Fabrication and Characterization of Microwell Array Chemical Sensors

Department of Chemistry, The University of Texas at Dallas, Richardson, Texas 75083. Microwell arrays have been fabricated on the distal face of coher...
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Anal. Chem. 2001, 73, 2484-2490

Fabrication and Characterization of Microwell Array Chemical Sensors David D. Bernhard, Shalini Mall, and Paul Pantano*

Department of Chemistry, The University of Texas at Dallas, Richardson, Texas 75083

Microwell arrays have been fabricated on the distal face of coherent fiber-optic bundles. A typical microwell array comprises ∼3000 individual optical fibers that were etched chemically. Individual microwells were ∼1 to 14µm deep with ∼22-µm widths and were filled partially with a chemical sensing (polymer + dye) layer to produce a microwell array sensor (MWAS). MWASs were fabricated using a technically expedient, photoinitiated polymerization reaction whereby a ∼2 to 10-µm thick pH-sensitive or O2-sensitive sensing layer was immobilized inside each microwell. The pH-sensing layer comprised fluorescein isothiocyanate-dextran conjugate immobilized in a photopolymerizable poly(vinyl alcohol) membrane. The O2sensing layer comprised a ruthenium metal complex entrapped in a gas-permeable photopolymerizable siloxane membrane. pH and PO2 were quantitated by acquiring luminescence images using an epifluorescence microscope/charge-coupled device imaging system. The pH-sensitive MWAS displayed a pKa of ∼6.4 and a response time of ∼2.5 s. The O2-sensitive MWAS behaved according to a nonlinear Stern-Volmer model with a maximum I0/I of ∼4 and a response time of ∼2.5 s. MWASs are advantageous in that suitably sized samples such as single biological cells can be co-localized with the sensing matrix in individual microwells. Combined imaging and chemical sensing (CICS) is a new technique that utilizes imaging fiber chemical sensors (IFCSs) and charge-coupled device (CCD)-based epifluorescence microscopy to concurrently view a remote sample’s morphology and interfacial chemistry.1,2 Examples of interfacial chemistries studied recently with pH-sensitive IFCSs include localized corrosion at metal surfaces3 and fertilization biochemistry at sea urchin egg surfaces.4 The traditional IFCS sensing layer has been fabricated by spin coating a (semi)transparent, planar polymer layer across a polished imaging fiber’s distal face (Figure 1, top left). In practice,