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Dry Reforming of Methane with DBD and Ferroelectrics Packed-bed Reactors Wei-Chieh Chung, Kuan-Lun Pan, How-Ming Lee, and Moo Been Chang Energy Fuels, Just Accepted Manuscript • DOI: 10.1021/ef5020555 • Publication Date (Web): 25 Nov 2014 Downloaded from http://pubs.acs.org on December 4, 2014
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Energy & Fuels
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Dry Reforming of Methane with DBD and
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Ferroelectrics Packed-bed Reactors
3 Wei-Chieh Chung1, Kuan-Lun Pan1, How-Ming Lee2, Moo-Been Chang1*
4
1
5
No.300, Jhongda Road, Jhongli City, Taoyuan County 32001, Taiwan
6
7 8
Graduate Institute of Environmental Engineering, National Central University,
2
Physics Division, Institute of Nuclear Energy Research, No. 1000, Wenhua Road, Longtan Township, Taoyuan County 32546, Taiwan
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
*Corresponding author Address: No.300, Jhongda Rd., Chungli, Taoyuan City 32001, Taiwan
24 25 26
E-mail:
[email protected] Phone: +886-3-4227151-34663 Fax: +886-3-4226774 1
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Dry Reforming of Methane with DBD and
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Ferroelectrics Packed-bed Reactors
29 Wei-Chieh Chung1, Kuan-Lun Pan1, How-Ming Lee2, Moo-Been Chang1*
30
1
31
No.300, Jhongda Road, Jhongli City, Taoyuan County 32001, Taiwan
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33
Graduate Institute of Environmental Engineering, National Central University,
2
Physics Division, Institute of Nuclear Energy Research, No. 1000, Wenhua Road,
34
Longtan Township, Taoyuan County 32546, Taiwan
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Keywords: Dry reforming of methane, dielectric barrier discharge (DBD), greenhouse
36
gases (GHGs), relaxor ferroelectrics, plasma catalysis, syngas
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Abstract
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A hybrid plasma catalytic system consisting of a dielectric barrier discharge (DBD)
39
reactor and relaxor ferroelectrics is investigated for syngas generation via the carbon
40
dioxide reforming of methane. The study tests three kinds of packing materials
41
including two relaxor ferroelectrics BaZr0.75T0.25O3 (BZT, εr = 149), BaFe0.5Nb0.5O3
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(BFN, εr = 2025) and glass beads (εr = 3 – 5). The BFN and BZT packed bed DBD
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reactors achieve higher CO2 and CH4 conversions and better energy efficiencies for 2
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syngas production than the DBD does. On the contrary, the DBD packed with glass
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beads achieves lower conversions and energy efficiencies than the DBD does. In
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terms of packings filled in a DBD reactor, there is a tradeoff between an enhancement
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of the electric field strength and a reduction of the gas retention time. It is interesting
48
that the conversions are increased with the increase of the dielectric constant of the
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packings tested in the study. Overall speaking, a relaxor ferroelectric with high
50
dielectric constant is a good candidate for constituting the packed-bed DBDs. The
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finding is beneficial to further development of a plasma-based technique for the dry
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reforming of methane (DRM).
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1. INTRODUCTION
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Various kinds of global warming relief techniques such as applications of
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renewable energy, carbon capture, carbon storage and carbon dioxide reuse and
56
utilization are intensively investigated[1]-[5]. Among them, CO2 utilization into energy
57
feedstock is of a high potential to alleviate the global warming. Dry reforming of
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methane with CO2 to form syngas (H2 and CO) as illustrated in Rxn. 1 has received
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much attention due to simultaneous utilization of two most abundant GHGs and the
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application of syngas generated to produce long-chain hydrocarbons via
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Fischer-Tropsch process[6]. Fischer-Tropsch process can synthesize syngas into higher
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hydrocarbons, especially alkanes (see Rxn. 2), and, different reactant ratio leads to 3
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different product compositions. For example, H2/CO ratio of 2 is suitable for
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methanol production while H2/CO ratio of 1 is suitable for acetic acid or methyl
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formate production[7]. Moreover, H2/CO can be controlled beforehand by altering
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CH4/CO2 mixing ratio in feedings[8],[9]. Su et al. (2014) proved that H2/CO ratio
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increases from 0.4 to 3.3 as CH4/CO2 ratio is increased from 0.33 to 3.0[10]. CO2 + CH4 → 2CO + 2H2
0 △ H298K = 247 kJ/mol
(2n + 1) H2 + n CO → CnH(2n+2) + n H2O
(1) (2)
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Reforming techniques including catalysis and non-thermal plasmas are intensively
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studied during the last decade. For catalysis, noble metal catalysts including Pt, Pd,
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Rh, Ru and Ir have been proved to have good activity and stability, however, fairly
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high cost makes this technique uneconomical[11]-[15]. Compared to noble metals,
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transition metal oxide catalysts are less expensive. Among them, Ni-based catalysts
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have been extensively investigated[16]-[20]. Zhu et al. (2011) applied Ni-La/SiO2
74
catalyst for DRM and 93% CO2 and 91% CH4 can be converted with 99% CO and
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68% H2 selectivity, respectively, when operated at 800oC[21]. Rivas et al. (2010)
76
indicate that LaNiO3/SBA-15 catalyst has good durability, however, the resistivity of
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coke deposition is still not good enough to be scaled up[22]. The main cause of the
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catalyst deactivation is coke formation, resulting from CH4 cracking and CO
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disproportionation[20],[21]. Another problem associated with catalytic reforming is that 4
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the energy input is high due to relatively high operating temperature (typically higher
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than 700oC)[22].
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Thermal plasmas have been studied for DRM with a high efficiency. For instance,
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Lan et al. (2007) applied binode thermal plasma for DRM with a power of 8.5kW and
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a gas flow rate of 21.7 L/min and indicated that as high as 85% conversion
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efficiencies were achieved for both GHGs[23]. Non-thermal plasmas have relatively
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lower conversion efficiency and treating capacity compared to the thermal plasma.
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However, non-thermal plasmas can be operated at room temperature, making this
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technique feasible and easy to be applied[24]-[27]. Zhang et al. (2003) applied DBD for
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dry reforming with a power of 100 W and a flow rate of 60 mL/min, the conversions
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of CO2 and CH4 reached 56% and 64%, respectively, and by-products such as ethanol,
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acetic acid and ethane were observed[28].
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Non-thermal plasmas can be integrated with appropriate catalyst to induce
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synergistic effects between catalyst and non-thermal plasma[29]-[32]. Plasma can
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redistribute metals on catalyst surface to have higher dispersion and smaller clusters,
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resulting in higher coke resistance and higher activity. On the other hand, packing
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catalysts into discharge zone can alter the electric field distribution as well as the
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electron energy distribution functions (EEDFs). If the dielectric constant of a catalyst
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is high enough, charges can be stored on the catalyst surface, and more 5
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microdischarges can be induced between the gaps of catalysts pellets[33]. Moreover,
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catalysts can adsorb gas molecules or radicals to increase the probability of collisions
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between electrons and gas molecules.
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Relaxor ferroelectrics are perovskite-type materials with a structure of ABO3 or
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A2BO4. If B sites are partially substituted by tri- or higher valence metals, the
104
asymmetric lattice can be polarized under electric fields and results in a high
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dielectric constant[34],[35]. In the past decades, the catalysts with high dielectric
106
constant have been applied for the flue gas treatment. For instance, BaTiO3 has been
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proved to enhance the removal efficiency of toluene with plasmas[36].
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In this study, DBD and ferroelectrics packed-bed DBD reactors are studied for the
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production of syngas via DRM at room temperature. Two ferroelectrics including
110
BaFexNb1-xO3 and BaZryTi1-yO3 with high dielectric constants are used as packing
111
material, respectively, to enhance the DBD’s performance. Possible mechanisms and
112
synergistic effect are also discussed.
113 114
2. EXPERIMENTAL SECTION
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2. 1 Preparation of ferroelectrics
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The preparation method of ferroelectric material BaFe0.5Nb0.5O3 used in the study
117
can be referred to Chung et al.[35] with the following procedure: 0.1 mole of NbCl5 6
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was firstly added into C2H5OH to form Nb(OC2H5)5. Next, 0.01 mole of
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Fe(NO3)3.9H2O and 0.06 mole of citric acid anhydrate (CA) were dissolved in
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deionized water, and added to 0.01 mole of Nb(OC2H5)5. When the precursor was
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completely dissolved, 0.02 mole of Ba(NO3)2 was added into the solution. Ethylene
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glycol (EG) was also added to the above solution as a stabilizing agent. The precursor
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containing Ba, Fe and Nb was dried in an oven at 120oC for 10 h and then calcined in
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air at 1000oC for 3 h at a ramping rate of 5oC/min to obtain nanocrystalline
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BaFe0.5Nb0.5O3 powder. Finally, the ferroelectric material was crushed and sieved
126
with 80 mesh to have particle sizes between 74 – 177 μm. For convenience, in the
127
paper hereafter the BaFe0.5Nb0.5O3 ferroelectric is denoted as BFN.
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BaZr0.75Ti0.25O3 was prepared by the procedure similar to that reported in
129
literature[36] as following: 0.3 mole of Ti(C4H9O)4 and 0.1 mole of Zr(C3H7O)4 were
130
added into n-propanol. Next, 0.04 mole of Ba(C2H3O2)2 and 0.06 mole of CA were
131
dissolved in C2H5OH. When the precursor was completely dissolved, EG was added
132
to the above solution as a stabilizing agent. The precursor containing Ba, Zr and Ti
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were dried in an oven at 120oC for 10 h and then calcined in air at 1000 oC for 3 h at a
134
ramping rate of 5oC/min. After calcination, the ferroelectric material was crushed and
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sieved with 80 mesh to have particle sizes between 74 – 177 μm. The BaZr0.75Ti0.25O3
136
ferroelectric is hereafter denoted as BZT. 7
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137 138
2.2 Characterization of ferroelectrics
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BZT and BFN were characterized by X-ray diffraction (XRD). The XRD patterns
140
were obtained with a D8AXRD diffractometer using Cu Kα monochromatic X-ray,
141
operated at 40 kV and 40 mA over the scattering angle of 2θ from 5o to 80o with step
142
of 0.05o/sec. The nitrogen adsorption and desorption isotherms of the catalysts were
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carried out at 77 K using a Micromeritics ASAP–2010 Analyzer while the specific
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surface areas were measured by applying the Brunauer-Emmett-Teller (BET) method
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to the nitrogen adsorption data within the 0.05 – 0.2 P/P0 range. The morphologies of
146
catalysts were examined by scanning electron microscopy (SEM), and fitted with an
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INCA
148
semi-quantitatively verify the composition of supported phases. IR spectra were
149
recorded using a NICOLET 6700 plus Fourier transforms infrared (FT–IR)
150
spectrometer. Last, the dielectric constant of the catalyst was measured at a frequency
151
of 20 kHz at room temperature using an LCR meter (HP4284A).
X-sight
energy
dispersive
X-ray
microanalysis
(EDS)
system
to
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2.3 Experimental system
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The schematic of the experimental setup is shown in Fig. 1. The lab-scale
155
experimental system is mainly composed of four parts: a gas feeding system, an AC 8
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high voltage quasi-pulse power supply, a plasma reactor and an analysis system. The
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DBD reactor consists of a ceramic tube with outer diameter of 20 mm and inner
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diameter of 15 mm, a spiral stainless steel rod with outer diameter of 3 mm inside the
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ceramic tube as inner electrode, and a stainless steel wire mesh with length of 70 mm
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wrapped around the ceramic tube as the outer electrode. The total discharge volume is
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approximately 47.5 cm3. The feeding gases, CO2 (99.99%) and CH4 (99.99%), were
162
provided from gas cylinders and controlled by a set of mass flow controllers. The
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CH4/CO2 ratio and the total gas flow rates were adjusted at ranges of 0.33 – 3.0 and
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40 – 120 mL/min, respectively. An AC quasi-pulse power supply (EN Technologies,
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Genius 2) with the voltage output up to 18 kV and a frequency of 20 – 60 kHz is used.
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In this study, the alternating current voltage was controlled at a range of 12.1 to 13.6
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kV while the frequency was fixed at 20 kHz. The waveforms of applied voltage,
168
current and power were recorded by an oscilloscope (Tektronix DPO3014) equipped
169
with a high voltage probe (Tektronix P6015A) and a current probe (Tektronix
170
TCPA300). Typical voltage and current waveforms are shown in Fig. 2. The power
171
was measured by the product of the applied voltage and the current as described in eq.
172
3, and energy efficiency (EE), which represents the amount of H2, CO or syngas
173
(H2+CO) produced by one kilowatts, was calculated by eq. 4: 𝑇
P w =
𝑉 𝑡 ∙ 𝐼 𝑡 𝑑𝑡
(3)
0
9
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Energy efficiency, EE
mol kWh
=
[𝐻2 +𝐶𝑂]𝑝𝑟𝑜𝑑𝑢𝑐𝑒𝑑 𝑃𝑡 /3.6
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=
𝑃𝑔 ∙𝑄𝐻 2 +𝐶𝑂 𝑃∙𝑇∙𝑅/3.6
(4)
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where P is the discharge power (W), t is the total discharge time (s), Pg is the
175
pressure (atm), 𝑄𝐻2 +𝐶𝑂 is the flow rate of H2, CO or total syngas (H2 + CO) (L/s),
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T is the temperature (K) and R is the ideal gas constant (0.082 atm.L/mole.K),
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respectively. All experimental tests were carried out at atmospheric pressure and room
178
temperature (298.15 K) and eq. 4 can be simplified to eq. 5: EE =
𝑄 6.788𝑃
(5)
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For plasma-catalysis packed-bed DBD system, 4.2 g of BZT or 4.4 g of BFN pellets
180
were placed into the discharge zone and the height of packing is 20 mm, the volume
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of packed bed is 13.6 cm3. For better understanding of the dielectric effect, a
182
non-catalytic dielectric material (glass beads) was adopted as a control group. The
183
concentrations of CO2, CH4 and products before and after reactions were analyzed
184
with an on-line gas chromatography (GC, Agilent Technologies 6890N) equipped
185
with a thermal conductivity detector (TCD) and a flame ionization detector (FID).
186
Two column HP-PLOT/Q and 5A molecular sieves were used. The experimental data
187
were taken and recorded when the reactions reached steady-state and the total
188
discharge time is about 30 minutes to avoid arcing. All measurements were conducted
189
twice to ensure the relative deviation is smaller than 10%.The overall conversions
190
(𝑋𝐶𝑂2 and 𝑋𝐶𝐻4 ), selectivities (𝑆𝐶𝑂 , 𝑆𝐻2 and 𝑆𝐶x 𝐻y ), the H2/CO ratio and the carbon 10
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balance (CB) are defined as follows:
192 𝐶𝑂2
𝑋𝐶𝑂2 % =
− 𝐶𝑂2 𝐶𝑂2 𝑖𝑛
𝑖𝑛
𝑜𝑢𝑡
(6)
[𝐶𝐻4 ]𝑖𝑛 − [𝐶𝐻4 ]𝑜𝑢𝑡 [𝐶𝐻4 ]𝑖𝑛
𝑋𝐶𝐻4 % =
(7)
𝑆𝐶𝑂 % =
[𝐶𝑂]𝑜𝑢𝑡 [𝐶𝑂2 ]𝑖𝑛 − 𝐶𝑂2 𝑜𝑢𝑡 + [𝐶𝐻4 ]𝑖𝑛 − [𝐶𝐻4 ]𝑜𝑢𝑡
(8)
𝑆𝐻2 % =
[𝐻2 ]𝑜𝑢𝑡 2 ∗ ( 𝐶𝐻4 𝑖𝑛 − 𝐶𝐻4
(9)
𝑆𝐶x 𝐻y % =
𝑥 ∗ 𝐶x 𝐻𝑦 𝐶𝐻4
𝑖𝑛
𝑜𝑢𝑡 )
𝑜𝑢𝑡
− 𝐶𝐻4
(10) 𝑜𝑢𝑡
𝐻2 [𝐻2 ]𝑜𝑢𝑡 = 𝐶𝑂 [𝐶𝑂]𝑜𝑢𝑡 CB % = 193
(11)
[𝐶𝑂]𝑝𝑟𝑜𝑑𝑢𝑐𝑒𝑑 + 𝑥 ∗ [𝐶x 𝐻𝑦 ]𝑝𝑟𝑜𝑑𝑢𝑐𝑒𝑑 [𝐶𝑂2 ]𝑐𝑜𝑛𝑣𝑒𝑟𝑡𝑒𝑑 + [𝐶𝐻4 ]𝑐𝑜𝑛𝑣𝑒𝑟𝑡𝑒𝑑
(12)
where [ ]in and [ ]out are the molar flow rates of inflow and outflow, respectively.
194 195
Figure. 1
196
Figure. 2
197 198
3. RESULTS AND DISCUSSION
199
3.1 Characterizations of catalysts
200
The XRD patterns of fresh BZT and BFN are presented in Fig. 3. Both BZT and
201
BFN have characteristic peaks at 30o, 43o, 54o, 63o and 72o, indicating that they have a
202
similar perovskite structure. It is also noted that no significant difference is observed 11
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203
as comparing the XRD patterns before and after discharges. Moreover, the grain size
204
of BFN and BZT are calculated via Scherrer’s equation to be 28.0 nm and 19.3 nm.
205
FT-IR spectra of fresh and used BZT and BFN are presented in Fig. 4, neither C-O
206
nor C-H bonding is observed, showing a little adsorption during reforming. SEM
207
patterns illustrated in Fig. 5 indicate the sizes of the pellets are in the range of 100 –
208
200 nm.
209
As shown in Table. 1, the specific surface areas of fresh BZT and BFN are 9.74 and
210
7.68 m2/g, respectively. Surface areas are slightly reduced after reforming, this may
211
be caused by the redistribution of clusters on the catalyst and valance changing by
212
electron bombardment, the former can restructure the clusters more uniformly while
213
the latter may reduce or oxidize the metals resulting in smaller surface area.
214
EDS results of BZT and BFN are also presented in Table 1.The ratio of Ba/Zr/Ti is
215
about 3.4/2.6/1.0 for BZT and the ratio of Ba/Fe/Nb is 2.2/1.1/1.0 for BFN, which are
216
close to their stoichiometric ratios (i.e., 4/3/1 and 2/1/1, respectively). The dielectric
217
constants (εr) of BZT and BFN are measured as 149 and 2025, respectively, showing
218
both catalysts are relaxor ferroelectrics. Comparing with the glass beads, (εr = 3 – 15),
219
a non-catalytic dielectric commonly used in packed-bed plasmas, the dielectric
220
constants of BZT and BFN are one to two orders of magnitude higher.
221 12
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Figure. 3
223
Figure. 4
224
Figure. 5
225
Table. 1
226 227
3.2 Effect of applied voltage
228
The effect of applied voltage was evaluated with the applied voltage varying from
229
12.1 to 13.6 kV under the condition of a total gas flow rate of 40 mL/min and a
230
CH4/CO2 feeding ratio of 1. Fig. 6 (a) shows the conversions of CH4 and CO2 increase
231
with the increasing applied voltage. Additionally, CH4 conversion is always higher
232
than that of CO2, which might be associated with the different dissociation energy
233
(4.5 eV for CH4 and 5.5 eV for CO2, respectively).
234
The main products measured including CO, H2, C2H6 and C2H4 are shown in Fig. 6
235
(b). With the increase of applied voltage, it is found that the CO selectivity is slightly
236
decreased from 56.4% to 54.0%, the C2H6 selectivity is notably decreased from 28.8%
237
to 17.0%, while the H2 selectivity is significantly increased from 35.3% to 59.1%. The
238
reactions involved with the CO, H2 C2H6 and C2H4 productions are listed in Rxns. (13)
239
to (23)[45]-[48]. CO2 + e* → CO + O + e*
k = f1(E/N) 13
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(13)
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CO + e* → C + O + e*
k = f2(E/N)
(14)
C + O → CO
k = 6.5 x 10-32
(15)
CH4 + e* → CH3 + H + e*
k = f3(E/N)
(16)
CH3 + e* → CH2 + H + e*
k = f4(E/N)
(17)
CH2 + e* → CH + H + e*
k = f5(E/N)
(18)
CH + e* → C + H + e*
k = f6(E/N)
(19)
H + H → H2
k = 6.04 x 10-33(298/Tg)
(20)
CH3 + CH3 → C2H6
k = 4 x 10-10 Tg-0.4
(21)
C2H6 + e* → C2H4 + 2H + e*
k = f7(E/N)
(22)
2CO → CO2 + C
k = 9.6 x 10-18
(23)
240
The insignificant effect of applied voltage on CO selectivity is probably due to the
241
increase of electron-impact dissociations of both CO2 and CO with increasing applied
242
voltage. The cross section of electron impact dissociation for CO2 is 3.3 – 3.6 10-16
243
cm2 for electron energy of 5 – 10 eV. The cross section of CO2 is higher than that of
244
CO (2.4 – 2.6 10-16 cm2), indicating that dissociation of CO2 is always higher than CO
245
dissociation, resulting in higher CO formation at a high applied voltage.
246
For H2 selectivity, as stated in Rxns. (16) – (19), the higher electrons energy, the
247
higher possibility to dissociate CH4 to form hydrogen atoms. H2 mainly comes from
248
recombination of hydrogen atoms, operating at a higher applied voltage may form 14
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249
more hydrogen atoms and then recombine to H2, resulting in higher H2 selectivity. On
250
the other hand, CxHy radicals can rapidly recombine to form ethane, ethylene and
251
other hydrocarbons. The selectivity of ethane is influenced by concentrations of CH3
252
radicals, the higher concentrations of CH3 radicals, and the higher possibility of
253
recombination of CH3 to form C2H6. Higher free electron energy is prone to dissociate
254
CH4 into CH2 or CH instead of CH3, resulting in lower selectivity of C2H6. However,
255
selectivity of C2H4 has a decreasing trend similar to C2H6, indicating that C2H4 mainly
256
comes from C2H6 dissociation.
257
An interesting finding is the tendency of H2/CO ratio. Due to the decrease of CO
258
selectivity and increase of H2 selectivity, H2/CO ratio increases from 0.75 to 1.2 as
259
applied voltage is increased from 13.1 to 13.6 kV as shown in Fig. 6 (c). The feature
260
of adjustable H2/CO ratio is useful and important to the syngas-to-fuels synthesis
261
process.
262
Carbon might be formed by Rxs. (14), (19) and (20), and decreases the carbon
263
balance. The other factor influencing the carbon balance is carbon monoxide
264
disproportion as stated in Rx. (23). However, the carbon monoxide disproportion is
265
not a spontaneous reaction at low temperatures, that is, the most important factors
266
influencing the carbon balance are methane cracking and carbon monoxide
267
dissociation. As shown in Fig. 6 (c), the carbon balance decreases with increasing 15
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268
applied voltage, indicating that carbon monoxide dissociation may be enhanced,
269
which also results in lower CO selectivity in Fig. 6 (b).
270
The results of energy efficiency are shown in Fig. 6 (d). The energy efficiency
271
increases slightly from 2.91 to 3.19 mol/kWh, with increasing applied voltages as
272
well as CO2/CH4 conversions. The result indicates that higher applied voltage is
273
favorable for syngas production. However, higher applied voltage also results in
274
higher carbon deposition, and may eventually limit the operation. The other obstacle
275
is that higher power input enhances micro-discharges while arcing would take place
276
and damage the reactor.
277 278
Figure. 6
279 280
3.3 Effect of total flow rate
281
The effect of flow rate on the reaction is evaluated with the gas flow rate varying
282
from 40 to 120 mL/min with the applied voltage of 13.1 kV and CH4/CO2 feed ratio
283
of 1. As shown in Fig. 7 (a), CO2 and CH4 conversions decrease from 43.4% and
284
59.2% to 36.2% and 53.4%, respectively, as the flow rate is increased from 40 to 120
285
mL/min. The influences of flow rate on selectivities, H2/CO ratio, and the carbon
286
balance are relatively insignificant as shown in Figs. 7 (b) and (c). Higher flow rate 16
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287
reduces the dissociation probability, resulting in lower conversion efficiency, however,
288
CO and H2 mainly come from CO2 dissociation and H atom recombination, the
289
mechanisms of CO2 and CH4 dissociations are not influenced by increasing flow rate.
290
Although the increase of the gas flow rate decreases the conversions, the energy
291
efficiency can be significantly increased. For instance, as the flow rate is increased 3
292
times, the conversions decrease by 10 – 20% and the syngas energy efficiency
293
increases by 2.66 times. It is supposed that the plasma system tested in the study is
294
better to be used in a high flow rate condition.
295 296
Figure. 7
297 298
3.4 Effect of CH4/CO2feeding ratio
299
The effect of feeding ratio is evaluated with the CH4/CO2 ratio varying from 0.33 to
300
3.0 under the condition of an applied voltage of 13.1 kV and a gas flow rate of 40
301
mL/min and the results are presented in Fig. 8. The conversions increase with
302
increasing CH4/CO2 ratio. It might be due to the influence of gas compositions on
303
EEDFs as well as plasma characteristics.
304
Selectivities of CO, H2, C2H6 and C2H4 are presented in Fig. 8 (b). As the CH4/CO2
305
ratio is increased from 0.33 to 3.0, a significant decrease of the CO selectivity from 17
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306
66.1% to 36.5% and increases of H2 and C2H6 selectivities are observed (from 41.4%
307
and 12.8% to 53.5% and 22.6%, respectively).
308
As presented in Fig.8 (c), the carbon balance decreases slightly with increasing
309
CH4/CO2 ratio. It is expected that the losses of carbon mainly resulted from the
310
carbon deposition which would be an obstacle needed to be solved in terms of
311
long-term operation for a DBD reactor.
312
The H2/CO ratio is highly dependent on the CH4/CO2 feeding ratio of a feed gas.
313
For instance, as the CH4/CO2 ratio is increased from 0.33 to 3.0, the H2/CO ratio
314
increases from 0.5 to 2.4. The H2/CO ratio is adjustable to fit the Fischer-Tropsch
315
range. Fig. 8 (d) shows that high CH4/CO2 ratio is favorable to the increase of the
316
energy efficiency. Overall speaking, DRM with DBD is suggested to be operated at
317
higher CH4/CO2 ratios for achieving higher conversions, H2 selectivity and energy
318
efficiency.
319 320
Figure. 8
321 322
3.5 Effect of ferroelectric catalysts
323
The discharge powers for various reactor configurations are compared as shown in
324
Fig. 9. For a packed-bed reactor, the current is intensified because of 18
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325
micro-discharges occurring at the gaps between packing particles. The dielectric
326
constant of the packing influences the magnitude of micro-discharges, and reduces the
327
resistance of the reactor, resulting in higher current and power dissipation in reactor.
328
The CO2 and CH4 conversions achieved with different reactors including
329
glass-bead-packed bed, BZT-packed bed, BFN-packed and without packing material
330
are evaluated with the applied voltage ranging from 12.1 to 13.6 kV under the
331
conditions of a CH4/CO2 ratio of 1 and a flow rate of 40 mL/min as shown in Fig. 10.
332
Filling the reactor with powders or pellets can enhance micro-discharge at gaps
333
between powders or pellets, and micro-discharge may promote inelastic
334
electron-molecule collisions, however, the retention time of gas is also reduced due to
335
smaller void volume. Shorter retention time results in lower conversions of CO2 and
336
CH4, indicating that the amplification of micro-discharge is limited for the packing
337
material with a small dielectric constant, such as glass bead. The material with a high
338
dielectric constant including BZT and BFN can store electrons via the electrostatic
339
attraction which is the effect of polarization under electric field, hence,
340
micro-discharge can be enhanced under electric field to promote CO 2 and CH4
341
conversion. With applied voltage of 13.6 kV, the CO2 conversions achieved with
342
BZT- and BFN-packed bed reactors are 52.7% and 55.6%, respectively, both are
343
higher than that achieved with the reactor without packing. Meanwhile, the CH4 19
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344
conversions achieved with BZT- and BFN-packed bed reactors are 66.4% and 68.4%,
345
respectively. The reactor with BFN-packed bed has increased CH4 and CO2
346
conversion efficiencies by 5.8% (51.0% v.s. 55.6%) and 9.0% (64.6% v.s. 68.4%),
347
respectively.
348
The CO and H2 selectivities achieved with various reactors are presented in Fig. 10
349
(c) and (d). Experimental results show that the selectivities are influenced by the
350
packing material. The H2 selectivities are in the order of BFN > BZT > DBD > Glass,
351
which is the same as the conversions. The CO selectivity is in the order of BFN >
352
BZT > Glass > DBD. As mentioned previously, the influence of the gas flow rate on
353
the selectivity is insignificant (Fig. 7 (b)), and so is the reduction of gas retention time
354
by packing. Therefore, from a physical viewpoint, the packing material redistributed
355
the discharge area and distribution of electron energy. Existence of ferroelectrics in
356
discharge zone enhances the density of free electron, resulting in more radicals
357
including O, H and CHy due to more electron impact excitation including vibrational,
358
rotational and electron excitation. That is, CO and H2 can be formed by other
359
mechanisms, resulting in higher CO and H2 production. Moreover, radicals and
360
reactants may be adsorbed by catalyst and subsequent reaction might take place. For
361
glass bead packed bed, its low dielectric constant indicates that the average electron
20
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362
energy within the packing zone is lower than that packing with ferroelectrics,
363
resulting in lower selectivity.
364
Another phenomenon observed with packing ferroelectrics is the increase of carbon
365
balance. Carbon balance can be a parameter to indicate the severity of coke formation
366
since other carbon-containing products are in trace amount. For reactors packing with
367
glass beads or ferroelectrics, carbon balance increases by 0.8 to 3%. Higher carbon
368
balance is possibly attributed to the conversion of more reactants including CH4, CO2,
369
CO, resulting in more highly active radicals to recombine with carbon atoms and
370
decrease the severity of coke formation.
371
Relaxor ferroelectrics can store charges due to polarization, hence, syngas
372
production can be enhanced due to more electrons with higher energy to cause
373
effective collision. With applied voltage of 13.6 kV, feeding flow rate of 40 mL/min
374
and CH4/CO2 ratio of 1, the energy efficiency achieved with DBD plasma alone,
375
BZT-packed bed reactor and BFN-packed bed reactor are 3.19, 3.81 and 3.83
376
mol/kWh, respectively, as shown in Fig. 11 (a). For four different reactors, the energy
377
efficiencies under the same applied voltage are in the order of BFN > BZT > DBD >
378
Glass. Moreover, Fig 11 (b) shows the influence of power on energy efficiency. The
379
energy efficiencies are in the order of BZT > BFN > DBD > Glass, indicating that
380
packing ferroelectric including BZT and BFN enhances syngas production. To ensure 21
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381
the synergistic effect under different conditions, we adjust the CH4/CO2 ratio to 3,
382
with the applied voltage of 13.1 kV and flow rate of 40 mL/min, the energy efficiency
383
of DBD plasma alone and BFN-packed bed reactor are 3.90 and 4.61 mol/kWh,
384
respectively. Higher feeding flow rate results in higher energy efficiency (see Fig. 7),
385
however, the effect of ferroelectrics packing under higher feeding flow rate is not
386
evaluated in this study due to the high pressure drop. The energy efficiencies are
387
presented in Table 2, with the comparison with relevant studies. To compare the
388
effect of packing, the feeding flow rate is fixed at 40 mL/min. Table 2 indicates that
389
the energy efficiency depends on not only discharge power but also on other factors
390
such as discharge gap, gas retention time, material of dielectric barrier and waveform
391
of power supply. In this study, we demonstrate that packing the DBD reactor with the
392
material of a higher dielectric constant can promote the CH4 and CO2 conversions and
393
thus enhances energy efficiency.
394 395
Figure. 9
396
Figure. 10
397
Figure. 11
398
Table. 2
399 22
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400
4. CONCLUSIONS
401
This study experimentally evaluated the effect of applied voltage, flow rate and
402
CH4/CO2 feeding ratio on the efficiency of DRM. Results obtained indicate that the
403
higher applied voltage and CH4/CO2 ratio have a positive effect on conversion of CH4
404
and CO2, but the lower carbon balance could be a shortcoming to limit the operation
405
time. Operating the system with a higher flow rate can generate syngas more
406
economically due to better energy efficiency, moreover, H2/CO almost keeps as a
407
constant, and this value can be controlled by adjusting CH4/CO2 ratio.
408
The concept of packing relaxor ferroelectrics to enhance CH4/CO2 reforming by
409
increasing micro-discharges has been proved in the study. The direct evidence of this
410
phenomenon is the increased density of micro-discharges, thus the collisions between
411
high-energy electron and gas molecules are enhanced. Since interactions between
412
ferroelectric and plasma are complicated, more scientific works need to be done.
413
Especially a systematic study on ferroelectrics such as sizes, dielectric losses and
414
shapes is needed for the advancement of the DRM process with plasma.
23
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415
Figure Captions
416
Figure 1 Experimental setup for DRM reaction
417
Figure 2 Voltage and current waveforms across the discharge; (a) voltage, (b) current.
418
Figure 3 X-ray diffraction patterns of ferroelectric catalysts powder; (a) BZT, (b)
419
BFN.
420
Figure 4 FT-IR spectra of (a) BZT, (b) BFN.
421
Figure 5 SEM photos of ferroelectrics; (a) BZT, (b) BFN
422
Figure 6 Influence of input voltage on DRM reaction with DBD; (a) conversions of
423
CO2 and CH4, (b) selectivities of H2, CO and by-products, (c) ratio of H2/CO and
424
carbon balance, and (d) energy efficiency of syngas generation (the ratio of feeding
425
CH4/CO2 = 1, and the feeding gas flow rate = 40 mL/min)
426
Figure 7 Influence of gas feeding flow rate on DRM reaction with DBD; (a)
427
conversions of CO2 and CH4, (b) selectivities of H2, CO and by-products, (c) ratio of
428
H2/CO and carbon balance, and (d) energy efficiency of syngas generation (the ratio
429
of feeding CH4/CO2 = 1 and the input voltage = 13.1 kV).
430
Figure 8 Influence of CH4/CO2 on DRM reaction with DBD; (a) conversions of CO2
431
and CH4, (b) selectivities of H2, CO and by-products, (c) ratio of H2/CO and carbon 24
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432
balance, and (d) energy efficiency of syngas generation (the feeding gas flow rate =
433
40 and the input voltage = 13.1 kV).
434
Figure 9 Powers of different reactor types at various applied voltage.
435
Figure 10 Influence of ferroelectric catalysts on DRM reaction with DBD; (a) and (b)
436
conversions of CO2 and CH4, (c) and (d) selectivities of CO and H2, (e) carbon
437
balance (the ratio of feeding CH4/CO2 = 1, and the feeding gas flow rate = 40
438
mL/min.
439
Figure 11 Energy efficiencies of different reactors investigated; (a) applied voltage, (b)
440
power (the ratio of feeding CH4/CO2 = 1 and the feeding gas flow rate = 40 mL/min).
25
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441 442
Fig. 1 Experimental setup for DRM reaction
26
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15
(a)
Voltage (kV)
10
5
0
-5
-10
-15 0.00
0.05
0.10
0.15
0.10
0.15
Time (ms)
443
80
(b) 60 40
Current (mA)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
20 0 -20 -40 -60 -80 0.00
444 445
0.05
Time (ms)
Fig. 2 Voltage and current waveforms across the discharge; (a) voltage, (b) current.
27
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(a)
● ●
●
Intensity (a. u.)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 28 of 45
●
●
●
●
● (b)
●
●
20
30
40
50
60
70
80
2 theta (degree)
446 447
Fig. 3 X-ray diffraction patterns of ferroelectric catalysts powder; (a) BZT, (b) BFN.
448
(● perovskite phase)
28
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(a)
Transmittance (a. u.)
fresh
used
5000
4000
3000
2000
1000
0
1000
0
-1
Wavenumber (cm )
449
(b) fresh
Transmittance (a. u.)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
used
5000
4000
3000
2000
-1
450 451
Wavenumber (cm ) Fig. 4 FT-IR spectra of (a) BZT, (b) BFN. 29
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(a)
452 (b)
453 454
Fig. 5 SEM photos of ferroelectrics; (a) BZT, (b) BFN.
30
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80
80
(a)
70
CO H2
(b)
C2 H 6 C2 H 4
60
Selectivity (%)
Conversion (%)
60
40
20
50 40 30 20
CH4
10
CO2 0
0 12.1
455
12.6
13.1
13.6
12.1
Applied voltage (kV)
80
1.1 60 1.0 40 0.9
H2/CO Carbon balance
0.7
20
0 12.1
456
Energy efficiency (mol/kWh)
(c)
0.8
12.6
13.1
13.1
13.6
4
100
Carbon balance (%)
1.2
12.6
Applied voltage (kV)
1.3
H2/CO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
H2
(d)
CO Syngas
3
2
1
0
13.6
12.1
Applied voltage (kV)
12.6
13.1
13.6
Applied voltage (kV)
457
Fig. 6 Influence of input voltage on DRM reaction with DBD; (a) conversions of CO2
458
and CH4, (b) selectivities of H2, CO and by-products, (c) ratio of H2/CO and carbon
459
balance, and (d) energy efficiency of syngas generation (the ratio of feeding CH4/CO2
460
= 1, and the feeding gas flow rate = 40 mL/min).
31
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Energy & Fuels
80
80
(a)
C2H6 C2H4
60
Selectivity (%)
Conversion (%)
60
40
20
40
20
CH4 CO2
0 40
461
80
0
120
40
80
Feed flow rate (mL/min)
100
1.06 60
40 1.04
H2/CO Carbon balance 1.02
Carbon balance (%)
80
20
Energy efficiency (mol/kWh)
10
(c)
0 40
80
120
Feed flow rate (mL/min)
1.08
462
CO H2
(b)
H2/CO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 32 of 45
H2
(d)
CO Syngas
8
6
4
2
0
120
40
Feed flow rate (mL/min)
80
120
Set of feed flow rate (mL/min)
463
Fig. 7 Influence of gas feeding flow rate on DRM reaction with DBD; (a) conversions
464
of CO2 and CH4, (b) selectivities of H2, CO and by-products, (c) ratio of H2/CO and
465
carbon balance, and (d) energy efficiency of syngas generation (the ratio of feeding
466
CH4/CO2 = 1 and the input voltage = 13.1 kV).
32
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80
80
(a)
C2H6 C2H4
60
Selectivity (%)
60
Conversion (%)
CO H2
(b)
40
20
40
20
CH4 CO2
0 0
1
2
0
3
0
1
2
CH4/CO2
467
3
CH4/CO2
5
(c) 2 60
40 1
Carbon balance (%)
80
20
H2/CO
Energy efficiency (mol/kWh)
100
3
H2/CO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
H2
(d)
CO Syngas
4
3
2
1
Carbon balance 0
468
0
0
0 1
2
0.33
3
0.5
1
2
3
Set of CH4/CO2 ratio
CH4/CO2
469
Fig. 8 Influence of CH4/CO2 on DRM reaction with DBD; (a) conversions of CO2 and
470
CH4, (b) selectivities of H2, CO and by-products, (c) ratio of H2/CO and carbon
471
balance, and (d) energy efficiency of syngas generation (the feeding gas flow rate =
472
40 and the input voltage = 13.1 kV).
33
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30
25
20
Power (W)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
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15
10
BFN packed bed BZT packed bed
5
Glass bead packed bed Plasma alone
0 12.1
473 474
12.6
13.1
13.6
Applied voltage (kV)
Fig. 9 Powers of different reactor types at various applied voltage.
34
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80
60
(b) Conversion of CH4 (%)
Conversion of CO2 (%)
(a) 50
40
30
BFN packed bed BZT packed bed Plasma alone
20
70
60
50
40 20
Glass bead packed bed
0
0 12.1
475
12.6
13.1
13.6
12.1
Applied voltage (kV)
12.6
13.1
13.6
Applied voltage (kV)
65
70
(c)
(d) H2 selectivity (%)
60
CO selectivity (%)
60
55
50
40
30 50 10 0
0 12.1
476
12.6
13.1
13.6
12.1
Applied voltage (kV)
12.6
13.1
13.6
Applied voltage (kV)
85
80
Carbon balance (%)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
(e)
75
70
65
60 0 12.1
477
12.6
13.1
13.6
Applied voltage (kV)
478
Fig. 10 Influence of ferroelectric catalysts on DRM reaction with DBD; (a) and (b)
479
conversions of CO2 and CH4, (c) and (d) selectivities of CO and H2, (e) carbon
480
balance (the ratio of feeding CH4/CO2 = 1, and the feeding gas flow rate = 40
481
mL/min).
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Energy & Fuels
5
Plasma alone Glassbead packed bed BZT packed bed BFN packed bed
Energy efficiency (mol/kWh)
(a) 4
3
2
1
0 12.1
12.6
13.1
13.6
Set of applied voltage (kV)
482
4.0
(b) Energy efficiency (mol/kWh)
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3.6
3.2
2.8
BFN packed bed BZT packed bed 2.4
Glass bead packed bed Plasma alone
0.0 12
483
16
20
24
28
Power (W)
484
Fig. 11 Energy efficiencies of different reactors investigated; (a) applied voltage, (b)
485
power (the ratio of feeding CH4/CO2 = 1 and the feeding gas flow rate = 40 mL/min).
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486
Table Captions
487
Table 1. BET, EDS and LCR results for two catalysts
488
Table 2. Comparisons of energy efficiencies
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Table 1. BET, EDS and LCR results for two catalysts
489
BET (m2/g)
EDS (mol %)
Dielectric
Catalyst Fresh
Used
Ba
Zr
Ti
Fe
Nb
constant
BaZr0.75Ti0.25O3
9.74
9.68
48.44
37.37
14.19
-
-
149
BaFe0.5Nb0.5O3
7.68
7.21
51.26
-
-
25.63
23.11
2025
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Table 2. Comparisons of energy efficiencies
490
Applied power
Packing material
Power (W)
Q (mL/min)
CO2 conv. (%)
CH4 conv. (%)
CH4/CO2
H2/CO
EE (mol/kWh)
Ref.
AC
–
100
60
43
64
3
3.3
0.76
[28]
AC
–
30
100
53
89
1
–
0.90
[38]
AC
Zeolite A
500
200
39
66
3
3.11
0.43
[39]
AC
Ni/γ-Al2O3
130
30
31
58
1
1.35
0.096
[40]
AC
–
107.4
20
40
48
1
1
0.35
[41]
AC pulse
LaNiO3
–
22.5
21
23
1.5
1.5
1.73
[42]
AC pulse
La2O3/γ-Al2O3
45
80
30
25
14
–
0.83
[43]
AC
Ni/γ-Al2O3
19
50
21
38
1
–
1.17
[44]
AC pulse
–
–
80
55
70
1
1.23
1.12
[26]
AC quasi pulse
–
19
40
47
66
3
2.37
3.90
This study
AC quasi pulse
BFN
22.8
40
51
70
3
1.81
4.61
This study
491
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492
Corresponding author
493
Moo-Been Chang
494
[email protected] 495
Graduate Institute of Environmental Engineering, National Central University,
496
No.300, Jhongda Road, Jhongli City, Taoyuan County 32001, Taiwan
497
498
Acknowledgement
499
Dr. Shiaw-Huei Chen of INER and Prof. Ta-Chin Wei of CYCU are acknowledged
500
for valuable suggestions and discussions.
501
ABBREVIATIONS
502
DBD, dielectric barrier discharge; BZT, BaZr0.75Ti0.25O3; BFN, BaFe0.5Nb0.5O3;
503
GHGs, Greenhouse Gases; DRM, dry reforming of methane; EEDFs, electron energy
504
distribution functions; BET, Brunauer-Emmett-Teller; SEM, scanning electron
505
microscopy; EDS, energy dispersive X-ray microanalysis; FT-IR, Fourier transforms
506
infrared; EE, energy efficiency; CB, carbon balance.
507 508 40
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