Flaw Insensitive Fracture in Nanocrystalline ... - ACS Publications

Aug 8, 2012 - School of Engineering, Brown University, Providence, Rhode Island 02912, United States. Nano Lett. .... A review on mechanics and mechan...
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Flaw Insensitive Fracture in Nanocrystalline Graphene Teng Zhang, Xiaoyan Li, Sara Kadkhodaei, and Huajian Gao* School of Engineering, Brown University, Providence, Rhode Island 02912, United States S Supporting Information *

ABSTRACT: We show from a series of molecular dynamics simulations that the tensile fracture behavior of a nanocrystalline graphene (nc-graphene) nanostrip can become insensitive to a preexisting flaw (e.g., a hole or a notch) below a critical length scale in the sense that there exists no stress concentration near the flaw, the ultimate failure does not necessarily initiate at the flaw, and the normalized strength of the strip is independent of the size of the flaw. This study is a first direct atomistic simulation of flaw insensitive fracture in high-strength nanoscale materials and provides significant insights into the deformation and failure mechanisms of nc-graphene.

KEYWORDS: Graphene, grain boundaries, defects, flaw insensitive, fracture

A

s a monolayer of sp2-bonded carbon atoms densely packed in a honeycomb crystal lattice,1 graphene exhibits exceptional electrical, mechanical and optical properties,2−4 making it an ideal candidate for a vast range of applications, such as flexible electronics,5,6 field effect transistors,1,7,8 nanomechanical resonators,9 just to name a few. While it is still challenging to fabricate large pieces of pristine singlecrystalline graphene, large-area polycrystalline graphene (polygraphene) containing internal grain boundaries has been successfully synthesized via chemical vapor deposition (CVD).5,10 Motivated by this development, considerable research has already been dedicated to the effect of grain boundaries on the electrical,11−14 mechanical14−20 and thermal properties21 of graphene. Fracture is among the most prominent concerns about the mechanical behaviors of polygraphene. It has been recently shown via atomistic and quantum simulations that the fracture strength of a bicrystalline graphene is sensitive to the misorientation angle across the grain boundary.15,16,20 Experiments revealed that the strength of polygraphene is about 35 GPa,14,17 which is larger than most of the engineering materials but substantially lower than the ideal strength (about 130 GPa) of single-crystalline graphene.4 This is not so surprising since many forms of defects (e.g., vacancies, voids, microcracks, and chemical impurities) can lead to reduction in the strength of graphene.15,17,22−25 The presence of grain boundaries can also significantly alter the electronic11 and thermal21 properties of polygraphene. It is known that the fracture strength of a material generally increases when the characteristic size (e.g., sample size, grain size) of the material is reduced.26 It can thus be expected that as the characteristic size falls below a critical value the theoretical strength of material could be reached such that failure no © 2012 American Chemical Society

longer needs to occur by stress concentration at a pre-existing flaw. This phenomenon, referred to as flaw tolerance, has been reported in various materials, for example, ceramics,27 biological composites,28 nanocrystalline metals,29,30 amorphous carbon,31 filament networks,32,33 and spider silk.34,35 A theoretical model was proposed to describe flaw tolerance in a thin strip with preexisting center or edge cracks.36 While the above-mentioned experimental and theoretical studies have demonstrated flaw tolerance in many nanoscale materials, a notable exception has been single crystalline graphene for which the strength has been shown sensitive to the existence of flaws even down to the atomic scale.23 An interesting open question is whether nanocrystalline graphene (nc-graphene), which contains a network of nanoscale internal grain boundaries, could be made flaw tolerant and if so, what would be the critical condition? This question is nontrivial due to the out-of-plane membrane deflections of graphene during deformation and fracture. In this paper, we report a series of molecular dynamics (MD) simulations of tensile fracture in a nanocrystalline graphene nanostrip containing a pre-existing hole or an edge notch and show that in contrast to single-crystalline graphene nc-graphene does become flaw tolerant below a critical structural size. Our MD simulations of nc-graphene are performed using LAMMPS.37 The interatomic force is described by the adaptive intermolecular reactive empirical bond order (AIREBO) potential.38 It should be noted that the smaller cutoff distance in the switching function of AIREBO potential should be taken in the range of 1.92−2.0 Å to avoid a known nonphysical Received: May 21, 2012 Revised: July 25, 2012 Published: August 8, 2012 4605

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Figure 1. Simulation sample of a nanocrystalline graphene nanostrip. (a) Contours of out-of-plane displacement after equilibration at 300 K. (b−d) Representative defect structures revealed by differences in potential energy, which include (b) pentagon−heptagon and pentagon−octagon pairs, (c) vacancy, and (d) polygon. (Scale bar: 5 nm).

posthardening behavior,15,16,39 while remaining consistent with density functional theory calculations.20 For the present study, this cutoff distance was set at 2.0 Å following a previous study.39 The simulation sample is a nc-graphene nanostrip with length of 60 nm, width of 20 nm, and average grain size of 2 nm. To test the flaw sensitivity of the nc-graphene nanostrip, a circular hole with radius ranging from 1 to 6 nm is created at the center of the strip. Periodic boundary condition is imposed in the longitudinal (x) direction of the strip, while the other two directions (y and z) are kept free. During simulations, NVT ensemble is adopted to maintain the temperature at 300 K using the Nose−Hoover thermostat.40 The tensile fracture behavior of the nc-graphene nanostrip is investigated under a constant stretching strain rate of 5 × 108 /s, while the Virial theorem is employed to calculate stress distribution in the sample. Figure 1a shows a typical atomic configuration of the nc-graphene nanostrip after equilibration at room temperature, where numerous wrinkles enhanced by atomic mismatches across grain boundaries can be clearly observed. These out-ofplane deflections are known to help minimize the energy of the system and thermally stabilize the membrane-like crystalline structures.41,42 Figure 1b−d illustrate various types of defects along the grain boundaries, such as the pentagon−heptagon pairs, polygons, and vacancies. Figure 2a depicts the tensile stress−strain curve of the ncgraphene nanostrip containing a circular hole of radius 1 nm. Three different regimes of deformation behaviors can be identified. In the first regime, the slope of the stress−strain curve increases as the applied strain increases, which is characteristic of entropic elastic behaviors in a thin membrane structure. Such entropic elasticity is attributed to wrinkling of nc-graphene due to the presence of defects and thermal fluctuation. Initially, there exist large wrinkles with rms out-ofplane displacement of 0.83 nm in nc-graphene, which is substantially larger than the magnitude of finite-sized intrinsic ripples in the suspended single-crystalline graphene sheet.43,44 As the applied strain is increased, the nc-graphene gradually flattens under stretching, and the resistance to extension rises due to the reduced degrees of freedom. In the second regime, the wrinkles are largely flattened by the applied stretching and

the sp2 C−C bonds are being directly stretched, as evidenced by the fact that the stress becomes linearly dependent on the strain. Fitting the stress−strain curve gives an effective Young’s modulus around 432.26 ± 10.57 GPa. In the third regime, the nc-graphene nanostrip fails due to fracture. Figure 2b−d show a sequence of snapshots capturing crack initiation and propagation in nanocrystalline graphene. Typically, a crack initiates at a grain boundary and then grows along the grain boundaries or deflects into a grain. The sample eventually ruptures as the crack runs through the whole strip with little or no plastic deformation and the crack surface is nearly perpendicular to the loading direction, indicating brittle fracture. Notably, the fracture did not initiate at the hole but rather at some distance away from it, contradicting expectations from the classical theory of stress concentration. We also performed MD simulations of tensile fracture in a nc-graphene nanostrip containing an edge notch (see Supporting Information) with similar observations that fracture occurred away from the notch. While these results are essentially reminiscent of recent experimental observations of flawinsensitive fracture in nanocrystalline aluminum strips,29 multiscale simulations in model materials,45 and atomistic simulations in silk protein nanocrystals,35 this is the first time that flaw insensitive fracture has ever been demonstrated in high strength (tens of GPa) materials via atomistic simulations. To understand the physical mechanism of flaw insensitive fracture in nanocrystalline graphene, we have also investigated the tensile fracture behavior of a single-crystalline graphene nanostrip with the same dimensions as our nc-graphene sample but without grain boundaries. On the basis of the crystal orientation of the graphene edges normal to the tensile direction, the simulated sample is classified into armchair and zigzag types. Figure 3a shows the relationship between the strength, taken as the peak tensile stress before fracture, of the single-crystalline graphene strip and the radius of the center hole. The results are consistent with those from multiscale calculations coupling quantum, molecular, and continuum methods,23 as well as MD simulations on single-crystalline graphene with a center slit.46 According to the classical Griffith model, the facture strength of a center-cracked strip is47 4606

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of the hole in the nc-graphene strip, we perform independent simulations on 10 randomly generated samples with different initial grain configurations but the same mean grain size from the Voronoi construction. The fracture strength is then taken as the average of all 10 simulations to eliminate statistical fluctuations from different simulations. Figure 3b shows the variation of fracture strength with the hole radius. As the hole radius decreases, the fracture strength increases and then saturates to a plateau that is close to the theoretical strength (about 26.86 GPa) of nc-graphene without a hole. It is noted that a majority of previous studies focused on bicrystalline graphene with specific arrangement of pentagons and heptagons along grain boundary.15,16,20 Becasue of the presence of relatively ordered pentagonal-heptagonal rings, the strength of such bicrystalline graphene is higher than that of polycrystalline graphene with multiple grain boundaries of random misorientations. It is found that eq 1 is still capable of predicting the fracture strength of the nc-graphene strip if the fracture energy is reduced to 8 J/m2, and there exists a transition from the Griffith-governed fracture to failure at the limiting strength of material, as shown in Figure 3b. Such transition has also been demonstrated by numerical simulations for a thin strip containing central crack with lattice model45 and a silk protein nanocrystals under point load.35 Note that this is the first time that the fracture surface energy of nc-graphene is estimated. Because of the presence of grain boundaries, it can be expected that the fracture energy of nc-graphene should be a little smaller than that of pristine graphene. According to the previous theoretical model,36 the critical width for a strip with a central crack to achieve flaw tolerance is Wcr =

1 F(ϕ)

EΓ πa

(1)

σ̅ =

where 2a is the crack size, E is the Young’s modulus, ϕ = 2a/W (W = strip width), Γ is the fracture surface energy, and F(ϕ) is a function of ϕ reflecting the boundary effect, ⎛ πϕ ⎞ F(ϕ) = (1 − 0.025ϕ2 + 0.06ϕ4) sec⎜ ⎟ ⎝ 2 ⎠

(3)

where S is the limiting strength of material (i.e., the average strength of nc-graphene without holes). From the present MD simulations, the limiting strength of nc-graphene is obtained as 26.86 ± 1.12 GPa. Therefore, the critical strip width for flawtolerance is estimated as 17.16 nm from eq 3. The width of the nc-graphene strips used in the present simulations is 20 nm, which is close to the critical value. When the strip width falls below the critical value, the strip becomes flaw tolerant and should fail at the limiting strength of material. To check this prediction, the strength is normalized as follows

Figure 2. Deformation and fracture behaviors of a nanocrystalline graphene nanostrip with a center hole under longitudinal tension. (a) Typical tensile stress−strain curve. (b−d) Tensile stress contours (unit: GPa) at ε = 8, 9.1, 9.25, and 9.35%, respectively. In (b,c), microcracks (marked by squares) initiate from topological defects on grain boundaries. In (d,e), microcracks coalesce to form a big crack, eventually leading to failure. Note that the fracture surface is nearly perpendicular to the loading direction. (Scale bar: 5 nm).

σ=

3.58E Γ S2

σm(a) σth(a)

(4)

where σm(a) is the strength from MD simulation and σth(a) = S(1 − ϕ) is the limiting strength of the strip at the holed cross section. The relevant results for single- and nanocrystalline graphene strips are shown in Figure 3c. It is clearly seen that the normalized fracture strength of nc-graphene is independent of the flaw size, while the normalized strength of singlecrystalline graphene falls way below the limiting strength. We have also investigated the mechanical responses of single- and nanocrystalline graphene containing an elliptic hole of various aspect ratios with results showing that the strength of singlecrystalline graphene is sensitive to the aspect ratio of the elliptical hole, as would be expected from the classical theory of stress concentration. In contrast, the strength of the ncgraphene strip is found to be independent of the aspect ratio of the elliptical hole, again indicating flaw insensitive fracture. These results are summarized in Figures 3c,d, which highlight

(2)

Taking the Young’s modulus and fracture surface energy of graphene to be 1 TPa and 10 J/m2, respectively, the predictions from the Griffith model are in excellent agreement with our MD simulation results, as shown in Figure 3a. The value of fracture energy used here is close to that obtained from coupled quantum-atomistic simulations, as well as from classic MD simulations,23 although a drastically different value (0.1 J/m2) has also been reported from a molecular statics simulation.48 Next we make a quantitative comparison between the tensile fracture behavior of a nc-graphene strip and that of a singlecrystalline graphene strip. For every selected value of the radius 4607

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Figure 3. Strength variations of single- and nanocrystalline graphene nanostrips with the radius of an internal hole. (a) Strength of armchair and zigzag single-crystalline graphene. σEX is the experimental value of graphene strength reported in ref 4. Reference 23 refers to strength calculated from a multiscale method coupling quantum, molecular, and continuum statics and ref 46 refers to strength from MD simulations of a square graphene sheet (5 × 5 nm2) with a central slit at room temperature at strain rate of 5 × 108 /s. (b) Strength of nanocrystalline graphene. (c) Normalized strength of single- and nanocrystalline graphene nanostrips. σm denotes the strength from MD simulations, σth refers to the limiting strength of the flaw tolerant nanocrystalline graphene strip at the holed cross section. (d) Strengths of single- and nanocrystalline graphene strips with an ellipitic hole.

smaller flaw tolerance length scale compared to nanocrystalline graphene. In summary, we have performed MD simulations to investigate the uniaxial tensile fracture behaviors of a nanocrystalline graphene nanostrip with focus on the phenomenon of flaw insensitive fracture below a critical strip width. Our simulations reveal that microcracks nucleate randomly at intrinsic defects along grain boundaries and coalesce to form a big crack, eventually leading to catastrophic fracture. The key finding is that the microcrack nucleation and coalescence are not always induced by nor associated with the large hole or notch in the system. It is found that the MD simulation results are in good agreement with theoretical predictions based on fracture mechanics and also qualitatively consistent with experimental observations on nanocrystalline aluminum thin strips. The present studies also showed the entropic elastic behavior in the initial stage of deformation and predicted the facture surface energy of about 8 J/m2 for nanocrystalline graphene, which is lower than that (about 10 J/m2) of singlecrystalline graphene. These differences can be attributed to the presence of defects along grain boundaries in nanocrystalline graphene. It is interesting and worth noting that, while the grain

the differences in fracture behaviors between nano- and singlecrystalline graphene nanostrips. Figure 4 compares the stress contours between single- and nanocrystalline graphene during deformation, showing clear stress concentrations near the hole in single-crystalline graphene. In contrast, while some elevated stress regions can be observed along the grain boundaries in ncgraphene, there is no evidence of stress concentration near the hole. This is consistent with recent experimental results on notched nanocrystalline aluminum thin strips.29,30 Compared with single crystalline graphene, the grain boundaries in nanocrystalline graphene increase the characteristic length scale of flaw tolerance while weakening the elastic modulus, fracture energy, and strength of the material. Our findings are essentially consistent with previous studies demonstrating that hierarchical materials with weak internal boundaries can enhance the flaw tolerance of materials.28,35 On the basis of the present study and recent experimental observations18 that cracks may penetrate grain boundaries and move along armchair or zigzag paths in polycrystalline graphene with mean grain sizes more than 100 nm, it is speculated that polycrystalline graphene with larger grain sizes may have 4608

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Figure 4. Tensile stress contours (unit: GPa) near a hole of radius 3 nm in single- and nanocrystalline graphene nanostrips during deformation. (a) Armchair and (b) zigzag graphene strips at a strain of 4%. Nanocrystalline graphene strips (c) with and (d) without the hole at a strain of 8%. (Scale bar: 5 nm).



boundaries substantially weaken the strength of nc-graphene, they simultaneously render the material less sensitive to structural flaws. Our simulations provide significant insights into previous experiments on flaw insensitive fracture in nanoscale materials and reveal a fundamental difference in tensile fracture behaviors between nano- and single-crystalline graphene.



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ASSOCIATED CONTENT

S Supporting Information *

Simulations of tensile fracture in a nc-graphene nanostrip containing an edge notch were also carried out with similar observations that fracture occurred away from the notch. This material is available free of charge via the Internet at http:// pubs.acs.org.



AUTHOR INFORMATION

Corresponding Author

*E-mail: [email protected]. Notes

The authors declare no competing financial interest.



REFERENCES

ACKNOWLEDGMENTS

The work reported has been supported by the NSF through Grant CMMI-1161749 and the MRSEC Program (award number DMR-0520651) to Brown and a graduate fellowship to T. Zhang from the China Scholarship Council. 4609

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