10 Commercialization of R&D Results ROBERT J. CREAGAN
1
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Westinghouse Electric Corp., Gateway Center, Stanwix St., Pittsburgh, PA 15222
More than $44 billion will be spent in the U. S. for research and development during1978.The source of funds and implementers of R&D are indicated in figure 1 which shows that industry funds 43% of the R&D and performs 68%. Unfortunately, a high percentage of R&D results have a limited circulation, are carefully filed and their potential contribution to society is lost, or delayed to be reinvented in a later R&D program. The huge investment and potential benefits involved provide tremendous economic motivation for proper selection of R&D objectives, plus evaluation and commercialization of appropriate R&D results. The term commercialization is used to designate the transition from R&D results to a product or service sold and used in economically significant quantities. From a charter and funding standpoint no organization has more motive for commercializing R&D than the Department of Energy. DOE's commercialization committee has analyzed various R&D technologies for five months to determine which were ready for commercialization. The results are summarized in figure 2. T o quote " D a l e M y e r s " O c t o b e r 4 , 1978 m e m o to J i m S c h l e s i n g e r M
in part:
M
. . . In g e n e r a l w h e r e R & D f o r a t e c h n o l o g y i s C o m p l e t e ,
responsibility for marketing !
1
M
T
a c t i v i t y i s t r a n s f e r r e d to the A s s i s t a n t
Secretary responsible for commercialization.. . A Resource Manager i s a p p o i n t e d to p r o v i d e a D O E - w i d e p o i n t o f f o c u s f o r the i n t e g r a t i o n of a l l a c t i v i t i e s r e q u i r e d to a c h i e v e the e a r l i e s t date f o r c o m m e r c i a l i z a t i o n . . . . Where l a r g e technology demonstrations a r e still needed,
o r the
technology i s not ready f o r c o m m e r c i a l i z a t i o n because of cost o r other barriers,
w e h a v e not t r a n s f e r r e d the t e c h n o l o g y . "
A s e c o n d s e r i e s of t a s k f o r c e s w i l l e x a m i n e c o m m e r c i a l i z a t i o n p o t e n t i a l o f s i x t e c h n o l o g i e s i d e n t i f i e d b y the D o m e s t i c P o l i c y R e v i e w Group and l i s t e d i n figure 3. P r o j e c t i o n s b y D O E i n M a r c h o f 1978 f o r c o m m e r c i a l p r o d u c t s
Analysis
1
prepared October 1978 0-8412-0507-8/79/47-105-097$05.00/0 ©
1979 A m e r i c a n C h e m i c a l Society
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.
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FEDERAL R&D AND SCIENTIFIC INNOVATION
Other Nonprofit Institutions $1.542 Billion 3.5%
Performance of R&D Figure 1.
Total U.S. RirD in 1978 $44,000,000
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.
CREAGAN
Commercialization of R&D Results
Electric Market •Hydrothermal/Geothermal Generation *Low Head Hydro Generation •Small Wind Generation " C o m b i n e d Cycle with Integrated Gasifier for Utility Application "Fuel Cell Power Plants "Large Wind Generation "Atmospheric Fluidized Bed Combustion for Utility Application "Photovoltaics—to be resolved November 15, 1978
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Liquid Fuels •Enhanced Oil Recovery *Oil Shale, Surface and In-Situ Retorting " C o a l Liquification Gaseous Fuels •Enhanced or Unconventional G a s Recovery *Low-BTU Coal Gasification *High-BTU Coal Gasification (first generation only) " H i g h - B T U Coal Gasification (Advanced Technology) " M e d i u m - B T U Coal Gasification Direct End Use Applications •Cogeneration •Conservation Products Marketing (oil burner retrofits, high high efficiency motors, air fuel ratio) •Electric and Hybrid Vehicles (first and second generation) "Electric and Hybrid Vehicle (third generation-hot batteries) •Passive and Hot Water Solar Heating •Urban Waste •Ready for commercialization, effective September 30, 1978, D O E "Not ready
Figure 2. R&D technology reviewed by DOE for commercialization
1. Wood Combustion (for both industrial and utility application) 2. Solar Industrial Process Heat (including use of solar energy to generate steam for enhanced oil recovery projects) 3. Non-Battery Storage Facilities for Utilities (including underground compressed air and underground hydro) 4. Annual Cycle Energy Systems (a planning system based on energy that could be derived from natural sources, such as wind or water, that change from season to season) 5. Lighting Efficiency 6. Thermally Activated Heat Pumps
Figure 3. R&D technologies to be reviewed by DOE for commercialization
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.
100
FEDERAL R&D AND SCIENTIFIC INNOVATION
a v a i l a b l e i n 1985 and 2000 f r o m c o m m e r c i a l i z a t i o n of R & D r e s u l t s
are
g i v e n b e l o w i n t e r m s of t h o u s a n d s of b a r r e l s p e r d a y of o i l e q u i v a l e n t . DOE ENERGY PRODUCTION ESTIMATES (in t h o u s a n d s of b a r r e l s / d a y of o i l e q u i v a l e n t ) 1985
2000
Enhanced O i l Recovery
600-1,000
2,200-4,500
Enhanced Gas
500-1,600
1,400-3,700
500-1,000
1,500-3,000
Recovery
Heat E n g i n e s & Heat R e c o v e r y *
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Low-Btu
Gasification
400-950
50-250
High-Btu Gasification
50-200
900-1,800
Direct Combustion
40-150
400-750
O i l Shale
40-130
8 0 0 - 2 , 000
Liquefaction
20-80
800-1,200
Fuel Cells
10-40
30-100
In S i t u C o a l G a s i f i c a t i o n
0-15
80-150
Advanced Power Systems
0
0-50
MHD
0
0-20
1,810-4,465
8,510-18,220
TOTAL •through conservation efficiency
A t $20 p e r b a r r e l the p r o d u c t i o n e s t i m a t e t o t a l i s w o r t h up to $33 b i l l i o n i n 1985 and $133 b i l l i o n i n the y e a r 2000 c o m p a r e d w i t h 1978 t o t a l R & D e x p e n d i t u r e s of $44 b i l l i o n w h i c h i n c l u d e s R & D f o r m a n y other i t e m s .
H e n c e i f the p r o j e c t i o n s a r e c o r r e c t , the i n v e s t e d R & D
funds w i l l b e e x c e e d e d b y c o m m e r c i a l s a l e s d u r i n g e a c h y e a r of p r o d u c t i o n a f t e r 1985. A n h i s t o r i c e x a m p l e i s the $2 b i l l i o n s p e n t e s s e n t i a l l y f o r R & D on the M a n h a t t a n P r o j e c t f r o m 1940 to 1945 and the r e s u l t i n g w o r l d w i d e nuclear power industry with 408,285 M W e operable, o r o n o r d e r as of J u n e 30, 1978.
under construction
These nuclear power plants,
at
$500/kwe r e p r e s e n t a c a p i t a l i n v e s t m e n t of o v e r $200 b i l l i o n , p l u s e x p e n d i t u r e s f o r f u e l , at 20 m i l l s / k w h , of $50 b i l l i o n p e r
year.
T h e s e e x a m p l e s i l l u s t r a t e huge p o t e n t i a l b e n e f i t / c o s t r a t i o s w h i c h c a n be o b t a i n e d f r o m c o m m e r c i a l i z a t i o n of R & D .
W h a t m a y not be
a p p r e c i a t e d i s that the c o s t s of c o m m e r c i a l i z a t i o n a r e u s u a l l y m u c h g r e a t e r t h a n the c o s t s o f R & D and h e n c e c o m m e r c i a l i z a t i o n r e q u i r e s m o r e d e c i s i o n s and e f f o r t s than R & D . F o r p e r s p e c t i v e the c u r v e s h o w n i n f i g u r e 4 c a n b e u s e d a s a t y p i c a l f i n a n c i a l f o r e c a s t of n e t c a s h flow a f t e r t a x e s r e s u l t i n g f r o m e x p e n d i t u r e s and i n c o m e a s s o c i a t e d w i t h p e r f o r m i n g R & D ,
and
e v e n t u a l l y m a k i n g a p r o f i t b y c o m m e r c i a l i z i n g the R & D r e s u l t s .
The
c a s h flow a m p l i t u d e and t i m e d i m e n s i o n s of the c u r v e c h a n g e but the shape i s s i m i l a r whether i t is a l a r g e p r o g r a m s u c h as c o m m e r c i a l i z i n g n u c l e a r p o w e r o r a s m a l l e r p r o j e c t s u c h as a s u p e r c o n d u c t i n g o r a high voltage bushing.
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.
generator
CREAGAN
101
Commercialization of R&D Results
+
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• Dollars
Figure 4. Cumulative cash flow after taxes
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.
102
F E D E R A L R&D AND SCIENTIFIC
INNOVATION
C a s h flow t y p i c a l l y i s c o m p a r a t i v e l y s m a l l d u r i n g the R & D p e r i o d but i n c r e a s e s a s d e v e l o p m e n t a n d m a n u f a c t u r i n g h a r d w a r e and i n v e s t ment is involved. C r i t i c a l milestone decisions are: m o t i v a t e the R & D ?
(1) D o c o m p a n y
objectives
(2) A r e r e s e a r c h r e s u l t s f a v o r a b l e
e n o u g h to
justify continuing into a development phase d u r i n g w h i c h prototype p r o j e c t w i l l be m a n u f a c t u r e d and p r o v e n i n o p e r a t i o n ?
(3)
Do market
e v a l u a t i o n s s h o w that e n o u g h p r o d u c t c a n be s o l d at a p r o f i t a b l e
price
to w a r r a n t i n v e s t m e n t f o r m a n u f a c t u r i n g f a c i l i t i e s , m a r k e t i n g and o t h e r f i n a n c i a l c o m m i t m e n t s .
expenses
A d e c i s i o n to c o m m e r c i a l i z e the
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R & D w i l l l e a d to a m a x i m u m n e g a t i v e c a s h p o s i t i o n i n d i c a t e d i n f i g u r e 4 as " r i s k " before cumulative profits are available f r o m
increased
p r o d u c t i o n to p a y b a c k i n v e s t m e n t and p o t e n t i a l l y m a k e a p r o f i t . T y p i c a l l y the net c a s h flow c u r v e i s d i s c o u n t e d at a t a r g e t r e t u r n o n - i n v e s t m e n t (ROI)
p e r c e n t a g e and w h e n the c u m u l a t i v e d i s c o u n t e d
c a s h c u r v e c r o s s e s the z e r o l i n e the b u s i n e s s w i l l h a v e a n R O I e q u a l to o b j e c t i v e .
(See f i g u r e s 4 a n d
9.)
E v a l u a t i n g a p r e d i c t e d d i s c o u n t e d net c a s h flow c u r v e w i l l
deter
m i n e to a l a r g e extent w h e t h e r a n R & D r e s u l t i s w o r t h c o m m e r c i a l ization.
U n c e r t a i n t i e s e x i s t and have been i n c o r p o r a t e d i n s o m e
a n a l y s e s b y i n c r e a s i n g the d i s c o u n t p e r c e n t a g e b y a n i n c r e m e n t p r o p o r t i o n a l to u n c e r t a i n t y .
However,
a prudent management
must
a c c e p t u n c e r t a i n t y r i s k s a n d p e r i o d i c a l l y r e e v a l u a t e the d e c i s i o n to proceed. A c a s h flow c u r v e f o r R & D p l u s c o m m e r c i a l i z a t i o n of a t r a n s m i s s i o n v o l t a g e b u s h i n g i s s h o w n i n f i g u r e 5. p r o j e c t s i n c e 1975.
E P R I has funded t h i s
Total R & D costs, including corporate cost sharing,
w i l l be about $ 7 0 0 , 0 0 0 w h e n the p r o j e c t i s c o m p l e t e t h i s y e a r . comparison, forecast c o m m e r c i a l i z a t i o n costs involve a n e g a t i v e c a s h flow of o v e r $5 m i l l i o n . t a b u l a t e d i n f i g u r e 6.
In
temporary
D e t a i l s of the c a s h flow
are
T h i s table i s p r o v i d e d only f o r i l l u s t r a t i o n
b e c a u s e r e a l i s t i c m a r k e t a n d c o s t e s t i m a t e s a r e not y e t
available.
N o n - r e c u r r i n g s t r a t e g i c c o m m i t m e n t s i n c l u d e funds f o r p l a n n i n g , engineering, marketing.
designing,
manufacturing,
land, building, m a c h i n e r y and
T h e n e g a t i v e c a s h f l o w s t a r t s t u r n i n g a r o u n d i n 1982
b e c a u s e of d e p r e c i a t i o n tax c r e d i t a d j u s t m e n t s w h i c h c a n be netted a g a i n s t p r o f i t s m a d e e l s e w h e r e i n the c o r p o r a t i o n e v e n b e f o r e a n y income is received from sales. a s s u m e d IB Τ of 24% on s a l e s , b y 1986.
S a l e s b i l l e d f r o m 1983 o n , w i t h a n provide potential for investment payback
R e t u r n o n i n v e s t m e n t f o r the p r o j e c t f o r the 10 y e a r s
1978 t h r o u g h 1987 i s 1 2 . 5 % i f R & D c o s t s a r e not i n c l u d e d , they w e r e p a i d b y E P R I . i s r e d u c e d to 1 0 . 4 % .
from
because
If R & D c o s t s of $ 7 0 0 , 000 a r e i n c l u d e d ,
ROI
Such a low ROI f o r e c a s t p r o v i d e s little incentive
f o r t a k i n g m u c h r i s k i n c o m m e r c i a l i z a t i o n b u t the 12. 5% R O I e x c l u s i v e
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.
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10.
CREAGAN
Commercialization of RirD Results
103
$ Millions Cash Flow
1975 1977 1979 1981 1983 1985 1987
Figure 5. Commercialization of R6-D cash flow
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.
R&D 100
-656
-604 -3085
-2429 -5299
-2214
686
-5004
295
-3676
1328
-2387
1289
Figure 6. Commercialization of Rù-D (thousands of dollars)
-52
Cum Cash Flow (No R&D)
ROI (No R&D) 12.5% ROI (With R&D) 10.4%
-52
Net Cash Flow (No R&D)
521
+77
1213
183
952
1982
8400
1986
+1252
1175
145
952
1982
8400
1987
Terminal Value 3120
-1136
1251
298
48
221
259
Tax Adjustments
952
952
8400
1985
952
8400
1984
1RS 395
50
50
1983
1982
2000
500
50
300
50
1982
1982
2000
500
300
50
100
1981
1982
96
500
50
150
1980
8400
100
250
1979
IBT (Before Dep.)
250
100
1978
1977
Sales Billed
Machinery & Equipment
Building
Land
Marketing
Plans and Designs
Manufacturing
Engineering
1976
1975
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10.
CREAGAN
105
Commercialization of R&D Results
of R & D m i g h t b e m a r g i n a l l y a c c e p t a b l e i f a p r o d u c t l i n e i s r o u n d e d out o r cost reduced with complete a s s u r a n c e of s u c c e s s .
The
difference
i n R O I i l l u s t r a t e s the b e n e f i t o f o u t s i d e f u n d i n g f o r R & D c o s t s w h i c h a r e w e i g h t e d m o s t h e a v i l y i n a d i s c o u n t e d c a s h flow b e c a u s e they a r e up-front costs.
E P R I o r D O E funds thus a l l o w a c o m p a n y to i n v e s t i g a t e
m o r e p o s s i b i l i t i e s o r c a r r y out m o r e t h o r o u g h a n a l y s i s b e f o r e a d e c i s i o n i s m a d e to c o m m i t the l a r g e r funds f o r c o m m e r c i a l i z a t i o n . F r o m an E P R I o r D O E investment viewpoint,
R&D
expenditures
c a n b e j u s t i f i e d i n m a n y c a s e s w h e r e a m a n u f a c t u r e r w o u l d not i n v e s t b e c a u s e the R O I c a l c u l a t e d b y E P R I o r D O E i s g r e a t e r .
EPRI s or T
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D O E ' s m o r e f a v o r a b l e R O I m a y r e s u l t f r o m two f a c t o r s i . e . n o p a y m e n t f o r c o m m e r c i a l i z a t i o n c o s t s , a n d / o r the f a c t that a l l the b e n e f i t s
and
h e n c e i n c o m e to u t i l i t i e s o r s o c i e t y a c c r u e t o E P R I o r D O E w h i l e o n l y a f r a c t i o n a l m a r k e t c a p t u r e a c c r u e to the c o m p e t i t i v e Thus with a better ROI,
manufacturer.
E P R I o r D O E has m o r e m o t i v e to p a y f o r
R&D
t h a n the m a n u f a c t u r e r e v e n i f c o s t o f m o n e y w e r e the s a m e to b o t h .
In
a d d i t i o n m o n e y m a y b e l e s s c o s t l y to E P R I o r D O E than i t i s to the m a n u f a c t u r e r h e n c e a l o w e r d i s c o u n t c a n b e u s e d f o r c a s h flow and l o n g e r t i m e b e t w e e n i n v e s t m e n t and p a y o f f c a n b e a c c e p t a b l e .
Such
f i n a n c i a l f a c t o r s c a n e x p l a i n t o s o m e extent l o g i c w h i c h m a k e s ment investment i n fusion R & D tenable,
while a manufacturer
governcould
not e n d u r e the d e c a d e s o f n e g a t i v e c a s h flow b e f o r e a p r o f i t i s e v e n possible. In c o n s i d e r i n g w h a t R & D r e s u l t s s h o u l d b e c o m m e r c i a l i z e d , i t i s not e n o u g h f o r a m a n u f a c t u r e r to c o n s i d e r i n c o m e a f t e r t a x e s , high investment requirements in a capital intensive business
because may
r e q u i r e n e g a t i v e c a s h flow f o r a n e x t e n d e d p e r i o d e v e n w i t h a p o s i t i v e IAT,
especially i f rapid growth i s involved.
F o r example
f i n a n c i a l r a t i o s of 4% a f t e r tax p r o f i t s o n s a l e s , of s a l e s ,
using
and i n v e s t m e n t o f 37%
a g r o w t h r a t e g r e a t e r than 1 5 % i n s a l e s w o u l d r e s u l t i n a
negative c a s h flow. T h e effect o f i n v e s t m e n t r e q u i r e m e n t s f o r c o m m e r c i a l i z i n g a s u p e r c o n d u c t i n g g e n e r a t o r i s i l l u s t r a t e d i n f i g u r e 7 w h e r e the c u r v e o f c u m u l a t i v e I A T w h i c h i s a m e a s u r e o f a b i l i t y to g e n e r a t e c a s h , i s contrasted with investment c u r v e s based on different
investment
assumptions as follows: C a s e 1. A c o m p l e t e l y new b u s i n e s s i s a s s u m e d w i t h f i n a n c i a l r a t i o s o f w o r k i n g c a p i t a l p l u s i n v e n t o r y a t 29% o f s a l e s ,
and plant plus
e q u i p m e n t a t c o s t a s 42% o f s a l e s . C a s e 2. C a s e 1 a b o v e i s m o d i f i e d to r e d u c e c a p i t a l f o r p l a n t p l u s e q u i p m e n t to 2 1 % o f s a l e s a s s u m i n g that the s t a t o r , w h i c h i s a b o u t h a l f the c o s t o f the g e n e r a t o r ,
would be manufactured i n existing facilities
w h i l e new f a c i l i t i e s w o u l d b e r e q u i r e d o n l y f o r the
superconducting
r o t o r , h e n c e o n l y h a l f the i n v e s t m e n t f o r new p l a n t and e q u i p m e n t .
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.
106
F E D E R A L R&D A N D SCIENTIFIC
INNOVATION
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150 Γ
-10
-
-20
Ll 1975
I 1980
Figure 7.
I 1985
I 1990
I 1995
I 2000
Cumulative investment and IAT
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.
10.
Commercialization of R&D Results
CREAGAN
C a s e 3.
107
C a s e 2 a b o v e i s m o d i f i e d to r e d u c e w o r k i n g c a p i t a l p l u s
i n v e n t o r y fund r e q u i r e m e n t s b y a s s u m i n g that s u c h funds p a r t i a l l y would be m a d e a v a i l a b l e as conventional g e n e r a t o r s a r e phased out and t h e i r a s s o c i a t e d i n v e s t m e n t funds a r e r e l e a s e d . C a s e 4.
C a s e 2 a b o v e i s m o d i f i e d s o that w o r k i n g c a p i t a l p l u s
i n v e n t o r y fund r e q u i r e m e n t s a r e a s s u m e d to b e z e r o b a s e d o n p r o g r e s s payments f r o m c u s t o m e r s . C u m u l a t i v e c a s h f l o w s w h i c h r e s u l t f r o m the a b o v e f o u r i n v e s t m e n t cases a r e given i n figure 8 respectively as follows: C a s e 1.
T h e n e g a t i v e c a s h flow c u m u l a t i v e l y i n c r e a s e s to $29
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m i l l i o n i n 1998 a n d s t a r t s to t u r n a r o u n d b e c a u s e o f p o s i t i v e I A T i n 1999 a n d 2000 b u t i s s t i l l a p o o r b u s i n e s s p r o s p e c t b e c a u s e o f l a r g e i n v e s t m e n t r e q u i r e m e n t s c o m p a r e d to I A T . C a s e 2.
B a s e d on l o w e r investment r e q u i r e m e n t s because of use
of e x i s t i n g e q u i p m e n t and p l a n t f o r s t a t o r , the c u m u l a t i v e n e g a t i v e c a s h flow i n c r e a s e s to $15 m i l l i o n i n 1993, t u r n s a r o u n d a n d i s c u m u l a t i v e l y p o s i t i v e $5 m i l l i o n i n the y e a r 2000. C a s e 3.
A s s u m i n g u s e of c a p i t a l funds r e l e a s e d b y p h a s e - o u t o f
c o n v e n t i o n a l g e n e r a t o r s w h i c h i s what a c t u a l l y w o u l d h a p p e n , the c u m u l a t i v e n e g a t i v e c a s h f l o w i n c r e a s e s to $11 m i l l i o n i n 1991, t u r n s a r o u n d a n d i s c u m u l a t i v e l y $46 m i l l i o n p o s i t i v e b y 2 0 0 0 , w i t h a 10% R O I b y 1998 a n d a 15% R O I b y 2000 w i t h o u t t e r m i n a l v a l u e i n e i t h e r c a s e . C a s e 4.
C u s t o m e r p r o g r e s s p a y m e n t s to d e c r e a s e w o r k i n g c a p i t a l
p l u s i n v e n t o r y i n v e s t m e n t to z e r o , l i m i t c u m u l a t i v e n e g a t i v e c a s h flow to $6 m i l l i o n i n 1988 a n d p e r m i t s c u m u l a t i v e p o s i t i v e c a s h flow o f $58 m i l l i o n b y the y e a r 2000 f o r 10% R O I i n 1996 a n d a R O I of 15% b y the y e a r 1998 w i t h o u t t e r m i n a l v a l u e i n e i t h e r c a s e .
A turn around i n c a s h
flow o c c u r s i n 1988, t h r e e y e a r s a f t e r the f i r s t unit i s o n l i n e , a n d a b r e a k e v e n o n c u m u l a t i v e c a s h flow o c c u r s i n 1994.
This
example
m a k e s a s t r o n g c a s e f o r p r o g r e s s p a y m e n t s a n d d e v e l o p m e n t s i n the m a n u f a c t u r e r s e x i s t i n g f a c i l i t i e s i n o r d e r to m i n i m i z e i n v e s t m e n t requirements. F o r c o m m e r c i a l i z a t i o n i t i a n o t e n o u g h that a n R & D p r o g r a m b e a good t h i n g f o r the m a n u f a c t u r e r , customer.
i t m u s t a l s o p r o v i d e v a l u e to a
T h e c u r v e s i n f i g u r e 9 s h o w the c a s h flow f o r u t i l i t i e s i n
t e r m s of s u p p o r t i n g R & D ($24 m i l l i o n ) f o r a s u p e r c o n d u c t i n g g e n e r a t o r and the b e n e f i t s w h i c h they r e c e i v e .
Benefits a r e based on a capitalized
e v a l u a t e d w o r t h o f $25/kwe f o r a s u p e r c o n d u c t i n g g e n e r a t o r b e c a u s e of i t s g r e a t e r e f f i c i e n c y (. 8%) a n d the f a v o r a b l e
cost r e d u c t i o n f o r total
power plant c a p i t a l , fuel cost, plus operation and maintenance.
Utility
c a s h flow b e n e f i t s a r e b a s e d o n r e d u c e d r e v e n u e r e q u i r e m e n t s at 10% b a s e d o n r e d u c t i o n o f u t i l i t y c a p i t a l r e q u i r e m e n t s b e c a u s e of the $25 p e r K W e c a p i t a l i z e d b e n e f i t of the s u p e r c o n d u c t i n g g e n e r a t o r .
Return on
i n v e s t m e n t f o r the u t i l i t i e s i s 15% b y 1992 w i t h a n e x p e n d i t u r e of l e s s
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.
108
F E D E R A L R&D A N D SCIENTIFIC
INNOVATION
Millions of Dollars Γ
60
h
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70
Figure 8.
Cash flow
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.
CREAGAN
Commercialization of R&D Results
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10.
Figure 9. Utility cash flow
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.
109
110
F E D E R A L R&D A N D SCIENTIFIC
INNOVATION
R & D Technology Reviewed by D O E for C o m m e r c i a l i z a t J o n Electric
Market
•Hydrothermal/Geothermal * L o w Head H y d r o * S m a l l Wind
Generation
Generation
Generation
• • C o m b i n e d C y c l e with Integrated G a s i f i e r for U t i l i t y Application • • F u e l Cell Power
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• • L a r g e Wind
Plants
Generation
* * A t m o s p h e r i c F l u i d i z e d Bed Combustion for Utility Application • • P h o t o v o l t a i c s — t o be r e s o l v e d N o v e m b e r 15,
1978
Liquid Fuels •Enhanced Oil Recovery • O i l Shale, Surface and In-Situ R e t o r t i n g * * C o a l Liquification Gaseous
Fuels
* Enhanced o r Unconventional Gas * L o w - B T U Coal
Recovery
Gasification
* H i g h - B T U C o a l G a s i f i c a t i o n ( f i r s t g e n e r a t i o n only) * * H i g h - B T U C o a l Gasification (Advanced * * M e d i u m - B T U Coal D i r e c t End Use
Technology)
Gasification
Applications
•Cogeneration • C o n s e r v a t i o n P r o d u c t s M a r k e t i n g (oil b u r n e r r e t r o f i t s , efficiency m o t o r s ,
high
a i r fuel ratio)
• E l e c t r i c and H y b r i d V e h i c l e s ( f i r s t and s e c o n d g e n e r a t i o n ) • • E l e c t r i c and H y b r i d V e h i c l e s ( t h i r d g e n e r a t i o n - h o t •Passive
and Hot W a t e r S o l a r
batteries)
Heating
• U r b a n Waste
•Ready for commercialization,
effective September
3 0 , 1978,
DOE.
••Not ready.
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.
10.
CREAGAN
Commercialization of Rà-D Results
111
R & D T e c h n o l o g i e s to b e R e v i e w e d b y D O E f o r C o m m e r c i a l i z a t i o n 1.
W o o d C o m b u s t i o n (for b o t h i n d u s t r i a l a n d u t i l i t y a p p l i c a t i o n )
2.
S o l a r Industrial P r o c e s s Heat (including use of s o l a r
energy
to g e n e r a t e s t e a m f o r e n h a n c e d o i l r e c o v e r y p r o j e c t s ) 3.
N o n - B a t t e r y Storage F a c i l i t i e s f o r Utilities (including underground c o m p r e s s e d a i r and underground
4.
hydro)
A n n u a l C y c l e E n e r g y S y s t e m s (a p l a n n i n g s y s t e m b a s e d o n e n e r g y that c o u l d b e d e r i v e d f r o m n a t u r a l s o u r c e s ,
s u c h as
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w i n d o r w a t e r , that c h a n g e f r o m s e a s o n to s e a s o n ) 5.
Lighting Efficiency
6.
T h e r m a l l y Activated Heat P u m p s
than $25 m i l l i o n f o r R & D a n d i n r e t u r n b e n e f i t s w o r t h m o r e than a b i l l i o n b e f o r e the y e a r 2 0 0 0 .
T h i s i s a n e x a m p l e of a n R & D
project
that p r o v i d e s o v e r 15% r e t u r n o n i n v e s t m e n t t o b o t h m a n u f a c t u r e r a n d utility c u s t o m e r , i s b e n e f i c i a l f o r a l l p a r t i e s i n v o l v e d , and therefore undoubtedly w i l l be c o m m e r c i a l i z e d . C o m m e n t s and Conclusions 1.
C o m m e r c i a l i z a t i o n of r e s u l t s i s o n e of the m o s t i m p o r t a n t
objectives i n R & D 2.
management.
S e l e c t i o n of a p p r o p r i a t e R & D p r o j e c t s f o r c o m m e r c i a l i z a t i o n
i s not subject to exact a n a l y s i s b e c a u s e p r o b a b i l i t y f o r s u c c e s s i s not established. 3.
E v a l u a t i o n of R & D r e s u l t s f o r p o s s i b l e c o m m e r c i a l i z a t i o n
s h o u l d i n c l u d e c o n s i d e r a t i o n of I A T , c a s h f l o w , i n c r e m e n t a l i n v e s t m e n t r e q u i r e m e n t s a n d f i t to p r e s e n t c o m p a n y f a c i l i t i e s ,
markets,
technology, and management. 4.
T h e R & D r e s u l t s w h i c h offer g r e a t e s t opportunity f o r
c o m m e r c i a l i z a t i o n i n t e r m s o f R O I a r e i n the a r e a o f e x i s t i n g b u s i n e s s b e c a u s e of m a n a g e m e n t c a p a b i l i t y , c u s t o m e r c o n t a c t s , e x i s t i n g i n v e s t m e n t i n pertinent f a c i l i t i e s and equipment and e x p e r i e n c e d 5.
staff.
W o r k i n g b a c k w a r d s f r o m the m a r k e t p l a c e i n t e r m s of w h a t
y o u r c u s t o m e r s need o r want a r e useful c o n s i d e r a t i o n s i n s e l e c t i n g appropriate R & D for proposals o r for commercialization. 6.
F o r business p r o g r a m s with capital intensive investment
requirements, 7.
c u s t o m e r p r o g r e s s payments a r e highly desirable.
D e c i s i o n s a s to w h e t h e r a n R & D p r o j e c t c a n b e c o m m e r c i a l i z e d
s u c c e s s f u l l y s h o u l d b e e x p l o r e d d u r i n g the R & D p h a s e s o p e r t i n e n t technical and e c o n o m i c uncertainties c a n be studied and c o m m e r c i a l objectives can be established.
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.
112
FEDERAL
8.
R&D
A N D SCIENTIFIC
INNOVATION
L o n g t e r m o r high r i s k R & D p r o g r a m s with vague payback
t i m e s s h o u l d b e funded b y D O E o r E P R I i f , a s s u m i n g s u c c e s s ,
they
p r o v i d e s i g n i f i c a n t b e n e f i t to s o c i e t y o r u t i l i t i e s . 9.
E x c e l l e n c e of i m p l e m e n t a t i o n i s often m o r e s i g n i f i c a n t to
e c o n o m i c s u c c e s s than m a r g i n a l t h e o r e t i c a l b e n e f i t s i n c o m m e r c i a l i z a t i o n of R & D 10.
March
14,
1979.
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RECEIVED
results.
C o m m e r c i a l i z a t i o n i s often m o r e c o s t l y than the R & D i n v o l v e d .
In Federal R&D and Scientific Innovation; Ault, L., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1979.