Subscriber access provided by UNIV OF NEWCASTLE
Article
CO, NOx, PCDD/F and total particulate matter emissions from two small scale combustion appliances using agricultural biomass type test fuels Thomas Zeng, Justus von Sonntag, Nadja Weller, Andreas Pilz, Volker Lenz, and Michael Nelles Energy Fuels, Just Accepted Manuscript • Publication Date (Web): 20 Jun 2017 Downloaded from http://pubs.acs.org on June 21, 2017
Just Accepted “Just Accepted” manuscripts have been peer-reviewed and accepted for publication. They are posted online prior to technical editing, formatting for publication and author proofing. The American Chemical Society provides “Just Accepted” as a free service to the research community to expedite the dissemination of scientific material as soon as possible after acceptance. “Just Accepted” manuscripts appear in full in PDF format accompanied by an HTML abstract. “Just Accepted” manuscripts have been fully peer reviewed, but should not be considered the official version of record. They are accessible to all readers and citable by the Digital Object Identifier (DOI®). “Just Accepted” is an optional service offered to authors. Therefore, the “Just Accepted” Web site may not include all articles that will be published in the journal. After a manuscript is technically edited and formatted, it will be removed from the “Just Accepted” Web site and published as an ASAP article. Note that technical editing may introduce minor changes to the manuscript text and/or graphics which could affect content, and all legal disclaimers and ethical guidelines that apply to the journal pertain. ACS cannot be held responsible for errors or consequences arising from the use of information contained in these “Just Accepted” manuscripts.
Energy & Fuels is published by the American Chemical Society. 1155 Sixteenth Street N.W., Washington, DC 20036 Published by American Chemical Society. Copyright © American Chemical Society. However, no copyright claim is made to original U.S. Government works, or works produced by employees of any Commonwealth realm Crown government in the course of their duties.
Page 1 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
1
CO, NOx, PCDD/F and total particulate matter emissions from two small scale
2
combustion appliances using agricultural biomass type test fuels
3 4
Thomas Zeng a*; Justus von Sonntag a,b; Nadja Weller a; Andreas Pilz a; Volker Lenz a;
5
Michael Nelles a,c
6 7 8 9 10 11
a
DBFZ Deutsches Biomasseforschungszentrum gemeinnützige GmbH, Torgauer Straße 116,
04347 Leipzig, Germany. b
Present address: Bubbles and Beyond GmbH, Karl-Heine-Straße 99, 04229 Leipzig,
Germany. c
Faculty of Agricultural and Environmental Sciences, Department of Waste and Resource
12
Management, University of Rostock, Justus-von-Liebig-Weg 6, 18059 Rostock, Germany.
13
* Corresponding author: phone: +49-341 2434-542, fax: +49-341 2434-133, e-mail:
14
[email protected] 15 16 17
Abstract
18
In Germany, solid biomass fuels based on agricultural by-products are only used in marginal
19
amounts for small scale combustion. This is the consequence of several regulatory constraints,
20
in particular requirements defined in the first ordinance of the German emission control act (1.
21
BImSchV) including the mandatory utilization of dedicated licensed boilers for such fuels.
22
For the licensing, test fuels with defined fuel composition representing straw and cereal grain
23
like fuels are demanded and strict emission thresholds have to be met both during type testing
24
and during periodic chimney sweep measurements. To facilitate the market introduction of the
25
first licensed boiler, agricultural biomass test fuels with characteristics being representative 1
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
26
for the composition of these assortments were produced and utilized for combustion tests.
27
Emission measurements (i.e. for CO, NOx, PCDD/F and total particulate matter) were
28
performed by an accredited institute according to the relevant methods. It was demonstrated
29
that test fuels with dedicated fuel composition can be produced in bench scale. The results
30
prove that compliance with the strict emission thresholds of the 1. BImSchV in Germany can
31
be realized even with challenging fuels if an appropriate boiler is combined with an efficient
32
dust separator. Accordingly, PCDD/F emission levels and toxicity almost as low as for wood
33
combustion were observed.
Page 2 of 42
34 35
Highlights
36
For the first time, dedicated agricultural biomass type test fuels with characteristics
37
representative for these non-woody biomass assortments were produced and employed for
38
combustion tests and emission measurements which were performed by an accredited institute
39
according to the relevant methods.
40
The measurements during combustion tests with type test fuels verified compliance with the
41
strict regulations of the 1. BImSchV for the combustion of agricultural fuels if an appropriate
42
boiler technology is combined with an efficient dust separator.
43 44
Keywords: straw, cereal grain, biomass, boiler, type test, emission, combustion, PCDD/F
45 46
Abbreviations
47
1. BImSchV: Erste Verordnung zur Durchführung des Bundes-Immissionsschutzgesetzes
48
(first ordinance of the German emission control act); bld: below limit of detection; d.b.: dry
49
basis; DBFZ: DBFZ Deutsches Biomasseforschungszentrum gemeinnützige GmbH; DIN:
50
Deutsches Institut für Normung e. V. (German standardization organization); DT: ash 2
ACS Paragon Plus Environment
Page 3 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
51
deformation temperature; EN: European standard; ENplus: wood pellets certification scheme
52
ENplus; ESP: electrostatic precipitator; FF: fabric filter; FT: ash flow temperature; GHG:
53
greenhouse gas; HLMD: heat load control and measuring device; HPLC: high pressure liquid
54
chromatography; HT: ash hemisphere temperature; I-TEQ: international toxic equivalent;
55
ISO: International Organization for Standardization; LAI: Länderausschuss für
56
Immissionsschutz (German federal committee for air pollution control); OCDD:
57
octachlorodibenzodioxin; PCDD: polychlorinated dibenzodioxins; PCDD/F: polychlorinated
58
dibenzodioxins and dibenzofurans; PCDF: polychlorinated dibenzofurans; Q: net calorific
59
value; RF: reference fuel; SCR: selective catalytic reduction; SD: standard deviation; SNCR:
60
selective non-catalytic reduction; SST: ash shrinkage temperature; STP: standard temperature
61
and pressure; TF: test fuel; TPM: total particulate matter; uy,max: maximum measurement
62
uncertainty; VDI: Verband der Deutschen Industrie (The Association of German Engineers);
63
vol%: volume percent; VPAB8: Vollzugsempfehlung zur Prüfstandsmessung an Anlagen für
64
Brennstoffe nach § 3 (1) Nr. 8 der 1. BImSchV (Recommendation for type tests for biomass
65
fired boilers using fuels according to §3 (1) No. 8 of the 1. BImSchV); wt%: weight percent
66 67
1. Introduction
68
There is a global consensus that the current ongoing climate change is a result of greenhouse
69
gas (GHG) emissions caused by human activity. 1 Accordingly, ambitious targets for global
70
GHG reduction were set by the United Nations Climate Change Conference (Paris agreement)
71
and ratified by 195 countries. 2 The long-term goal is to keep the increase in global average
72
temperature to well below 2 K with respect to pre-industrial levels. 2 Consequently, Germany
73
has to reduce GHG emissions until 2030 by 55 % and until 2040 by 70 % compared to the
74
reference year 1990. 3 It is expected that a growing share in the energy mix will be provided
75
by wind and solar power and that the heat demand for residential buildings will significantly 3
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 4 of 42
76
decrease by 2050 (at least 40 %) based on a higher share of thermally well insulated
77
buildings. 4 In the future, biomass could play an important role to compensate the fluctuating
78
availability of wind and solar usage but as well to reduce GHG emissions and to secure
79
energy supply. For a smart bioenergy in the heating sector, utilization of yet unexplored
80
biomass residues and the application of efficient and low emission combustion technologies
81
will be required. 5 In Germany, the generation of heat by using small scale appliances < 100
82
kW is regulated by the first ordinance of the German emission control act (1. BImSchV)
83
stating permitted fuels and emission thresholds. In this sector, wood fuels (i.e. log wood,
84
wood chips and wood pellets) are the predominant biomass fuels. On local level, however,
85
significant quantities of non-woody raw materials are available for heat production. 6 In the
86
1.BImSchV, herbaceous biomass, i.e. straw, cereal whole plants, energy grains, grain
87
processing residues, husks and similar assortments like miscanthus or hay are assigned to a
88
specific class of biomass fuels, i.e. No. 8 fuels (according to §3 (1) No. 8 of the 1. BImSchV).
89
7
For type testing and licensing of a dedicated boiler for such agricultural biomasses, strict
90
emission thresholds for CO, NOx and PCDD/F have to be met. Furthermore, in contrast to
91
woody biomasses, specific type test fuels are required. While there is consensus that high
92
quality woody biomasses are close enough to each other in their combustion behavior to
93
justify their classification as a single fuel class in the 1.BImSchV with no specific test fuel
94
required, the case with herbaceous biomass is more complicated. Here it is well known that
95
there is a wide span of fuel properties within the No. 8 fuels. Consequently, small scale
96
combustion appliances can be operated well with low demanding representatives of the fuel
97
class while utilization of more demanding fuels may result in high emission levels and
98
operational problems. In Germany, this has caused considerable concern in the environmental
99
protection bodies and the strict regulations and some uncertainties in the interpretation and
100
implementation of these regulations so far hampered the use of unexplored agricultural by4
ACS Paragon Plus Environment
Page 5 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
101
products in small scale combustion appliances. The first obstacle is the insufficient definition
102
of test fuel criteria since the DIN EN 303-5 only demands test fuels to be in accordance with
103
the fuel requirements of the standard ISO 17225-6 for solid biofuels. 8,9 This bears the risk
104
that test fuels with considerably better fuel properties than the average non-woody biomass
105
could theoretically be used because DIN EN ISO 17225-6 only specifies upper limits for fuel
106
properties. If such test fuels with better combustion and emission characteristics would be
107
applied, the aim of boiler type tests according to DIN EN 303-5 could be undermined.
108
Furthermore, high efforts and measurement costs (especially for PCDD/F) are expected in
109
particular due to the regulatory need to test each boiler type with each possible fuel of No. 8
110
group specified in the 1. BImSchV. Thus, licensed boilers are not available on the German
111
market so far and appropriate guidelines for the boiler type tests were missing for several
112
years after the last amendment of the 1. BImSchV in 2010. To overcome these constraints, the
113
federal committee for air pollution control (Länderausschuss für Immissionsschutz, LAI) in
114
Germany defined criteria for test fuels that must be used during boiler type tests. The LAI has
115
published these criteria in the recommendation for type tests for biomass fired boilers using
116
fuels according to § 3 (1) No. 8 of the 1. BImSchV (Vollzugsempfehlung zur
117
Prüfstandsmessung an Anlagen für Brennstoffe nach § 3 (1) Nr. 8 der 1. BImSchV”, VPAB8).
118
10
While the 1. BImSchV is rather general in its fuel definition, the VPAB8 specifies concrete
119
biomass assortments that can be used as No. 8 fuels within three subgroups and demands test
120
fuels with specifically defined characteristics for each of the three groups (Table 1):
121
fuel group A: miscanthus, wheat straw, rye straw, barley straw, triticale straw, maize straw,
122
linseed straw, spelt straw, hemp (fiber hemp and hemp straw) and flax,
123
fuel group B: grains, cereal spilling, low quality cereal grains and bran (no rape or sunflowers
124
seeds),
125
fuel group AB: cereal whole plants, rape straw, landscape conservation hay, meadow hay, 5
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
126
annual field grasses, maize spindles, sunflower straw, and hop.
127
Licensing of a boiler for group A fuels would thus require the successful completion of the
128
type testing with test fuel A (TF A). Accordingly, for licensing of a boiler for group B fuels,
129
type testing would have to be performed with test fuel B (TF B) and for operation with group
130
AB fuels both tests fuels have to be employed. VPAB8 lists minimum criteria rather than
131
upper thresholds for certain characteristics of the test fuels (TF) in particular minimum
132
content of ash, K, N and Cl as well as maximum ash deformation temperature (DT), Table 1.
133
Net calorific value and water content are to be stated. The defined values were chosen so that
134
the test fuels cover as far as possible the whole range of biomass composition for a certain
135
fuel group and thus represent for all intents and purposes the worst critical fuel composition
136
regarding the key fuel properties K, N, Cl and ash deformation temperature (DT). The
137
successful type testing requires compliance with the emission thresholds defined by the 1.
138
BImSchV (normalized to dry flue gas at standard temperature and pressure (STP) and related
139
to 13 vol% O2) while operating with these test fuels: 7
140
polychlorinated dibenzodioxins and dibenzofurans (PCDD/F): 0.1 ng/m³ (measured as
141
2,3,7,8-polychlorinated dibenzodioxins and dibenzofurans which are stated as toxicological
142
equivalents, I-TEQ),
143
nitrogen oxides (NOx): 0.5 g/m3,
144
carbon monoxide (CO): 0.25 g/m3.
145
Additionally, periodic chimney sweep measurements are mandatory during full load boiler
146
operation after installation. During these periodic chimney sweep measurements, emission
147
thresholds of CO (0.4 g/m³) and total particulate matter (0.02 g/m³) have to be met. 7
148
Published results for the combustion of non-woody biomass show that emission levels
149
especially for NOx, PCDD/F and total particulate matter (TPM) are typically much higher
150
compared to the use of high quality wood fuels during small scale combustion. 11–21 In some
Page 6 of 42
6
ACS Paragon Plus Environment
Page 7 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
151
cases, the applicability of fuel pre-treatment such as leaching and mechanical dewatering 22–31,
152
mixing with biomasses exhibiting less critical fuel composition (e.g. with wood, miscanthus
153
or peat) 32–42 or adding of e.g. Al or Ca based additives 43,44 was demonstrated to be
154
advantageous for emission reduction. In contrast, dust separators were scarcely applied during
155
combustion of non-woody biomass fuels in small scale combustion appliances 45 and
156
accordant standards for test methods for the determination of the efficiency of downstream
157
dust separators 46 were just recently developed and published. The lack of suitable, approved
158
agricultural biomass test fuels and uncertainties concerning their performance during type
159
testing still hinders the licensing of the first boiler using agricultural fuels. The aim of this
160
work is thus (i) to show a possible approach for the production of test fuels, (ii) to
161
demonstrate that combustion of test fuels indeed would cause significantly higher emission
162
levels than typical agricultural fuels and that the test fuel concept would thus be feasible and
163
(iii) to prove that emission thresholds of 1. BImSchV can still be met by an appropriate
164
combination of combustion technology with suitable secondary emission reduction measures.
165
To reach this objective, combustion tests were conducted to identify feasible approaches for
166
the production of type test fuels and to study the emission performance of these challenging
167
test fuels. Consequently, the options to keep the strict emission thresholds for PCDD/F, CO,
168
NOx and total particulate matter of the 1. BImSchV were investigated and challenges for the
169
type testing will be highlighted. In this way, a successful type testing in Germany can help to
170
overcome barriers for boiler type testing with non-woody biomass fuels and can be extended
171
to type testing in other countries (especially in Europe).
172 173
2 Experimental section
174
2.1 Materials
175
To identify appropriate raw materials for test fuel production, 13 raw materials for TF A and 7
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 8 of 42
176
12 raw materials for TF B were purchased and analyzed. None of the raw materials fulfilled
177
all criteria specified in the VPAB8, i.e. minimum content for ash, K, N, Cl and maximum ash
178
deformation temperature (DT), thus showing that these criteria are indeed suitable to classify
179
a fuel as “demanding”. Thus, for the production of the test fuels with the required properties
180
(Table 1), mixtures of raw materials and additives had to be used. The following materials
181
were employed for the test fuel production:
182
wheat straw 1: Agrargenossenschaft Ilmtal e.G., Niedertrebra / Germany,
183
wheat straw 2: GbR Klopfleisch, Niedertrebra / Germany,
184
wheat grains: Thüringer Landesanstalt für Landwirtschaft, Dornburg / Germany,
185
whole flour (type 1700): Aurora Mühlen GmbH, Hamburg / Germany,
186
K2CO3: Overlack AG, Leipzig / Germany,
187
CaCl2: CVM Chemie-Vertrieb GmbH & Co. KG, Magdeburg / Germany.
188
Eventually, two test fuels, i.e. TF A1 and TF A2, were produced using a chaff cutter, of
189
Hirlinger Landtechnik, for coarse grinding followed by fine grinding with a hammer mill of
190
Netzsch-Condux Mahltechnik GmbH, type CHM 230/200. Mineral additives were used to
191
reach the required TF A composition. For conditioning and admixing of the additives, a
192
paddle mixer of Process Technologies GmbH, type RSX 550, was applied. Pelletizing was
193
performed using a ring die press of Münch-Edelstahl GmbH, type RMP 250 with subsequent
194
cooling and removing of fines < 3.15 mm. For the production of TF B1, wheat grains and
195
bottom ash from the combustion of the very same wheat grain assortment was utilized. The
196
bottom ash was ground using a Pulverisette 19 of Fritsch GmbH. Subsequently, the grinded
197
bottom ash was admixed to the wheat grains by using the aforementioned paddle mixer. Since
198
segregation turned out to be a serious issue, an additional fuel batch (i.e. TF B2) was
199
produced using a granulation procedure with 35 wt% wheat flour and small amounts of water
200
to ensure proper adhesion of the grain ash particles on the wheat grain surface. The required 8
ACS Paragon Plus Environment
Page 9 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
201
amount of additives of TF A production and grain ash for TF B production was calculated
202
based on the average raw material composition. To compensate potential uncertainties from
203
sampling, analysis and fuel production, a 10 % higher value than demanded by the VPAB8
204
was targeted for the ash content and the elements K, N and Cl. As reference fuels (RF), wood
205
pellets complying with ENplus class A1 47 (purchased from German Pellets GmbH, Torgau /
206
Germany, RF WP), straw pellets produced from typical wheat straw (purchased from ABW
207
Apoldaer Biomassewerk GmbH, Apolda / Germany, RF A) and wheat grains (purchased from
208
TLL Thüringer Landesanstalt für Landwirtschaft, Jena / Germany, RF B) were used without
209
any further fuel modification. RF A and RF B were employed to show whether typically
210
available non-woody biomass fuels are characterized by lower emission levels compared to
211
the use of the test fuels with particularly challenging fuel characteristics. This is a crucial
212
aspect to prove the applicability of the test fuel concept.
213 214
2.2 Combustion test benches
215
As specified in the 1. BImSchV and the VPAB8, strict emission thresholds have to be met
216
during type tests with dedicated test fuels according to DIN EN 303-5 both at full and part
217
load. 7,9,10 However, since boiler operation with non-woody biomass fuels is typically at full
218
load, emission measurements were performed only at this boiler operation state. Emission
219
measurements during part load boiler operation were not within the scope of this work.
220
Furthermore, for a boiler family with a nominal heat capacity < 100 kW and with the same
221
constructional design, it is sufficient to perform type tests with the smallest and the largest
222
boiler size of the boiler family if the ratio of the nominal heat output specified by the
223
manufacturer of the largest to the smallest boiler is less than or equal to 2:1. 10 Thus,
224
combustion tests were performed at full load using two boilers of the same boiler family from
225
A.P. Bioenergietechnik, Hirschau / Germany with a nominal heat capacity of 49 kW 9
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 10 of 42
226
(Ökotherm® Compact C0 boiler 1, located at laboratory of DBFZ) and 95 kW (Ökotherm®
227
Compact C1L, boiler 2, located at head office of the boiler manufacturer). Both boilers are
228
licensed according to DIN EN 303-5 for the operation with wood pellets and characterized by
229
the same constructional design with a staged primary and secondary combustion air supply by
230
two automatically adjusted air fans, Figure 1. The combustion chamber is water cooled and
231
equipped with an ash slide enabling the combustion of ash rich fuels with increased slagging
232
risk in the bottom ash. An electrostatic precipitator (ESP) which is officially certified in
233
Germany was installed in the flue gas duct of boiler 1 to remove particulate matter from the
234
flue gas. Furthermore, boiler 1 consists of a flue gas duct according to DIN EN 303-5
235
upstream of the electrostatic precipitator and a flue gas duct according to DIN EN 13284-1
236
(equivalent to the VDI 2066-1) downstream of the ESP. 9,48,49 Boiler 2 was equipped with an
237
insulated fabric filter (FF) with a PTFE filter area of max. 12 m² suitable for a flue gas stream
238
of up to 1600 m³/h and with a flue gas duct that complies with DIN EN 303-4. 50 Typically,
239
the fabric filter was operated at roughly constant temperature < 150°C and flue gas humidity
240
< 120 g/m³ STP during full load boiler operation. In both test benches, a chimney fan was
241
installed enabling continuous draught in the chimney.
242 243
2.3 Full load combustion tests
244
Preliminary combustion tests were performed with each fuel to adjust boiler operation
245
according to the specific requirements of the fuels aiming for (i) stable full load boiler
246
operation at nominal heat output with (ii) low CO and NOx emissions, (iii) minimized slag
247
formation in the bottom ash and (iv) sufficient ash removal into the ash pan. For requirement
248
(i), a heat load control and measuring device (HLMD) was installed to allow for boiler
249
operation at full load. The HLMD is equipped with resistance thermometer (Pt100 RM, type
250
RL-10060, limiting deviation of 0.2 %) and a magneto-inductive flowmeter (Promag 53P, 10
ACS Paragon Plus Environment
Page 11 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
251
accuracy of 0.2 %) to continuously determine and adjust inlet and return temperature as well
252
as the volume flow of water stream. Subsequently, these HLMD measurement results were
253
used for calculation of the heat output of the boiler. To sufficiently fulfill requirements (ii),
254
(iii) and (iv), adjustments of the primary and secondary air supply as well as fuel supply and
255
operation of the ash slide were employed. The optimized boiler operation parameters were
256
employed for further combustion tests. At stable boiler operation, emission data were
257
recorded over a period of approximately 6 hours per combustion test without further
258
adjustments in the boiler control. Typically, four combustion tests were performed for each
259
fuel: three to determine three PCDD/F values and at least three NOx values and one further
260
combustion test to measure TPM emissions. In all combustion tests O2 and CO emissions
261
were continuously recorded in parallel to acquire at least three mean values. Unless otherwise
262
stated, all gaseous and particulate emissions were normalized to dry flue gas at standard
263
temperature and pressure (STP) and related to 13 vol% O2. All emission values are stated
264
excluding measurement uncertainties. Maximum measurement uncertainties are stated
265
separately where appropriate. When the boiler was completely cooled down, the bottom ash
266
was removed and the primary and secondary combustion chamber and the heat exchanger
267
were cleaned thoroughly with an industrial vacuum cleaner. Polishing of adhering surface
268
layers from the heat exchanger surface was avoided. Likewise, the dust separators were
269
thoroughly cleaned prior to each combustion test.
270 271
2.4. Analysis and emission measurement methods
272
For fuel analyses, samples were taken with regard to DIN EN 14778 and DIN EN 14780. 51,52
273
Cereal grains were stored in big bags. For sampling, a sample pipe according to DIN EN
274
14778 was introduced separately on five positions from the top of each big bag, i.e. at each
275
corner and in the middle, and was directed to the bottom of each big bag. 51 All samples were 11
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 12 of 42
276
merged to a subsample representing each big bag. Furthermore, an overall merged sample
277
representing the whole fuel batch was produced from all subsamples by dividing and
278
homogenizing the subsamples of all big bags according to DIN EN 14780. 52 Fuel pellets
279
were also stored in big bags. Sampling with the sample pipe was not feasible for pellets due to
280
the stronger penetration resistance of this material. Thus, three samples with approx. 2.5 L
281
each were manually taken on the upper right, middle and lower left of each big bag using a
282
sample shovel. Subsequently, the three samples were merged to a subsample and thoroughly
283
mixed. An overall merged sample was produced from all subsamples by dividing and
284
homogenizing the subsamples of all big bags according to DIN EN 14780. 52 The fuel
285
samples were analyzed according to the European standards for solid biofuels: water content,
286
net calorific value, ash content, ash melting behavior (SST, DT, HT and FT) and total content
287
of sulfur and chlorine, major elements (i.e. Al, Ca, Mg, P, K, Si and Na, determined after
288
hydrofluoric digestion). 53 The analysis uncertainty for the relevant test fuel criteria (i.e. only
289
quantifiable parameters) are ±0.09 % for ash content, ±0.03 % for nitrogen, ±0.01 % for
290
chlorine and ±3 % for potassium. PCDD/F emission measurements were performed according
291
to DIN EN 1948-1 by an accredited institute applying a sampling time of 6 h during full load
292
boiler operation. 54,55 If the sampling time had to be reduced, e.g. due to higher dust
293
concentrations in the flue gas, measures according to VPAB8 were taken. 10 The average blank
294
value for PCDD/F of the boiler 1 test bench was 0.0008 ng I-TEQ/m³ and for the boiler 2 test
295
bench 0.002 ng I-TEQ/m³. Values for PCDD/F congeners were set to zero if their analyzed
296
values were below the limit of detection (bld). Further emission measurements of CO and
297
NOx were performed according to DIN EN 15058 and DIN EN 14792 respectively using a
298
Siemens Ultramat 23. 56,57 For both parameters, mean values for 30 min intervals were
299
calculated and subsequently used for the calculation of the overall mean value. TPM
300
emissions were measured by using the gravimetric method according to DIN EN 13284-1. 48 12
ACS Paragon Plus Environment
Page 13 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
301
For TPM sampling, the out stack method and an automatic isokinetic control unit ITES (Paul
302
Gothe GmbH) were employed. The sampling probe had a nozzle diameter of 8 mm and was
303
heated to 160 °C to avoid condensation of flue gas components. Sampling duration was at
304
least 30 minutes. The measurements were repeated at least twice for each combustion test. A
305
plane filter (Munktell MK360 with retention > 99.998 %, diameter 45 mm) was applied to
306
collect the particles. Prior to the measurement, the plane filter was pretreated by drying at 180
307
°C for at least 1 h and then cooled down to ambient temperature and conditioned in a
308
weighing chamber with constant temperature and humidity for at least 8 h. After the
309
measurement, the plane filter was dried at 160°C for at least 1 h, cooled down to ambient
310
temperature and conditioned in a weighing chamber with constant temperature and humidity
311
for 8 h. For total particle emissions in the flue gas > 50 mg/m³, a filter cartridge was applied
312
prior to the plane filter to remove coarse particles. The cartridge was cleaned with distilled
313
water and subsequently dried. Afterwards, the filter cartridge was stuffed with quartz wool so
314
that 2/3 of the cartridge volume was loaded followed by a manual densification of the quartz
315
wool to avoid channeling of unfiltered flue gas sample streams. Weighing of the filters and
316
cartridges before and after the measurement was performed three times for each filter or
317
cartridge on a balance (Kern, type ABT 220-5DM). The sampling probe was cleaned after
318
each combustion experiment with distilled water and acetone (HPLC grade) and subsequently
319
dried with pressurized oil free air. The obtained rinsing liquid was analyzed for residual mass
320
of the particles which was equally distributed to each TPM measurement of the combustion
321
experiment. The determination of the boiler efficiency was not within the scope of this work.
322 323
3. Results and discussion
324
3.1 Raw material selection
325
In Germany, the most important representative of the fuel group A is wheat straw. There are, 13
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 14 of 42
326
however, many more possible candidates that could be used as raw materials for TF A. Based
327
on a literature review covering 55 references and a total number of 253 data sets, only 5 %
328
(i.e. 13 of the 253 data sets 58–62) match all test fuel A criteria specified in VPAB8. 10 The
329
required potassium and chlorine contents are rarely reached and in particular their
330
combination represents the most rigorous criteria. There is furthermore the risk that a fuel that
331
satisfies the potassium and chlorine criteria exceeds by far the ash content criterion of the
332
VPAB8. Consequently, a suitable strategy for the production of test fuel A may involve
333
blending of different raw materials accompanied by additive utilization for the compliance
334
with selected fuel criteria. As shown by leaching experiments, potassium and chlorine are
335
available in biomass fuels mostly in ionic form or precipitated as salts. 63,64 Thus, we expect a
336
low alteration of the combustion properties of test fuels with additives as compared to an
337
assortment naturally containing the required amount of potassium and chlorine. For the
338
acquisition of raw materials for the test fuel production, meeting the nitrogen content was a
339
prerequisite while a close match for the other criteria was anticipated. For TF B, the VPAB8
340
demands the utilization of grain-like test fuels rather than pellets. 10 Additive application is
341
thus hampered since the wax shell of the grain impedes with common agglomeration coating
342
techniques. 65 Therefore, a matching raw material composition would be even more
343
advantageous for test fuel B production. However, also in this case a literature review
344
covering 12 references and a total number of 52 data sets indicates a very low chance to
345
identify and purchase a matching raw material (only 2 %, i.e. 1 of the 52 data sets matches all
346
TF B criteria 66) since grains with a high nitrogen content are typically characterized by ash
347
contents below the requirement of the VPAB8. Thus, for TF B, wheat grains providing a close
348
match with required N, K and Cl content were acquired. The wheat grains exhibited only a
349
slightly too low potassium content and an insufficient ash content. The fuel properties were
350
adjusted by admixing grinded bottom ash from the combustion of the very same wheat grain 14
ACS Paragon Plus Environment
Page 15 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
351
enabling increased ash content similar to the fuel ash composition, Figure 2. Proper adhesion
352
of the grinded bottom ash on the grain was ensured by the application of a coating procedure
353
using whole flour and water as binding agent. Four test fuels were produced: TF A1, TF A2,
354
TF B1 and TF B2. The employed recipes are listed in Table 2.
355 356
3.2 Analysis of the produced test fuels
357
The results from fuel analysis are listed in Table 3. As expected, wood pellets (RF WP) are
358
characterized by N, K and Cl contents decisively below the criteria of VPAB8. In contrast, RF
359
A fulfills all criteria of VPAB8 except for chlorine content. The contents of K, N and ash are
360
above the thresholds given by VPAB8. A comparison with average values gained from Phyllis
361
database 67 for wheat straw (i.e. 95 samples, ash content: 7.1 wt% d.b. (n=77), DT: 891 °C
362
(n=14), nitrogen content: 0.68 wt% d.b. (n=65), chlorine content: 0.48 wt% d.b. (n=53) and
363
potassium content: 11,680 mg/kg d.b. (n=23)) highlight that RF A represent a typical wheat
364
straw. RF B only fulfills the criteria of VPAB8 for ash deformation temperature and chlorine
365
content. Though, available data sets for fuel properties of cereal grains and particularly wheat
366
grains are scarce, the comparison with literature data for wheat grains 58,66 (i.e. 7 samples, ash
367
content: 1.8 wt% d.b. (n=7), DT: 662 °C (n=3), nitrogen content: 2.4 wt% d.b. (n=7), chlorine
368
content: 0.04 wt% d.b. (n=7) and potassium content: 3589 mg/kg d.b. (n=7)) still indicates
369
that RF B represents a typical wheat grain. According to the results of the fuel analysis, the
370
criteria of the VPAB8 concerning the composition of the test fuel are generally satisfied by TF
371
A1 and TF A2. However, the employed strategy with KCl used as additive resulted in a fuel
372
composition of TF A1 exceeding the requirements of VPAB8 which may lead to unnecessarily
373
high total particulate and PCDD/F emission compared to thresholds specified for TF A.
374
Consequently, TF A2 was produced using K2CO3 instead of KCl and a higher proportion of
375
CaCl2. The fuel analysis reveals that all criteria of VPAB8 were met. A major advantage of TF 15
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 16 of 42
376
A2 is that the critical content of K was adjusted well according to the required threshold of
377
10,000 mg/kg d.b. Based on the higher nitrogen content of the employed raw materials, TF
378
A2 is also characterized by a higher nitrogen content than TF A1 (section 3.1). Both TF A1
379
and TF A2 are characterized by ash contents significantly exceeding the requirements of
380
VPAB8. However, since the selected combustion appliances are able to handle fuels with ash
381
content up to 10 wt% d.b., no operational problems with regard to the ash removal into the
382
ash pan during combustion were expected. Addition of bottom ash to untreated wheat grains
383
(i.e. TF B1) for adaption of ash and potassium content did not lead to the desired change of
384
the fuel composition. Thresholds of VPAB8 were not kept possibly due to segregation effects,
385
Table 3. Thus, TF B2 was produced by using whole flour as binding agent to allow for proper
386
adhesion of the grinded ash particles on the surface of the wheat grains. This strategy proved
387
successful with TF B2 keeping the criteria of VPAB8.
388 389
3.3 Boiler performance
390
With RF WP a stable operation was observed in boiler 1 without any slagging tendencies in
391
the bottom ash, Figure 3. During the combustion of the other two reference fuels RF A and
392
RF B in boiler 1, severe slagging in the bottom ash especially for RF A was observed. This
393
could not be limited by boiler adjustments, e.g. adjusting excess (primary and secondary) air
394
ratio or frequency of the ash slide operation. Similar tendencies were observed for the test
395
fuels employed in boiler 1 and 2. However, the operation of the ash slide still guaranteed a
396
satisfactory ash removal and stable boiler operation which is characterized by average CO
397
emission levels below 250 mg/m³ (Table 4 and Table 5). Based on the low CO emission
398
levels, almost complete combustion and consequently low PAH emission levels can be
399
expected. 17,68–71 To further examine the boiler performance, the heat output was monitored
400
during the combustion tests. According to DIN EN 303-5 heat output should not exceed ±8 % 16
ACS Paragon Plus Environment
Page 17 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
401
during the whole combustion test. 9 For the full load combustion tests with RF WP, a deviation
402
of max. ±10 % from average heat output was recorded. In contrast, for the boiler operation with
403
the other non-woody biomass reference and test fuels, deviations were typically in the range of
404
±25 % from mean heat output which might be traced back to significant slag formation in the
405
bottom ash with enduring time of the combustion test. Accordingly, it was challenging to fulfill
406
the requirement of DIN EN 303-5 for continuous heat output of ±8 % for those fuels. 9
407
However, deviations from full load boiler operation did not lead to significant higher CO
408
emissions due to incomplete combustion, Table 4 and Table 5.
409 410
3.4 CO-, NOx and TPM emissions from the combustion in boiler 1
411
Reference and test fuels were both utilized for combustion tests in boiler 1. According to Table
412
4, emission thresholds for CO and NOx were complied with during combustion of the reference
413
and test fuels (except NOx for RF B). The results are in accordance with previous
414
measurements of other authors using boilers from the same manufacturer with woody and
415
non-woody biomass fuels. 29,72–75 With RF B, mean NOx emissions were measured that are
416
slightly higher than the required NOx emission threshold of 500 mg/m³. NOx formation is hardly
417
affected by the electrostatic precipitator (ESP) and pre-dominantly correlated with the nitrogen
418
content of the fuel. 76–81 Since it is not economically feasible to employ advanced fuel gas
419
cleaning systems like SCR, SNCR or flue gas recirculation in small scale combustion
420
appliances (< 100 kW), reduction of NOx emissions has to be achieved by staged air supply and
421
limitation of the oxygen availability in the ember bed. 76,79,82,83 Applying this strategy for TF B1
422
led to NOx emissions below the relevant emission threshold compared to the combustion of RF
423
B while CO emission levels for TF B1 remain typically below 60 mg/m³. In contrast, NOx
424
emission levels for the combustion of TF A1 and TF A2 as well as RF WP and RF A are not
425
critical with regard to the NOx emission threshold of 500 mg/m³ due to lower amount of 17
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 18 of 42
426
nitrogen in the fuel. Higher CO emissions can be traced back to considerable slagging
427
tendencies in the bottom ash which might pre-dominantly be caused by the high potassium
428
content in the fuel. 84 Accordingly, steady state boiler operation on low emission levels is by far
429
more challenging using the test fuels. Consequently, keeping the emission thresholds requires
430
the interaction of the ash slide and the thorough adjustment of the fuel and combustion air
431
control parameters of the boiler. The application of the ESP enabled TPM emission levels < 20
432
mg/m³ during the combustion of RF WP, RF A and RF B. However, significantly higher TPM
433
emission levels were observed during the combustion of test fuels, i.e. 425 mg/m³ and 168
434
mg/m³ (before and after the ESP) for TF A1, 215 mg/m³ and 54 mg/m³ (before and after the
435
ESP) for TF A2 as well as 230 mg/m³ and 39 mg/m³ (before and after the ESP) for TF B1,
436
which is of course intended by the test fuel concept and their more challenging fuel
437
composition. However, the ESP did not reduce TPM emissions below the required TPM
438
emission threshold < 20 mg/m³ for the combustion of TF A1, TF A2 and TF B1.
439 440
3.5 CO-, NOx and TPM emissions from the combustion in boiler 2
441
For further evaluation of the emission and combustion behavior of the boiler family and to
442
further reduce TPM emissions especially during combustion of TF A1 and TF A2, additional
443
combustion tests were performed in boiler 2 which is combined with a fabric filter (FF). For
444
this, test fuels TF A1 and TF B2 were utilized. Preliminary combustion tests were performed
445
with each fuel to adjust boiler operation according to the requirements specified in section
446
2.3. According to Table 5, emission levels for CO, NOx and TPM are below the emission
447
thresholds specified in the 1. BImSchV. The comparison with boiler 1 indicates that both
448
boilers are characterized by a similar CO and NOx emission behavior. Utilization of a fabric
449
filter (FF) rather than an ESP significantly reduced TPM emissions < 10 mg/m³ both for TF A1
450
and TF B2 enabling to keep the TPM emission threshold specified in 1. BImSchV. 18
ACS Paragon Plus Environment
Page 19 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
451 452
3.6 PCDD/F emissions from the combustion in boiler 1 and boiler 2
453
In boiler 1, the emission threshold for PCDD/F was complied with for all employed fuels except
454
TF A1 and TF A2, Table 6. Clearly, the PCDD/F emission levels for RF A, RF B and TF B1
455
are lower compared to those measured during combustion tests with similar non-woody raw
456
materials such as straw, hay, triticale whole crop or reed canary-grass that showed comparable
457
combustion behavior and fuel qualities. During their combustion in the same boiler, however,
458
no dust precipitators were used and consequently higher PCDD/F emissions were measured.
459
72,74
Similarly, during the combustion of grass pellets in a different boiler setup
460
Chandrasekaran et al. also measured higher PCDD/F emissions despite significantly lower
461
chlorine contents between 0.04 and 0.08 wt% d.b. 14,17 Thus, effective dust separation seems
462
to substantially lower PCDD/F emission. PCDD/F emission levels from the combustion of TF
463
A1 and TF A2 in boiler 1 are significantly higher and correlate with elevated TPM emission
464
levels for those fuels which were measured after the ESP. During the combustion tests,
465
precipitation efficiencies of the ESP in the range 64 – 75 % for test fuels A and 83 – 90 % for
466
test fuels B (calculated based on the results for total particulate matter emissions listed in
467
Table 4) were measured which is lower than for precipitation of particles in the flue gas of
468
wood pellet combustion 85 but still a surprisingly good result for an ESP developed and
469
optimized for wood pellet and wood chip combustion. Nevertheless, TPM emissions in the
470
flue gas for the combustion of TF A1, TF A2 and TF B1 in boiler 1 are considerably above
471
emission thresholds. This may be attributed to the design of the ESP for the precipitation of
472
particles and particle concentrations from the flue gas of wood combustion. In contrast to
473
particulate matter arising from the combustion of woody biomass, particulate matter from
474
non-woody biomass fuel combustion contains a high share of inorganic salts. 86 This may also
475
affect PCDD/F formation during the combustion process since considerable amounts of 19
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 20 of 42
476
PCDD/F can be included in the fly ash. 87–89 Accordingly, PCDD/F emissions > 0.1 ng I-
477
TEQ/m³ were measured during the combustion of TF A1 and TF A2 while PCDD/F emission
478
levels for TF B1 were typically < 0.029 ng I-TEQ/m³ in boiler 1, Table 6 and Table S1. In
479
contrast, application of an efficient fabric filter to boiler 2 enabled both for low TPM
480
emissions and also PCDD/F emissions that can be in the range of the combustion of high
481
quality wood fuels, i.e. < 0.032 ng I-TEQ/m³ for TF A1 and < 0.012 ng I-TEQ/m³ for TF B2.
482
14,17,88,90,91
The homologue patterns of PCDD and PCDF emissions are typical for biomass
483
combustion processes 73,92–95 and independent from the used boiler, fuel and dust precipitator,
484
Figure 4. PCDF/PCDD ratios are in the range of 1.21 to 4.69 indicating that preferably furans
485
are formed. For all combustion tests, the highest amounts have been measured for the tetra
486
chlorinated compounds TCDD and TCDF that are characterized by highest toxicity (i.e.
487
highest I-TEQ equivalent). 96 The homologue patterns of PCDD and PCDF are decreasing
488
from TCDD to OCDD and from TCDF to OCDF respectively. Based on the results obtained
489
in the course of this study, it appears likely that toxicity levels almost as low as for wood
490
combustion can be achieved if a complete combustion is guaranteed and an appropriate
491
combination of a boiler and dust separator, i.e. boiler 2 with a FF (Table 6), are applied. Very
492
low TPM emission levels < 10 mg/m³ seem to be a good indicator for compliance with
493
PCDD/F emission thresholds.
494 495
4 Summary and conclusion
496
To facilitate the market introduction of the first licensed boiler for the use of agricultural
497
biomasses, test fuels with specified fuel composition were produced and utilized for
498
combustion tests. Since test fuel composition was intentionally critical, test fuels had to be
499
deliberately produced. In the case of the straw-like test fuel TF A, the most difficult parameter
500
was the high chlorine content. Mineral additives were necessary to successfully produce straw 20
ACS Paragon Plus Environment
Page 21 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
501
pellets with the required fuel properties. For TF B the required ash content proved most
502
difficult to achieve. A strategy employing biomass ash from cereal grain combustion together
503
with an agglomeration technique using whole flour and water as binder yielded TF B with the
504
desired fuel properties and the required segregation stability. Emission measurements (i.e. for
505
CO, NOx, PCDD/F and total particulate matter) performed by an accredited institute both with
506
the test fuels TF A and TF B and with typical fuels for the respective fuel class indicated that
507
the test fuels indeed showed more critical combustion and emission behavior than typical fuel
508
representatives. Thus, the test fuel concept is feasible with respect to the intention of the DIN
509
EN 303-5 and 1. BImSchV. For test fuel production on an industrial scale, raw material
510
selection, mixing and fuel sampling have to be optimized to ensure for precise compliance
511
with test fuel criteria. For the combustion tests with the test fuels substantial efforts had to be
512
made to adjust boiler parameters enabling steady boiler operation with minimum slagging in
513
the bottom ash and low emission levels for CO, NOx, total particulate matter and PCDD/F.
514
The results show that compliance with the strict emission thresholds of the 1. BImSchV in
515
Germany seem to be accomplishable even with challenging fuels if an appropriate boiler is
516
combined with an efficient dust separator, i.e. a fabric filter. Accordingly, PCDD/F emission
517
levels and toxicity almost as low as for wood combustion were observed. The combustion
518
tests have to be extended to verify sufficient boiler operation and low emission levels also
519
during part load boiler operation. With these results, licensing of boilers with a nominal heat
520
capacity < 100 kW using fuels specified in the first ordinance of the German emission control
521
act (i.e. according to §3 (1) No. 8 of the 1. BImSchV) would be possible for the first time
522
since the amendment of the 1. BImSchV in 2010.
523
5 Acknowledgements
524
The work presented here was funded under grant agreement number FKZ 22403112 of the
525
Agency for Renewable Resources (Fachagentur Nachwachsende Rohstoffe e.V., FNR) in the 21
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
526
name of the German Federal Ministry of Food and Agriculture (BMEL) on the basis of a
527
resolution of the German Federal Parliament. The contribution of the industrial partner A.P.
528
Bioenergietechnik GmbH, Hischau / Germany is gratefully acknowledged.
Page 22 of 42
529 530
6 References
531
References
532 533
(1) Intergovernmental panel on climate change (IPCC). Climate Change 2014, Synthesis Report: Summary for Policymakers; Geneva, Switzerland, 2015.
534
(2) United Nations Framework Convention on Climate Change (UNFCCC). Adoption of the
535
Paris Agreement: Proposal by the President. Paris Climate Change Conference - November
536
2015, COP 21; Paris, France, 2015.
537
(3) Bundesministerium für Umwelt, Naturschutz und Reaktorsicherheit. Klimaschutzplan
538
2050: Klimaschutzpolitische Grundsätze und Ziele der Bundesregierung; Berlin, Germany,
539
2016.
540
(4) Bundesministerium für Verkehr, Bau und Stadtentwicklung. Bestandsaufnahme zur
541
Energie- und Klimaschutzentwicklung - Monitor 2012 / Gebäude und Verkehr; Berlin,
542
Germany, 2013.
543 544 545
(5) Thrän, D. Smart Bioenergy Technologies and concepts for a more flexible bioenergy provision in future energy systems; Springer International Publishing, 2015. (6) Brosowski, A.; Adler, P.; Erdmann, G.; Stinner, W.; Thrän, D.; Mantau, U.
546
Biomassepotenziale von Rest- und Abfallstoffen - Status Quo in Deutschland; Schriftenreihe
547
Nachwachsende Rohstoffe Nr. 36; Gülzow, Germany, 2015.
548 549 550
(7) Erste Verordnung zur Durchführung des Bundes-Immissionsschutzgesetzes (Verordnung über kleine und mittlere Feuerungsanlagen - 1. BImSchV), 2010. (8) Deutsches Institut für Normung. DIN EN ISO 17225-6: Solid biofuels - Fuel 22
ACS Paragon Plus Environment
Page 23 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
551
specifications and classes - Part 6: Graded non-woody pellets; Beuth Verlag: Berlin,
552
Germany, 2014.
553
(9) Deutsches Institut für Normung. DIN EN 303-5: Heating boilers - Part 5: Heating boilers
554
for solid fuels, manually and automatically stoked, nominal heat output of up to 500 kW -
555
Terminology, requirements, testing and marking; Beuth Verlag: Berlin, Germany, 2012.
556
(10) Bund/Länder-Arbeitsgemeinschaft für Immissionsschutz. Vollzugsempfehlung zur
557
Prüfstandsmessung an Anlagen fürBrennstoffe nach § 3 Abs. 1 Nr. 8 der 1. BImSchV:
558
Umsetzung der Verordnung über kleine und mittlere Feuerungsanlagen, 1. BImSchV, 2013.
559
(11) Örberg, H.; Jansson, S.; Kalén, G.; Thyrel, M.; Xiong, S. Combustion and Slagging
560
Behavior of Biomass Pellets Using a Burner Cup Developed for Ash-Rich Fuels. Energy
561
Fuels 2014, 28, 1103–1110, DOI: 10.1021/ef402149j.
562
(12) Chandrasekaran, S. R.; Sharma, B. K.; Hopke, P. K.; Rajagopalan, N. Combustion of
563
Switchgrass in Biomass Home Heating Systems: Emissions and Ash Behavior. Energy Fuels
564
2016, 30, 2958–2967, DOI: 10.1021/acs.energyfuels.5b02624.
565
(13) Krugly, E.; Martuzevicius, D.; Puida, E.; Buinevicius, K.; Stasiulaitiene, I.; Radziuniene,
566
I.; Minikauskas, A.; Kliucininkas, L. Characterization of Gaseous- and Particle-Phase
567
Emissions from the Combustion of Biomass-Residue-Derived Fuels in a Small Residential
568
Boiler. Energy Fuels 2014, 28, 5057–5066, DOI: 10.1021/ef500420t.
569
(14) Chandrasekaran, S. R.; Hopke, P. K.; Newtown, M.; Hurlbut, A. Residential-Scale
570
Biomass Boiler Emissions and Efficiency Characterization for Several Fuels. Energy Fuels
571
2013, 27, 4840–4849, DOI: 10.1021/ef400891r.
572
(15) Díaz-Ramírez, M.; Boman, C.; Sebastián, F.; Royo, J.; Xiong, S.; Boström, D. Ash
573
Characterization and Transformation Behavior of the Fixed-Bed Combustion of Novel Crops:
574
Poplar, Brassica, and Cassava Fuels. Energy Fuels 2012, 26, 3218–3229, DOI:
575
10.1021/ef2018622. 23
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
576
(16) Lamberg, H.; Tissari, J.; Jokiniemi, J.; Sippula, O. Fine Particle and Gaseous Emissions
577
from a Small-Scale Boiler Fueled by Pellets of Various Raw Materials. Energy Fuels 2013,
578
27, 7044–7053, DOI: 10.1021/ef401267t.
579
(17) Chandrasekaran, S. R.; Hopke, P. K.; Hurlbut, A.; Newtown, M. Characterization of
580
Emissions from Grass Pellet Combustion. Energy Fuels 2013, 130910141007002, DOI:
581
10.1021/ef4010169.
582
(18) Cardozo, E.; Erlich, C.; Alejo, L.; Fransson, T. H. Combustion of agricultural residues:
583
An experimental study for small-scale applications. Fuel 2014, 115, 778–787, DOI:
584
10.1016/j.fuel.2013.07.054.
585
(19) Garcia-Maraver, A.; Zamorano, M.; Fernandes, U.; Rabaçal, M.; Costa, M. Relationship
586
between fuel quality and gaseous and particulate matter emissions in a domestic pellet-fired
587
boiler. Fuel 2014, 119, 141–152, DOI: 10.1016/j.fuel.2013.11.037.
588
(20) Verma, V. K.; Bram, S.; Gauthier, G.; Ruyck, J. de. Evaluation of the performance of a
589
multi-fuel domestic boiler with respect to the existing European standard and quality labels:
590
Part-1. Biomass and Bioenergy 2011, 35, 80–89, DOI: 10.1016/j.biombioe.2010.08.028.
591
(21) Verma, V. K.; Bram, S.; Delattin, F.; Laha, P.; Vandendael, I.; Hubin, A.; Ruyck, J. de.
592
Agro-pellets for domestic heating boilers: Standard laboratory and real life performance.
593
Applied Energy 2012, 90, 17–23, DOI: 10.1016/j.apenergy.2010.12.079.
594
(22) Ravichandran, P.; Corscadden, K. Comparison of gaseous and particle emissions
595
produced from leached and un-leached agricultural biomass briquettes. Fuel Processing
596
Technology 2014, 128, 359–366, DOI: 10.1016/j.fuproc.2014.07.030.
597
(23) Dayton, D. C.; Jenkins, B. M.; Turn, S. Q.; Bakker, R. R.; Williams, R. B.; Belle-Oudry,
598
D.; Hill, L. M. Release of Inorganic Constituents from Leached Biomass during Thermal
599
Conversion. Energy Fuels 1999, 13, 860–870, DOI: 10.1021/ef980256e.
600
Page 24 of 42
(24) Vamvuka, D.; Zografos, D.; Alevizos, G. Control methods for mitigating biomass ash24
ACS Paragon Plus Environment
Page 25 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
601
related problems in fluidized beds. Bioresource Technology 2008, 99, 3534–3544, DOI:
602
10.1016/j.biortech.2007.07.049.
603
(25) Arvelakis, S.; Vourliotis, P.; Kakaras, E.; Koukios, E. G. Effect of leaching on the ash
604
behavior of wheat straw and olive residue during fluidized bed combustion. Biomass and
605
Bioenergy 2001, 20, 459–470, DOI: 10.1016/S0961-9534(01)00003-4.
606
(26) Liu, H.; Zhang, L.; Han, Z.; Xie, B.; Wu, S. The effects of leaching methods on the
607
combustion characteristics of rice straw. Biomass and Bioenergy 2013, 49, 22–27, DOI:
608
10.1016/j.biombioe.2012.12.024.
609 610
(27) Hupa, M. Ash-Related Issues in Fluidized-Bed Combustion of Biomasses: Recent Research Highlights. Energy Fuels 2012, 26, 4–14, DOI: 10.1021/ef201169k.
611
(28) Gudka, B.; Jones, J. M.; Lea-Langton, A. R.; Williams, A.; Saddawi, A. A review of the
612
mitigation of deposition and emission problems during biomass combustion through washing
613
pre-treatment. Journal of the Energy Institute 2016, 89, 159–171, DOI:
614
10.1016/j.joei.2015.02.007.
615
(29) Khalsa, J.; Döhling, F.; Berger, F. Foliage and Grass as Fuel Pellets–Small Scale
616
Combustion of Washed and Mechanically Leached Biomass. Energies 2016, 9, 361, DOI:
617
10.3390/en9050361.
618
(30) Piepenschneider, M.; Nurmatov, N.; Bühle, L.; Hensgen, F.; Wachendorf, M. Chemical
619
Properties and Ash Slagging Characteristics of Solid Fuels from Urban Leaf Litter. Waste
620
Biomass Valor 2016, 7, 625–633, DOI: 10.1007/s12649-015-9457-1.
621
(31) Bühle, L.; Dürl, G.; Hensgen, F.; Urban, A.; Wachendorf, M. Effects of hydrothermal
622
conditioning and mechanical dewatering on ash melting behaviour of solid fuel produced
623
from European semi-natural grasslands. Fuel 2014, 118, 123–129, DOI:
624
10.1016/j.fuel.2013.10.063.
625
(32) Sommersacher, P.; Brunner, T.; Obernberger, I.; Kienzl, N.; Kanzian, W. Combustion 25
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 26 of 42
626
related characterisation of Miscanthus peat blends applying novel fuel characterisation tools.
627
Fuel 2015, 158, 253–262, DOI: 10.1016/j.fuel.2015.05.037.
628 629 630
(33) Aho, M.; Paakkinen, K.; Taipale, R. Quality of deposits during grate combustion of corn stover and wood chip blends. Fuel 2013, 104, 476–487, DOI: 10.1016/j.fuel.2012.05.057. (34) Backman, R.; Khalil, R. A.; Todorovic, D.; Skreiberg, Ø.; Becidan, M.; Goile, F.;
631
Skreiberg, A.; Sørum, L. The effect of peat ash addition to demolition wood on the formation
632
of alkali, lead and zinc compounds at staged combustion conditions. Fuel Processing
633
Technology 2013, 105, 20–27, DOI: 10.1016/j.fuproc.2011.04.035.
634
(35) Schmitt, V. E.; Kaltschmitt, M. Effect of straw proportion and Ca- and Al-containing
635
additives on ash composition and sintering of wood–straw pellets. Fuel 2013, 109, 551–558,
636
DOI: 10.1016/j.fuel.2013.02.064.
637
(36) Lundholm, K.; Nordin, A.; Öhman, M.; Boström, D. Reduced Bed Agglomeration by
638
Co-combustion Biomass with Peat Fuels in a Fluidized Bed. Energy Fuels 2005, 19, 2273–
639
2278, DOI: 10.1021/ef050071p.
640
(37) Pommer, L.; Öhman, M.; Boström, D.; Burvall, J.; Backman, R.; Olofsson, I.; Nordin,
641
A. Mechanisms Behind the Positive Effects on Bed Agglomeration and Deposit Formation
642
Combusting Forest Residue with Peat Additives in Fluidized Beds. Energy Fuels 2009, 23,
643
4245–4253, DOI: 10.1021/ef900146e.
644
(38) Fagerström, J.; Näzelius, I.-L.; Gilbe, C.; Boström, D.; Öhman, M.; Boman, C. Influence
645
of Peat Ash Composition on Particle Emissions and Slag Formation in Biomass Grate Co-
646
combustion. Energy Fuels 2014, 28, 3403–3411, DOI: 10.1021/ef4023543.
647
(39) Zeng, T.; Weller, N.; Pollex, A.; Lenz, V. Blended biomass pellets as fuel for small scale
648
combustion appliances: Influence on gaseous and total particulate matter emissions and
649
applicability of fuel indices. Fuel 2016, 184, 689–700, DOI: 10.1016/j.fuel.2016.07.047.
650
(40) Näzelius, I.-L.; Boström, D.; Boman, C.; Hedman, H.; Samuelsson, R.; Öhman, M. 26
ACS Paragon Plus Environment
Page 27 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
651
Influence of Peat Addition to Woody Biomass Pellets on Slagging Characteristics during
652
Combustion. Energy Fuels 2013, 27, 3997–4006, DOI: 10.1021/ef400366d.
653
(41) Kortelainen, M.; Jokiniemi, J.; Nuutinen, I.; Torvela, T.; Lamberg, H.; Karhunen, T.;
654
Tissari, J.; Sippula, O. Ash behaviour and emission formation in a small-scale reciprocating-
655
grate combustion reactor operated with wood chips, reed canary grass and barley straw. Fuel
656
2015, 143, 80–88, DOI: 10.1016/j.fuel.2014.11.006.
657
(42) Schönnenbeck, C.; Trouvé, G.; Valente, M.; Garra, P.; Brilhac, J. F. Combustion tests of
658
grape marc in a multi-fuel domestic boiler. Fuel 2016, 180, 324–331, DOI:
659
10.1016/j.fuel.2016.04.034.
660
(43) Niu, Y.; Tan, H.; Hui, S. Ash-related issues during biomass combustion: Alkali-induced
661
slagging, silicate melt-induced slagging (ash fusion), agglomeration, corrosion, ash
662
utilization, and related countermeasures. Progress in Energy and Combustion Science 2016,
663
52, 1–61, DOI: 10.1016/j.pecs.2015.09.003.
664
(44) Wang, L.; Hustad, J. E.; Skreiberg, Ø.; Skjevrak, G.; Grønli, M. A Critical Review on
665
Additives to Reduce Ash Related Operation Problems in Biomass Combustion Applications.
666
Energy Procedia 2012, 20, 20–29, DOI: 10.1016/j.egypro.2012.03.004.
667
(45) Obernberger, I.; Mandl, C. Survey on the present state of particle precipitation devices
668
for residential biomass combustion with a nominal boiler capacity up to 50 kW in IEA
669
Bioenergy Task 32 member countries; Graz, Austria, 2011.
670
(46) Deutsches Institut für Normung. DIN SPEC 33999: Emission control - Small and
671
medium-sized firing systems (according to 1. BImSchV) - Test method for the determination of
672
the efficiency of downstream dust separators; Beuth Verlag: Berlin, Germany, 2014.
673 674 675
(47) European Pellet Council (EPC). ENplus Quality Certification Scheme For Wood Pellets: Part 3: Pellet Quality Requirements version 3.0; Brussels, Belgium, 2015. (48) Deutsches Institut für Normung. DIN EN 13284-1: Stationary source emissions 27
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 28 of 42
676
Determination of low range mass concentration of dust - Part 1: Manual gravimetric method;
677
Beuth Verlag: Berlin, Germany, 2002.
678
(49) VDI 2066-1. Particulate matter measurement - Dust measurement in flowing gases -
679
Gravimetric determination of dust load; Verein Deutscher Ingenieure e.V.: Düsseldorf,
680
Germany, 2006.
681
(50) Deutsches Institut für Normung. DIN EN 304: Heating boilers - Test code for heating
682
boilers for atomizing oil burners (includes Amendments A1:1998 + A2:2003); Beuth Verlag:
683
Berlin, Germany, 2004.
684 685 686 687 688 689 690
(51) Deutsches Institut für Normung. DIN EN 14778: Solid biofuels - Sampling; Beuth Verlag: Berlin, Germany, 2011. (52) Deutsches Institut für Normung. DIN EN 14780: Solid biofuels - Sample preparation; Beuth Verlag: Berlin, Germany, 2011. (53) Deutsches Institut für Normung. DIN EN 14961-1: Solid biofuels - Fuel specifications and classes - Part 1: General requirements; Beuth Verlag: Berlin, Germany, 2010. (54) Deutsches Institut für Normung. DIN EN 1948-1: Stationary source emissions -
691
Determination of the mass concentration of PCDDs/PCDFs and dioxin-like PCBs - Part 1:
692
Sampling of PCDDs/PCDFs; Beuth Verlag: Berlin, Germany, 2006.
693
(55) Deutsches Institut für Normung. DIN EN 1948-2: Stationary source emissions -
694
Determination of the mass concentration of PCDDs/PCDFs and dioxin-like PCBs - Part 2:
695
Extraction and clean-up of PCDDs/PCDFs; Beuth Verlag: Berlin, Germany, 2006.
696
(56) Deutsches Institut für Normung. DIN EN 15058: Stationary source emissions -
697
Determination of the mass concentration of carbon monoxide (CO) - Reference method: Non-
698
dispersive infrared spectrometry; Beuth Verlag: Berlin, Germany, 2006.
699 700
(57) Deutsches Institut für Normung. DIN EN 14792: Stationary source emissions Determination of mass concentration of nitrogen oxides (NOx) - Reference method: 28
ACS Paragon Plus Environment
Page 29 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
701 702
Energy & Fuels
Chemiluminescence; Beuth Verlag: Berlin, Germany, 2006. (58) Hartmann, H.; Böhm, T.; Leonard, M. Naturbelassene biogene. Festbrennstoffe -
703
umweltrelevante Eigenschaften und Einflussmöglichkeiten; Bayerisches Staatsministerium für
704
Landesentwicklung und Umweltfragen (StMLU), Materialien No. 154; München, 2000.
705
(59) Launhardt, T.; Hartmann, H.; Link, H.; Schmid, V. Verbrennungsversuche mit
706
naturbelassenen biogenen Festbrennstoffen in einer Kleinfeuerungsanlage - Emissionen und
707
Aschequalität; Bayerisches Staatsministerium für Landesentwicklung und Umweltfragen
708
(StMLU), Materialien No. 156; München, Germany, 2000.
709
(60) Obernberger, I.; Brunner, T.; BARNTHALER, G. Chemical properties of solid
710
biofuels—significance and impact. Biomass and Bioenergy 2006, 30, 973–982, DOI:
711
10.1016/j.biombioe.2006.06.011.
712
(61) Müller, M.; Wolf, K.-J.; Smeda, A.; Hilpert, K. Release of K, Cl, and S Species during
713
Co-combustion of Coal and Straw. Energy Fuels 2006, 20, 1444–1449, DOI:
714
10.1021/ef0600356.
715
(62) Rösch, C.; Raab, K.; Stelzer, V. Energie aus dem Grünland - eine nachhaltige
716
Entwicklung?; Wissenschaftliche Berichte, FZKA 7333; Karlsruhe, Germany, 2007.
717
(63) Zevenhoven-Onderwater, M.; Blomquist, J.-P.; Skrifvars, B.-J.; Backman, R.; Hupa, M.
718
The prediction of behaviour of ashes from five different solid fuels in fluidised bed
719
combustion. Fuel 2000, 79, 1353–1361, DOI: 10.1016/S0016-2361(99)00280-X.
720
(64) Werkelin, J.; Skrifvars, B.-J.; Zevenhoven, M.; Holmbom, B.; Hupa, M. Chemical forms
721
of ash-forming elements in woody biomass fuels. Fuel 2010, 89, 481–493, DOI:
722
10.1016/j.fuel.2009.09.005.
723 724 725
(65) Pietsch, W. Agglomeration Processes: Phenomena, Technologies, Equipment; WileyVCH Verlag GmbH, 2008. (66) Hartmann, H.; Roßmann, P.; Turowski, P.; Ellner-Schuberth, F.; Hopf, N.; Bimüller, A. 29
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
726
Hartmann, H.; Roßmann, P.; Turowski, P.; Ellner-Schuberth, F.; Hopf, N.; Getreidekörner
727
als Brennstoff für Kleinfeuerungen: Technische Möglichkeiten und Umwelteffekte; Berichte
728
aus dem TFZ 13; Straubing, Germany, 2007.
729 730 731
(67) Energy research Centre of the Netherlands. Phyllis2, database for biomass and waste. www.ecn.nl/phyllis2 (accessed December 19, 2016). (68) Bignal, K. L.; Langridge, S.; Zhou, J. L. Release of polycyclic aromatic hydrocarbons,
732
carbon monoxide and particulate matter from biomass combustion in a wood-fired boiler
733
under varying boiler conditions. Atmospheric Environment 2008, 42, 8863–8871, DOI:
734
10.1016/j.atmosenv.2008.09.013.
735
Page 30 of 42
(69) Orasche, J.; Seidel, T.; Hartmann, H.; Schnelle-Kreis, J.; Chow, J. C.; Ruppert, H.;
736
Zimmermann, R. Comparison of Emissions from Wood Combustion. Part 1: Emission Factors
737
and Characteristics from Different Small-Scale Residential Heating Appliances Considering
738
Particulate Matter and Polycyclic Aromatic Hydrocarbon (PAH)-Related Toxicological
739
Potential of Particle-Bound Organic Species. Energy Fuels 2012, 121017163608008, DOI:
740
10.1021/ef301295k.
741
(70) Eriksson, A. C.; Nordin, E. Z.; Nyström, R.; Pettersson, E.; Swietlicki, E.; Bergvall, C.;
742
Westerholm, R.; Boman, C.; Pagels, J. H. Particulate PAH Emissions from Residential
743
Biomass Combustion: Time-Resolved Analysis with Aerosol Mass Spectrometry. Environ.
744
Sci. Technol. 2014, 48, 7143–7150, DOI: 10.1021/es500486j.
745
(71) Kortelainen, A.; Joutsensaari, J.; Hao, L.; Leskinen, J.; Tiitta, P.; Jaatinen, A.; Miettinen,
746
P.; Sippula, O.; Torvela, T.; Tissari, J. et al. Real-Time Chemical Composition Analysis of
747
Particulate Emissions from Woodchip Combustion. Energy Fuels 2015, 150130092741005,
748
DOI: 10.1021/ef5019548.
749 750
(72) Hedman, B.; Burvall, J.; Nilsson, C.; Marklund, S. Emissions from small-scale energy production using co-combustion of biofuel and the dry fraction of household waste. Waste 30
ACS Paragon Plus Environment
Page 31 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
751 752
Energy & Fuels
Management 2005, 25, 311–321, DOI: 10.1016/j.wasman.2004.07.018. (73) Hedman, B.; Burvall, J.; Nilsson, C.; Marklund, S. PCDD/F in source-sorted waste
753
fractions and emissions from their co-combustion with reed canary-grass. Waste Management
754
2007, 27, 1580–1592, DOI: 10.1016/j.wasman.2006.08.008.
755
(74) Launhardt, T.; Thoma, H. Investigation on organic pollutants from a domestic heating
756
system using various solid biofuels. Chemosphere 2000, 40, 1149–1157, DOI:
757
10.1016/S0045-6535(99)00364-1.
758
(75) Paulrud, S.; Nilsson, C. Briquetting and combustion of spring-harvested reed canary-
759
grass: Effect of fuel composition. Biomass and Bioenergy 2001, 20, 25–35, DOI:
760
10.1016/S0961-9534(00)00061-1.
761
(76) Nussbaumer, T. Primary and Secondary Measures for the Reduction of Nitric Oxide
762
Emissions from Biomass Combustion. In Developments in Thermochemical Biomass
763
Conversion: Volume 1 / Volume 2; Bridgwater, A. V., Boocock, D. G. B., Eds.; Springer
764
Netherlands: Dordrecht, 1997; pp 1447–1461.
765
(77) Houshfar, E.; Løvås, T.; Skreiberg, Ø. Experimental Investigation on NOx Reduction by
766
Primary Measures in Biomass Combustion: Straw, Peat, Sewage Sludge, Forest Residues and
767
Wood Pellets. Energies 2012, 5, 270–290, DOI: 10.3390/en5020270.
768
(78) Sommersacher, P.; Brunner, T.; Obernberger, I. Fuel Indexes: A Novel Method for the
769
Evaluation of Relevant Combustion Properties of New Biomass Fuels. Energy Fuels 2012,
770
26, 380–390, DOI: 10.1021/ef201282y.
771 772 773
(79) Glarborg, P. Fuel nitrogen conversion in solid fuel fired systems. Progress in Energy and Combustion Science 2003, 29, 89–113, DOI: 10.1016/S0360-1285(02)00031-X. (80) Bai, J.; Yu, C.; Li, L.; Wu, P.; Luo, Z.; Ni, M. Experimental Study on the NO and N2O
774
Formation Characteristics during Biomass Combustion. Energy Fuels 2013, 27, 515–522,
775
DOI: 10.1021/ef301383g. 31
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
776
(81) Giuntoli, J.; Jong, W. de; Verkooijen, A. H. M.; Piotrowska, P.; Zevenhoven, M.; Hupa,
777
M. Combustion Characteristics of Biomass Residues and Biowastes: Fate of Fuel Nitrogen.
778
Energy Fuels 2010, 24, 5309–5319, DOI: 10.1021/ef100571n.
779
(82) Houshfar, E.; Skreiberg, Ø.; Løvås, T.; Todorović, D.; Sørum, L. Effect of Excess Air
780
Ratio and Temperature on NOx Emission from Grate Combustion of Biomass in the Staged
781
Air Combustion Scenario. Energy Fuels 2011, 25, 4643–4654, DOI: 10.1021/ef200714d.
782
(83) Houshfar, E.; Khalil, R. A.; Løvås, T.; Skreiberg, Ø. Enhanced NOx Reduction by
783
Combined Staged Air and Flue Gas Recirculation in Biomass Grate Combustion. Energy
784
Fuels 2012, 26, 3003–3011, DOI: 10.1021/ef300199g.
785
(84) Boström, D.; Skoglund, N.; Grimm, A.; Boman, C.; Öhman, M.; Broström, M.;
786
Backman, R. Ash Transformation Chemistry during Combustion of Biomass. Energy Fuels
787
2012, 26, 85–93, DOI: 10.1021/ef201205b.
788
(85) Jaworek, A.; Krupa, A.; Czech, T. Modern electrostatic devices and methods for exhaust
789
gas cleaning: A brief review. Journal of Electrostatics 2007, 65, 133–155, DOI:
790
10.1016/j.elstat.2006.07.012.
791
Page 32 of 42
(86) Omara, M.; Hopke, P. K.; Raja, S.; Holsen, T. M. Performance Evaluation of a Model
792
Electrostatic Precipitator for an Advanced Wood Combustion System. Energy Fuels 2010, 24,
793
6301–6306, DOI: 10.1021/ef101031u.
794 795 796
(87) Stanmore, B. The formation of dioxins in combustion systems. Combustion and Flame 2004, 136, 398–427, DOI: 10.1016/j.combustflame.2003.11.004. (88) Tame, N. W.; Dlugogorski, B. Z.; Kennedy, E. M. Formation of dioxins and furans
797
during combustion of treated wood. Progress in Energy and Combustion Science 2007, 33,
798
384–408, DOI: 10.1016/j.pecs.2007.01.001.
799 800
(89) Altarawneh, M.; Dlugogorski, B. Z.; Kennedy, E. M.; Mackie, J. C. Mechanisms for formation, chlorination, dechlorination and destruction of polychlorinated dibenzo-p-dioxins 32
ACS Paragon Plus Environment
Page 33 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
801
and dibenzofurans (PCDD/Fs). Progress in Energy and Combustion Science 2009, 35, 245–
802
274, DOI: 10.1016/j.pecs.2008.12.001.
803 804 805
(90) Lavric, E. D.; Konnov, A. A.; Ruyck, J. D. Dioxin levels in wood combustion—a review. Biomass and Bioenergy 2004, 26, 115–145, DOI: 10.1016/S0961-9534(03)00104-1. (91) Hedman, B.; Näslund, M.; Marklund, S. Emission of PCDD/F, PCB, and HCB from
806
Combustion of Firewood and Pellets in Residential Stoves and Boilers. Environ. Sci. Technol.
807
2006, 40, 4968–4975, DOI: 10.1021/es0524189.
808 809 810
(92) Hunsinger, H.; Jay, K.; Vehlow, J. Formation and destruction of PCDD/F inside a grate furnace. Chemosphere 2002, 46, 1263–1272, DOI: 10.1016/S0045-6535(01)00256-9. (93) Skodras, G.; Palladas, A.; Kaldis, S. P.; Sakellaropoulos, G. P. Cleaner co-combustion
811
of lignite–biomass–waste blends by utilising inhibiting compounds of toxic emissions.
812
Chemosphere 2007, 67, S191‐S197, DOI: 10.1016/j.chemosphere.2006.05.099.
813
(94) Strecker, M.; Marutzky, R. Zur Dioxinbildung bei der Verbrennung von unbehandeltem
814
und behandeltem Holz und Spanplatten. Holz als Roh-und Werkstoff 1994, 52, 33–38, DOI:
815
10.1007/BF02615014.
816
(95) Luthardt, P.; Schulte, J. Dioxin-/Furan-“Verbrennungsprofile” in Abgasen aus
817
Hochtemperaturprozessen. UWSF - Z Umweltchem Ökotox 2000, 12, 157–162, DOI:
818
10.1007/BF03038058.
819
(96) Deutsches Institut für Normung. DIN EN 1948-3: Stationary source emissions -
820
Determination of the mass concentration of PCDDs/PCDFs and dioxin-like PCBs - Part 3:
821
Identification and quantification of PCDDs/PCDFs; Beuth Verlag: Berlin, Germany, 2006.
33
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 34 of 42
822
Figure Captions
823
Figure 1. Schematic description of the small scale combustion appliance (Ökotherm®
824
Compact C0). Reprinted from Publication title Chemosphere, 40 (9), Launhardt, T., and H.
825
Thoma. Investigation on organic pollutants from a domestic heating system using various
826
solid biofuels. pp 1149-1157, copyright (2000), with permission from Elsevier.
827
Figure 2. Picture of (a) untreated wheat grains, (b) TF B1, (c) TF B2.
828
Figure 3. Pictures of the bottom ash after combustion tests in boiler 1.
829
Figure 4. Homologue patterns of PCDD (upper section) and PCDF emissions (lower section)
830
for boiler 1 (with ESP except for RF WP) and boiler 2 (with FF). PCDD and PCDF emissions
831
are stated as average of three values as well as their minimum and maximum values.
832
34
ACS Paragon Plus Environment
Page 35 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
833
Tables
834
Table 1. Criteria for TF A and TF B specified in the VPAB8 (d.b.: dry basis, DT: ash
835
deformation temperature). 10 fuel parameter ash content N K Cl DT
unit wt% d.b. wt% d.b. wt% d.b. wt% d.b. °C
test fuel (TF) TF A TF B >6.0 >2.0 >0.5 >2.0 >1.0 >0.5 >0.4 >0.05 0.4 >10,000 -
TF A1 10.9 7.7 16.9 710 895 1190 1255 45.3 5.6 0.7 0.75 0.19 13,727 68 3743 25,527 1173 193 1029
test fuels (TF) TF A2 criteria TF B* 9.4 8.0 >2.0 16.5 690 880 2.0 0.36 >0.05 0.09 10,750 >5000 162 5030 23,050 424 754 754 -
TF B1
TF B2
7.8 1.8 17.1 690 735 770 785 45.6 6.3 2.2 0.06 0.15 4770 4 410 227 1370 30 3840
8.4 2.1 16.6 660 720 760 780 46.0 6.9 2.4 0.09 0.3 5605 13 417 145 1690 106 4425
36
ACS Paragon Plus Environment
Page 37 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
845
Table 4. CO, NOx and total particulate matter emissions (TPM) during combustion of test
846
(TF) and reference fuels (RF) in boiler 1. Combustion tests with RF WP were performed
847
without ESP. All emissions are stated as mg/m3 (d.b., STP, 13 vol% O2).
RF WP NOx CO TPM (without ESP) RF A NOx CO TPM (after ESP) RF B NOx CO TPM (after ESP) TF A1 NOx CO TPM (before ESP) TPM (after ESP) TF A2 NOx CO TPM (before ESP) TPM (after ESP) TF B1 NOx CO TPM (before ESP) TPM (after ESP)
emission threshold
mean
SD
uy,max
max
min
n
500 250 20
107 174 20.0
0.788 83.6 0.000
11.5 28.1 0.70
108 319 20.0
106 38,9 20.0
3 20 3
500 250 20
268 135 13.0
11.9 95.9 3.00
20.0 23.1 0.90
277 355 16.0
261 36.2 10.0
3 26 3
500 250 20
505 62.1 14.7
18.6 61.5 2.89
10 11.0 3.00
527 248 18.0
493.5 11.2 13.0
3 39 3
500 250 20 20
269 207 425 168
29.0 93.0 43.2 80.0
4.00 37.5 20.0 116
319 490 480 322
233 50.3 370 84.0
6 73 6 13
500 250 20 20
300 125 215 54.0
32.3 56.1 7.07 8.49
4.00 3.00 7.00 4.00
343 209 220 60.0
255 46.6 210 48.0
9 9 2 2
500 250 20 20
388 52.8 230 38.8
37.5 66.7 54.8 19.1
4.00 4.86 8.00 3.00
447 350 310 66.0
349 13.1 190 24.0
9 43 4 4
848
37
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 38 of 42
849
Table 5. CO, NOx and total particulate matter emissions (TPM) during combustion of the test
850
fuels in boiler 2. All emissions are stated as mg/m3 (d.b., STP, 13 vol% O2).
TF A1 NOx CO TPM (after FF)* TF B2 NOx CO TPM (after FF)**
emission threshold
mean
SD
uy,max
max
min
n
500 250 20
288 63.9 8.86
14.5 29.0 4.91
4.00 2.00 7.00
309 129 170
267 41.6 3.00
9 9 7
500 250 20
428 27.0 6.00
39.1 5.38 4.62
5.00 2.00 2.00
496 35.9 10.0
370 18.1 2.00
9 9 4
851
* Due to a malfunction of the TPM sampling probe, only one measurement was performed according to DIN EN 13284-1 by
852
an accredited institute. Six non-accredited TPM measurements were performed using a dust measuring device Wöhler, type
853
SM 500.
854
** TPM measurements were performed for all samples according to DIN EN 13284-1 by an accredited institute.
855 856
Table 6. PCDD/F emissions during combustion of the reference and test fuels in boiler 1
857
(with electrostatic precipitator, ESP) and boiler 2 (with fabric filter, FF). All emissions were
858
measured after the ESP and FF respectively. The emission threshold for polychlorinated
859
dibenzodioxins and dibenzofurans (PCDD/F) is 0.1 ng I-TEQ/m³ (d.b., STP, 13 vol% O2).
boiler
boiler 1
boiler 2
fuel RF WP RF A RF B TF A1 TF A2 TF B1 TF A1 TF B2
PCDD/F uy,max mean max min [ng I-TEQ/m³, d.b., STP, 13 vol% O2] 0.0002 0.005 0.008 0.002 0.0200 0.038 0.064 0.020 0.0200 0.062 0.075 0.042 0.0328 0.142 0.178 0.105 0.7980 1.78 3.19 0.639 0.0044 0.027 0.029 0.024 0.0071 0.023 0.032 0.019 0.0019 0.008 0.012 0.006
n 3 3 3 2 3 3 3 3
PCDF/PCDD ratio 2.64 3.75 4.69 4.24 1.21 2.46 3.22 1.38
860
38
ACS Paragon Plus Environment
Page 39 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
861 862
Figure 1.
863
864
Figure 2.
39
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 40 of 42
865 866
Figure 3.
40
ACS Paragon Plus Environment
Page 41 of 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
867 868
Figure 4.
41
ACS Paragon Plus Environment
Energy & Fuels
1 2 3 4 5 869 6 7 870 8 9 10 871 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 872 37 38 39 40 41 42 43 44 45 46 47 48
Page 42 of 42
Supporting Information Table S1. Speciation of PCDD/F compounds during combustion of the reference and test fuels in boiler 1 (with electrostatic precipitator, ESP) and boiler 2 (with fabric filter, FF). All emissions were measured after the ESP and FF respectively. All values are stated as ng/m3 (d.b., STP). boiler fuel n 2,3,7,8-TCDD 1,2,3,7,8-PeCDD 1,2,3,4,7,8-HxCDD 1,2,3,6,7,8-HxCDD 1,2,3,7,8,9-HxCDD 1,2,3,4,6,7,8-HpCDD OCDD 2,3,7,8-TCDF 1,2,3,7,8-PeCDF 2,3,4,7,8-PeCDF 1,2,3,4,7,8-HxCDF 1,2,3,6,7,8-HxCDF 1,2,3,7,8,9-HxCDF 2,3,4,6,7,8-HxCDF 1,2,3,4,6,7,8-HpCDF 1,2,3,4,7,8,9-HpCDF OCDF
RF WP 3 6.7 x 10-04 9.7 x 10-04 2.3 x 10-04 3.0 x 10-04 3.0 x 10-04 bld bld 1.0 x 10-02 4.3 x 10-03 7.2 x 10-03 2.0 x 10-03 2.3 x 10-03 3.0 x 10-04 3.4 x 10-03 3.0 x 10-03 bld bld
RF A 3 7.3 x 10-03 1.0 x 10-02 5.8 x 10-03 8.4 x 10-03 4.0 x 10-03 2.7 x 10-02 1.9 x 10-02 7.3 x 10-02 3.0 x 10-02 4.2 x 10-02 2.4 x 10-02 2.2 x 10-02 5.2 x 10-03 1.7 x 10-02 3.6 x 10-02 3.5 x 10-03 8.8 x 10-03
boiler 1 RF B TF A1 3 2 -03 7.2 x 10 5.6 x 10-02 1.2 x 10-02 5.3 x 10-02 4.0 x 10-03 1.6 x 10-02 6.9 x 10-03 2.0 x 10-02 4.5 x 10-03 1.2 x 10-02 9.8 x 10-03 3.1 x 10-02 4.8 x 10-03 1.6 x 10-02 9.3 x 10-02 2.6 x 10-01 4.6 x 10-02 1.3 x 10-01 6.9 x 10-02 1.3 x 10-01 3.5 x 10-02 4.8 x 10-02 4.1 x 10-02 4.7 x 10-02 4.3 x 10-03 6.0 x 10-03 2.4 x 10-02 2.4 x 10-02 3.1 x 10-02 3.0 x 10-02 3.9 x 10-03 5.0 x 10-03 3.6 x 10-03 8.2 x 10-03
TF A2 3 2.2 x 10-01 1.4 x 10+00 2.1 x 10-01 2.1 x 10-01 2.0 x 10-01 4.7 x 10-01 2.0 x 10-01 1.4 x 10+00 1.5 x 10+00 2,4 x 10+00 1.5 x 10+00 1.8 x 10+00 3.1 x 10-01 1.3 x 10+00 2.2 x 10+00 2.8 x 10-01 4.5 x 10-01
TF B1 3 3.3 x 10-03 8.2 x 10-03 4.9 x 10-03 7.1 x 10-03 4.0 x 10-03 1.5 x 10-02 8.6 x 10-03 4.0 x 10-02 2.5 x 10-02 4.5 x 10-02 3.3 x 10-02 3.6 x 10-02 3.6 x 10-03 2.8 x 10-02 7.2 x 10-02 1.1 x 10-02 3.1 x 10-02
boiler 2 TF A1 TF B2 3 3 -03 3.0 x 10 1.5 x 10-03 3.4 x 10-03 2.9 x 10-03 1.8 x 10-03 1.3 x 10-03 2.7 x 10-03 2.3 x 10-03 1.8 x 10-03 1.4 x 10-03 1.3 x 10-02 5.3 x 10-03 2.3 x 10-02 5.1 x 10-03 2.2 x 10-02 8.8 x 10-03 1.2 x 10-02 4.1 x 10-03 2.4 x 10-02 5.9 x 10-03 8.9 x 10-03 2.0 x 10-03 1.1 x 10-02 2.4 x 10-03 1.2 x 10-03 7.7 x 10-04 9.9 x 10-03 2.0 x 0-03 1.5 x 10-02 2.7 x 10-03 3.1 x 10-03 7.3 x 10-04 1.2 x 10-02 5.9 x 10-03
42
ACS Paragon Plus Environment