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The purpose of the present study was to investigate the effect of seed particles on the precipitation behavior of weak base drugs in the small intesti...
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Effect of seed particles on precipitation of weak base drugs in physiological intestinal conditions Hiroshi Koyama, Masataka Ito, Katsuhide Terada, and Kiyohiko Sugano Mol. Pharmaceutics, Just Accepted Manuscript • DOI: 10.1021/acs.molpharmaceut.6b00297 • Publication Date (Web): 24 Jun 2016 Downloaded from http://pubs.acs.org on June 26, 2016

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Effect of seed particles on precipitation of weak base drugs in physiological intestinal

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conditions

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Hiroshi Koyama, Masataka Ito, Katsuhide Terada, Kiyohiko Sugano*

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Department of pharmaceutics, Faculty of Pharmaceutical Sciences, Toho University,

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2-2-1, Miyama, Funabashi, Chiba, 274-8510, Japan

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* Corresponding author. Tel.: +81 47 472 1494; fax: +81 47 472 1337. E-mail address: [email protected] (K. Sugano).

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Abstract

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The purpose of the present study was to investigate the effect of seed particles on the

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precipitation behavior of weak base drugs in the small intestine. A simple in vitro

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infusion method was used to mimic in vivo processes. Dipyridamole, pioglitazone,

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topiroxostat, chlorpromazine, cinnarizine, and ketoconazole were used as model drugs.

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A drug was dissolved in 0.01 N HCl and infused into a pH 6.5 buffer. The existence of

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seed particles significantly affected the concentration – time profiles of the model drugs

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in the buffer. The maximum concentration was significantly reduced in the presence of

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seed particles (except for cinnarizine). In the case of dipyridamole, pioglitazone, and

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topiroxostat, the precipitants were crystalline from the beginning of precipitation. In

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contrast, the precipitants of ketoconazole, cinnarizine, and chlorpromazine were a

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mixture of amorphous and crystals. In conclusion, the presence of seed particles

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significantly affected the precipitation behavior of weak base drugs.

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Key words: oral absorption, precipitation, seed particle, weak base, gastric pH, crystal,

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amorphous

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1. Introduction

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The oral absorption of a low solubility free base drug depends on the dissolution profile

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in the stomach. The solubility of a free base drug (Sdissolv) in the stomach is higher than

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that in the small intestine. Therefore, the concentration of a drug dissolved in the

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gastrointestinal fluid (Cdissolv) reduces along transitioning from the stomach to the small

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intestine. In the literature, several pH shift infusion studies investigating the

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precipitation behavior of a weak base drug have been reported.1-3 In these studies, a free

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base drug was completely dissolved in an acidic fluid and infused into a neutral buffer,

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assuming that a free base drug completely dissolves in the stomach before transiting to

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the small intestine. However, considering that dissolution and gastric emptying occur in

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parallel,4 some portion of a dose should reach the small intestine before being

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completely dissolved in the stomach. In addition, the dissolution rate of a free base drug

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in the stomach can be slower than expected from the equilibrium solubility. According to

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the Noyes-Whitney equation,5 the intrinsic dissolution rate of a drug depends on the

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solubility at the solid surface. In the case of a weak base drug of a free form, the

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solubility at the solid surface becomes smaller than that of the equilibrium solubility as

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the buffering effect of the dissolving drugs could increase the solid surface pH more

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than 1 pH unit compared to the bulk fluid pH.6 Furthermore, in some cases, the

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solubilization capacity of the gastric fluid would be less than the dose strength, for

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example, albenzazole, aprepitant, posaconazole, and SB705498. In the cases of

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posaconazole and SB705498, it has been suggested that a large amount of the drug

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administered as a free base reaches the small intestine as undissolved particles and

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accelerates the reduction of Cdissolv.3, 7 Therefore, it would be appropriate to assume that

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some portion of a dose reaches the small intestine before being completely dissolved in

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the stomach. The ratio of dissolved and undissolved drug amounts reaching the small

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intestine depends on the solubility and the dissolution rate of a drug in the stomach.

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Once reaching the small intestine, Cdissolv of a weak base drug would decrease as Sdissolv

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deceases in the small intestine. Reduction of Cdissolv is called “precipitation” in this

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article. The mechanism of precipitation should differ depending on the solid form of an

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administered drug, that is, a free form or a salt form. When a weak base drug is

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administered as a free form, Cdissolv is reduced by the (re-)growth of drug particles

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reaching the small intestine. In other words, they work as seed particles for

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precipitation. In contrast, when a weak base drug is administered as a salt form, seed

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particles of a free form must be generated via a nucleation process before precipitation

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of the free form.8 In both cases, the concentration gradient (Cdissolv > Sdissolv) is the

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driving force for particle growth. In the case when administered as a free form, the rate

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of precipitation in the small intestine should depend on the amount of seed particles

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reaching the small intestine. As previously reported for posaconazole and SB705468,

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when a large portion of the administered free drug reaches the small intestine as

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undissolved particle, it would induce the reduction of Cdissolv. However, the effect of a

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small amount of seed particles on the precipitation process in the small intestine has

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not been investigated.

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The purpose of the present study was to investigate the effect of seed particles on the

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precipitation process of weak base drugs in the small intestine. A simple in vitro

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infusion method was used to mimic in vivo processes. The precipitation behavior of

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weak base drugs was investigated in the presence and absence of seed particles.

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2. Materials and methods

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2.1 Materials

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Dipyridamole was purchased from Wako Pure Chemical Industries Co., Ltd. (Osaka,

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Japan). Ketoconazole was purchased from LKT Laboratories, Inc. (MN, USA).

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Cinnarizine was purchased from Sigma-Aldrich (MO, USA). Dipyridamole, ketoconazole

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and cinnarizine were used as received from the supplier. Pioglitazone hydrochloride and

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chlorpromazine hydrochloride were purchased from Tokyo Chemical Industry Co., Ltd.

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(Tokyo, Japan). Pioglitazone free base was prepared by adding aqueous NaOH to

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pioglitazone hydrochloride in ethanol. Chlorpromazine free base was prepared by

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adding aqueous NaOH to chlorpromazine hydrochloride in water. TOPILORIC Tablets

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were purchased from FUJIYAKUHIN Co., Ltd. (Saitama, Japan). Topiroxostat was

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extracted from TOPILORIC Tablets and recrystallized from water. The coarse and fine

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crystals of dipyridamole were prepared by recrystallization from hot ethanol, grinding,

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and sieving (fine: 53 µm passed, course: 300 µm passed, 180 mesh on.).

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2.2 Methods

99 100

2.2.1 Particle characterization

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The scanning electron microscope (SEM) images of seed particles were obtained with

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Keyence VE-7800 (Keyence, Japan). The particle size was measured by laser diffraction

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particle size analysis (Microtrack MT3000, Microtrack) using water as a dispersant.

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The crystal form was determined by powder X-ray diffraction (PXRD)(Bruker D8,

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Bruker, USA). The diffraction patterns were collected for 3 min from 2θ = 3.8º to 26.3º at

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20 ºC (Cu-Kα radiation source, 40 kV, 40 mA).

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2.2.2 Precipitation study

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A weak base drug was dissolved in 0.01 N HCl. The concentration of a drug was set to be

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clinically relevant (dose/ 250 mL) except for chlorpromazine (Table 1). The drug solution

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was then infused into a sodium potassium phosphate buffer (pH 6.5, 10 mL, phosphate

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= 200 mM, prepared from KH2PO4 and Na2HPO4) in a conical flask with four baffles

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(250 mL, Thermo Fisher Scientific, Inc.) at a rate of 2 mL/min. The flask as gently

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shaken by a nutating shaker at 10 rpm with an angle of θ = 20º at 37 ºC (Nutation mixer,

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Fisher Scientific, Inc.). Nutate shaking combines the motions of an orbital shaker and a

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rocker to produce a three dimensional action, providing thorough yet gentle mixing. The

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infusion was terminated at 40 min. The pH of the solution was ca. 6.2 at the end of

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infusion. The solution was filtered through a filter at each time point (hydrophilic PVDF,

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0.45 µm). The first few drops were discarded to avoid filter adsorption. Cdissolv was

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determined by UV spectrometry (Table 1) (SpectraMax 190, Molecular Devices, LLC.).

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The solid form of precipitated particles during the infusion experiment was observed

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with a polarized light microscope (Eclipse, Nikon Corporation). The final solid form at

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the end of experiment was determined by PXRD.

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2.2.3 Equilibrium solubility measurement

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A model drug (free base, 150 mg) was added to a 15 mL centrifuge tube. Ten milliliter of

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200 mM sodium phosphate buffer (pH 6.5) was then added. The sample was vigorously

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shaken at 37 ºC for 4, 24 and 72 hours. The dissolved drug concentration was

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determined as described above.

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Results

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Six weak base drugs were employed in this study (Figure 1, Table 1). Ketoconazole,

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dipyridamole, cinnarizine, and pioglitazone were selected as precipitation in the

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intestine has been suggested to play a significant role in oral drug absorption.9-12

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Chlorpromazine was selected as it was suggested to precipitate as amorphous.13

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Topiroxostat was selected as it possess a low pKa value compared to the other model

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drugs. The range of pKa values of the model drugs was from 3.88 to 9.50.

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Figure 2 shows the SEM images of the model drugs (free base). All seed particles were

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crystalline with the particle size less than 50 µm. The d50 values were shown in Table 1.

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The d50 values of dipyridamole, cinnarizine and chlorpromazine were about 45 µm. The

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d50 values of ketoconazole, topiroxostat and pioglitazone were 10 to 20 µm.

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Dipyridamole, cinnarizine, chlorpromazine and ketoconazole showed a monomodal

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particle size distribution, whereas topiroxostat and pioglitazone showed a bimodal

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particle size distribution. The peak positions were 8 µm and 25 µm for topiroxostat, and

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1.5 µm and 30 µm for pioglitazone.

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Figure 3 shows the Cdissolv – time profiles. The existence of seed particles significantly

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affected the Cdissolv – time profiles of the model drugs except for cinnarizine. In the case

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of dipyridamole, pioglitazone, topiroxostat, and chlorpromazine, the presence of seed

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particles reduced the maximum concentration. In contrast, in the case of ketoconazole

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and cinnarizine, the maximum Cdissolv was not influenced by the presence of seed

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particles. In the case of ketoconazole, Cdissolv remained constant after terminating the

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infusion of the drug solution in the absence of seed particles. In contrast, Cdissolv

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decreased in the presence of seed particles. In the case of cinnarizine, Cdissolv decreased

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after terminating the infusion of drug solution in the presence or absence of the seed

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particles. The effect of the amount and the size of seed particles was investigated for

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dipyridamole (Figure 3A, Figure 4). The maximum Cdissolv decreased as the amount of

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seed particles increased (Figure 3A). When fine seed particles (d50 = 29 µm) were used,

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the maximum Cdissolv decreased more significantly compared to the case when coarse

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seed particles were used (d50 = 105 µm) (Figure 4).

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The summary of PLM observation was shown in Table 2. PLM observations suggested

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that, for dipyridamole, pioglitazone, and topiroxostat, the precipitants were crystalline

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from the beginning of precipitation in the presence or absence of seed particles. In

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contrast, the precipitants of ketoconazole, cinnarizine, and chlorpromazine were a

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mixture of amorphous (or oil droplets) and crystals. In the cases of ketoconazole, the

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intact precipitant was oily droplets and it rapidly converted to crystals when touched by

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a spatula. Therefore, it was difficult to completely exclude the possibility that

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recrystallization was induced by the stimulations during the preparation of the

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specimens for PLM observation.

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Figure 5 shows the PXRD patterns of seed particles and the precipitants after the

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infusion experiments. In all cases, the precipitants showed the same PXRD patterns

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with the seed particles. It was difficult to perform PXRD analysis for the precipitant of

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ketoconazole generated in the absence of seed particles as the intact precipitant of oily

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droplets rapidly converted to crystals. The seed particles of topiroxostat were a mixture

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of two solid forms (data not shown). We could not find crystal polymorph information for

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the

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chlorpromazine.

free

bases

of

ketoconazole,

dipyridamole,

cinnarizine,

pioglitazone

and

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196 197

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Discussion

198 199

As discussed in the introduction, the precipitation mechanism of weak base drugs

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differs depending on the solid form of the drug administered, i.e., a free form or a salt

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form. In the literature, when Cdissolv is larger than Sdissolv, Cdissolv is often referred as

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“supersaturated concentration” regardless of the reason to induce Cdissolv > Sdissolv.

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However, this term should be specifically used for referring Cdissolv > Sdissolv induced by a

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nucleation energy barrier. As clearly shown in this study, even in the absence of a

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nucleation barrier (= in the presence of seed particles), Cdissolv can be larger than Sdissolv

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when the infusion rate is larger than the precipitation rate. Therefore, for a weak base

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drug administered as a free form, it would be inappropriate to use the term

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“supersaturated concentration” to refer Cdissolv > Sdissolv transiently induced by the

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balance between the infusion rate and the precipitation rate. Therefore, it is referred as

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“transient excess concentration” in this article.

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Previously, Psachoulias et al. reported that the precipitation of a low solubility weak

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base drug, SB705498, was induced by the presence of a large amount of the undissolved

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drug in an in vitro stomach – intestine transfer model.3 The amount of undissolved drug

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pre-existed in the intestinal chamber was more than 80% of the total drug amount.

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Hens et al. showed that Cdissolv of posaconazole was rapidly reduced in the presence of

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30 % undissolved free base drug in vivo.7 In these studies, more than 30% of

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administered drug reached the intestinal as undissolved particles. In contrast, in the

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present study, we found that even less than 2% of seed crystals showed significant

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impact on Cdissolv profiles. In addition, the precipitation behavior significantly differed

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among the model drugs.

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The existence of seed particles affected the extent and duration of transient excess

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concentration even when the amount of seed particles is less than 2% level of the dose

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(Figure 3). The transient excess concentration eventually settled down to the

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equilibrium solubility after infusion was terminated (except for ketoconazole without

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seed particles). The amount and the size of seed particles affected the extent and the

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duration of transient excess concentration for dipyridamole (Figs 3A and 4). The results

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of the present study indicates that the existence of a small amount of a free form

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crystalline drug in the small intestine can have a significant effect on the precipitation

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of a weak base drug. The transient excess concentration of a drug in the small intestine

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would affect the oral absorption of the drug. This factor should be taken into

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consideration when developing an in vitro dissolution method,15,

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biopharmaceutical modeling and simulation.17, 18 Previously, Hawley et al. reported that

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the dissolution rate of a salt form of a weak base drug was significantly reduced when a

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spike amount (0.1 %) of the free form was added.19 The effect of seed particles on the

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dissolution and precipitation behaviors should be taken into account for formulation

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design and quality control.

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It was previously reported that the use of a stirring bar or a paddle accelerates the

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precipitation of drugs compared to in vivo situation.1 We also confirmed that the use of a

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stirring bar showed a dramatic effect on the precipitation of ketoconazole (data not

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shown). Therefore, a gentle nutating shaking was used in this study. Psachoulias et al.

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reported that the precipitant of ketoconazole in an in vitro stomach – intestine transfer

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model with a paddle stirring becomes crystalline (in the absence of seed particles),

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whereas that in vivo becomes amorphous.3 In the present study, the precipitant of

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ketoconazole became amorphous in the absence of seed particles, suggesting that a

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gentile nutate shaking could be closer to the in vivo situation. The infusion rate may

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also affect the solid form of the precipitant. In this study, a simple constant infusion rate

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was used to mimic the steady state outflow from the stomach. However, the gastric

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emptying rate changes dynamically in vivo, especially depending on the migrating

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motor complex.20 The effect of the infusion rate on the precipitation profiles will be

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investigated in the future.

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It is interesting that the precipitation behaviors showed significant differences among

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the model drugs, even in the presence of seed particles. Ketoconazole and cinnarizine

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were suggested to show spinodal decomposition even in the presence of seed particles.21

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In conclusion, the effect of seed particles on the precipitation of free base drugs in an

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environment simulating the small intestine was investigated for the first time. The

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presence of seed particles showed significant effects on the transit excess concentration

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of the drugs. The precipitation behaviors were different among the model drugs. These

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points are especially important for developing in vivo predictive dissolution tests,16, 22

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formulation design,23 and biopharmaceutical modeling and simulation.24

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Modifying the Diffusion Layer of Soluble Salts of

Small intestinal manometry. Physiological research / Academia

Sousa, L.; Reutzel-Edens, S. M.; Stephenson, G. A.; Taylor, L. S.

Supersaturation

Tsume, Y.; Mudie, D. M.; Langguth, P.; Amidon, G. E.; Amidon, G. L.

Bevernage, J.; Brouwers, J.; Brewster, M. E.; Augustijns, P.

Sugano, K.

The

Evaluation of

Computational oral absorption simulation of free base drugs. Int. J.

329

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330 331 332

Table 1 Physicochemical and other properties and model drugs MW

Equilibrium

pKa a

solubility

at

pH

Clinical

Particle

dose (mg)

(d50, µm)

size

Concentration infusion

of

solution

UV wave length (nm)

(mg/mL)g

6.5

(mg/mL)c Cinnarizine

369

7.45

(37

0.0014d

50

46

0.2

255

(25

0.544 ±

100

46

3.0

255

0.006 d

50

29, 47, 105

0.2

285

0.012 d

200

16

0.8

225

0.00075 ±

15

13

0.06

270

40

11

0.16

280

ºC ) Chlorpromazine

319

9.50 ºC)

Dipyridamole

505

4.89

0.002e,f (37

ºC) Ketoconazole

531

6.63 (23 ºC)

Pioglitazone

393

5.8b

0.00021e,g Topiroxostat

248

3.88b

0.007d

333

a Cinnarizine, chlorpromazine, dipyridamole and ketoconazole: Ref.14 and references therein. Pioglitazone and topiroxostat: Drug

334

information provided by the manufacturer.

335

b Temperature not reported.

336

c As of free base

337

d Cinnarizine, dipyridamole and ketoconazole: Ref.18 and references therein. Topiroxostat: Drug information provided by the 12

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338

manufacturer.

339

e Measured in this study

340

f The intrinsic solubility of chlorpromazine was reported to be 0.0017 mg/mL at 25 ºC.

341

g Literature value: 0.0003 mg/mL at pH 6.8 (Ref. 22)

342 343 344 345 346 347 348 349

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Table 2 Summary of polarized light microscope observations a Drug Cinnarizine Chlorpromazine Dipyridamole Ketoconazole Pioglitazone Topiroxostat

Seed crystal

Time (min) 20

40

80

100

120

160

180

240

Yes

A (+ C)

A+C

-

C (+ A)

-

C

-

C

No

A (+ C)

A (+ C)

-

A+C

-

C

-

C

Yes

A+C

A+C

-

A+C

-

-

A+C

-

No

A (+ C)

A+C

-

A+C

-

-

A+C

-

Yes

C

C

C

-

C

-

-

-

No

C

C

C

-

C

-

-

-

Yes

C (+ A)

C (+ A)

-

C

-

-

C

-

No

A+C

A (+ C)

-

A (+ C)

-

-

A (+ C)

-

Yes

C

C

C

-

C

-

-

-

No

C

C

C

-

C

-

-

-

Yes

C

C

C

-

C

-

-

-

No

C

C

C

-

C

-

-

-

351

a A: Amorphous (or oil droplet), A (+C): amorphous (partially crystalline), A + C: mixture of amorphous and crystalline, C (+ A):

352

crystalline (partially amorphous), C: crystalline. The solid form of the precipitant was characterized at least at three different points

353

under the microscope. See supplement material for examples.

354 355 356

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357 358

Figure 1. Chemical structures of model drugs.

359 360

Figure 2. Scanning electron microscopy images of seed particles

361 362

Figure 3. Concentration - time profiles of model drugs. The HCl solution of a weak base

363

drug was infused at a rate of 2 mL/min into a conical beaker gently shake at 37 ºC

364

containing pH 6.5 buffer. The infusion duration was 0 to 40 min.

365 366

Figure 4. Effect of particle size of the seed particles on the concentration - time profiles

367

of dipyridamole. Coarse and fine crystals (1 mg) were used as seed crystals. The

368

infusion duration was 0 to 40 min. Fine particle: d10 = 8 µm, d90 = 35 µm, coarse particle:

369

d10 = 35 µm, d90 = 180 µm.

370 371

Figure 5. Powder X-ray diffraction (PXRD) charts of seed crystals and precipitants.

372

From the top to the bottom: With seed, without seed, and initial seed (except for

373

ketoconazole). For ketoconazole, PXRD analysis of the precipitant in the absence of

374

seed particles was not obtainable (see text).

375 376

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Figure 1. Chemical structures of model drugs. 338x190mm (96 x 96 DPI)

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Figure 2. Scanning electron microscopy images of seed particles 338x190mm (96 x 96 DPI)

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Figure 3. Concentration - time profiles of model drugs. The HCl solution of a weak base drug was infused at a rate of 2 mL/min into a conical beaker gently shake at 37 ºC containing pH 6.5 buffer. The infusion duration was 0 to 40 min. 338x190mm (96 x 96 DPI)

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Figure 4. Effect of particle size of the seed particles on the concentration - time profiles of dipyridamole. Coarse and fine crystals (1 mg) were used as seed crystals. The infusion duration was 0 to 40 min. Fine particle: d10 = 8 µm, d90 = 35 µm, coarse particle: d10 = 35 µm, d90 = 180 µm. 338x190mm (96 x 96 DPI)

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Figure 5. Powder X-ray diffraction (PXRD) charts of seed crystals and precipitants. From the top to the bottom: With seed, without seed, and initial seed (except for ketoconazole). For ketoconazole, PXRD analysis of the precipitant in the absence of seed particles was not obtainable (see text). 338x190mm (96 x 96 DPI)

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Molecular Pharmaceutics

Effect of seed particles on precipitation of weak base drugs in physiological intestinal conditions Hiroshi Koyama, Masataka Ito, Katsuhide Terada, Kiyohiko Sugano* Department of pharmaceutics, Faculty of Pharmaceutical Sciences, Toho University, 2-2-1, Miyama, Funabashi, Chiba, 274-8510, Japan 338x190mm (96 x 96 DPI)

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