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Effect of covalent-functionalized graphene oxide with polymer and reactive compatibilization on thermal properties of maleic anhydride grafted polypropylene Na Song, Jingwen Yang, Peng Ding, Shengfu Tang, Yimin Liu, and Liyi Shi Ind. Eng. Chem. Res., Just Accepted Manuscript • DOI: 10.1021/ie5031985 • Publication Date (Web): 02 Dec 2014 Downloaded from http://pubs.acs.org on December 8, 2014
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ARTICLE
Effect of covalent-functionalized graphene oxide with polymer and reactive compatibilization on thermal properties of maleic anhydride grafted polypropylene Na Song*‡, Jingwen Yang‡, Peng Ding* , Shengfu Tang, Yimin Liu, Liyi Shi [*] Dr. N. Song, Asso. Prof. P. Ding Research Center of Nanoscience and Nanotechnology, Shanghai University, 99 Shangda Road, Shanghai 200444, PR China E-mail:
[email protected] (N. Song),
[email protected] (P. Ding)
J.W. Yang, S.F. Tang, Dr. Y.M. Liu, Prof. L.Y. Shi Research Center of Nanoscience and Nanotechnology, Shanghai University, 99 Shangda Road, Shanghai 200444, PR China
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ABSTRACT: The covalent functionalization of graphene oxide(GO) with bis(3-aminopropyl)-terminated poly(ethylene glycol)(NH2-PEG-NH2) and then the grafting with maleic anhydride grafted polypropylene (MAPP) oligomer matrix using reactive compatibilization were carefully analyzed and verified through detailed investigations. Improvements in the compatibility among the modified GO and matrix, thermal stability, flame property, and crystallization property were achieved through the addition of a small amount of GO grafted MAPP ( PP-g-GO ) . Results of the thermo gravimetric and microscale combustion calorimetry analysises revealed that an increase in Tmax by 51 °C, and the values of the total heat release and peak heat release rate were reduced to 44.4% and 38.9%, respectively, through the addition of 2.0 wt% PP-g-GO relative to pure MAPP. The approach used in this work is an efficient strategy to improve the thermal behavior of polypropylene oligomer with a view to extend their use in advanced technological applications. KEY WORDS: graphene oxide, nanocomposites, covalent bonding, reactive compatibilization, thermal properties INTRODUCTION
matrix
The field of composites has achieved rapid
interactions.2 Thereby, this severely limits the
development in recent years. The unique and
usage of polymer-graphene composites in a wide
outstanding properties of graphene make it the
range of applications. Researchers have focused
best
composites
unfunctionalized
of
choice.1
graphene
is
However, infusible
is
dominated
by
van
der
Waals
their efforts on the creation of solution-processible
and
graphene oxide (GO), one of the most popular
insoluble in polymer matrix. Because the intrinsic
starting materials for functionalized graphene.3
π−π stacking interaction between graphene layers
GO is an effective nanofiller for polymer
easily results in agglomeration, and the interaction
nanocomposites because of its oxygen-containing
between the graphene sheet and the polymer
functional groups that allow the nanodispersion of 2
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GO in polar polymer matrixes through simple
GO has been exploited in functionalization and
processes, coupled with the excellent properties
can be used to prepare covalent GO/polymer using
characteristic
carbon-based
both “graft-from” and “graft to” methods.15
nanocomposites.4-7 To date, many work have been
Covalent functionalization of GO with different
reported about the GO-reinforced nanocomposites
surface modifying agents such as alkyl lithium
that using polar polymers as matrix, such as
reagents, isocyanates, diisocyanate compounds
polyurethane (PU) and poly(methyl methacrylate)
and amino compounds is a promising method for
(PMMA),
modification.1, 16 Niyogi et al.17 reported an amide
of
poly(vinyl
all
alcohol)
(PVA),
poly(butylene succinate) (PBS), etc.8, 9
coupling reaction between the carboxyl acid
However, for non-polar polymer, achieving
groups of GO and octadecylamine (ODA). ODA-
enhanced properties of GO/non-polar polymer
modified GO had a solubility of 0.5mg/ml in THF,
nanocomposites seems to be the bottleneck.10-13
and was also soluble in CCl4 and 1, 2-
Therefore, suitable surface modification becomes
dichloroethane.
the key issue to reach homogeneous dispersion
An
effective
approach
to
improve
the
and interface interaction between GO and non-
compatibility between the fillers and non-polar
polar polymer matrixes.
polymer is reactive compatibilization. Reactive
Note that the formation of covalent bonding
compatibilization18-20 is an effective technique to
between GO and the matrix constitutes the
improve
the
strongest type of interfacial interactions; when
morphology control in a variety of incompatible
properly executed, GO could penetrate and
blends. Moreover, new chemical bonds created
become a part of the polymer matrix at molecular
during blend fabrication have much stronger
level.14 GO preparation by controlling the surface
interactions than weaker physical interaction
chemical ingredients is necessary to achieve the
forces like hydrogen bonds and van der Waals
expected results. The essence of highly reactive
forces.21
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interfacial
interaction
and
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Based on the above considerations, we propose
polypropylene oligomer(MAPP) is improved but it
an effective approach to prepare high-performance
is still quite low.24 MAPP was used as a
GO/polypropylene(PP) oligomer nanocomposites
compatibilizer that can react with amino groups on
(denoted as PP-g-GO/MAPP) through a two-stage
the surface of the GO-PEG. PP-g-GO can then be
process (see Scheme 1). The first stage involves
acquired. MAPP as a matrix material can also
the synthesis of GO-PEG and the second stage
facilitate suitable solution blending with the
involves
grafted product PP-g-GO.
obtaining
PP-g-GO/MAPP
nanocomposites through solution blending.
The covalent functionalization of GO with NH2-
In this report, hydrophilic bis(3-aminopropyl)
PEG-NH2 and then the grafting with PP oligomer
terminated poly(ethylene glycol)(NH2-PEG-NH2)
through reactive compatibilization were carefully
has been used to covalently functionalize GO
confirmed
(GO-PEG),
cooperative
investigations. The effect of different proportions
reinforcement performance. PEG has a flexible
of covalent functionalized GO on thermal stability,
backbone made of repeating ethylene oxide units.
flame properties, and crystallization properties
The flexibility of the PEG backbone may result in
were investigated in detail. In addition, the
many complicated structural conformations22 that
mechanical properties of PP-g-GO/MAPP/PP
can show better interfacial interaction with PP
blends are also reported.
resulting
in
a
and
analyzed
through
detailed
oligomer. The better interfacial interaction may EXPERIMENTAL SECTION due to the entangle with PP oligomer chains, Raw materials. GO was synthesized from 23
which can enhance the interfacial bonding.
graphite powders (Sinopharm Chemical Reagent Grafting copolymerization offers an effective Co., Ltd., China) using modified Hummer’s way of improving the polarity of PP. Maleic
method(see supporting information).25,
26
MAPP
anhydride is often used to modified PP oligomer; (8–10 wt% the
polarity
of
maleic
anhydride
of
MA),
bis(3-aminopropyl)
grafted terminated
poly(ethylene
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glycol)
(NH2-PEG-
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NH2), and N-hydroxysuccinimide (NHS) were
The mixture was heated to 55 °C and refluxed for
purchased from Sigma–Aldrich Co., USA. The
24 h under N2. The mixture was cooled and
molecular weight (Mn) of MAPP is 3900 g/mol.
separated according to molecular weight of 10000
The Mn of NH2-PEG-NH2 is 1500 g/mol.
dialysis bags for 8 h. Deionized water was
EDC•HCl
GL
replaced every half an hour. The mixture was
Biochem, Ltd., China. polypropylene (PP, BJ750)
allowed to stand for 24 h without disturbance. The
are
resultant GO-PEG was obtained by freeze-drying
was
purchased
provided
from
by
Shanghai
SAMSUNG
TOTAL
PETROCHEMICALS Co., Ltd. All other reagents and solvents are analytical grade and used without further purification.
the deposit. Preparation
of
PP-g-GO/MAPP
nanocomposites. PP-g-GO was prepared by
Covalent modification of GO with NH2-PEG-
grafting MAPP on GO-PEG through amidation
NH2. 2.34 g of the resulting GO was suspended in
reaction between the amine groups of GO-PEG
dimethyl formamide (460 mL) and sonicated for
and maleic anhydride groups of MAPP. The
30 min in an ultrasonic bath (SK5210LHC
different proportions of GO-PEG were suspended
KUDOS LHC ultrasonic cleaners, Shanghai
in 100 mL of toluene and disperse uniformly with
KUDOS ultrasonic instrument co., LTD.), the
the aid of sonication for 10 min, then transferred
power used is 53kHz. The GO suspension was
to a three-neck flask and add 10 g of MAPP. The
transferred into a three-neck flask and pre-purged
mixture are reflux at 160 °C (oil bath) under N2
with N2. An aqueous solution (230 mL) containing
for 2 h. The solvent toluene was removed from the
NH2-PEG-NH2 (3.59 g) was added under constant
mixture through a rotary evaporation apparatus
stirring, and then EDC•HCl (0.59 g) and NHS
and dried at 80 °C under vacuum overnight to
(0.61 g) were added into the three-neck flask. The
produce PP-g-GO/MAPP nanocomposites. For
combination of EDC•HCl and NHS can improve
comparison, the prepared GO and 10 g of MAPP
the coupling efficiency of carboxyl and amino.
were refluxed at 160 °C (oil bath) under N2 for 2 h
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to produce GO/MAPP nanocomposites. For the
tests were carried out using an AXIS ULTRFDLD
XRD,
AFM
multifunctional x-ray photoelectron spectroscope
characterizations, a small amount of collected
with an Al Kα radiation source at room
powder was extracted three times with 200 mL of
temperature and under vacuum of 10-7 Pa. Atomic
boiling toluene for 2 h to remove free MAPP. The
force microscopy (AFM) graphs were acquired
powder was dried at 80 °C under vacuum for 2 h
with
to produce PP-g-GO.
Microscope
Raman,
FTIR,
XPS,
and
a
NanoScope
IIIa
Controller.
scanning
Scanning
Probe electron
microscopy (SEM) graphs were acquired with a
Preparation of PP-g-GO/MAPP/PP blends. The PP-g-GO/MAPP/PP blends were prepared in
JSM-6700F
emission
scanning
a XSS-300 Torque rheometer at 180 °C for 10 min
microscope. Transmission electron microscopy
with a rotor speed of 60 rpm. Prior to melt mixing,
(TEM) graphs were acquired with a 200CX
PP-g-GO/MAPP and PP were dried in an oven at
transmission
80 °C for 12 h to remove excess moisture. The
Thermogravimetric analysis (TGA) was carried
content of PP-g-GO/MAPP is kept at 0, 0.5, 1.0,
out under nitrogen atmosphere with a DTG-60H
1.5, 2.0, and 3.0 wt %.
thermal analyzer at a heating rate of 10 °C /min.
electron
electron
microscope.
Differential scanning calorimetry (DSC) was
Characterization methods. X-ray diffraction a
carried out under nitrogen atmosphere with a TA
D/MAX2200/PC X-ray diffractometer with Cu–
Q500 HiRes differential scanning calorimeter at a
Kα radiation (λ = 0.154 nm). Raman spectra were
heating rate of 10 °C /min. Heat release rate
obtained using an INVIA confocal micro Raman
curves were recorded on a GOVMARK MCC-2
spectrometer. Fourier transform infrared (FTIR)
microscale combustion calorimeter (MCC) at a
spectra were recorded on an AVATAR370 Fourier
heating rate of 1°C/s. And for TGA, DSC and
infrared spectrometer using potassium bromide
MCC, the tests have been done at least three times
pellets. X-ray photoelectron spectroscopy (XPS)
and the quality of weighing at least accurate to one
(XRD)
patterns
were
collected
with
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over one thousand the amount of the sample to
thereby
ensure the reproducibility. Tensile tests were
performance. The mechanism was proposed as
conducted according to ASTM D 638 using a
shown in Scheme 1.The covalent functionalization
Zwick/Roell Z020 universal testing machine. The
of GO with MAPP chains utilizes a two-step
tests were performed at an extension speed of 100
strategy. First, GO-PEG was prepared by grafting
mm/min. The specimens are the dumbbell with the
NH2-PEG-NH2 onto the GO surface. MAPP was
size of 90 mm ×5 mm (the breadth of cabined
then reacted with GO-PEG through the formation
section) ×2 mm, and the length of cabined section
of amide groups, yielding PP-g-GO.
maximizing
the
outstanding
GO
is 30 mm. All data were the average of five
Evidence of successful grafting of MAPP onto
independent measurements, and the relative errors
the GO surface can be provided by FTIR spectra
committed on each datum were reported as well.
(Figure 1). In the FTIR spectrum of GO, FTIR
Lzod impact tests were conducted according to
absorption peaks at 3418, 1732, 1622, 1415, 1227,
GB/T1843-1996 using a Zwick/Roell HIT5.5P
and 1054 cm−1 are assigned to O-H stretching
pendulum impact testing machine. Notched blends
mode, C=O in carboxylic acid and carbonyl
specimens were used during the experiment. The
groups, C=C skeleton vibrations of unoxidized
dimensions of the specimen used were 80 mm ×
graphitic domains, =C-H in-plane stretching,
10 mm × 4 mm. All data were the average of five
epoxy C-O stretching, and alkoxy C-O stretching,
independent measurements, and the relative errors
respectively.27,
committed on each datum were reported as well.
1109 cm−1 are the symbols of C-H and C-O bond
28
The peaks at 2889 and
in NH2-PEG-NH2,29 respectively. Broad peaks at RESULTS AND DISCUSSION 3407 cm−1 correspond to N-H in-plane stretching Synthesis and characterization of GO, GOof
the
amine
groups.30
The
covalent
PEG, and PP-g-GO. Covalent bonds confer functionalization of NH2-PEG-NH2 onto GO is strong
interfacial
interaction
and
excellent demonstrated by the new peaks at 2867 cm-1 and
compatibility between GO and MAPP matrix,
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1109cm-1, which correspond to the C-H and C-O
Å by the covalent functionalizing NH2-PEG-NH2
bond in NH2-PEG-NH2.
on the surface of GO. Simultaneously, the
The MAPP spectrum shows peaks at 1776 and
characteristic sharp peaks (19.5° and 23.6°; Figure
1715 cm-1, belonging to the C=O stretching
S1) of NH2-PEG-NH2 show almost no deviation in
frequencies of MA and carboxylic acid at self-
GO-PEG.33 After further grafting of MAPP onto
hydrogen-bonded carboxyl groups,31 respectively.
the GO-PEG surface, the diffraction peak assigned
After MAPP grafting onto GO-PEG, the two
to the interlayer spacing of GO is severely
peaks show reduction compared with 2.0 wt% PP-
weakened, causing disorder in the remaining stack
g-GO and MAPP in intensity and a new broad
of PP-g-GO. A new broad peak at around 17.5° to
peak at 3433 cm-1 corresponding to the peak at
25° appears in the XRD pattern of PP-g-GO. The
3429 cm-1 in GO-PEG appears, confirming the
broad peak differs from MAPP peaks with 2θ
acquisition of PP-g-GO.
values of approximately 14.0°, 16.8°, 18.5°, 21.4°
To
further
confirm
the
covalent
(Figure S1). All MAPP peaks correspond to the crystalline structure of a-PP.34
functionalization of GO with MAPP chains, the XRD patterns of GO, GO-PEG, and 2.0 wt% PP-
Raman spectroscopy is widely used in the
g-GO are plotted in Figure 2. A sharp peak caused
characterization of carbon materials. Conjugated
by a high degree of order is observed in the GO
and carbon–carbon double bonds result in high
whose diffraction peak is located at 9.1°.32 The
Raman intensities. Figure 3 displays the Raman
peak in GO originates from the interlayer (0 0 1)
spectra of GO, GO-PEG, and 2.0 wt% PP-g-GO.
spacing, which corresponds to an interlayer
The Raman spectrum of GO demonstrates a D at
1355 cm-1,
band
PEG exhibits a diffraction peak that down-shifts to
hybridized carbons and assigned to the breathing
6.1°. The GO-PEG peak indicates that the
mode of κ-point phonons of A1g symmetry. The D
interlayer spacing of GO-PEG is increased to 14.5
band indicates the presence of disordered graphite.
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corresponding
to
sp3-
spacing of about 9.7 Å. Compared with GO, GO-
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The G band at 1606 cm-1 corresponds to sp2-
increase in I(D/G) leads to excessive defects in the
hybridized carbons and assigned to the first-order
graphitic lattice.36 However, the defects can be
band
partly caused by the formation of covalent bonds
demonstrates the ordered state of GO platelets.35,
between GO and NH2-PEG-NH2 chains.38 The
36
The intensity of the D band is lower than that of
I(D/G) value of 2.0 wt% PP-g-GO changes from
the G band in GO, revealing the presence of less
0.98 (for GO-PEG) to 1.04 because of the
defects and oxygen-containing functional groups
decrease in the average size of the in-plane sp2
in the as-prepared GO.35 In the Raman spectra of
domain (corresponding to the increase of the
the prepared GO-PEG, the intensity of D band
defects) upon thermal reduction during MAPP
(1352 cm−1) is significantly increased compared
grafting onto GO-PEG and solution blending.10
with that of the G band (1597 cm−1), showing
For GO-PEG and 2.0 wt% PP-g-GO, the G-band
similar intensities. The 2.0 wt% PP-g-GO shows
is downshifted by approximately 9.0 and 12 cm−1
higher intensity D band (1352 cm-1) and G band
relative to the same bands in GO. Ni et al.
(1594 cm−1) compared with those of GO. The
reported that the G band of graphene is
intensity ratio of D and G bands (I(D/G))
downshifted when tensile strain (stretching) is
associated with the disordered and ordered crystal
applied because of the elongation of the carbon–
structures of carbon is opposite the average size of
carbon bonds.39 Similarly, functionalization of GO
the sp2 regions.37 The I(D/G) value (calculated by
with NH2-PEG-NH2 and grafting of MAPP onto
the D peak and G peak at highest height in Figure
GO result in the mutual enlargement of PEG and
3) of GO-PEG is increased from 0.72 (for GO) to
MAPP chains. The tensile stress applied to GO is
0.98. According to reports, a large increase in
brought about by the strong interaction between
I(D/G) is caused by the covalent functionalization
chains. The tensile stress weakens the bonds and
implemented on the functional groups within the
lowers vibrational frequency. Some studies have
internal domain of graphene platelets. The large
reported that
scattering
of
E2g
phonons.
The
G
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I(D/G) variation is inversely
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correlated with crystallite size (La), which can be
The C1s core-level spectrum of GO-PEG (Figure
calculated using the formula for La (nm) = (2.4 ×
4d) also exhibits C–C(H) (C=C), C–O–C, C–OH,
10−10) × λ4laser (ID/IG)-1 (λlaser is the laser excitation
and C=O types of carbon. The absorbance band
wavelength).40,
Using the formula to calculate
intensity of oxygenated C in epoxy, carbonyl
for La is an indirect way to estimate the defect
groups, and C–OH decreases sharply because of
density of GO defects according to crystallite size.
the removal of most oxygen functional groups in
Based on the data in Figure 3, three crystal sizes
GO. The N atom in GO-PEG has not been
are obtained, namely, 53.5, 39.3, and 37.1 nm.
detected by the C1s core-level spectra of GO-PEG
41
The XPS spectra of GO-PEG show the
because the C–OH (285.6 eV) and C–N peaks
appearance in N1s and an increase in C1s peaks
(285.9 eV) are almost superposed.44 The C/O ratio
compared with that of GO (Figure 4). The atomic
of 2.0 wt% PP-g-GO is estimated to be 3.01:1
ratios of carbon and oxygen (C/O) in GO and GO-
(shown in Figure 4e). To prove that the GO
PEG
respectively,
surface is reduced during MAPP grafting onto
covalent
GO-PEG and solution blending with MAPP, a
functionalization of GO by NH2-PEG-NH2. The
contrast experiment was conducted in this study.
C/O ratio in NH2-PEG-NH2 affects the C/O ratio
Controlled GO-PEG(cGO-PEG) was processed
of GO-PEG after functionalization. In Figure 4c,
under the same condition used in solution
two distinct deconvolutions of the C1s peaks at
blending (without MAPP). The (C/O) ratio was
binding energies of about 284.8 and 286.9 eV for
estimated to be 2.38:1 (shown in Figure 4e),
GO emerge, which can be assigned to GO C–C(H)
which is higher than that of GO and GO-PEG, but
(C=C) and epoxide groups (C–O–C). The other
lower than that of 2.0 wt% PP-g-GO, suggesting
two peaks located at binding energies of 285.6 and
that the process reduced part of the GO.
are
2.35:1
suggesting
the
and
2.16:1, successful
287.5 can be assigned to the C–OH and C=O
The AFM measurements of GO platelets and 2.0
(carbonyl C) functional groups,42, 43 respectively.
wt% PP-g-GO are shown in Figure 5. Using AFM
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Industrial & Engineering Chemistry Research
measurement, both surface and height profiles of
surface is relatively rough with many obvious
GO platelets can be accurately and easily
protuberances
on
the
obtained. The GO area is small, which may be due
protuberances
are
formed
to ultrasonic treatment (Figure 5). GO platelets are
entanglement of neighboring polymer chains
especially smaller in the AFM image of GO-PEG
anchored on the PP-g-GO.46
GO
surface.
by
the
The mutual
(shown in Figure 5b), possibly due to ultrasonic
The morphology of the GO was confirmed by
treatment before the reaction, wherein GO reacted
TEM in Figure 6f. The monolayer or multilayer
with NH2-PEG-NH2. The distribution of points on
GO platelets are rippled and resemble crumpled
GO can be interpreted as the formation of covalent
silk veil waves.16,
bonds between GO and NH2-PEG-NH2 chains
PEG (Figure 6g) is different from that of GO,
mentioned in the Raman discussion. The results
where dark blocks from NH2-PEG-NH2 are clearly
obtained from the AFM and Raman analyses are
visible
complementary. The height profile diagram of the
functionalization of GO by oxygen-containing
AFM image indicates that the thickness of a
functional groups and their direct use as reactive
platelet is around 0.8 nm, corresponding to the
sites can successfully functionalize NH2-PEG-
typical thickness of the single- layer GO platelet
NH2 on the surface of GO platelets.49
(–0.8 nm).45 The height of GO-PEG is around
on
the
Compatibility
47, 48
GO
The morphology of GO-
platelet.
between
GO
Hence,
and
the
MAPP
1.72 nm, which is higher than that of GO because
matrix after reactive compatibilization. As
of the NH2-PEG-NH2 chains grafted onto the GO.
expected, the morphology is effectively controlled
The height of PP-g-GO (2.86 nm) is apparently
by the assumptive reactive compatibilization. The
higher than that of prepared GO because of the
compatibilizing effect of MAPP can be confirmed
introduction of functional groups on PP-g-GO.
by SEM observations (Figure 6a, b, c and d). The
The surface of GO is mostly smooth with only few
bright regions reflect the high conductivity of
wrinkles and folds. However, the PP-g-GO
graphene platelets.50 Holes or cavities can be
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observed in the SEM image of 2.0 wt%
MAPP matrix. Some parts of the disk were yellow
GO/MAPP (Figure 6a). However, the dispersion
but transparent, whereas other parts were black
of 2.0 wt% PP-g-GO/MAPP (Figure 6c) is
because of the partial reduction of GO (shown in
represented by bright regions that are well
the middle of Figure 6e). Thus, GO has poor
distributed in the MAPP matrix (dark region)
compatibility with the MAPP matrix because the
without obvious congregation, explaining the
agglomerates can be seen by the naked eye. For
direct functionalization of GO with NH2-PEG-
the 2.0 wt% PP-g-GO/MAPP, the presence of a
NH2. Compatibilization of MAPP can improve the
black uniform disk (shown in the right of the
dispersion.
higher-magnification
Figure 6e) indicates that the 2.0 wt% PP-g-
(Figure 6b and d) images were used as further
GO/MAPP is uniformly dispersed in MAPP. The
proof to illustrate the reduced agglomeration of
uniform dispersion is attributed to increased
the 2.0 wt% PP-g-GO, which is attributed to the
compatibilization. From the results of the above
strong interfacial interaction between PP-g-GO
analysis, functionalized GO could compatibly
and MAPP.36,
However, the interfaces of 2.0
react with MAPP matrix during solution blending,
wt% PP-g-GO/MAPP still can be recognized at
thus improving the dispersion of GO in the MAPP
higher magnification.
matrix.
For
51
clarity,
The compatibilizing effect of functionalized GO
From the above microscopic and macroscopic
in PP-g-GO/MAPP nanocomposites was proven
observations,
by the photographs (Figure 6e) of fabricated disks
compatibilizing mechanism of MAPP in the PP-g-
obtained by hot pressing (results shown in inset).
GO/MAPP blend after GO functionalization
For pure MAPP, when the sun passes the MAPP, a
through NH2-PEG-NH2 is explained below. The
bright yellow transparent disk is visualized
surfaces of unfunctionalized GO possess oxygen-
(shown in the left of Figure 6e). For 2.0 wt%
containing functional groups, whereas the MAPP
GO/MAPP, the GO did not evenly disperse in the
surface does not contain a large number of polar
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and
analysis
results,
the
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functional groups. Therefore, the prepared GO is
calorimetry, MCC also known as pyrolysis
not adequately dispersed in MAPP, and some GO
combustion flow calorimetry (PCFC), which is a
particles still aggregate. Functionalizing GO with
convenient and fast method for laboratory
NH2-PEG-NH2 and reactive compatibilization
evaluation of the flame properties. It is based on a
with MAPP can form the product PP-g-GO, which
TGA-like degradation of the polymer in nitrogen,
can exhibit intermolecular interactions with
followed by combustion of the gases produced in
MAPP matrix through its grafted PP chains.
air.55 In the process of MCC measurement, two
Therefore, when the proportion is appropriate, the
heat release results are detected, namely, heat
dispersion of GO in MAPP can be improved.
release rate (HRR) and total heat release (THR).
Consequently, the compatibility between the GO
HRR is an important parameter because it
and the MAPP matrix is enhanced, facilitating the
represents
uniform dispersion of GO in the MAPP matrix.
parameter, which is used to predict the flame
the molecular level
flammability
PP-g-GO/MAPP
resistance and behavior of a substance.56, 57 HRR
nanocomposites. We report the effect of adding
can be used to predict the combustion behavior of
functionalized GO to MAPP. GO can be reduced
a material in a real fire. THR, which determines
at 160 °C during solution blending.52 GO has a
how big a fire could be, is another important
highly extended structure with superior gas barrier
parameter for fire hazard evaluation. Once the
ability.53 Therefore, its outstanding flame property
ignition takes place, THR steadily increases with
is believed to be due to its ability to form a
burning time and get a steady state before the
continuous, protective char layer that acts as a
flameout happens. Thus, an efficient filler for
thermal insulator and a mass transport barrier.54
flame properties should be able to reduce THR
MCC
Performance
of
test
for
effectively when it is incorporated into a
properties
of
polymer.58 The effect of different proportions of
polymer materials through oxygen consumption
PP-g-GO on HRR curves is shown in Figure 7.
is
an
investigating
effective and the
combustion
rapid
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The peak heat release rate (PHRR) value of
The THR and PHRR values (Table S1) of PP-g-
MAPP increases up to 811.6 W/g. Upon the
GO/MAPP nanocomposites and the change of
incorporation of 2.0 wt% GO, the PHRR value of
component contents are shown in Figure S2. The
MAPP decreases to 718.5 W/g with reduction of
THR and PHRR values of all PP-g-GO/MAPP
about 11.5%, demonstrating that GO can be an
nanocomposite components decreases before the
effect additive for flame property of GO/MAPP
addition of 2.0 wt% PP-g-GO, and then increase
nanocomposites.
not
with the addition of PP-g-GO. By comparing the
uniformly disperse in MAPP, thus affecting the
values of PHRR and THR for MAPP (Table S1),
flame properties of nanocomposites (shown in
we observed that the proportion of PP-g-GO is
Figure. 6e). Unlike MAPP, NH2-PEG-NH2 has
less than that of 2.0 wt%. PP-g-GO improves the
inherent flame property (with PHRR value of
flame properties of PP-g-GO/MAPP gradually.
527.9 W/g, in Figure 7), so the introduction of
This may because GO cannot be burned to release
NH2-PEG-NH2-functionalized GO into the MAPP
heat, and the PP-g-GO as nanofillers for MAPP
matrix can not only compatibly react with MAPP,
can effectively decrease the THR value of the
but can also remarkably reduce flammability of
nanocomposites. However, when the amount of
PP-g-GO/MAPP nanocomposites. When 2.0 wt%
PP-g-GO is increased to above 2.0 wt%, the
of PP-g-GO is added to MAPP, the PHRR value
improvement gradually decreases, suggesting that
sharply decreases to 495.9 W/g (about 38.9%
when
reduction), demonstrating that the excellent
2.0 wt%, the uniform dispersion of PP-g-GO in
dispersion of PP-g-GO particles and the interfacial
the MAPP matrix is negatively altered. Therefore,
interaction between PP-g-GO and the matrix
PP-g-GO could not form adequate continuous
confer
network structures to reduce heat and mass
the
However,
retardancy
GO
does
properties
of
PP-g-
the
proportion
of
PP-g-GO
exceeds
transfer between the gas and condensed phases,
GO/MAPP to achieve the expected result.
and protect the underlying MAPP from heat.59 To
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achieve such behavior with GO, as with all
the chains on PP-g-GO.61 When the proportion is
nanocomposites, a good nanofiller dispersion
higher than 2.0 wt%, the improvement of Tmax and
within the matrix must be achieved.
Tonset is weakened. The consequence brought
The result of TGA analysis is shown in Figure
about by entangled chains in PP-g-GO is higher
8, with detailed data summarized in Table 1. Tonset
than 2.0 wt% proportion, which decreases the
is defined as the temperature where 5 wt% mass
distribution of PP-g-GO. The increase of Tmax and
loss occurs. Tmax (estimated from the differential
Tonset of PP-g-GO/MAPP is not as obvious as that
analysis of TGA curve) is defined as the
of less than 2.0 wt% proportion. An increase in
temperature where maximum weight loss rate
Tmax by 51 °C could be observed with only 2.0
takes place.
wt% GO (shown in Table 1), which is higher than
MAPP shows Tonset of 253 °C and Tmax of
the addition of 2.0% graphene reported by Song.62
407 °C (Table 1). Tonset and Tmax are determined
The increase in Tmax and Tonset clearly indicates
by oxygen-containing functional groups in the
that thermal stability is improved by adding PP-g-
maleic anhydride (MA) and degradation of MAPP
GO.63
backbones.60 As shown in Figure 8 and Table 1,
nanocomposites, the Tonest of the nanocomposite
when the additive proportion of PP-g-GO is higher
increases by 17 °C (270 °C for 0.5% PP-g-
than 0.5 wt%, much higher Tmax of 437, 457, 458,
GO/MAPP, 253 °C for MAPP). Tmax is decreased
458, and 415 °C are observed. Tonset is slightly
by 14 °C (393 °C for 0.5% PP-g-GO/MAPP,
higher than the corresponding MAPP, except for
407 °C for MAPP) because when a very small
1.0 wt% PP-g-GO/MAPP, whose Tonset is slightly
amount of PP-g-GO (for 0.5wt%) is added to the
lower than that of MAPP. The increase in Tmax is
MAPP, the GO in the PP-g-GO relative to MA in
attributed to the entanglement between chains in
MAPP is less likely to degrade below 300 °C, but
PP-g-GO. The slight increase of Tonset is caused by
is easily degraded above 300 °C. We therefore
the close molecular weight between MAPP and all
concluded that well-dispersed GO could serve as
For
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0.5
wt%
PP-g-GO/MAPP
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physical barriers that mitigate the transport of
components of PP-g-GO/MAPP is 147 °C, except
decomposed volatile products outward of the
in the 0.5% proportion of PP-g-GO.
MAPP matrix during pyrolysis, and enhance the
In terms of crystallization, the addition of PP-g-
carbonization of the polymeric matrix.64
GO can accelerate the crystallization, so the trends
The crystallization behavior of MAPP is shown
of Tm1 (caused by smaller or imperfect motion of
in Figure 9a with the detailed data of Tc in Table
MAPP) and PP-g-GO/MAPP are weakly elevated.
1. Compared with MAPP, Tc of PP-g-GO/MAPP
However, the Tm1 of 0.5% of PP-g-GO/MAPP is
shows a decreasing trend after the first increase. Tc
still 146 °C, which can be attributed to the weak
fluctuates between 112 and 117 °C, which is
enhancing effect of 0.5 wt% PP-g-GO in Tm1.
attributed to the increased and then reduced
The tensile strength and notched Lzod impact
dispersion of PP-g-GO between PP-g-GO and
strength of the neat PP and PP-g-GO/MAPP/PP
MAPP.65 However, the Tc of the composites are
blends are shown in Figure 10. It can be seen that
both higher than that of MAPP, possibly because
after adding the PP-g-GO/MAPP to PP, the tensile
of the addition of PP-g-GO that acted as a
and impact strengths have been changed with the
nucleating agent for promoting the crystallization
amount of PP-g-GO/MAPP. And the tensile and
of MAPP to some degree.65 The melting behaviors
impact strengths at first increase with the increase
are shown in Figure 9b. The melting points of
of the PP-g-GO/MAPP until maximum are
MAPP and PP-g-GO/MAPP are almost equal (Tm2
reached, but with the further increase in PP-g-
of pure MAPP is about 156 °C in Table 1). The
GO/MAPP content, the tensile and impact
presence of double melting peaks can be related to
strengths start to decrease. The highest tensile
the occurrence of smaller or imperfect a-PP,66
strength value of PP-g-GO/MAPP/PP blends is
consistent with the results of the XRD test. As
31.02 MPa when 1.0 wt % of PP-g-GO/MAPP is
shown in Table 1, the first melting temperature
added, which increases by 6.97% as compared to
(Tm1) of MAPP is 146 °C, whereas the Tm1 of all
that of pure PP. The highest impact strength value 16
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of PP-g-GO/MAPP/PP blends is 14.80 kJ/m2
nucleation ability. Notably, the flame properties of
when 1.5 wt % of PP-g-GO/MAPP is added,
PP-g-GO/MAPP nanocomposites was better. The
which increases by 12.46% as compared to that of
THR and the PHRR values sharply declined to
pure PP. The improved mechanical properties
26.8 kJ/g (about 44.4% reduction) and 495.9 W/g
should be attributed to the large interfacial area
(about 38.9% reduction) relative to those of pure
and the strong interaction between the PP and PP-
MAPP. The results demonstrate the effects of the
g-GO/MAPP.67
covalent bonds at the PP-g-GO/MAPP interfaces,
CONCLUSIONS
which
In our research, we studied functionalized GO
interactions, simultaneous improvement of GO
as a filler for MAPP to fabricate PP-g-GO/MAPP
dispersibility, and enhanced performances of the
nanocomposites. In this study, we found that NH2-
PP-g-GO/MAPP
PEG-NH2 has a better flame property compared
GO/MAPP nanocomposites can also be master
with MAPP. Furthermore, NH2-PEG-NH2 as a
batches to apply into the polyolefin to study the
polymer
GO
mechanical properties without agglomeration. The
oxygen-containing
work presented herein broadens the application of
functional groups on the surface of GO. Once
polyolefin and will be of interest to communities
functionalized, GO could be used in the MAPP
in graphene-based nanocomposites.
matrix
ASSOCIATED CONTENT
modifier
functionalization
through
can through
reactive
be
used
in
compatibilization.
include
strengthening
of
nanocomposites.
interfacial
The
PP-g-
Compared with pure MAPP, the composites had Supporting Information better compatibility, as well as excellent flame XRD patterns for MAPP and NH2-PEG-NH2. property, thermal stability, and nucleation ability. The data of peak heat release rates and total heat In terms of proportion, we found that 2.0 wt% release values for compatibilized PP-g-GO/MAPP proportion yielded high compatibility, as well as nanocomposites, MAPP, NH2-PEG-NH2, as well better flame property, thermal stability, and as uncompatibilized GO/MAPP. This material is
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available free of charge via the Internet at
Funding Sources
http://pubs.acs.org.
Our study was financially supported by the National Natural Science Foundation of China (51303101), the Natural Science Foundation of Shanghai (09ZR1411600), and the Postdoctoral Science Foundation of China (20110490709). The authors declare no competing financial interest.
AUTHOR INFORMATION Corresponding Author
ACKNOWLEDGMENTS
* Tel.: +86 21 66134726, Fax: +86 21 66134726. E-mail:
The authors would like to thank Prof. Yuliang Chu and Prof. Weijun Yu for their help in obtaining SEM and TEM measurements.
[email protected](N. Song),
[email protected] (P. Ding).
Author Contributions ‡These authors contributed equally
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Scheme 1. Mechanism of PP-g-GO/MAPP synthesis. (For interpretation clearly for the molecular models of the PP-g-GO/MAPP, The orange platelet represents the GO phases, the magenta lines represent MAPP.)
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Figure 1. FTIR spectra of GO, NH2-PEG-NH2, GO-PEG, MAPP, and 2.0 wt% PP-g-GO.
Figure 2. XRD patterns of GO, GO-PEG, and 2.0 wt% PP-g-GO.
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Figure 3. Raman spectra of GO, GO-PEG, and 2.0 wt% of PP-g-GO (excitation wavelength: 633 nm).
Figure 4. XPS spectra and C1s XPS spectra of GO (a and c, respectively), GO-PEG (b and d, respectively), and corresponding carbon-to-oxygen ratio of XPS spectra (e).
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Figur5. AFM images of GO platelet and 2.0 wt% PP-g-GO (a and b, respectively).
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Figure 6. (a) SEM images of 2.0 wt% GO/MAPP at magnification of × 1, 000 and (b) ×10000. (c) 2.0 wt% PP-g-GO/MAPP at magnifications of (d) × 1, 000 and (e) × 10000. Photographs of MAPP(left in e), 2.0 wt% GO/MAPP (middle in e), and 2.0 wt% PP-g-GO/MAPP (right in e). The inset in e is the template of hot pressed MAPP. The dimensions of the platelets are 10 mm (diameter) and 2 mm (thickness). (f) TEM images of GO and (g) GO-PEG.
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Figure 7. HRR curves for compatibilized PP-g-GO/MAPP nanocomposites, NH2-PEG-NH2, and uncompatibilized GO/MAPP nanocomposite without direct functionalization of GO with NH2-PEG-NH2.
Figure 8. TG curves of compatibilized PP-g-GO/MAPP nanocomposites and MAPP.
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Figure 9. (a) Melting curves and (b) crystallization curves of compatibilized PP-g-GO/MAPP nanocomposites and MAPP.
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Table 1. Thermal property of MAPP and its nanocomposites.
Nanocomposites (composition in wt%) MAPP 0.5%PP-g-GO/MAPP 1.0%PP-g-GO/MAPP 1.5%PP-g-GO/MAPP 2.0%PP-g-GO/MAPP 3.0%PP-g-GO/MAPP 5.0%PP-g-GO/MAPP
Tm1 (℃) 146 146 147 147 147 147 147
Tm2 (℃)
Tc (℃)
Tonest (℃)
Tmax (℃)
156 156 156 156 156 156 156
111 112 116 116 117 114 114
253 270 247 255 259 255 255
407 393 437 457 458 458 415
Tonset and Tmax are defined as the temperatures where 5 wt% mass loss occurs and the temperature where the maximum weight loss rate takes place. Tm and Tc represent the melting temperature and the crystallization temperature, wherein Tm1 is the first melting temperature and Tm2 is the second melting temperature.
Figure 10. (a) Tensile strength and (b) Lzod impact strength of PP and PP-g-GO/MAPP/PP blends.
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43, 6515-6530.
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