p e r i o r medium t o p r o d u c e s o l v a t e d e l e c t r o n s ( 1 2 ) . Na/HMPA i s capable of reducing i s o l a t e d d o u b l e bonds o r h i g h l y hindered aromatics (13). Using a " s o l v a t e d e l e c t r o n " system t o r e d u c t i v e l y a l k y l a t e avoids the complications of adding elements of the s o l v e n t o r e l e c t r o n t r a n s f e r agent t o t h e s u b s t r a t e (14). There i s a r i c h l i t e r a t u r e d e a l i n g w i t h s i m i l a r r e d u c t i o n s o f c o a l and m o d e l compounds ( 1 5 - 1 8 ) . P r o d u c t s r e s u l t i n g from p h e n o l - t o s y l a c i d r e a c t i n g w i t h c o a l have been s t u d i e d ( 1 9 ) . S o l u b i l i z i n g of c o a l i s thought t o r e s u l t f r o m a n a t t a c k o f p h e n o l on a r y l - a l k y l bonds ( 1 9 ) . The r e a c t i o n i s Lewis or Bronsted a c i d c a t a l y z e d . An i m p o r t a n t f e a t u r e o f t h i s chemistry i s the apparent f a c i l e a t t a c k of phenol a t b e n z y l i c sites. Experimental G e n e r a l Methods. The k e r o g e n s used i n t h i s s t u d y were d e r i v e d from Colorado o i l s h a l e . The o i l s h a l e s used w e r e : A, a 95.0 L / t s h a l e ; B, a 84 L / t s h a l e ; a n d C, a 198 L / t p r e t r e a t e d s h a l e . These o i l s h a l e s were a l l mined f r o m t h e G u l f C-a t r a c t . A isa Mahogany Zone o i l s h a l e o f unknown g e o g r a p h i c o r i g i n . The B a n d C s a m p l e s were m i n e d f r o m t h e P a r a c h u t e C r e e k member o f t h e G r e e n River formation. S h a l e B i s a c o m p o s i t e o f Mahogany t h r o u g h R-4 zones. (20). S h a l e C i s a c o m p o s i t e f r o m t h e R-4 z o n e . The C s a m p l e was b e n e f i c i a t e d by g r a v i t y methods (1.60 s p . g r . f l o a t ) p r i o r to our treatment. M i n e r a l s were removed f r o m t h e o i l s h a l e s by s e q u e n t i a l HC1 t h e n HF t r e a t m e n t . B i t u m e n was removed f r o m t h e k e r o g e n s by e x t r a c t i n g w i t h b e n z e n e - m e t h a n o l ( 7 : 3 ) p r i o r t o t h e i n i t i a l HC1 t r e a t m e n t . The s h a l e was f u r t h e r e x t r a c t e d w i t h b e n z e n e : m e t h a n o l b e f o r e and a f t e r HF t r e a t m e n t . Elemental analys e s o f t h e t h r e e k e r o g e n s used a r e p r e s e n t e d i n T a b l e I . O t h e r s at our l a b o r a t o r i e s a r e i n v e s t i g a t i n g the nature of r e s i d u a l mineral matter i n kerogen a f t e r various b e n e f i c i a t i o n treatments.

Miknis and McKay; Geochemistry and Chemistry of Oil Shales ACS Symposium Series; American Chemical Society: Washington, DC, 1983.

21.

SOLASH ETAL.

Colorado

399

Oil Shale Kerogen

Table I ELEMENTAL ANALYSES OF KEROGEN CONCENTRATES

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Sample

H

C

N

Elemental S

Analysis, wt% 0 F CI

Ash

A

69.35

8.75 1.61 4.84 5.90

6.44

B

65.12

8.15 2.10 4.59 10.21 0.77

1.03

11.03

C

65.40

8.79 2.05 3.24 5.37 1.49

0.22

13.57

1.16

Elemental a n a l y s e s were d e t e r m i n e d by M i c r o a n a l y s i s I n c . , W i l m i n g t o n , D e l a w a r e ; o x y g e n was d i r e c t l y d e t e r m i n e d by a m o d i f i e d Unterzaucher technique. I R s p e c t r a were r e c o r d e d o n a D i g i l a b M o d e l 15C i n t e r f e r o m e t e r u s i n g K B r p e l l e t s . NMR s p e c t r a w e r e r e c o r d e d o n a V a r i a n XL-200. D i s s o l v i n g Metal Reduction. A t y p i c a l experiment i s as f o l l o w s : a 100 mL r o u n d - b o t t o m f l a s k , e q u i p p e d w i t h p r e s s u r e e q u a l i z i n g a d d i t i o n f u n n e l , e f f i c i e n t c o n d e n s e r , a n d g a s a d d i t i o n t u b e was u s e d . The a p p a r a t u s was o v e n - d r i e d , a s s e m b l e d h o t , a n d a l l o w e d t o c o o l under d r y N . The f l a s k was c h a r g e d w i t h 15 mL o f f r e s h l y d i s t i l l e d HMPA. Sodium ( a b o u t 1.5 g ) was f r e s h l y c u t i n t o s m a l l pieces. S e v e r a l p i e c e s o f sodium w e r e a d d e d t o t h e HMPA w i t h stirring. A f t e r s e v e r a l minutes, the s o l u t i o n turned blue. About 1 g o f k e r o g e n was added; 5 mL o f HMPA were u s e d t o r i n s e a n y kerogen adhering to the sides of the flask. The b l u e c o l o r d i s a p p e a r e d upon a d d i n g k e r o g e n . A f t e r s o l v a t e d e l e c t r o n s reapp e a r e d , t h e a d d i t i o n f u n n e l was c h a r g e d w i t h t h e c a l c u l a t e d q u a n t i t y o f quencher (methanol o r a l k y l i o d i d e s ) . The q u e n c h e r was added d r o p w i s e u n t i l t h e b l u e c o l o r was removed; when s o l v a t e d e l e c t r o n s r e a p p e a r e d more q u e n c h e r was added. Sodium was added a s required. T y p i c a l l y , 24 h was a l l o w e d f o r t h e a d d i t i o n o f t h e q u e n c h e r . The q u a n t i t y o f q u e n c h e r was c a l c u l a t e d o n t h e b a s i s o f t h e a r o m a t i c c o n t e n t (assume f a » .25) a n d t h e o x y g e n c o n t e n t . A f t e r a l l q u e n c h i n g a g e n t was a d d e d , t h e m i x t u r e was p o u r e d i n t o 50 mL o f w a t e r a n d f i l t e r e d . The s o l i d s were washed w i t h l a r g e v o l u m e s o f w a t e r , d r i e d i n v a c u o (85°C, 24-48 h , 300-400 t o r r ) , and w e i g h e d . The s o l i d s were t h e n S o x h l e t - e x t r a c t e d w i t h t o l u e n e and submitted f o r elemental a n a l y s i s . Incorporated ^ C (from e t h y l i o d i d e - l - C ) was d e t e r m i n e d by G l o b a l G e o c h e m i s t r y , I n c . , Canoga P a r k , C a l i f o r n i a , u s i n g a c o m b u s t i o n method. 2

1 3

Phenol-p-Toluene S u l f o n i c A c i d Depolymerization. The k e r o g e n s were t r e a t e d w i t h phenol-tosyl acid according to literature methods ( 2 4 ) . A f t e r r e a c t i n g , e x c e s s p h e n o l was removed by steam distilling. The p r o d u c t s were f i l t e r e d , washed w i t h w a t e r , a n d d r i e d i n vacuo. The p r o d u c t s were t h e n S o x h l e t - e x t r a c t e d w i t h t o l u e n e , m e t h a n o l , and f i n a l l y p y r i d i n e . E x t r a c t s were i s o l a t e d ,

Miknis and McKay; Geochemistry and Chemistry of Oil Shales ACS Symposium Series; American Chemical Society: Washington, DC, 1983.

400

GEOCHEMISTRY A N D CHEMISTRY OF OIL SHALES

weighed, and a n a l y z e d as o u t l i n e d i n t h e t e x t . Product r e c o v e r i e s a r e o u t l i n e d i n F i g u r e 1. F o r i n s t a n c e , f o r t h e B k e r o g e n , 3.87 g o f s o l i d s were r e c o v e r e d f r o m 2.00 g o f s t a r t i n g k e r o g e n ( 1 9 3 % yield). From t h e r e c o v e r e d ( p h e n o l a t e d ) p r o d u c t , 4 6 % was s o l u b l e i n toluene. The t o l u e n e - s o l u b l e p r o d u c t s f r o m e a c h r e a c t e d k e r o g e n were s u b j e c t e d t o SARA a n a l y s i s ( s a t u r a t e s , a r o m a t i c s , r e s i n s , a s p h a l t e n e s ) ( 2 2 ) . The B t o l u e n e s o l u b l e s gave a l m o s t 9 1 % a s p h a l t e n e s . The C k e r o g e n t o l u e n e s o l u b l e s were a l m o s t 8 1 % a s p h a l t e n e s . The C t o l u e n e s o l u b l e s were more d i f f i c u l t t o h a n d l e ; 1 4 . 5 % o f t h e m a t e r i a l was u n r e c o v e r e d f r o m t h e c h r o m a t o g r a p h i c c o l u m n .

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R e s u l t s and D i s c u s s i o n Reductive A l k y l a t i o n . The k e r o g e n s d e s c r i b e d i n t h e e x p e r i m e n t a l s e c t i o n were r e d u c t i v e l y a l k y l a t e d by c o n t i n u a l l y q u e n c h i n g t h e intermediate anions. The method r e q u i r e s t h a t t h e d a r k b l u e s o l u t i o n ( s o l v a t e d e l e c t r o n s ) be s t o i c h i o m e t r i c a l l y quenched w i t h a l k y l a t i n g agent. When t h e d a r k b l u e s o l u t i o n r e a p p e a r s , more a l k y l a t i n g a g e n t i s a d d e d . The r e s u l t s o f r e d u c t i v e l y a l k y l a t i n g t h r e e kerogens w i t h methanol ( p r o t o n a t e ) and e t h y l - , b u t y l - , and o c t y l i o d i d e a r e presented i n Table I I . Table I I ELEMENTAL ANALYSES FOR Na/HMPA TREATED KEROGENS

Sample A (1) (2)

£

Elemental A n a l y s i s , wt% iL 2L ^ £ — 9.61

2

AA

#Gp/ 100 C Recovery

1

65.35 71.22

8.97 9.4

2.94 2.34

— 2.59

M 0

(3) (4) (5) (6) (7) (8)

63.79 64.95 64.08 66.67 65.76 66.61

8.40 8.36 8.37 8.82 8.75 8.95

2.15 2.50 2.34 2.34 2.35 2.45

4.32 11.45 M 5.88 8.75 M 2.14 — E 3.04 7.95 E - C 3.60 8.94 B 2.31 8.24 B

(9) (10) (11) (12) (13)

64.96 62.45 66.24 65.61 63.54

8.75 7.95 9.01 8.89 8.85

2.48 2.30 3.40 2.12 3.00

1.51 2.54 1.93 2.66 1.79

2

14 3.3

97.6% 105

B 8 4 2.8 3.6 4.4 4.9

93.5 83.5 88.3 97.4 106 95

5.75 M 0.0 9.10 M -8 — E 0.8 5.10 E - C 0.4 — B 2.7

91.8 88.7 108 97 108

1 3

C

1 3

AA - a l k y l a t i n g a g e n t ; M - m e t h a n o l , E - e t h y l i o d i d e , B butyl iodide, 0 - octyl iodide. A l l e n t r i e s i n t h i s c o l u m n r e f e r t o t h e c a l c u l a t e d number o f a l k y l g r o u p s i n c o r p o r a t e d p e r 100 atoms C o f s u b s t r a t e ( s e e text for details).

Miknis and McKay; Geochemistry and Chemistry of Oil Shales ACS Symposium Series; American Chemical Society: Washington, DC, 1983.

21.

SOLASH ET AL.

Colorado

401

Oil Shale Kerogen

KEROGEN (BUM FREE; MM FREE) UNREACTED PHENOL

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2.00g

STEAM DISTILL PRODUCTS

(SOLIDS) 1. WASH WITH H 0 2. DRY IN VACUUM 2

SOLIDS 3.87g C *3.66g SEQUENTIAL SOXHLET EXTRACT | a. TOLUENE

r

| c. Py

b. MeOH

0.77g (20%) C - 1.53g (42%)

0.28g (7.6%)

0.45g (12.3%)

SARA (HEX)

* SAT* AROM* RESIN B - 9.3 C - 4.7

INSOL 90.7 80.5 (14.5% UNRECOVERED) Figure 1. Phenol-TsOHreaction

with kerogen.

Miknis and McKay; Geochemistry and Chemistry of Oil Shales ACS Symposium Series; American Chemical Society: Washington, DC, 1983.

402

G E O C H E M I S T R Y A N D C H E M I S T R Y OF OIL

SHALES

T a b l e I I p r e s e n t s t h e r e c o v e r y and e l e m e n t a l a n a l y s i s d a t a o f the s o l i d s recovered a f t e r r e d u c t i v e l y a l k y l a t i n g . I n a number o f c a s e s , t h e r e c o v e r y o f m a t e r i a l was g r e a t e r t h a n 100% b a s e d on s t a r t i n g kerogen. N i t r o g e n l e v e l s i n the recovered products are a b o u t t h e same as i n s t a r t i n g m a t e r i a l i n most c a s e s . This i n d i c a t e s t h a t o n l y s m a l l q u a n t i t i e s o f HMPA r e m a i n e d on t h e k e r o g e n . U s i n g t h e e l e m e n t a l a n a l y s i s d a t a i n T a b l e s I and I I , we c a l c u l a t e d t h e number o f a l k y l ( o r p r o t o n ) g r o u p s added t o t h e k e r o g e n s . The A and B k e r o g e n s i n c o r p o r a t e d more p r o t o n s and a l k y l g r o u p s than the C kerogen. I n two e x p e r i m e n t s ( T a b l e I I , Runs 6 and 12) we used l a b e l l e d e t h y l i o d i d e as a l k y l a t i n g a g e n t and m e a s u r e d incorporated i n the product s o l i d s . We f o u n d t h a t t h e B k e r o g e n i n c o r p o r a t e s a l m o s t t w i c e t h e number o f e t h y l g r o u p s as t h e C k e r o g e n (2.44 v s 1.25 e t h y l g r o u p s / 1 0 0 atoms C) b a s e d on C labelling data. T h i s compares f a i r l y w e l l w i t h t h e e l e m e n t a l a n a l y s i s d a t a i n T a b l e I I (Runs 6 and 1 2 ) . W h i l e k e r o g e n c a n be a l k y l a t e d , t h e a l k y l a t e d p r o d u c t s were o n l y s l i g h t l y (