Subscriber access provided by CORNELL UNIVERSITY LIBRARY
Article
Engine performance during transient and steady-state operation with oxygenated fuels Ali Zare, Timothy A Bodisco, Md. Nurun Nabi, Farhad M. Hossain, Zoran Danil Ristovski, and Richard J. Brown Energy Fuels, Just Accepted Manuscript • Publication Date (Web): 06 Jun 2017 Downloaded from http://pubs.acs.org on June 10, 2017
Just Accepted “Just Accepted” manuscripts have been peer-reviewed and accepted for publication. They are posted online prior to technical editing, formatting for publication and author proofing. The American Chemical Society provides “Just Accepted” as a free service to the research community to expedite the dissemination of scientific material as soon as possible after acceptance. “Just Accepted” manuscripts appear in full in PDF format accompanied by an HTML abstract. “Just Accepted” manuscripts have been fully peer reviewed, but should not be considered the official version of record. They are accessible to all readers and citable by the Digital Object Identifier (DOI®). “Just Accepted” is an optional service offered to authors. Therefore, the “Just Accepted” Web site may not include all articles that will be published in the journal. After a manuscript is technically edited and formatted, it will be removed from the “Just Accepted” Web site and published as an ASAP article. Note that technical editing may introduce minor changes to the manuscript text and/or graphics which could affect content, and all legal disclaimers and ethical guidelines that apply to the journal pertain. ACS cannot be held responsible for errors or consequences arising from the use of information contained in these “Just Accepted” manuscripts.
Energy & Fuels is published by the American Chemical Society. 1155 Sixteenth Street N.W., Washington, DC 20036 Published by American Chemical Society. Copyright © American Chemical Society. However, no copyright claim is made to original U.S. Government works, or works produced by employees of any Commonwealth realm Crown government in the course of their duties.
Page 1 of 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
1
Engine performance during transient and steady-state operation with
2
oxygenated fuels
3 4
Ali Zarea,*, Timothy A. Bodiscob, Md Nurun Nabic, Farhad M. Hossaina, Zoran D. Ristovskia,d, Richard J.
5
Browna
6 a
7
Biofuel Engine Research Facility, Queensland University of Technology (QUT), QLD 4000, Australia b
8 c
9 10 11
d
School of Engineering, Deakin University, VIC 3216, Australia
School of Engineering and Technology, Central Queensland University, Perth, WA 6000, Australia
International Laboratory for Air Quality and Health, Queensland University of Technology (QUT), QLD 4000, Australia
12 13
Abstract
14
Owing to the increasing share of biofuels in combustion engines, use of these oxygenated fuels
15
instead of diesel should be evaluated under different engine operating conditions. This paper
16
studies the influence of oxygenated fuels on engine performance parameters under transient,
17
compared to steady-state, operation on a six-cylinder, turbocharged, compression-ignition engine
18
with a common rail injection system. The fuels used in this study were diesel, waste cooking
19
biodiesel and triacetin (as a highly oxygenated additive). A custom test was used to investigate
20
different engine performance parameters during acceleration, load increase and steady-state
21
modes of operation. Additionally, a legislative transient cycle (NRTC)—composed of many
22
discrete transient modes—was used to study engine performance during a whole transient cycle.
23
In this paper, different engine performance-related parameters were investigated, such as IMEP, 1 ACS Paragon Plus Environment
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
24
BMEP, FMEP, turbocharger lag, air-to-fuel ratio, engine speed and torque, start of injection,
25
start of combustion, injection pressure, maximum in-cylinder pressure, maximum rate of
26
pressure rise, intake and exhaust manifold pressures and CoV of IMEP. The investigation
27
demonstrates that engine behaviour during transient operation is different from steady-state
28
operation. Results during NRTC indicated that, in comparison with diesel, the oxygenated fuels
29
have lower IMEP (up to 18.7 %), BMEP (up to 21.7 %) and FMEP (up to 12.7 %). During
30
transient modes of the custom test, using oxygenated fuels rather than diesel resulted in higher
31
indicated torque, maximum in-cylinder pressure and maximum rate of pressure rise; however,
32
during steady-state, most of the oxygenated fuels had lower values in these three parameters.
33
Each advance in SOI corresponds to a rise in the maximum in-cylinder pressure and in the
34
maximum rate of pressure rise. Oxygenated fuels had lower intake manifold pressure and CoV of
35
IMEP than diesel. Different fuel properties were used to interpret engine behaviour.
36
Keywords: Turbocharger lag; fuel oxygen; biodiesel; driving cycle; acceleration; load increase.
37
1. Introduction
38
After more than 20 years of UN negotiations, universal agreement was reached at the 2015 Paris
39
Climate Conference (COP21) to keeping global warming below 2°C. An implication of this
40
decision is that it will lead to a decrease in the use of fossil fuels, which are significant
41
contributors to global warming.1 A reduction in fossil fuels can be achieved by finding new fuel
42
sources such as biofuels.
43
Among the different types of biofuels, waste cooking biodiesel has attracted attention because of
44
its close properties to diesel, low price, and global availability.2, 3 Waste cooking oil, used as a
45
source of fuel, can also help solve disposal issues with this waste material (e.g. dumping into 2 ACS Paragon Plus Environment
Page 2 of 38
Page 3 of 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
46
rivers). In the US and EU markets rapeseed and soybean oil are widely used as a feedstock for
47
the production of biodiesel.4 However, in the Australian context waste cooking oil biodiesel is
48
dominant. A comparison between these widely used biodiesels showed that three fatty acids
49
(Palmitic acid, Oleic acid and Linoleic acid) are present at levels greater than 10% in waste
50
cooking oil and soybean oil.5, 6 Also, in the case of rapeseed oil two fatty acids are above 10%
51
(Oleic acid and Linoleic acid). In addition, three fatty acids (Palmitic acid, Oleic acid and
52
Linoleic acid) make up ~94% of waste cooking biodiesel. The same fatty acids in rapeseed and
53
soybean oil make up ~86 and ~88% of their content, respectively. Therefore, engine performance
54
and emissions of waste cooking oil are representative of that for rapeseed and soybean oil.
55
Kulkarni and Dalai3, when reviewing the advantages and disadvantages of waste cooking oil as a
56
source for biodiesel, reported lower PM emissions and higher NOx emissions. Another study
57
demonstrated that use of this biofuel decreased CO and CO2 while increasing brake-specific fuel
58
consumption and NO2.7 The lower heating value of this type of fuel, compared to diesel, was
59
reported to be the reason for increased fuel consumption and decreased brake power.8
60
In comparison with diesel, which has no oxygen content, the oxygen content of biodiesel has a
61
significant influence on engine performance and emissions.9-14 Oxygen content in biodiesel
62
relates to the fatty acid ester profile, such as carbon chain length and unsaturation level.15
63
Because fuel oxygen content is a major factor in emission reduction, use of a low volume of a
64
highly-oxygenated additive can significantly increase the blend oxygen content and consequently
65
decrease emission.
66
Triacetin [C9H14O6]—a triester of glycerol acetic acid—has a high oxygen content and can be
67
used as an oxygenated additive in the combustion process.16, 17 The production of this glycerol-
68
derived fuel increases with the production of biofuel, glycerol being a reaction byproduct of the 3 ACS Paragon Plus Environment
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
69
biodiesel transesterification process. Casas et al.16 reported that adding triacetin to biofuel
70
increases the viscosity and oxygen content and decreases the heating value and cetane number of
71
the fuel. A limited number of studies, mostly from our research group, have used triacetin as a
72
fuel additive in combustion engines under steady-state operating modes.18-22
73
Owing to the disadvantages of using fossil fuels and the advantages of biofuels1, the EU issued
74
Directive 2009/28/EC to increase the share of renewable biofuels in the transportation sector to
75
10% by 2020. An increasing market share of biofuels gives the impression that the advantages of
76
using these fuels surpass the disadvantages. However, such evaluation should be conducted
77
under different engine operating conditions to quantify advantages and disadvantages; such
78
quantification is essential for evaluating the possibility of using these alternative fuels in the
79
market.
80
To date, most studies of internal combustion engines have focused on steady-state operation.1
81
However, vehicle engines are seldom used in steady state.23 Therefore, studies that investigate
82
transient operation are more likely to provide results that reflect reality than those which only
83
investigate steady-state operation. Transient operation is defined here as any operation in which
84
fuel injection or engine speed change frequently, in contrast to steady-state operation, in which
85
the injected fuel and engine speed remain relatively unchanged.1
86
At present, the vast majority of new diesel engines are turbocharged.24 Turbocharging diesel
87
engines is beneficial because of reductions in CO2 emission, increment in specific brake power
88
and better fuel economy.25 However, the transient operation of turbocharged diesel engines have
89
been associated with slow acceleration rates and, subsequently, poor drivability and overshoots
90
in combustion products. These could stem from turbocharger lag, which is the most notable off-
91
design parameter.26 4 ACS Paragon Plus Environment
Page 4 of 38
Page 5 of 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
92
In turbocharged diesel engines, turbocharger lag is defined as a mismatch between the slower
93
response of the supplied air by the turbocharger compressor—due to the turbocharger’s moment
94
of inertia—and the rapid response of the fuel pump during load (or speed) increase.1 This delay
95
time leads to a low AFR (air-to-fuel ratio) and rich combustion, which affects the torque build-
96
up, and exhaust emissions which peak over their steady-state counterparts. Since the fuel oxygen
97
content can improve the rich combustion, the influence of oxygenated fuels instead of diesel on
98
the turbocharger lag side effects should be investigated.
99
The complexity of transient operation experiments, and the availability of high-tech fast-
100
response measuring instruments and automatically-controlled test-beds, have limited the research
101
performed to-date on transient engine operation. A recent literature review by Giakoumis et al.1
102
reported that the number of publications investigating the effect of biodiesel during transient
103
operation is very limited in comparison with the investigation of steady-state operation. They
104
also showed that almost all of the work to-date on transient operation focused on transient cycles,
105
analysing their measurements in a quasi-steady-state manner, showing the mean and cumulative
106
values of engine performance and exhaust emissions, as dictated by legislated drive cycle
107
procedures. This consequently conceals the effect of individual engine speed and load changes.27
108
Therefore, separately studying the transient engine performance and emissions for each
109
acceleration and load acceptance is of importance for revealing the transient operation
110
mechanism. However, only a small proportion of publications on transient operation have
111
studied the discrete modes of transient operation, such as acceleration and load acceptance1, and
112
their main focus was exhaust emissions rather than engine performance.
113
Rakopoulos et al.27 investigated the effects of diesel, biodiesel and n-butanol during transient and
114
steady-state conditions. This study demonstrated that turbocharger lag caused an overshoot in 5 ACS Paragon Plus Environment
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
115
NO and smoke opacity for all the tested fuels. Overshoot in NO with diesel was lower when
116
compared to the other fuels, while diesel had the highest overshoot in smoke opacity compared
117
to other fuel. The maximum cylinder pressure with the tested fuels peaked over the steady-state
118
counterpart during turbocharger lag. This study also displayed the engine speed, turbocharger
119
speed and boost pressure during acceleration. It indicated that diesel had higher response rates
120
compared to n-butanol blend. A study by Rakopoulos et al.23 returned different engine
121
performance parameters, NO and smoke opacity during three different acceleration and load
122
increase modes when using a turbocharged diesel engine. The fuels used in their study were
123
diesel, biodiesel and n-butanol. It indicated turbocharger lag as the reason for overshoots in NO,
124
smoke opacity and maximum cylinder pressure. In addition, the maximum global gas
125
temperature in cylinder for the tested fuels was used to interpret the NOx behaviour. There are
126
some other studies in the literature on different transient discrete modes.22-24, 26, 28, 29
127
A thorough literature search could not identify any publication that used waste cooking biodiesel
128
and triacetin to study transient engine performance. This paper studies the effect of oxygenated
129
fuels on engine performance parameters during transient operation, compared to steady-state
130
operation, using a range of fuels containing 0 to 14.23 wt% oxygen that are based on diesel,
131
waste cooking biodiesel and triacetin. This research uses a custom test which has been designed
132
to investigate acceleration and load increase at discrete transient modes and the corresponding
133
end steady-state mode of operation for each transient mode. The results from the discrete
134
transient modes can be correlated against a continuously transient cycle. Hence, a legislative
135
transient cycle is used to study engine performance during a whole transient cycle which is
136
composed of many discrete transient modes.
6 ACS Paragon Plus Environment
Page 6 of 38
Page 7 of 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
137
2. Materials and methods
138
2.1
139
The engine used in this study was a six-cylinder turbocharged compression-ignition engine with a
140
common rail injection system coupled to an in-house electronically-controlled water brake
141
dynamometer controlling the transient and steady-state engine load during the tests. This custom
142
in-house hydraulic brake has very sensitive control of pressure and flow—the accuracy of the
143
dynamometer is within 0.5%. Table 1 shows the test engine specifications. This engine research
144
facility has the ability to program different modal and transient cycles that can be run
145
automatically. Figure 1 illustrates the schematic diagram of the test setup in this experimental
146
study.
147
In-cylinder pressure was obtained with a piezoelectric transducer (Kistler 6053CC60,
148
manufacturer stated sensitivity of ≈ -20 pC/bar) connected to a simultaneous analogue-to-digital
149
converter (Data Translation DT9832) which was used to collect the crank angle sensor (Kistler
150
type 2614, manufacturer stated resolution of 0.5 crank angle degrees) and fuel injection data. The
151
fuel injection information was obtained by directly interrogating the electric signal at the first
152
injector, as described by Bodisco et al..30 The data acquisition uses an in-house LabVIEW
153
program, which stores the large datasets in binary format. Further processing is done using in-
154
house Matlab code to obtain in-cylinder (indicated) parameters. Readers can also refer to
155
Bodisco and Brown31 for more information.
156
The calibration of the engine can have a huge impact on engine performance and emissions
157
trends with alternative fuels32, especially under transient operation.1 This study has been
158
performed on a diesel-tuned engine and the same engine calibration from the manufacturer was
159
used for all the tested fuels. Some disadvantages could arise due to calibration issues. Whilst it is
Experimental facilities
7 ACS Paragon Plus Environment
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
160
possible that multiple recalibrations aimed at optimizing the operation of each fuel might change
161
the results and mitigate some of the disadvantages of using oxygenated fuels, in practice biofuels
162
are likely to be primarily used in diesel-tuned calibrated engines.1
163 164
Table 1. Test engine specifications Model
Cummins ISBe220 31165
Emission standard
Euro III
Cylinders
6 in-line
Capacity
5.9 L
Aspiration
Turbocharged
Maximum torque
820 Nm @ 1500 rpm
Bore × stroke
102 × 120 (mm)
Maximum power
162 kW @ 2500 rpm
Compression ratio
17.3:1
Dynamometer type
Hydraulic
Fuel injection
High pressure common rail
166 167 168 169 170
171
172 173
Figure 1. Schematic of experimental setup
8 ACS Paragon Plus Environment
Page 8 of 38
Page 9 of 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
174
2.2
Fuel selection
175
Six fuels were used in this study: D100 (100% diesel), B100 (100% waste cooking biodiesel),
176
D60B35T5 (60%, 35% and 5% blend of diesel, waste cooking biodiesel and triacetin,
177
respectively), B96T04 (blend of 96% waste cooking biodiesel and 4% triacetin), T8B92 (blend
178
of 92% waste cooking biodiesel and 8% triacetin) and T10B90 (blend of 90% waste cooking
179
biodiesel and 10% triacetin). The abovementioned blending ratios were presented by volume.
180
The miscibility test was done at room temperature for 96 hours, during which no phase
181
separation occurred.
182
Table 2 displays the tested fuel properties. It shows the fuel oxygen content range at 0 to 14.23
183
wt%. The table shows that the lower heating value (LHV) of fuels decreases with fuel oxygen
184
content, which in turn has a negative influence on engine power. Increasing fuel oxygen content
185
is also associated with increased viscosity of fuel, which in turn leads to poor atomisation during
186
combustion.1 The blends listed in Table 2 are calculated based on D100, B100 and T100. Fuel
187
properties for D100, B100 and T100 were measured based on standard methods. For example,
188
ASTM D445 was used to measure the fuel viscosity for D100 and B100. Fuel technical
189
specification for D100, B100 and T100 can be found in Appendices A1, A2 and A3,
190
respectively. The reader can refer to Casas et al.16 for more information about triacetin. In
191
addition, more detailed information about waste cooking biodiesel can be found in a recent
192
publication from our research group.6 It reported, for example, that the physical and chemical
193
properties of B100 were measured based on biodiesel standards EN 14214 and ASTM 6751-12.
194 195
9 ACS Paragon Plus Environment
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
196
Page 10 of 38
Table 2. Fuel properties Fuel
D100
D60B35T5
B100
T4B96
T8B92
T10B90
T100
O (wt%)
0
6.02
10.93
12.25
13.57
14.23
44.00
H (wt%)
14.8
13.47
12.21
11.97
11.74
11.63
6.42
C (wt%)
85.1
80.46
76.93
75.81
74.73
74.19
49.53
LHV (MJ/kg)
41.77
38.92
37.2
36.38
35.57
35.16
16.78
HHV (MJ/kg)
44.79
41.74
39.9
39.02
38.15
37.72
18.08
Density @ 15°C (g/cc)
0.84
0.866
0.87
0.882
0.893
0.898
1.159
Cetane number
53.3
53.24
58.6
56.86
55.11
54.24
15
Kinematic viscosity @ 40°C (mm2/s)
2.64
3.66
4.82
4.94
5.06
5.12
7.83
197 198
2.3
Design of experiment
199
In this study, the Non-Road Transient Cycle (NRTC), shown in Figure 2, was used to investigate
200
the effect of oxygenated fuel on engine performance during a transient cycle. The rationale
201
behind selecting this cycle, as opposed to other transient cycles, was the high frequency of abrupt
202
speed and load changes. The NRTC is generally considered one of the more aggressive cycles
203
because of its highly non-stationary nature can cause all of the fuels to exhibit larger transient
204
effects than they would be expected to have in typical on-highway operation. Comparison of the
205
results with actual on-road driving cannot directly be made because of the very variable nature of
206
driving conditions including changes in gradient, aerodynamic drag, wind, traffic conditions and
207
driver behaviour. This transient driving cycle was developed by a collaboration between the US
208
EPA and authorities in the EU to regulate the emission from mobile non-road engines.33
209
Homologation testing using the NRTC is required by a number of emission standards for non-
210
road engines, including the US EPA Tier 4 rule, the EU Stage III/IV regulation and Japanese
211
2011/13 regulations.
10 ACS Paragon Plus Environment
Page 11 of 38
Speed %
Load %
100
Normalised value (%)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
75
50
25
0 0
400
800
1200
Time (s)
212 213
Figure 2. NRTC (Non-Road Transient Cycle) schedule
214
By definition, transient driving cycles are characterised by frequent changes in speed and load
215
profile, thereby limiting their research value into the fundamentals of transient response. Hence,
216
a custom quasi-steady-state test that contains acceleration and load increases at discrete modes,
217
followed by steady-state operation, aids the fundamental study into transient and steady-state
218
operation.
219
Amongst the research studies on transient operation, only a limited number use a custom-made
220
test for fundamental study into load increase and acceleration discrete transient operation
221
modes.23, 27, 28, 34, 35 Using basic concepts from previous transient tests in the literature, a custom
222
test—based on a modal driving cycle schedule with some added transient load increase and
223
acceleration modes21—was used to investigate engine performance (in this study) and exhaust
224
emissions22 during acceleration, load increase and steady-state modes.
225
Zare et al.21 introduced a custom drive cycle, based on the European Stationary Cycle (ESC), to
226
investigate the steady-state effect of oxygenated fuels. Zare et al.22 extended this study to 11 ACS Paragon Plus Environment
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 12 of 38
227
investigate the emissions during the transient acceleration and load increase modes of the cycle.
228
Additionally, deeper investigation into the engine performance characteristics under the transient
229
modes of the cycle has been undertaken for this study.
230
In this custom test, the speed and load were chosen from ESC because the engine used in this
231
investigation had a Euro III emission certification and ESC is a legislated test cycle used in the
232
Euro III standards.33 The selected engine loads from ESC were 0%, 25%, 50% and 75%.
233
Regarding the selected speeds, apart from the idle condition (approximately 700 rpm), there are
234
two other speeds; Speeds A and B are calculated from Equation (1) with units of rpm.33 The nhi
235
and nlo are the highest and lowest engine speeds in which 70% and 50% of the maximum power
236
occurs, respectively.33 For the engine used in this study the nhi and nlo were 2650 and 1080 rpm. A = nlo + 0.50(nhi - nlo) B = nlo + 0.75(nhi - nlo),
237 238
(1)
239 240
In addition to the defined speeds (A and B), the ESC has another speed (c), which is not used in
241
this study. Rather than the sharp change between steady-state modes in ESC, different
242
controllable transient ramps were used in this custom test to enable a study of engine
243
performance during acceleration and load increase. The concept of adding the ramped modes
244
was based on the Supplemental Emissions Test (SET) introduced in the US EPA 2004 emission
245
standards.
246
Figure 3 depicts the custom test used in this study. The custom test has two main parts, each
247
related to one speed—(a) 1864 or (b) 2257 rpm—including four loads—0%, 25%, 50% and
248
75%. Each part has one acceleration mode and three load increase modes, starting with the idle
249
condition (0% load and 700 rpm), after which acceleration mode begins. In the acceleration
250
mode, at 0% load over five seconds, the engine accelerates from 700 rpm to the target speed,
12 ACS Paragon Plus Environment
Page 13 of 38
either 1864 or 2257 rpm. When the engine achieves the target speed, the load increase mode
252
commences and the engine speed remains constant until the end. The first load increase mode
253
begins by increasing the load from 0% to 25% over five seconds and then holding the engine
254
load at 25% for 30 seconds. The next load increase test starts by increasing the load from 25% to
255
50% over 5 seconds and holding the engine load constant at 50% for 30 seconds. Finally, the
256
third load increase mode commences by increasing the load from 50% to 75% over five seconds
257
and holding the engine load constant at 75% for 30 seconds. Speed % - - - Load % .........
2300 1900
50
1500
25
1100
0
700 0
(a)
Load (%)
75
Speed (rpm)
100
25
50 75 Time (s)
100
2300
75
1900
50
1500
25
1100
0
100
Speed (rpm)
251
Load (%)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
700 0
(b)
25
50 75 Time (s)
100
258 259
Figure 3. Custom transient test design in this study at (a) 1865 rpm and (b) 2257 rpm
260
2.4
261
Fuel lines were cleaned after changing the fuels during the tests. In this experiment, for the
262
cleaning process, first the fuel tank was disconnected and the engine was operated to minimise
263
the amount of fuel in the fuel lines and fuel pumps. Then another fuel tank containing the new
264
fuel was connected and the engine was operated with the new fuel for some hours to make sure
265
that all the previous fuel was consumed and only the new fuel is in the system before starting the
266
experiment.
267
For each test, at least 60 minutes was allocated to warm the engine, ensuring the reliability of the
268
results. The engine used in this study has no after-treatment system (i.e. Exhaust Gas
269
Recirculation (EGR), Selective Catalytic Reduction (SCR) or Diesel Particulate Filter (DPF)),
Experimental procedure
13 ACS Paragon Plus Environment
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 14 of 38
270
hence no additional preconditioning was needed, thus ensuring the repeatability of the initial
271
conditions. For all the tested fuels, results of the designed test had the same trend as the results
272
from the ESC test, which had some similar operating modes. In the custom test, the commanded
273
speeds (1865 and 2257 rpm) were selected from ESC. During the experiment, the coefficient of
274
variation (CoV) for the measured speeds was less than 1%. The highest variation at each speed
275
during the experiment was less than 1%.
276
NRTC engine dynamometer schedule and test procedure were adopted from EU DIRECTIVE
277
2004/26/EC. In order to ensure repeatability, NRTC test was conducted three times. The results
278
showed that the standard deviation for the engine speed and load over the three repeats were 7.03
279
and 3.17, respectively. Also, the coefficient of variation ((Standard deviation/Average)
280
between the three repeats were 0.58 and 1.45 for the engine speed and load. These low CoV
281
values clearly demonstrate the repeatability of the tests. In addition, the correlation between the
282
commanded speed to the engine and the actual speed from the test was strong, however, in case
283
of engine load that correlation was not as strong as engine speed as the engine used in this study
284
was turbocharged and the turbocharger lag affected the torque build-up.
285
3. Results and discussion
286
This section focuses on the effect of oxygenated fuels on engine operation characteristics during
287
a transient cycle with the NRTC test and during turbocharger lag, acceleration, load increase and
288
steady-state with the custom test detailed in Section 2.3. The method of analysis in this study is
289
to begin by investigating different parameters over the NRTC test. The analysis then continued
290
with only the first part of the custom test, which addressed turbocharger lag by including an
291
acceleration from 700 rpm to the targeted engine speed—(a) 1865 or (b) 2257 rpm—followed by
14 ACS Paragon Plus Environment
100)
Page 15 of 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
292
a load increase from 0% to 25% load, and then remaining at this load and speed for a steady-state
293
period. The effect of fuel properties and transient engine operation are discussed in the analysis.
294
It should be mentioned that, in all the figures, the tested fuels are named according to their
295
oxygen content, and the illustrated data for the six fuels are differentiated by colour.
296
3.1
297
Figure 4 illustrates the brake mean effective pressure (BMEP) during NRTC. As shown, the
298
oxygenated fuels have lower BMEP when compared to that of D100. This is also presented in
299
Figure 5 (a), which depicts the mean value of BMEP over the cycle for the tested fuels. For
300
example, D100 with 0.33 MPa has the highest value and, using oxygenated fuels, can decrease
301
BMEP to 0.26 MPa. As with BMEP, the indicated mean effective pressure (IMEP) with D100 is
302
higher than the other tested fuels. This can be seen in Figure 5 (a), which shows the mean value
303
of IMEP over the NRTC test for the tested fuels. It shows that using oxygenated fuels decreased
304
IMEP mean value by up to 18.7 %.
305
Figure 5 (a) shows that increasing the fuel oxygen content is associated with decreased IMEP
306
and BMEP. This is attributed to the heating value of the fuels36, 37, which decreases with fuel
307
oxygen content. As shown in Table 2, D100 has the highest heating value. Figure 5 (b) shows
308
that IMEP and BMEP increase with LHV of the tested fuels. A high value of R2 (> 0.93) for each
309
trendline shows a strong linear correlation between IMEP/BMEP and LHV.
310
Figure 5 (a) also shows the mean value of friction mean effective pressure (FMEP) over the
311
NRTC test. FMEP is the difference between IMEP and BMEP and indicates engine friction
312
losses. It can be seen from Figure 5 (a) that D100 has the highest FMEP of 0.13 MPa. Use of
313
D60B35T5, B100, T4B96, T8B92 and T10B90, compared to D100, decreased FMEP by 6.4%,
Transient cycle
15 ACS Paragon Plus Environment
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
314
5.8%, 8.3%, 11% and 12.7 %, respectively. The change in FMEP could be due to factors such as
315
engine speed and load, lubricating oil and fuel properties.21
316
It has been reported in the literature that the higher lubricity of biodiesel can cause a reduction in
317
friction losses.6, 38-40 Owing to its better lubricity, the use of biodiesel could reduce friction and
318
wear in the high pressure fuel pump.41-43 This is due to the inherent lubrication properties from
319
fatty acid esters.44,
320
caused decreased FMEP in a common rail diesel engine.
321
Figure 5 (c) shows that FMEP has an increasing linear correlation (R2 >0.9) with IMEP. For
322
example, the highest FMEP relates to D100, which has the highest IMEP. To further the
323
analysis, the FMEP was normalised by IMEP, as shown in Figure 5 (d). As can be seen, using
324
oxygenated fuels, instead of D100, increases the normalised FMEP. This shows that the engine
325
power has a strong effect on engine friction. Hence, compared to the oxygenated fuels, the higher
326
calorific value of D100 (which leads to a higher engine power) could be a further reason for
327
higher FMEP with D100.
45
Woo et al.38 reported that the higher lubricity of coconut oil biodiesel
328 329
16 ACS Paragon Plus Environment
Page 16 of 38
Page 17 of 38
1.2
BMEP (MPa)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
0.9
0.6
0.3
0 0
400
800 Time (s)
330 331
Figure 4. BMEP during NRTC
332
D100 D60B35T5
B100 T4B96 T8B92 T10B90
17 ACS Paragon Plus Environment
1200
Energy & Fuels
333
0.3
0.2
xx xx xx xx xx xx xx xx 0
334
(a)
0.13 0.12
x
x
x
x
x
x
x
x
x
x
xx xx xx xx xx
xx xx xx xx
xx xx xx xx
0.11 0.1
IMEP and BMEP (MPa)
IMEP, BMEP (MPa)
0.4
IMEP FMEP
R² = 0.93
0.32 R² = 0.91 0.24 35
36
37
(b)
0.14
38
39
40
41
42
LHV (MJ/kg)
Normalised FMEP (%)
32 R² = 0.92
335
BMEP
0.4
6.02 10.93 12.25 13.57 14.23 Oxygen content (wt%)
0.13
0.12
0.11 0.37
IMEP
0.48
0.14
FMEP (MPa)
xxxxxx xxxxxxBMEP xxxxxx xxxxxx
0.5
FMEP (MPa)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 18 of 38
R² = 0.74 31 30 29 28
0.39
(c)
0.41
0.43
0.45
0.47
0
3
6
9
12
15
Oxygen content (wt%)
IMEP (MPa)
336 337 338
Figure 5. (a) IMEP, BMEP and FMEP vs. fuel oxygen content, (b) IMEP and BMEP vs. LHV, (c) FMEP vs. IMEP and (d) normalised FMEP vs. LHV. The parameters IMEP, BMEP and FMEP are the mean values over the NRTC test.
339
D100 D60B35T5
B100 T4B96 T8B92 T10B90
340 341
3.2
Turbocharger lag
342
Figure 6 illustrates different engine parameters during the first 20 seconds of custom test at (a)
343
1864 and (b) 2257 rpm. Within this 20 seconds, the engine runs at idle condition (0% load and
344
700 rpm) for the first two seconds; then, at 0% load, the engine accelerates from 700 rpm to one
345
of the target speeds: (a) 1864 or (b) 2257 rpm. When the engine speed reaches the target speed, it
346
remains constant and the engine load increases from 0% to 25% and then is held at 25% until the
347
end.
18 ACS Paragon Plus Environment
Page 19 of 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
348
In transient diesel engine operation, turbocharger lag affects the torque pattern. Because the
349
engine crank shaft and turbocharger shaft are not mechanically connected, turbocharger lag
350
occurs after a load (or speed) increase due to the faster response of fuel injection by the fuel
351
pump when compared to the slower response of the supplied air by the turbocharger compressor.
352
This is because supplied air cannot instantaneously match the fuel flow. However, these
353
parameters do match after a number of engine cycles.
354
Turbocharger lag can be observed in Figure 6, where the sub-diagrams illustrate the “throttle”
355
position and boost pressure, representing the fuel injection and supplied air, respectively. The
356
figure shows these parameters during the first 20 seconds of the custom test at both engine
357
speeds for B100. After the initial two seconds, when the engine accelerates from 700 rpm to (a)
358
1864 or (b) 2257 rpm, the “throttle” position increases while the boost pressure remains constant
359
for some seconds and then begins to increase. This delay time is called turbocharger lag. During
360
turbocharger lag—in which the engine is effectively running in naturally aspirated mode—the
361
AFR drops to below its steady-state counterpart. The lack of supplied air—which leads to lower
362
AFR and, consequently, to rich combustion—is a significant issue during transient operation and
363
affects different engine performance parameters. Since boost pressure depends on turbocharger
364
speed, the side effects worsen at low engine speed.1
365 366 367
19 ACS Paragon Plus Environment
Energy & Fuels
368
Boost pressure (kPa)
140
130 120 110
120 110
100
100
60
60
45 30 15
45 30 15 0
0 0
(a)
369
130
Throttle position (%)
Boost pressure (kPa)
140
Throttle position (%)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 20 of 38
5
10 Time (s)
15
0
20
5
(b)
10 Time (s)
15
20
370 371
Figure 6. Development of engine parameters during the first 20 seconds of custom test at (a) 1865 rpm and (b) 2257 rpm
372
0% O2 6.02% O2 10.93% O2
12.25% O2 13.57% O2
14.23% O2
373 374
Figure 7 shows different engine in-cylinder parameters during the first 200 engine cycles of the
375
custom test at (a) 1865 rpm and (b) 2257 rpm for all the tested fuels. This duration corresponds
376
to the first 16.8 s at 1865 rpm and 15.2 s at 2257 rpm in Figure 6, which shows the parameters
377
during idle, acceleration, load increase, and steady state (25% load) modes of the custom test.
378
3.3
379
The turbocharger lag affects engine speed and load response. This is shown in Figure 7, where
380
engine speed increases from idle to (a) 1865 and (b) 2257 rpm, and the indicated torque increases
381
moderately. At the end of the acceleration mode, where the indicated torque increases rapidly,
382
engine speed drops from its peak point to the steady-state value. The overshoot at (a) 1865 rpm
383
ranges from 1973 to 1981 rpm, and at (b) 2257 rpm ranges from 2359 to 2369 rpm.
Engine speed
20 ACS Paragon Plus Environment
Page 21 of 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
384
3.4
Indicated torque
385
Figure 7 illustrates that use of oxygenated fuels rather than D100 during transient modes can
386
have a different result than during steady-state modes. During the steady-state mode under 25%
387
engine load, the indicated torque decreases with fuel oxygen content. For example, the highest
388
and the lowest values at this steady-state mode of the custom test are related to D100 and
389
T10B90 (with the lowest and the highest fuel oxygen contents), respectively. Further analysis
390
revealed the same result at the other steady-state modes of the custom test. This can be seen in
391
Figure 8, which shows the indicated torque during the custom test at (a) 1865 rpm and (b) 2257
392
rpm. This drop is attributable to the heating value of the oxygenated fuel.21, 36, 37 As stated in
393
Table 2, the heating value of the tested fuels decreases with fuel oxygen content.
394
In contrast to the steady-state condition, oxygenated fuels showed higher indicated torque during
395
turbocharger lag and acceleration. This can be seen in the indicated torque sub-diagrams of
396
Figure 7. However, this trend at 2257 rpm is not as clear as 1865 rpm. The reason for higher
397
indicated torque with oxygenated fuels could be due to the fact that, during the transient mode,
398
the AFR is lower than its respective steady-state value and, consequently, the combustion is rich.
399
Hence, the presence of oxygen in the fuel can assist with combustion to move it toward
400
stoichiometric condition in which higher engine power is produced. The fuel oxygen content
401
could not be the only reason for the higher indicated torque with oxygenated fuels, compared to
402
D100. It can be seen that at 1865 rpm, B100 showed the highest indicated torque, although 3
403
fuels had higher oxygen contents.
404
21 ACS Paragon Plus Environment
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
405
3.5
Injection parameters
406
Fuel injection strongly influences engine performance and exhaust emissions. With a common
407
rail injection system, such as that used in this study, the injector operates in the time domain,
408
compared to combustion, which occurs in the crank angle domain. Design and tuning parameters
409
of this type of injector are thus significantly affected by engine speed.46
410
Analysing the control signals to the piezo electric diesel injector showed that there is a pilot
411
injection at idle (at 347 crank angle degree) and no pilot and/or post injections at loads of 25%
412
and above regardless of engine speed in this study. Also, analysis on rail pressure at different
413
modes of the custom test showed that the injection pressures at 1865 rpm under 25, 50 and 75%
414
engine load were 58.6, 74.8 and 81.1 MPa, respectively. Also, injection pressures of 69, 86.4 and
415
98.1 MPa were observed at 2257 rpm under 25, 50 and 75% engine load, respectively.
416
To change engine load at a constant speed, where more injected fuel is needed, the ECU changes
417
injection timing parameters, such the start of injection (SOI). SOI can be defined as the point at
418
which injection line pressure reaches injector nozzle-opening-pressure. The SOI parameter is
419
important because it influences combustion characteristics and, consequently, affects engine
420
performance and emissions. It can be observed from Figure 9 that, during steady-state modes of
421
the custom test at 1865 rpm, SOI advances with engine load. In addition to the engine load
422
effect, the SOI analysis in this study revealed that this parameter advances with engine speed
423
from 1865 to 2257 rpm. This parameter is, however, controlled by the injection strategy set by
424
the engine manufacturer.
425
Figure 7, which shows the SOI during the first 200 cycles of the custom test for all the tested
426
fuels, reveals that SOI decreases during the turbocharger lag, then it increases and then stabilises
427
until the end of the acceleration mode. After acceleration by the start of load increase from 0% to 22 ACS Paragon Plus Environment
Page 22 of 38
Page 23 of 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
428
25%, the SOI crank angle increases sharply to a constant value corresponding to (a) 1865 rpm
429
and (b) 2257 rpm. Figure 10 shows the start of combustion (SOC) during the first 200 cycles of
430
the custom test for all the tested fuels. The start of combustion is considered as the instantaneous
431
ignition of the air and fuel mixture after the ignition delay period. This parameter which leads to
432
a sharp increase in cylinder pressure is influenced by the fuel cetane number. The start of
433
combustion was determined from a band-passed in-cylinder pressure signal using the method
434
described by Bodisco et al.30.
435 436
3.6
Maximum in-cylinder pressure and maximum rate of pressure rise
437
The maximum in-cylinder pressure and maximum rate of pressure rise are influenced by the
438
amount of fuel burnt during the premixed combustion phase. These parameters, which depend
439
greatly on fuel properties, can characterise the fuel’s ability to mix with air and burn.
440
Additionally, the maximum rate of pressure rise can be related to the vibration and engine noise,
441
indicating how fast the in-cylinder pressure is changing in the combustion chamber and
442
impacting on the piston crown, cylinder head and cylinder wall.47
443
Figure 7 shows the maximum in-cylinder pressure and maximum rate of pressure rise during the
444
first 200 cycles of the custom test for all the tested fuels. It can be seen from that figure that there
445
is a correlation between these parameters and SOI, regardless of fuel-type. At both engine
446
speeds, these parameters remain unchanged when SOI is constant. These parameters also change
447
during acceleration and load increase by changing SOI. For example, each advance in SOI
448
corresponds to a rise in the maximum in-cylinder pressure and in the maximum rate of pressure
449
rise.
23 ACS Paragon Plus Environment
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
450
Figure 7 also indicates variations in the maximum in-cylinder pressure and maximum rate of
451
pressure rise through changing the fuel during transient mode. This could be due to different
452
factors which weaken or reinforce one another under different conditions. One reason for this
453
could be the slight differences between SOI in different fuels during acceleration and load
454
increase (highlighted in the red box), which could result from the transient engine operation.
455
Apart from this reason, fuel properties could be the main reason for the variations in maximum
456
in-cylinder pressure and maximum rate of pressure rise. During acceleration and load increase
457
modes, B100 displayed relatively higher maximum in-cylinder pressure and maximum rate of
458
pressure rise in comparison with other tested fuels. A similar trend also can be seen during idle:
459
B100 has the highest values and D100 has relatively low values. Fuel cetane number could be
460
the influential factor here, however, other fuel properties such as LHV could be effective as well.
461
In contrast to transient operation, in which SOI changes and consequently affects the maximum
462
in-cylinder pressure and maximum rate of pressure rise, SOI is constant for all the fuels and has
463
no effect during the steady-state operation. Hence, the variations in these parameters stem from
464
the fuel properties. D100 has a relatively higher maximum rate of pressure rise when compared
465
to the other tested fuels. Figure 7 indicates that D100 has the highest maximum in-cylinder
466
pressure under 25% steady-state engine load at 1865 rpm. One reason for this could be the
467
heating value of the tested fuel. As shown in Table 2, D100 has the highest heating value
468
between the other tested fuels. Hence, compared to D100, the oxygenated fuels produce lower
469
amounts of energy and, therefore, lower maximum in-cylinder pressure. Figure 11 shows the
470
maximum in-cylinder pressure and maximum rate of pressure rise at steady-state modes of the
471
custom test. During all modes of the custom test—except 25% load at 2257 rpm—D100 has the
472
highest maximum in-cylinder pressure. The figure also shows that, among the tested fuels, D100
24 ACS Paragon Plus Environment
Page 24 of 38
Page 25 of 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
473
has the highest maximum rate of pressure rise during all steady-state modes of the custom test.
474
For example, at 1865 rpm under 50% engine load, D100 with 0.36 MPa, has the highest value.
475
In addition to the heating value, other fuel properties could be influential. At 2257 rpm under
476
25% engine load, B100 has a higher maximum in-cylinder pressure compared to D100, while its
477
LHV is lower than that of D100. This could be due to the higher cetane number of B100
478
compared to D100. At higher engine speeds, where the ignition delay is shorter, the higher
479
cetane number could be more influential. However, as previously mentioned, the variation in
480
maximum in-cylinder pressure and maximum rate of pressure rise could be the result of different
481
mechanisms whose effects can reinforce or cancel each other.
482
25 ACS Paragon Plus Environment
Energy & Fuels
Maximum rate of pressure rise (MPa/crank angle degree)
1 0.5
Maximum in-cylinder pressure (MPa)
483
1.5 1 0.5
0
0
8
8
Maximum in-cylinder pressure (MPa)
Maximum rate of pressure rise (MPa/crank angle degree)
1.5
7 6 5
7 6 5
365 360 355 350 345 340 335
Indicated torque (N.m)
300 250 200 150 100 50 0
Start of injection (crank angle degree)
Start of injection (crank angle degree)
484 365 360 355 350 345 340 335
486
Indicated torque (N.m)
485
2000 1550 1100 650
487
200 150 100 50 0
2000 1550 1100 650
0
(a)
250
2450 Engine speed (rpm)
2450 Engine speed (rpm)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 26 of 38
100 Engine cycle
200
0
(b)
100 Engine cycle
200
488 489
Figure 7. Development of engine in-cylinder parameters during the first 200 engine cycles of custom test at (a) 1865 rpm and (b) 2257 rpm
490
D100 D60B35T5
B100 T4B96 T8B92 T10B90
26 ACS Paragon Plus Environment
Indicated torque (N.m)
600 450 300 150 0 0
(a)
491
550 1100 Engine cycle
600 450 300 150
1650
0 0
475
(b)
950 1425 Engine cycle
492
Figure 8. Indicated torque during the custom test at (a) 1865 rpm and (b) 2257 rpm
493
D100 D60B35T5
1900
B100 T4B96 T8B92 T10B90
Start of injection (crank angle degree)
494 365 360 355
362
350 360
345 340 0
550 1100 Engine cycle
495
1650
496
Figure 9. Start of injection during the custom test at 1865 rpm
497
D100 D60B35T5
B100 T4B96 T8B92 T10B90
498
380
Start of combustion (crank angle degree)
Start of combustion (crank angle degree)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
Indicated torque (N.m)
Page 27 of 38
370 360 350 0
499
50
(a)
100 150 Engine cycle
380 370 360 350
200
0
(b)
50
100 150 Engine cycle
200
500 501
Figure 10. Start of combustion during the first 200 engine cycles of custom test at (a) 1865 rpm and (b) 2257 rpm
502
D100 D60B35T5
B100 T4B96 T8B92 T10B90
27 ACS Paragon Plus Environment
Energy & Fuels
504
(a)
1865@25 2257@50
9
2257@25 1865@75
1865@50 2257@75
Maximum rate of pressure rise (MPa/crank angle degree)
503
Maximum in-cylinder pressure (MPa)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 28 of 38
1865@25 2257@50
0.4
2257@25 1865@75
1865@50 2257@75
0.35
8 7
0.3
0.25
6 5 0
3
6 9 12 Oxygen content (wt%)
15
0.2 0
(b)
3 6 9 12 Oxygen content (wt%)
15
505 506
Figure 11. (a) Maximum in-cylinder pressure and (b) maximum rate of pressure rise vs. fuel oxygen content at steady-state modes of the custom test
507
D100 D60B35T5
B100 T4B96 T8B92 T10B90
508 509
3.7
Intake and exhaust manifold pressures
510
Figure 12 (a) shows the intake manifold pressure (measured in-cylinder during the induction
511
stroke) at all the steady-state modes of the custom test for all the tested fuels. As can be seen, this
512
parameters increases with engine load and speed. For example, this parameter has the highest
513
value at 2257 rpm at 75% load, for all the fuels, while the lowest values for all the fuels relate to
514
1865 rpm at 25% load, respectively. Figure 12 (a) also shows that using oxygenated fuels,
515
instead of D100, decreased the intake manifold pressure at all of the modes of the custom test.
516
For example, at 2257 rpm under 75% load, the intake manifold pressure with D100 was 181 kPa,
517
while that for D60B35T5, B100, T4B96, T8B92 and T10B90 were 176, 177, 173, 171 and 169
518
kPa, respectively. Such behaviour is consistent with the lower heating values of the oxygenated
519
fuels resulting in lower engine power and therefore lower intake manifold pressure.
520
Figure 12 (b) shows the exhaust manifold pressure (measured in-cylinder during the exhaust
521
stroke) at all the steady-state modes of the custom test for all the tested fuels. As can be seen, this 28 ACS Paragon Plus Environment
Page 29 of 38
522
parameter increases by increasing the engine speed and load for all the tested fuels. For example,
523
with D100 the exhaust manifold pressure at 1865 rpm under 25, 50 and 75% load are 221, 225
524
and 226 kPa. For the same fuel, this parameter increases from 221 to 228 kPa by increasing the
525
engine speed from 1865 to 2257 rpm under 25% load. At 1865 rpm, between all the tested fuels,
526
D100 has the highest values. It also can be seen that between the oxygenated fuels, increasing the
527
fuel oxygen content is associated with decreased exhaust manifold pressure.
528
529
2257@25 1865@75
1865@50 2257@75
180 160 140 120 100 0
(a)
3
6 9 12 Oxygen content (wt%)
15
1865@25 2257@50
250 Exhaust pressure (kPa)
1865@25 2257@50
200 Intake pressure (kPa)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
2257@25 1865@75
1865@50 2257@75
240 230 220 210 200 0
(b)
3
6 9 12 Oxygen content (wt%)
15
530 531
Figure 12. (a) Intake and (b) exhaust manifold pressures vs. fuel oxygen content at steady-state modes of the custom test
532
D100 D60B35T5
B100 T4B96 T8B92 T10B90
533 534
3.8
Combustion stability
535
Combustion variability, which can have an adverse effect on engine performance, is dependent
536
on different factors such as AFR variation, mixture composition and its preparation prior to
537
combustion.48 Combustion variability can be indicated by different parameters such as CoV of
538
IMEP.
539
Figure 13 shows the CoV of IMEP at all the steady-state modes of the custom test for all the
540
tested fuels. As can be seen, the CoV of IMEP has higher values at 25% engine load, when 29 ACS Paragon Plus Environment
Energy & Fuels
541
compared to 50 and 75% engine load. For example, the highest value for all the fuels is related
542
to 25% engine load at 2257 rpm. The figure also shows that this parameter increases with engine
543
speed, as it has higher values at 2257 rpm, compared to 1865 rpm. Further analysis revealed that
544
the CoV of IMEP of all the fuels during idle condition is above 8.8 %. Apart from the engine
545
operating condition effect, Figure 13 also shows that the CoV of IMEP decreases when
546
oxygenated fuels are used instead of diesel. For example, at 2257 rpm under 25, 50 and 75%
547
engine load, D100—among all the fuels—has the highest values of 3.49%, 0.99% and 1.54 %,
548
respectively. The reason for this could be that the local conditions during the combustion of the
549
oxygenated fuels are closer to the stoichiometric condition, when compared to that of D100, as
550
the presence of oxygen in the oxygenated fuels facilitates more complete combustion by
551
reducing the local fuel-rich zone within the core region of the sprayed fuel. Further analysis
552
revealed that D100 has the highest CoV of IMEP during idle condition.
553 4 CoV of IMEP (%)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
1865@25 2257@50
2257@25 1865@75
1865@50 2257@75
3 2 1 0 0
554
3
6
9
12
15
Oxygen content (wt%)
555
Figure 13. CoV of IMEP vs. fuel oxygen content at steady-state modes of the custom test
556
D100 D60B35T5
B100 T4B96 T8B92 T10B90
557
30 ACS Paragon Plus Environment
Page 30 of 38
Page 31 of 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
558
4. Summary and Conclusions
559
Owing to the increasing presence of biofuels in combustion engines, the use of oxygenated fuels
560
instead of diesel should be evaluated under different engine operating conditions. This paper
561
studied the effect of oxygenated fuels on transient engine performance, compared to steady-state
562
operation, using a range of fuels with 0 to 14.23 wt% oxygen content, and based on waste
563
cooking biodiesel as the primary fuel and triacetin as a highly-oxygenated additive. This study
564
employed a modern six-cylinder turbocharged common rail diesel engine. It used a custom test
565
to investigate the acceleration and load increase discrete transient modes and the corresponding
566
end steady-state mode of operation. In addition, a legislative transient cycle (NRTC)—composed
567
of many discrete transient modes—was used to study engine performance during a whole
568
transient cycle. In this paper, different engine performance-related parameters were investigated:
569
IMEP, BMEP, FMEP, turbocharger lag, air-to-fuel ratio, engine speed and torque, start of
570
injection, start of combustion, injection pressure, maximum in-cylinder pressure, maximum rate
571
of pressure rise, intake and exhaust manifold pressures, and CoV of IMEP.
572
The following conclusions were drawn:
573
•
574 575
by up to 18.7% and 21.7%, respectively. It also decreased FMEP by up to 12.7%. •
576 577
During NRTC, the use of oxygenated fuels instead of diesel decreased IMEP and BMEP
The use of oxygenated fuels decreased the indicated torque during the steady-state modes while, during transient modes, it generally increased the indicated torque.
•
During transient modes, the use of oxygenated fuels instead of diesel resulted in higher
578
maximum in-cylinder pressure and maximum rate of pressure rise while, during steady-
579
state modes, most of the oxygenated fuels had lower values for these two parameters.
31 ACS Paragon Plus Environment
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
580
•
581
Each advance in SOI corresponds to a rise in the maximum in-cylinder pressure and in the maximum rate of pressure rise.
582
•
Intake and exhaust manifold pressures increased with engine load and speed
583
•
Oxygenated fuels had lower intake manifold pressure than diesel
584
•
CoV of IMEP during idle and 25% load was higher compared with 50% and 75% load.
585
•
The use of oxygenated fuels rather than diesel decreased the CoV of IMEP.
586
5. Acknowledgement
587
This research was supported by the Australian Research Council’s Linkage Projects funding
588
scheme (project number LP110200158). The authors would like to thank: Mr. Andrew Elder,
589
Mr. Noel Hartnett and Dr. Md. Mostafizur Rahman for their laboratory assistance; Dr. Michael
590
Cholette and Dr. Meisam Babaie for their guidance; Peak3 Pty. Ltd. for assistance with
591
measurement instruments; Mr. James Hurst for providing copyediting and proofreading service;
592
and Eco Tech Biodiesel (Dr. Doug Stuart) for the fuel supply.
593
594
6. Appendices
595
Appendices A1, A2 and A3 show the fuel properties of D100, B100 and T100, respectively.
596 597
6.1
A1. D100
598 599 600 601
!
" #$%&!
' ( (
32 ACS Paragon Plus Environment
Page 32 of 38
Page 33 of 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
602 603
33 ACS Paragon Plus Environment
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
604
6.2
Page 34 of 38
A1. B100
605 606 607 608 609 610
)
* + )" * , +)
. (/
/!
$0220 . "22# . "21 $#$$6 . "%16$ . "$:6 . "2:6# $#$$0 . "&%# . "=: . "21 . "2:%$ $#$6: . "21 . "062& . "$$26 . "#:16
01%1!
)
' ( (
( 3 ( ( ( 3 / 3 3 8 3 ' (5 9 ( ;; ' . ' 3 ) ( '( ;8( '8 ('8 ; ( / 3 9 ; // / ; ' 3 . / 3 ' 35 / 3 +$66 "' ( ; @=67 3 ( ' $67 '
$$4$ 6401 646$ 6460 06$ $ :$0 =410 >646$ ?$:6 646&=