Effect of the Heating Rate on the Supercritical Water Gasification of a

May 1, 2017 - Obie Farobie†, Poomkawee Changkiendee†, Shuhei Inoue†, Takahito Inoue‡, Yoshifumi Kawai§, Takashi Noguchi∥, Hiroaki Tanigawaâ...
0 downloads 0 Views 1MB Size
Subscriber access provided by CORNELL UNIVERSITY LIBRARY

Article

Effect of heating rate on supercritical water gasification of glucose and guaiacol mixture Obie Farobie, Poomkawee Changkiendee, Shuhei Inoue, Takahito Inoue, Yoshifumi Kawai, Takashi Noguchi, Hiroaki Tanigawa, and Yukihiko Matsumura Ind. Eng. Chem. Res., Just Accepted Manuscript • DOI: 10.1021/acs.iecr.7b00640 • Publication Date (Web): 01 May 2017 Downloaded from http://pubs.acs.org on May 23, 2017

Just Accepted “Just Accepted” manuscripts have been peer-reviewed and accepted for publication. They are posted online prior to technical editing, formatting for publication and author proofing. The American Chemical Society provides “Just Accepted” as a free service to the research community to expedite the dissemination of scientific material as soon as possible after acceptance. “Just Accepted” manuscripts appear in full in PDF format accompanied by an HTML abstract. “Just Accepted” manuscripts have been fully peer reviewed, but should not be considered the official version of record. They are accessible to all readers and citable by the Digital Object Identifier (DOI®). “Just Accepted” is an optional service offered to authors. Therefore, the “Just Accepted” Web site may not include all articles that will be published in the journal. After a manuscript is technically edited and formatted, it will be removed from the “Just Accepted” Web site and published as an ASAP article. Note that technical editing may introduce minor changes to the manuscript text and/or graphics which could affect content, and all legal disclaimers and ethical guidelines that apply to the journal pertain. ACS cannot be held responsible for errors or consequences arising from the use of information contained in these “Just Accepted” manuscripts.

Industrial & Engineering Chemistry Research is published by the American Chemical Society. 1155 Sixteenth Street N.W., Washington, DC 20036 Published by American Chemical Society. Copyright © American Chemical Society. However, no copyright claim is made to original U.S. Government works, or works produced by employees of any Commonwealth realm Crown government in the course of their duties.

Page 1 of 26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Industrial & Engineering Chemistry Research

1

(1) Category of article

2

Original Research Paper

3 4

(2) Title

5

Effect of heating rate on supercritical water gasification of glucose and guaiacol mixture

6 7

(3) Authors’ names

8

Obie FAROBIE1, Poomkawee CHANGKIENDEE1, Shuhei INOUE1, Takahito INOUE2,

9

Yoshifumi KAWAI3, Takashi NOGUCHI4, Hiroaki TANIGAWA5, Yukihiko

10

MATSUMURA1*

11 12

(4) Affiliation, affiliation address

13 14

1

15

2

Fukken Co., Ltd., 2-10-11 Hikarimachi, Higashi-ku, Hiroshima 732-0052 Japan.

16

3

Chuden Plant Co., Ltd., 2-3-18 Deshio, Minamiku, Hiroshima 734-0001 Japan.

17

4

Toyo Koatsu Co., Ltd., 2-1-22 Kusunoki-cho, Nishi-ku, Hiroshima 733-0002 Japan.

18 19

5

Division of Energy and Environmental Engineering, Institute of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 Japan.

The Chugoku Electric Power Co., Inc., 3-9-1 Kagamiyama, Higashi-hiroshima 7390046 Japan.

20 21 22 23

Corresponding author

24

*Prof. Yukihiko MATSUMURA,

25 26

Division of Energy and Environmental Engineering, Institute of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima, 739-8527 Japan

27

Tel. +81-(0)82-424-7561, Fax: +81-(0)82-422-7193

28

E-mail: [email protected]

29

1 ACS Paragon Plus Environment

Industrial & Engineering Chemistry Research 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

30

Abstract

31

We herein report the effect of feedstock heating rate on the supercritical water

32

gasification of a glucose/guaiacol mixture. In the study, glucose was employed as a

33

model compound for cellulose, and guaiacol was employed as a model compound for

34

lignin. A mixture of glucose (0.34 wt%) and guaiacol (0.16 wt%) was fed into a

35

laboratory scale continuous reactor at 600 °C and 25 MPa through a preheater, where

36

the feedstock heating rate could be controlled. Feedstock flow rates of 1 and 2 g/min

37

were employed along with preheaters of three different lengths (i.e., 0.45, 0.9, and

38

1.8 m). We found that longer preheaters resulted in slower heating rates at the same

39

feedstock flow rate. Studies into the effect of feedstock heating rate on the gasification

40

efficiency indicated that a high heating rate enhanced the carbon gasification efficiency

41

even for a glucose/guaiacol mixture. However, when the heating rate reached ~25 K/s, a

42

decrease in the carbon gasification efficiency was observed. This may be due to glucose

43

and guaiacol interacting in a similar manner to cellulose and lignin. Finally, the

44

preheater length had no apparent effect on the product gas composition.

45 46

Keywords: biomass; supercritical water; glucose; guaiacol; heating rate

47

2 ACS Paragon Plus Environment

Page 2 of 26

Page 3 of 26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Industrial & Engineering Chemistry Research

48

1. Introduction

49

Growing concerns regarding climate change have led to an increase in studies

50

examining the use of biomass as an alternative source of renewable energy. Indeed,

51

biomass can be converted into useful secondary energy via various technologies,

52

including thermochemical conversion methods such as pyrolysis, combustion,

53

liquefaction, and solid fuel production. More specifically, thermochemical conversion

54

employs high temperatures to chemically convert solid organic compounds into value-

55

added products, including gaseous fuels and pyrolytic oils.1 However, biomass waste

56

contains large quantities of water, which results in high drying costs when conventional

57

gasification processes are employed. To address this issue, supercritical water

58

gasification (SCWG) is considered a promising technology to convert biomass

59

containing high-moisture compounds, since the gasification reaction takes place in

60

supercritical water, and as such, it is not necessary to dry the biomass beforehand.2,3 In

61

general, the SCWG reaction takes place at a water temperature and pressure above

62

374 °C and 22.1 MPa, respectively. Under these conditions, water exhibits great

63

potential as a solvent for organic components and gases, because all fluids are retained

64

in a single phase.4–6 Water can therefore be considered a suitable reaction medium for

65

biomass gasification.7–9

66

Under SCWG conditions, biomass is easily decomposed into gaseous products

67

over a short residence time; however, this decomposition is accompanied by

68

polymerization reactions, which produce char and tar. These materials can cause serious

69

problems in the SCWG process, as they not only reduce gasification efficiency, but can

70

also plug the reactor. One possibility to suppress the production of such tarry materials

71

is an increase in the feedstock heating rate, as high heating rates have been reported to

3 ACS Paragon Plus Environment

Industrial & Engineering Chemistry Research 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 4 of 26

72

improve carbon gasification efficiencies.10 As such, studies into the effect of heating

73

rate on the SCWG reaction are of particular interest.

74

In this context, Promdej and Matsumura examined the effect of temperature on

75

the hydrothermal decomposition of glucose in sub- and supercritical water.11,12 They

76

reported that char was only produced under subcritical water conditions, and was

77

drastically suppressed under supercritical conditions. In addition, they found that the

78

various reactions taking place during the SCWG of glucose could be classified into two

79

main types, namely ionic and radical reactions. Furthermore, Chuntanapum and

80

Matsumura

81

hydroxymethylfurfuraldehyde (5-HMF) and furfural took place during glucose

82

decomposition, thus leading to char formation.13,14

reported

that

the

polymerization

reactions

of

5-

83

Meanwhile, Yong and Matsumura carried out a similar study using guaiacol in

84

sub- and supercritical water.15 Unlike the hydrothermal decomposition of glucose,

85

where solid yields were drastically suppressed, char formation from guaiacol was

86

enhanced under supercritical conditions. In this case, char was generated exclusively in

87

the supercritical region from the formation of compounds containing multiple benzene

88

rings. In addition, several studies into the hydrothermal treatment of guaiacol16–20 have

89

deduced that the quantities of guaiacol oligomers and low-molecular-weight products

90

produced increased with longer residence times. Furthermore, the formation of char also

91

occurs as a result of the dehydration of low-molecular-weight compounds. Interestingly,

92

the SCWG of lignin compounds exhibits similar behavior to that of guaiacol, in which

93

char formation was enhanced under supercritical conditions.21,22

94

Due to the different behaviors of glucose and guaiacol under SCWG conditions

95

in the context of char formation, studies into the behavior of a glucose/guaiacol mixture

4 ACS Paragon Plus Environment

Page 5 of 26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Industrial & Engineering Chemistry Research

96

in supercritical water would be of particular interest. Studies concerning the interactions

97

between glucose and phenols in SCWG have been reported earlier.23,24 However, to the

98

best of our knowledge, no reports into the effects of heating rate on the supercritical

99

water gasification of a glucose and guaiacol mixture have been published. Thus, we

100

herein aim to investigate the effect of heating rate on the gasification characteristics of a

101

mixture of glucose and guaiacol under supercritical water conditions.

102 103

2. Materials and methods

104

2.1 Experimental

105

The supercritical water gasification of the glucose/guaiacol mixture was carried

106

out using the flow reactor illustrated in Fig. 1, which was composed of SS 316 steel

107

tubing (i.d. 2.17 mm, o.d. 3.18 mm, length 12 m). Meanwhile, three different lengths of

108

pre-heater (i.e., 0.45, 0.9, and 1.8 m) with the same inner and outer diameter of 2.17 mm

109

and 3.18 mm, respectively were employed. The pre-heater and reactor were placed

110

inside the electric furnace for each. The length of the furnace for pre-heater was 17.5 cm

111

with an internal diameter of 5 cm and external diameter of 30 cm. Meanwhile, the

112

length of the furnace for the main reactor was 100 cm with an internal diameter of 15

113

cm and external diameter of 40 cm. To start up the experimental setup, the water was

114

fed into the reactor through a preheater, after which the pressure was adjusted to

115

25 MPa using a back-pressure regulator. After achieving a constant pressure of 25 MPa,

116

the reactor temperature was set at 600 °C, and the feedstock was fed into the system. To

117

ensure steady-state conditions, the feedstock was fed into the system for 2 h prior to

118

sample collection. All reaction products were cooled in a heat exchanger, and when a

5 ACS Paragon Plus Environment

Industrial & Engineering Chemistry Research 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 6 of 26

119

constant gas generation rate had been achieved, gas samples were collected in vials and

120

their compositions were determined. Liquid samples were also collected to determine

121

the total organic carbon (TOC) content. A summary of the experimental conditions is

122

provided in Table 1.

123 124

2.2 Analytical methods

125

The liquid samples were analyzed using a TOC analyzer to quantify the total

126

carbon present in the liquid compounds (non-purgeable organic carbon, NPOC) and in

127

the dissolved gaseous products (inorganic carbon, IC). The gaseous products were

128

analyzed using a gas chromatograph (GC) equipped with a thermal conductivity

129

detector (TCD) and a flame ionization detector (FID). H2 was detected by GC-TCD

130

with N2 as the carrier gas, CO2 and CO were detected by GC-TCD with He as the

131

carrier gas, and CH4, C2H4, and C2H6 were detected by GC-FID with He as the carrier

132

gas. The solid product particles trapped in the inline filter were removed, placed in a

133

porcelain crucible, dried overnight in an oven, placed in a desiccator for 30 min, and

134

then weighed until a constant weight was reached.

135 136

137

The carbon gasification efficiency (CGE) for each experimental run was calculated based on the carbon content in the feedstock as indicated in Eq. (1): CGE =

Cgas + CIC

(1)

Cfeedstock

138

where Cgas is the total amount of carbon present in the gaseous products [mol], CIC is the

139

total amount of inorganic carbon present in the liquid effluent [mol], and Cfeedstock is the

140

total amount of carbon present in the initial feedstock [mol].

141

6 ACS Paragon Plus Environment

Page 7 of 26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Industrial & Engineering Chemistry Research

142

2.3 Reagents and materials

143

All chemicals employed herein were used without further treatment or

144

purification. ᴅ-glucose (>99.5%) was purchased from Sigma-Aldrich Co. (Japan) and

145

guaiacol (98.0%) was purchased from Tokyo Chemical Industry Co., Ltd. (Japan).

146

Deionized water (