Temperature Effects on the Tribological Properties of Thermotropic

coefficients of friction, reduced wear, reduced temperature in the contact zone and increased load-bearing ... Steel balls - 52100 chrome alloy. • H...
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Chapter 4

Temperature Effects on the Tribological Properties of Thermotropic Liquid Crystals Girma Biresaw and Dianne A. Zadnik

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Alcoa Laboratories, Aluminum Company of America, Alcoa Center, PA 15069

The effect of temperature on friction between aluminum sheet (3004H19) and 52100 steel balls due to the liquid crystal cholestryl linoleate (CL) and stearic acid(SA)was measured under boundary conditions on a modified MOFISS friction tester. Temperatures were selected so that the order of C L was: cholestric (25°C), smectic (30°C) or isotropic (40°C). The results showed no temperature dependence on COF of CL. It is speculated that this lack of dependence might be due to dramatic shifts in phase­ -transition temperatures of the thin film L C from that of the bulk. Liquid crystals are anisotropic fluids which have long-range orientations in one or two dimensions. The direction and degree of these orientations can be manipulated by applied external fields (magnetic or electrical); changes in temperature, pressure or concentration; incorporation of aligning agents; chemistry and topography of contacting surfaces; and also, by mechanical means (e.g., in the direction of shear). Liquid crystals can be broadly divided into thermotropic (TLC) and lyotropic (LLC), depending on whether temperature or concentration effects, respectively, are responsible for the observed L C behavior. Liquid crystals can also be classified by molecular weight as classical, monomelic, oligomeric and polymeric (PLC). A further classification of liquid crystals is by the order of the L C phase, which may be cholesteric, smectic, nematic, lamellar, hexagonal, discotic, etc. The fact that liquid crystals not only have long-range orientations in one or two dimensions, but also that the direction and degree of such orientation can be manipulated makes them ideal for lubrication applications. The possibility of "optimizing" such orientations to obtain the "optimum" friction to do the job is an interesting concept. Another interesting concept is the so-called "anisotropic friction;" i.e., the anisotropy of LCs could lead to different frictions in different directions. Despite the large number of liquid crystals reported in the literature, only a few classical TLCs and even fewer LLCs have been investigated for their tribological properties ( l - 8 \ A number of investigators have reported reduced coefficients of friction, reduced wear, reduced temperature in the contact zone and increased load-bearing properties between various surfaces when TLCs were used as lubricants by themselves or added to base oils. However, almost all of these studies were conducted under hydrodynamic conditions. Thus, we decided to 0097-6156/90/0441-€083$06.00A) © 1990 American Chemical Society

TRIBOLOGY AND THE LIQUID-CRYSTALLINE STATE

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84

explore if TLCs will provide any such benefits under boundary conditions. We also wanted to know if the boundary properties of TLCs were order-dependent. One way of addressing whether or not the order or microstructure of the L C has any bearing on its performance as a lubricant under boundary conditions is to measure the effect of temperature on its friction and wear properties. Since TLCs have different orders at different temperatures, differences in measured friction can be attributed to such orders (Figure 1). To test this hypothesis, we investigated the effect of temperature on the friction properties of cholestryl linoleate (CL) under boundary conditions, and compared the results to a similar investigation of a well-known boundary additive, stearic acid (S A) which is not a liquid crystal. As shown in Figure 2, C L is crystalline below 20°C, smectic at 20-26°C, cholesteric at 26-35°C and isotropic above 35°C. C L was selected because its isotropic order is accessible at a relatively low temperature. Friction was measured between 3004-H19 aluminum sheets coated with known quantities of lubricant film and clean steel balls mounted on a sled of known weight. Measurement was done at selected temperatures by moving the aluminum sheet which carried the lubricant film (mobile film), relative to steel balls mounted under a stationary sled of known weight. The apparatus, which was given the acronym MOFISS QQ) for mobile film stationary sled, has been modified to allow for temperature control (Figure 3). Experimental Chemicals, •

Cholestryl linoleate, C L (Kodak) (see Figure 2) Stearic acid, SA (Witco) Commercial grade (Hysterene 5016) O II Structure: n - C l 7 H 3 5 C O H Approximate Mol. Wt. 284.48



Hexane (Fisher) - HPLC grade solvent

A l l chemicals were used as supplied. Rubbing Surfaces. Aluminum sheet - 3004-H19 •

Alloying elements (%): M n (1.2) M g (1.0) Gauge (mm): 0.33 Appropriately cleaned to remove traces of lubricants.

BIRESAW AND ZADNIK

Temperature Effects on Tribological Properties

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[ WIWIWI

rrm

HIM

iniiin Low

Intermediate

High

Crystalline

Smectic

Isotropic

Temperature Order

II

ill

Figure 1. Effect of Temperature on the Order of a Hypothetical T L C Between Two Rubbing Surfaces (Artist's Concept)

Structure: O

II

C H ( C H ) CH = CH C H CH = CH ( C H ) C - 0 - Ch 3

2

4

2

2

7

Mol. wt. = 649.10 Transition temperatures (°C): Crystalline Smectic Cholestric Isotropic

< 20 20 - 26 26 - 35 > 35

Figure 2. Cholestryl Linoleate (CL)

TRIBOLOGY AND THE LIQUID-CRYSTALLINE STATE

86

Steel balls - 52100 chrome alloy • • • •

Hardness: 60-66 on C scale Diameter: 6.35 mm Tolerance (roundness) 0.000635 Roughness 1.5 rms



Degreased in mineral spirits and toluene before use

Friction Measuring Apparatus. Tribology and the Liquid-Crystalline State Downloaded from pubs.acs.org by PURDUE UNIV on 06/27/16. For personal use only.

See Figure 3. Lubricant Application Steps. • Measure surface area of aluminum sheet, A (mm^) • Measure weight of duminum sheet, W i (g) • Apply dilute solution of lubricant and spread evenly • Allow solvent to evaporate • Reweigh lubricanted aluminum sheet, W f (g) • Calculate lubricant coverage, G (molecules/mm^):

where: M W = molecular weight of lubricant Friction Measurement Conditions. Temperatures (± 1°C): 25, 30,40 Sled weight (g): 1112.2 Film speed (mm/sec): 2.54 Measurement time (sec): 35 Tests per sample: 2 Measured data: Friction force Dm Analysis, See Figure 4. Results and Discussion Several 3004-H19 aluminum sheets were coated with various weights of the lubricant per unit area. Duplicate measurements of friction between these sheets and steel balls were carried out at room temperature. The process was repeated at 30°C and 40°C using freshly coated aluminum sheets and clean steel balls. These temperatures were selected because C L is cholesteric at room temperature, smectic at 30°C and isotropic at 40°C. The reference lubricant S A is isotropic at all temperatures. Figure 5 shows the effect of [S A] (molecules/mm ) on COF at various temperatures. In all cases, increasing [S A] resulted in significant reduction of COF from the bare metal value of about 0.9. The profiles at 25°C and 30°C show 2

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BIRESAW AND ZADNIK

Temperature Effects on Tribological Properties

Figure 3. Temperature Controlled Mobile Film Stationary Sled (MOFISS) Apparatus

F. Data analysis

0

2

4 6 Time (seconds)

8

30

Calculation (example) COF =

F r i c t i o n f o r c e

Sled weight Data analysis

= 1112.2

Plots of versus [Lubricant]

Figure 4. Typical Trace of a Friction Measurement on the MOFISS and Calculation of COF

TRIBOLOGY AND THE LIQUID-CRYSTALLINE STATE

1.00

"~l +

O 25 Degrees C • 30 Degrees C A 40 Degrees C

0.14 o 0.12 -o 0.10

o

Tribology and the Liquid-Crystalline State Downloaded from pubs.acs.org by PURDUE UNIV on 06/27/16. For personal use only.

A

|

A

0.08

I

o O 0.06 0.04 0.02 h 1.20

0.00

10.84

3.61 6.02 8.43 [SA]/10 , molecules/mm 14

2

Figure 5. Effect of [SA] on the COF Between 3004-H19 Aluminum Sheets and 52100 Steel Balls at Different Temperatures

i 1.00 - +

i

i

I

I

I

O 25 Degrees C • 30 Degrees C A 40 Degrees C

-

0.14 O 0.12 -

m\ A

o

0.10

-

WD CM A

A

A

CMA

O

0.08

-

0.06

-

0.04

-

0.02

-

0.00

i 0

i 1.20

i i i 8.43 3.61 6.02 [CL]/10 , molecules/mm 14

i 10.84

2

Figure 6. Effect of [CL] on the COF Between 3004-H19 Aluminum Sheets and 52100 Steel Balls at Different Temperatures

4. BIRESAW AND ZADNIK

Temperature Effects on Tribological Properties 14

2

a minima in the value of COF at coverage of 1.8 x 10 molecules/mm . This minimum value of COF, 0.05 for S A , is similar to that reported by Jahanmir, et al. (11). The profile at 40°C shows that increasing [S A] does not result in a minimum value of COF but instead a gradual reduction which eventually leveled around 0.04 at very high values of [SA]. Figure 6 shows the effect of [CL] on COF at various temperatures. As with S A , increasing [CL] resulted in a decrease of COF at all temperatures. However, unlike that observed with S A , the COF was independent of temperature. Also, the COF leveled off at about 0.09 beyond [CL] of 1.20 x 10 molecules/mm . The results indicate that, under boundary conditions, LCs are inferior than traditional film strength additives. Also, the order of LCs had no effect on its boundary friction properties. It is important to note that, under hydrodynamic conditions, TLCs have been found to provide with lower COF at their nematic than at their isotropic phases (5).

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14

2

Conclusion This work seems to indicate that relative to traditional film strength additives, TLCs have inferior boundary friction properties. This contrasts to numerous observations of superior friction properties of TLCs under hydrodynamic conditions. Another conclusion is that the order of TLCs had no effect on its boundary friction properties. This conclusion is based on the assumption that the phases of the TLCs observed in the bulk will be similar to that of the thin films on the rubbing surfaces, provided that the temperatures were the same. However, while the orders of LCs in the bulk can be verified easily, and are well-documented, there is no information on the orders of the thin films on various surfaces. Thus, there could be a dramatic shift in the temperature range of the various orders in thin film versus bulk. This shift could also be a function of the type of surface (i.e., ceramic, aluminum, steel), surface roughness and even the order of the liquid crystal (cholesteric, smectic, nematic, etc.). Recent work by Frommer, et al.(12} seem to support the above argument. Determination of the order of thin films of liquid crystals on various substrates is an interesting area of research, but is beyond the scope of this work. Acknowled gments We would like to acknowledge Drs. R. W. Bruce, J. T. Laemmle, R. Y . Leung, R. A . Reich, S. Sheu and Prof. T. E. Fischer of the Stevens Institute for their comments and the Aluminum Company of America for permission to publish. Literature Cited 1. Kuss, E., Wiss. Konf. Ges. Dtsch. Naturforsch. Aerzte, 7 (Bipolym. Biomech. Bindegwebssgst.) 1974, 241. 2.

Jones, Jr., W. R.; Johnson, R. L.; Hyslop, I.; Day, R., "Film Thickness Measurement of Five Fluid Formulations by the Mercury Squeeze Film Capacitance Technique," N A S A Lewis Research Center, Cleveland, Ohio, 1976 February.

3.

Cognard, J.; Ganguillet, C., Eur. Pat. Appl. EP92682 A1, 1983 November 02.

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TRIBOLOGY AND THE LIQUID-CRYSTALLINE STATE 4.

Gribailo, A . P.; Kupreev, M. P.; Zamyatnin, V . O., Khim. Tekhnol. Topl. Masel. 1983, 18 (translated from Russian).

5.

Vasilevskaiia, A . S.; Dukhovskoi, E. A.; Silin, A . A.; Sonin, A . S.; Fishkis, T. I., Pisma v Zh. Tekh Fiz., 1986 12 (12), 750.

6.

Kupchinov, B . I.; Ermakov, S. F.; Rodnenkov, V . G.; Bobrysheva, S. N., Trenie i Iznos. 1987 8 (4), 614.

7.

Fischer, T. E.; Bhattacharya, S.; Salher, R.; Lauer, J. L.; Ahn, J. Y . , Tribol. Trans., 1988 31 (4), 442.

8.

Ivano, V . Y . ; Kupchinov, A. B., Trenie Iznos, 1988, 9 (2), 355.

9.

Eidenschink, R., Agnew Chem 1988 100 (11), 1639.

10.

Quiney, R. G.; Boren, W. E., Lubrication Engineering, 1971, 254.

11.

Jahanmir, S.; Beltzer, M., A S L E Transactions, 1985, 29, 423.

12.

(a) Foster, J. S.; Frommer, J. E.; Arnett, P. C., Nature, 1988, 331, 324. (b) Foster, J. S.; Frommer, J. E., Ibid, 1988, 333, 542.

R E C E I V E D June 15, 1990