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IMPORTANCE OF AGRICULTURE AND INDUSTRIAL WASTE IN THE FIELD OF NANO CELLULOSE AND ITS RECENT INDUSTRIAL DEVELOPMENTS: A REVIEW Rajinipriya Malladi, Malladi Nagalakshmaiah, Mathieu Robert, and Said Elkoun ACS Sustainable Chem. Eng., Just Accepted Manuscript • DOI: 10.1021/ acssuschemeng.7b03437 • Publication Date (Web): 03 Feb 2018 Downloaded from http://pubs.acs.org on February 4, 2018
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IMPORTANCE OF AGRICULTURAL AND INDUSTRIAL WASTE IN THE FIELD OF
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NANOCELLULOSE AND RECENT INDUSTRIAL DEVELOPMENTS OF WOOD
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BASED NANOCELLULOSE: A REVIEW
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Rajinipriya Malladi, Malladi Nagalakshmaiah*, Mathieu Robert and Saïd Elkoun*
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Center for Innovation in Technological Eco-design (CITE), University of Sherbrooke, Quebec, Canada.
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Abstract:
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The nano sized cellulose materials is topical in the sphere of sustainable materials lately. The two
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key groups of nanocellulose (NC) are 1) Nanofibrillated cellulose (NFC) and 2) Cellulose
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nanocrystals (CNC). They are often considered as a second-generation renewable resource,
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which also serves as a better replacement for the petroleum-based products. The major attention
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on these materials are increasing because of their low density, high mechanical, renewable and
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biodegradable properties. There are many literatures on the isolation of NFC and CNC from
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different sources like hard/soft wood and agriculture biomass. However, this is a comprehensive
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review dedicated to the extraction and properties of NFC and CNC only from the agriculture and
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industrial waste using mechanical, chemical and enzymatic methods. This article explores in
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detail about the importance of agriculture waste and the pre-treatments, methods involved in the
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production of nanocellulose, the properties of NC prepared from crop and industrial wastes. The
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potential applications of nanocellulose from different sources are discussed. The current
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extensive industrial activities in the production of nanocellulose had been presented. This review
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will likely draw attention of researchers towards crop and industrial wastes as a new source in
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the realm of nanocellulose.
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Keywords: Nanocellulose (NC), Nanofibrillated cellulose (NFC), Cellulose nanocrystals (CNC),
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Agriculture biomass and Industrial developments.
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INTRODUCTION:
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The production of cellulosic material increases tremendously to fulfil the need for renewable and
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eco-friendly sustainable materials.1 Cellulose is often considered as one of the most important
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natural resource. With the advent of nanoscience, the researchers and industries focus in the
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production of NC in huge quantities and it is evident from increasing number of publications and
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patents in this field.2The trailing purpose behind the growth of research in NC lies in their
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promising properties such as low density and high mechanical strength.3 Cellulose can be found
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in different sources like wood, natural fibers (agriculture biomass), marine animal (tunicate),
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algae and fungi.4 The composition of cellulose is highly dependent on the source.5 This review
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deals with the crop waste as a core source for the extraction of NC.
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With the ever-increasing demand for renewable resource, the crop waste is meant to be an
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appropriate material. The recovery of waste makes it possible to protect the environment and to
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benefit from low cost reinforcements. Agriculture waste biomass is significant resource for the
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reason it is environmental friendly, low cost, readily available, renewable and exhibit somehow
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acceptable mechanical properties.6 The crop waste constitutes abundant natural fibers.7 The
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agriculture waste fibers can be obtained from cotton stalk, pineapple leaf, rice straw, flax, hemp,
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soy pods, rice husk, garlic straw, potato peel, grape skin etc. Agri biomass can be used in
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multitude applications like paper, textile industry, composites, building, furniture and medical
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fields.
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The NC market is currently emphasized because of the augmented focus of the governments,
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industries, funding agencies and Universities. The bio-based economy is rapidly increasing
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resulting in the higher investments. The NC production includes high value added applications
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like composites, paper industry, packaging, paints, oil &gas, personal care, medical care etc.8
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The NC is first commercialised by celluforce Inc. in Quebec; a joint-venture between FP
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innovations and Domtar.9 The NC industries are prominent in the areas of Asia Pacific, North
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America, Europe, Latin America and Middle East and Africa including leading names like
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Paperlogic, University of Maine, Borregaard Norway, American Process, Nippon Paper Japan,
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Innventia Sweden, CTP/FCBA France, Oji Paper, Japan.
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This article aims to deliver the consolidate details on structure and multiple sources of cellulose,
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NC, their extraction from agri-based sources and the current industrial developments on NC
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production and applications. There are numerous literature which deal with various aspects of
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NC like source, production of nanofibrillated cellulose,10,11 production of nanocrystals,12–14
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extraction methods,11 pre-treatments,15 properties16 and applications.17 However, there is only
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limited review on the agriculture biomass for the extraction of NC.6,18 Since the urge of
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converting agriculture waste into wealth is increasing for the reasons of waste management,
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improve ecofriendly resource and creating new source of economy, this review paper
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concentrates on the inside story of the agriculture biomass, extraction of NC from crop waste,
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different treatments, pre-treatments involved. It also deals with the properties of isolated NC. To
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conclude, the applications and industrial evolution in the production of NC are also addressed.
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SOURCE OF CELLULOSE:
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Cellulose is the amplest resource of natural fibers. Annually, the extraction of cellulose is
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assessed to be over 7.5 x 1010 tons.12 Cellulose is extracted from various sources including wood
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(Hard or soft wood), seed (cotton), bast (Flax, hemp), cane (bamboo, bagasse), leaf (Sisal), straw
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(rice, wheat), fruit (Coir), tunicate, algae, fungi, bacteria and minerals.19 Figure 1 shows the
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hierarchical representation of the chief sources from which cellulose can be extracted.
70 71 72 73 74 75 76 77 78
Figure 1. Hierarchical representation various sources of cellulose.
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The source is placed in the order of conventional source like wood and cotton, which is
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considered as the primary origin. Wood can be classified as soft/hard wood based on their
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structural aspect.20 Then comes the agriculture waste which are the unprocessed wastes that are
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coming directly from the field residues like rice straw, banana rachis, corncob etc. The crop
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waste is becoming the second highest source of cellulose. The industrial waste is the processed
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waste produced by the industries like sugarcane bagasse, tomato and garlic peels etc. which is
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another source of cellulose emerging lately. Cellulose can be obtained from some other small
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class of sources like marine animal (tunicate), algae, fungi and bacteria. The interest of this
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review lies on the second and third grid of the pyramid representation i.e. Crop and industrial
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waste for the fact that this source needs to be explored more. The basic constitution of the
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foretold fibers is cellulose, lignin and hemicelluloses. However, the chemical composition differs
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for each some of which are tabulated in table 1 on dry basis. Besides cellulose lignin and
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hemicelluloses, some sources contain pectin, waxes and other water-soluble components.
Table 1. Chemical composition of different sources on dry basis. Source
Cellulose
Hemicellulose
Lignin
(wt.%)
(wt.%)
(wt.%)
Pine (softwood)
44.0
27.0
28.0
Yellow birch
47.0
31.0
21.0
Jute
73.2
13.6
13.4
Wheat straw
48.8
35.4
17.1
Rice husk
45.0
19.0
19.5
Bagasse
55.2
16.8
25.3
Banana
63–64
10
5
71
18.6-20.6
2.2
Reference
(hardwood) 21
22
23
Flax
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Hemp
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70-74
17.9-22.4
3.7-5.7
37.38 ± 2.31
25.32 ± 2.45
9.99 ± 0.82
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Garlic straw
41
18
6.3
25
Carrot residue
81
9
2.5
26
38.31
27.62
21.10
27
41.1 ± 1.1
16.2 ± 0.6
38.9 ± 1.3
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Mulberry barks
Ground nut shells
Onion skin 92 93
CELLULOSE:
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Cellulose is the natural polysaccharide first isolated by Anselme Payen in 1838 from wood when
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treated with nitric acid.12 They exist as microfibrils in the plant cell wall of multiple sources. The
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diameter of the fibrils varies from 3-35 nm depending on the source.29 Cellulose contains linear
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polymer chain comprised of glucose monomer named β-1,4-linked anhydro-D-glucose units as
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shown in figure 2. The degree of polymerization of cellulose is up to 20000 units. For wood and
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cotton it is approximately 10000 and 15000 glucose units respectively.30
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Anhydroglucose is the monomer and cellobiase is the dimer of cellulose. Each glucopyranose
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unit contains 3 highly reactive hydroxyl groups which are responsible for the hydrophilicity,
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chirality, biodegradability etc. of cellulose. The individual cellulose chain contains reducing end
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because of the hemiacetal unit with both aliphatic and carbonyl group and the non-reducing end
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with closed end group.31 The higher mechanical properties of each microfibrils result from the
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strong hydrogen bonds.
Figure 2. a) 3D structure of cellulose.b) structure formula of cellulose. Adopted from Cave and Walker (1994).31
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The β-1,4-glycosidic bonds builds an ordered crystalline structure by Vander Waals forces and
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inter & intra molecular hydrogen bonding.32 In these regions, the cellulose chains are strongly
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arranged into crystallites. The hydrogen bond existing between cellulose chains make it highly
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stable but poorly soluble in water and other solvents. These hydrogen bonding network and the
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molecular arrangement results in polymorphs or allomorphs of cellulose. There are six
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interconvertible polymorphs of cellulose had been identified id Est cellulose I, II,IIII,IIIII,IVI and
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IV II.33 In 1984 Atalla and Vander Hart proved that the native cellulose I can be subdivided into
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Iα and Iβ.34 Cellulose II can be obtained from the chemical regeneration35 or by mercerization.36
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Cellulose III is formed when cellulose I or II is treated with ammonia or various amines37 and the
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polymorphs IVI and IVII are produced by heating cellulose IIII or IIIII respectively at 260ºC in
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glycerol.38
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The amorphous region results from the breakage and disordered hydrogen bonds.39 Figure 3
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shows the crystalline and amorphous regions of cellulose. The hydrogen bonding and orientation
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of cellulose differs extensively for the different source.
Figure 3. Crystalline and amorphous regions of cellulose. 120 121
HEMICELLULOSE:
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Plant cell wall is mainly made up of cellulose, hemicellulose and lignin as stated before.
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Hemicellulose is the second major component accounting 15-30% of the cell wall.40 They are
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entrenched around the microfibrils bundles as shown in figure 4.
Figure 4. Cellulose bundles embedded by hemicelluloses and lignin.
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Hemicellulose can be divided into four different classes based on their structure as 1) Xylans, 2)
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Mannans, 3) β-glucans and 4) Xyloglucans. Hemicelluloses are branched polysaccharides
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containing β-1→4-linked backbones of glucose, mannose or xylose in equatorial configuration at
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C1 and C4 and the structure varies with the side chain type and the distribution of these
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backbones.
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glucan (figure 5a) β 1,4-xylan (figure 5b) and β 1,4-Mannan (figure 5b).42
41
The figure 5 shows the structure of some backbones of hemicellulose like β 1,4-
Figure 5. Structural backbone of hemicellulose a) β 1,4-glucan b) β 1,4-xylan c) β 1,4-Mannan. Adopted from 42 131 132
Few examples of xylans are glucoronoxylans and arabinoxylans and they can be found in straw,
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stalks, husk etc. Mannans can be classified as gluco and galactomannans which can be extracted
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form gaur, locust bean etc. Xyloglucans are used as thickening and gelling agent in foods and
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can be isolated from tamarind seeds.43 As reported in the literature, it is known that
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hemicelluloses play a key role in facilitating the fibrillation process.44,45 The reason is most
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likely because of the hydrogen bonding and negative charges on hemicelluloses. As realised
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from figure 4, hemicellulose surrounds cellulose microfibrils through numerous hydrogen
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bonding which in turn seals the gap between the microfibrils and hinders the fibrils from
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aggregation. Also, hemicelluloses contain glucuronic acid with carboxyl groups which enables
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the delamination of fibers by means of electrostatic repulsion forces. 45
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LIGNIN:
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Lignin is a heterogeneous and irregular cross-linked polymer of phenyl propane. It is amorphous
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and optically inactive material with three different monomers namely Coumaryl alcohol,
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Coniferyl alcohol and Sinapyl alcohol whose structure is shown in figure 6.46 Lignin is derived
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by the enzyme mediated polymerization. The molecular weight of isolated lignin is typically in
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the range of 1000-20,000 g/mol, though the degree of polymerisation in nature is difficult to
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arrive on the account that lignin is highly fragmented during isolation and it also contains many
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repeating substructures in a seemingly haphazard manner.47
Figure 6. Structural units of lignin. Reprinted with permission.46 Copyright 2014 American Chemical Society. 150 151
Lignin is used in multiple applications as emulsifiers, dyes, synthetic flooring, binding,
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thermosets, paints etc. The sulfur-free and water soluble lignin is used for automotive brakes,
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wood panel products, bio dispersants, polyurethane foams, and epoxy resins for printed circuit
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boards.48
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Nanocellulose:
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The plant cell wall can be classified into two namely primary and secondary. The primary cell
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wall is the external thin layer (less than 1 µm) and the secondary cell wall chiefly contains
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cellulose microfibrils.49 The Hierarchical configuration of wood to cellulose nanocrystals are
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shown in figure 7. Generally, either length or diameter of the cellulose particles are in the nano
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size (1-100nm) are called as NC. The plant cell wall consisting bundles of the cellulose fibrils
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and their diameter is in few microns. Each cellulose bundle is consisting millions of micro
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fibrils, these micro fibrils are composed with elementary fibrils or nano fibrils. The diameter of
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the nanofibrils is about 5nm, whereas in the case of the micro fibrils the diameter will vary from
165
10-50nm. Every nano fibers are composed of flexible amorphous and strong crystalline parts.
Figure 7. Hierarchical structure of cellulose and its derivatives in nanoscale. 166 167
Several cellulosic derivatives are isolated from these microfibrils and depending on their
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isolation methods, source, dimensions they are called , NC, whiskers, nanofibrils.1 Depending on
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their method of preparation, NC is classified into 1) cellulose nanocrystals (CNC) and 2) nano
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fibrillated cellulose (NFC). The other type of NC called bacterial cellulose (BC) and electro spun
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cellulose nanofibers (ECNF) can also be isolated. Nevertheless, CNC and NFC are considered as
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the more common and they are produced by top-down process i.e. by disintegration of cellulose
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fibers to nanoscale particles whereas BC and ECNF are produced by bottom-up process in which
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nanofibers are formed from low molecular weight sugars by bacteria or from dissolved cellulose
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by electrospinning respectively.11 The morphological images of four different NC from corn
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husk (figure 8a), tunicate (figure 8b), bacterial cellulose (figure 8c) and electro spun cellulose
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nanofibers (figure 8d) is shown in figure 8. 50–53
Figure 8. Micrographs of NC a) NFC from corn husk. Reprinted with permission.50 Copyright 2015 Elsevier. b) CNC from tunicate. Reprinted with permission.51 Copyright 2014 American Chemical Society c) Bacterial cellulose. Reprinted with permission.52 Copyright 2006 American Chemical Society and, d) electro spun cellulose nanofibers. Reprinted with permission.53 Copyright Intech, DOI: 10.5772/8153. 178
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NANOFIBRILLATED CELLULOSE:
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The cellulose fibers are fibrillated usually by mechanical breakdown to achieve clusters of
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cellulose microfibrils due to shear forces called nanofibrillated cellulose. The nomenclature can
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be different for these nanofibrils as a) nano fibrillated cellulose (NFC) b) micro fibrillated
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cellulose (MFC) c) cellulose nanofibrils (CNF) d) cellulose filaments (CF). The diameter of NFC
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is in nanoscale i.e. less than 100 nm and the length can be of few micrometers. The structural
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morphology of NFC from corn husk is shown in figure 8a.
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The NFC was first obtained by Turbak et al., 1983 and Herrick et al., 1983 by means of a Gaulin
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laboratory homogenizer.54,
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ensuing from the surface hydroxyl groups is increased during fibrillation or delamination. Owing
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to this, NFCs are inclined to form gels showing increased viscosity. The major impairment of
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NFCs are they tend to form gels once produced, their hydrophilicity restricts the dispersion with
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few hydrophobic polymers. Importantly, the extraction process consumes high-energy. All these
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difficulties can be overcome with some pre-treatments and surface modifications. Besides the
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drawbacks, NFCs are commercially produced and used in plenitude applications including
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composites, coatings, personal care, constructions etc.8
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CELLULOSE NANOCRYSTALS:
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Cellulose nanocrystals, also termed nano whiskers, are spherical “rod” or “needle” like highly
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crystalline structures with diameter of 2-25 nm and length from 100-750 nm depending on the
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source. The morphology of CNC from tunicate is shown in figure 8b. CNCs are first obtained by
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acid hydrolysis by Ranby in 1949.56 As discussed in the structure of cellulose, it contains both
55
The specific surface area and the number of hydrogen bonds
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crystalline and amorphous regions. During the acid hydrolysis, the amorphous region is removed
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leaving behind the crystalline particles as displayed in figure 9.
Figure 9. Isolation of CNC from cellulose by sulphuric acid hydrolysis. Reprinted with permission.57 Copyright 2017 Royal Society of Chemistry. 202 203
The amorphous regions present in the cellulose chain is the first and easily accessible to the acid
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for the hydrolytic action due to kinetic force and steric hindrance however the crystalline
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regions are more unaffected by the hydrolysis.
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crystallinity will vary depends on the source. The acid hydrolysis can be achieved using
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hydrochloric acid (HCL) and sulphuric acid. However, HCL does not result in stable suspensions
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due to the absence of the surface charge. Whereas in the case of sulphuric acid hydrolysis, the
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surface of the cellulose attains the half ester sulfate groups resulting in high negative charge. 59 It
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was reported that the length and surface charge of CNC fibers depends on the hydrolysis period
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by Dong et al.60The length of CNC fibers decreased while increasing the hydrolysis time by
212
increasing the surface charge.
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Another interesting aspect was studied by R.H. Marchessault et al. which showed the
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birefringent liquid crystalline phases.
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nematic phases. The authors stated that cellulose, in the form of fibrillar fragments was dispersed
61
13, 56
The size, morphology and degree of
Revol et al. in 1992 proved that CNC formed chiral
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in water and above critical concentration, the self-organization of cellulose crystallites into chiral
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nematic liquid crystalline phase (parallel alignments of the anisotropic crystallites) was observed.
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62
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BACTERIAL CELLULOSE:
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Evident from figure 1, cellulose is not only found in plant cell walls but also can be obtained
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from bacteria and are named as bacterial cellulose (BC). The bacterial cellulose is also referred
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as microbial cellulose, bacterial NC or bio cellulose.1 BC can be synthesized from Acetobacter,
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Rhizobium, Agrobacterium, and Sarcina by aqueous culture media cultivation.63 The
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morphology of the bacterial cellulose is shown in the figure-8c.
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ELECTROSPUN CELLULOSE NANOFIBERS:
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In this method, cellulose is dissolved in a suitable solvent and a high voltage is applied through
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the solution so that the particles are charged and repulsive force is created. The network of the
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ECNF is shown in the figure 8d. At a critical voltage, the repulsive forces overcome the surface
229
tension of the solution. When it is passed through air, the solvent evaporates resulting in fiber
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formation which are then collected on an electrically grounded plate.64 ECNF is used invarious
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applications.65
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IMPORTANCE OF AGRICULTURE BIOMASS:
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Agriculture sector is producing huge volume of wastes which is menace to the environment as
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they are either burnt in the fields causing air pollution or accumulated in the soil. The recovery of
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this waste makes it possible to protect the environment. But at the same time, it will also create
236
new economy. Agriculture waste is the richest form of natural fiber and it is more promising and
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sustainable material. Towards the advancement of the materials, scientists and researchers need
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to elaborate new materials and new technology based on intelligent and eco-conscious materials.
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In other words, materials have greater impact on environment and thus choosing them reflects on
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the technologies they are used. On that account, materials can be an important part of solution to
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the problem that created by specific technology. Aforesaid solution could be developing a new
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material that works better based on eco-designed or bio based
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towards sustainable materials produced using crop waste is increasing among researchers.
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Compared to wood in which case cellulose is present in secondary cell wall, it is more facile to
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isolate cellulose from agriculture fibers wherein cellulose is found in primary cell wall and the
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fibrillation in the latter case is done with low energy consumption.67
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As per the OECD-FAO (Organisation for Economic Co-operation and Development and 38 the
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Food and Agriculture Organization) agriculture outlook, every year farmers are harvesting 39.35
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million tons of natural fibres from plants.68 Considering the amount of production, the waste
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outcome is also a lot out of which fibers can be obtained. Correspondingly, few millions of
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metric tons of fibers are available every year and the sum increases annually. Converting these
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waste materials into wealth is ongoing interest of the researchers. NC from plant origin alone or
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with mixture of another materials can be used in quite a lot of applications. Natural fibers serving
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as agri based raw material for the extraction of NC can be obtained from all parts of the plant
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like stem, leaves, bark, seeds. Fibers gained from the stem are called ‘bast fibers’ and few
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examples of bast fibers are flax, hemp, kenaf etc. Pineapple, banana, date palm, Sisal are
257
examples of leaf fiber and cotton, kapok & coir falls under the seed fibers.
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The quality of the fibers depends on different factors like production location, climatic
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conditions, plant species as presented in figure 10.69 Consequently, it is a requisite to have better
260
understanding of the properties of vegetal waste fiber.
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products.66 Hence, interest
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Figure 10. Factors that affect the quality of the fiber at various stages of production. Adopted with permission.69 Copyrights 2011 Elsevier.
261
ISOLATION OF NANOCELLULOSE FROM AGRICULTURE WASTE:
262
The chemical composition of NC consists of cellulose, lignin, hemicellulose, pectins and others
263
as discussed earlier. It is indispensable to remove lignin and other components to get pure
264
cellulose. Figure 11 shows the exact picture of diverse techniques involved in the production of
265
NC. Alkali treatment followed by delignification (bleaching) is the first process in the extraction
266
of NC from any fiber. NC can be extracted from countless agriculture biomass by means of
267
chemical, mechanical or enzymatic treatment. The isolation of cellulose nanocrystals can be
268
attained by acid hydrolysis directly after the purification of biomass. Whereas nanofibrillated
269
cellulose is produced typically by mechanical treatments like homogenization, grinding, steam
270
explosion, Cryocrushing etc. The detailed procedures of these methods are discussed in the
271
following sections.
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Figure 11. Different methods of nanocellulose production from agriculture waste. Reprinted with permission with slight modification. © 2015 Rojas J, Bedoya M, Cito Y. Published in Intech under CC BY 3.0 license. Available from: http://dx.doi.org/10.5772/61334 272 273
Since the mechanical treatment involves high energy consumption pre-treatments like chemical/
274
enzymatic are carried prior mechanical treatments. Table 2 presents the extraction of NC from
275
different crop biomass, method of purification, pre-treatments, their production methods, type of
276
NC obtained is reported.
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277 278
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Table 2. Agriculture biomass source, purification method, Pre-treatments, mechanical treatments, type of nanocellulose and references.
Biomass
Purification
Pre-treatment
technique Sugar beet
Sodium hydroxide,
pulp
sodium chlorite
homogenization
Extraction
Type of
method
nanocellulose
Blending
Cellulose
Cryocrushing,
microfibrils
Cryocrushing
Cellulose
References
67
treatments Hemp/spring
Sodium hydroxide,
flax,
hydrochloric acid
/rutabaga
treatments/kraft
-
70
nanofibers
process
Soybean
Sodium hydroxide,
Refining (PFI
pods
hydrochloric acid,
mill)
Homogenization
Nanofibers
71
Chemical and
Cellulose
72
microfibrils
chlorine dioxide treatments Banana
Sodium hydroxide,
Biological
rachis
Hydrogen peroxide,
retting /
mechanical
Potassium
mechanical
treatments
hydroxide
processing
Sodium chlorite treatments Peel of
Bleaching Toluene,
prickly pear
ethanol
-
Homogenization
Cellulose microfibrils
fruits
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Mulberry
Sodium hydroxide
Acid hydrolysis
barks
treatment
Pineapple
Sodium
leaf
hydroxideAcetic
explosion
acid, Sodium
Blending
Cellulose
24
whiskers -
Steam
Nanocellulose
74
Cellulose Nano
75
hypochlorite, Oxalic acid treatments Coconut
Sodium hydroxide
husk fiber
Acid hydrolysis
-
Acid hydrolysis
whiskers
Bleaching with Sodium chlorite and glacial acetic acid Cassava
-
-
Acid hydrolysis
bagasse Banana
Cellulose
76
whiskers
Sodium hydroxide
-
Acetic acid
Steam explosion,
Cellulose
Sodium
nanofibers
77
hypochlorite and oxalic acid treatments
Oat straw
-
Homogenisation Quarterisation
Jute fibers
-
Nanofibrillated
78
cellulose Ball milling
Nanocellulose
79
Acid hydrolysis
Cellulose
80
Mercerisation Rice husk
Sodium hydroxide
-
treatment, Bleaching
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chardonnay
Toluene, ethanol
-
Acid hydrolysis
grape skins
Cellulose
81
nanocrystals
Sugar cane
Sodium hydroxide
bagasse
treatment
Sesame husk
Sodium hydroxide,
Ionic liquid
-
Homogenization
Nanocellulose
82
Acid hydrolysis
Cellulose
83
Bleaching
nanocrystals
sodium chlorite treatments Sugar cane
Sodium hydroxide
bagasse
treatment
Potato peel
Sodium hydroxide
waste
treatment, Bleaching
Raw cotton
-
Ionic liquid
-
Homogenization
Nanocellulose
82
Acid hydrolysis
Cellulose
84
nanocrystals -
Acid hydrolysis
linter Bleached
Cellulose
85
nanowhiskers
Bleaching
-
Grinding
Eucalyptus
Nanofibrillated
86
cellulose
pulp Rice straw
Maize straw
Toluene, ethanol,
Carboxylation
sodium chlorite,
(TEMPO)
Blending
Cellulose nanocrystals
potassium hydroxide
and cellulose
treatments
nanofibers
Soxhlet extraction
Bleaching with
using hexane, ethyl
H2O2 and
alcohol and DI water
TAED solution.
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Acid hydrolysis
Cellulose whiskers
88
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Acetic acid and nitric acid treatment Oil palm
-
-
Acid hydrolysis
Microcrystalline
biomass
followed by
cellulose
residue
NH4OH
89
treatment Pomelo
Sodium hydroxide
(Citrus
treatment, Bleaching
-
Acid hydrolysis
Cellulose
90
nanocrystals
grandis) Albedo Kenaf bast
Sodium hydroxide,
fibers
Bleaching and
-
Grinding
Cellulose
91
nanofiber
anthraquinone treatment Mango seed
Sodium hydroxide
-
Acid hydrolysis
treatment, Bleaching Orange waste
Sodium hydroxide,
Cellulose
92
nanocrystals -
Sonification
Nanocellulose
93
45
sodium chlorite treatments Alfa and
Sodium chlorite,
Carboxylation
Blending
Nanofibrillated
sunflower
Acetic acid
(TEMPO)
Homogenization
cellulose
Acid hydrolysis
Cellulose
Sodium hydroxide treatments Corn cob
Sodium hydroxide
-
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Treatment,
nanocrystals
Bleaching Wheat Straw
Hydrogen peroxide treatment
Acetic
Grinding
acid/formic
Cellulose
95
nanofibrils
acid, water Agave
Sodium hydroxide,
tequilana and
Bleaching
barley
sodium chlorite and
-
Acid hydrolysis
Cellulose
96
nanocrystals
acetic acid treatments Garlic skin
Alkali treatment
-
Acid hydrolysis
Cellulose
28
nanocrystals Corn husk
Benzene, ethanol
-
Ultra-sonication
Bleaching Chilli
Sodium hydroxide,
leftover
acetic acid,
Nanofibrillated
50
cellulose -
Acid hydrolysis
Cellulose
68
nanocrystals
Bleaching Citrus waste
Sodium hydroxide
-
and Sodium chlorite Lotus leaf
Toluene, ethanol,
stalk
Bleaching
-
sodium chlorite, potassium hydroxide treatments
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Cellulose
hydrolysis
nanofibers
High intensity
Nanocellulose
ultra-sonication
97
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Tomato peel
Sodium hydroxide,
-
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Acid hydrolysis
Bleaching and
Cellulose
99
nanocrystals
Sodium chlorite Flax fibers
Sodium hydroxide,
-
Ultrasonication
Cellulose
Bleaching,sodium
and acid
nanowhiskers
chlorite,
hydrolysis
100
potassiumhydroxide treatments Carrot
Sodium hydroxide
residue
Treatment,
-
Grinding
nanofibers
101
-
Acid hydrolysis
Cellulose
28
Bleaching Onion skin
Sodium hydroxide
waste
Treatment,
nanocrystals
Bleaching Groundnut
Benzene, ethanol
shells
Bleaching
Flax fibers
Sodium hydroxide
-
Acid hydrolysis
Cellulose
27
nanocrystals -
Acid hydrolysis
Treatment,
Cellulose
102
nanocrystals
Bleaching Miscanthus
Sodium chlorite,
x. Giganteus
Bleaching, Acetic
-
Acid hydrolysis
Cellulose
103
nanocrystals
acid Sodium hydroxide treatments Citrus waste
Toluene, ethanol,
-
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Nanocellulose
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Bleaching, sodium
chlorite,
280 potassium hydroxide treatments Garlic straw
Sodium hydroxide
-
Treatment, Bleaching
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Cellulose nanocrystals
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281
PURIFICATION OF BIOMASS:
282
The first interest involved in the extraction of NC is purification of biomass to remove non-
283
cellulosic (hemicellulose, lignin) to get the pure cellulose fibers. Firstly, raw materials treated
284
with alkali67,105 (NaOH or KOH), organic solvents106, Soxhlet88 or mineral acids in order to
285
remove the hemicellulose, lignin, pectin’s and waxes (This step also called as pulping).
286
Secondly, delignification often called as bleaching is usually done by chemical process. The
287
bleaching step involves single or multiple stages depending the end use applications. The most
288
frequent bleaching agents used are sodium chlorite,75 hydrogen peroxide,
289
Additional process like Kraft process also called as sulfite process is also carried in the
290
purification process.70
291
EXTRACTION OF CNC:
292
Classical extraction of cellulose nanocrystals includes 60-65 wt.% of sulfuric acid hydrolysis
293
(H2SO4) at temperature less than 50 ºC followed by purification of biomass as shown in figure
294
11. Acid hydrolysis benefits to disintegrate the fibers into nanoscale and helps in preferential
295
acid hydrolysis of the amorphous parts of cellulose leaving behind the crystalline parts of
296
cellulose.33 The hydrolysis is followed by repeated cycles of sonication and dialysis against
297
ionized water yielding the pure CNC. CNC can also be produced by the acid hydrolysis using
298
hydrochloric acid (HCL), phosphoric acid and hydrobromic acid.107–109Apart these, CNC was
299
also isolated by microbial hydrolysis.110One of the recent study showed the isolation of CNC
300
using catalytic ionic liquid hydrolysis.111The downside of producing CNC using HCL is that the
301
suspension is unstable leading to the flocculation112 wherein during sulfuric acid hydrolysis, the
302
sulfate ester (-OSO3- ) are randomly spread on the surface of the nanoparticles resulting in the
303
electrostatic layer which promotes the dispersion of CNCs in water.
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oxygen or ozone.
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Importantly, the acid hydrolysis conditions like hydrolysis time, concentration of the acid,
305
temperature affect the properties of CNC. The influence of temperature ranging from 45 to 72 ͦ C
306
on the sulfuric acid hydrolysis of cotton was studied by Elazzouzi-Hafraoui et al. The authors
307
reported that increase in temperature resulted in shorter crystals. Though there was no clear
308
effect on width was reported.113 These studies were carried out on the wood/cotton based NC.
309
However they can also be applicable to the crop and industrial waste based NC.
310
In literature, CNCs were obtained from agriculture waste like mulberry barks, coconut husk,
311
cassava bagasse, rice husk, onion skin waste, citrus waste etc. The dimensions and structural
312
morphology of these CNCs are tabulated in table-3 and figure 13 respectively. Of vital
313
importance in the production of CNC, the industries are trying to reuse the sulfuric acid. The cost
314
of sulfuric acid is 4-6 times more than that of the market pulp. Hence recovering the acid by
315
centrifugation and reusing the sulfuric acid can provide an extensive cost advantage.114
316
EXTRACTION OF NFC:
317
Unlike the extraction of cellulose nanocrystals which could be extracted in single step after
318
purification of the cellulose fibers. NFC is extracted in different steps like homogenization,54
319
cryocrushing,115 grinding116 , micro fluidization
320
treatment consumes high energy, chemical and enzymatic pre-treatments have been followed
321
prior. Chemical pre-treatment includes tempo-oxidation,118 quarterisation, refining etc. and in the
322
enzymatic pre-treatment, enzymes like endo and/or exoglucanase were used previously.119 In this
323
section, initially the pre-treatments are discussed in detail followed by the mechanical process
324
involved in the production of NFC.
117
, and ultra-sonication.98Since the mechanical
325
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326
PRETREATMENTS:
327
Pre-treatment is the very important step for the extraction of the NFC. Chemical or enzymatic
328
pretreatment helps to overcome the recalcitrance of plant cell wall. Recalcitrance in other words
329
is the resistance of the cell wall breakdown. The deconstruction of cellulose and non-cellulosic
330
materials like lignin and hemicellulose from the cell wall is not a very simple process because
331
the recalcitrance results from the extreme crystalline structure of cellulose surrounded with lignin
332
and hemicellulose. An ideal cleavage of biomass to extract pure cellulose must prevent the loss
333
of cellulose, be cost effective and consume less energy and produce less toxic wastes and hence
334
pre-treatments should comply all these criteria.120 Mechanical extraction of NFC consumes high
335
energy from 20,000–30,000 kWh/ton. That being said, chemical or enzyme pre-treatments bring
336
down the energy consumption 20times less, i.e. 1000 kWh/ton.121
337
CHEMICAL PRE-TREATMENT:
338
The chemical pre-treatment comprises 1. Acid hydrolysis 2. Alkaline hydrolysis 3. Oxidation
339
and 4. Organic solvents/ionic liquids. Acid hydrolysis breaks the hydronium ions in the biomass
340
and inter and intra molecular bonding between hemicelluloses and lignin leaving behind the pure
341
cellulose. Acids like sulfuric acid (H2SO4), hydrochloric acid (HCL), nitric acid (HNO3) and
342
phosphoric acid (H3PO4) are often used for the pre-treatments. Rosa et al. used H2SO4 acid
343
hydrolysis to treat coconut husk fibers, Wang et al. used HCL to treat soy pods.75,86 Strong acid
344
hydrolysis is not eco-friendly. Moreover, it is difficult to recover the acid after the hydrolysis. On
345
the other hand, the dilute acids at moderate temperature achieve better hydrolysis.122
346
The alkali treatment is mainly to remove the hemicellulose and it also helps in breaking the
347
bonds between cellulose, hemicellulose and lignin. The alkali treatment involves the
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saponification of intermolecular ester bond between lignin and hemicelluloses. Normally, alkalis
349
like NaOH, KOH, Ca (OH)2, hydrazine and ammonium hydroxide. Most of the crop waste
350
biomass like rice husk, mulberry barks, onion skin waste, and mango seed were treated with
351
sodium hydroxide to remove lignin. The alkali treatment also causes swelling of the cellulose
352
which leads to the increase in the surface area and decrease in the degree of crystallinity. In 2006
353
Saito et al. used TEMPO (2,2,6,6-tetramethylpiperidine-N-oxyl) to oxidise cellulose while
354
extracting NFC by blending process.118 Organic solvents like methanol, ethanol, acetone,
355
ethylene glycol are also used in removing lignin and hemicelluloses.
356
ENZYMATIC PRE-TREATMENT:
357
Biological enzymes catalyse the hydrolysis of cellulose fibers which makes the fibrillation much
358
easier. Pääkkö et al., 2007 used endoglucanase to hydrolyse cellulose fibers and they carried out
359
three following steps before the isolation of NFC using micro fluidizer. 1) Refining the fibers to
360
swell the cellulose making it more available for the enzymes 2) enzymatic hydrolysis for the
361
delamination of fibers and 3) Washing and yet again refining.119 Mayra Mariño et al. (2015) used
362
Xanthomonas axonopodis pv. citri (Xac 306) enzyme for the degradation of citrus waste fibers
363
to yield cellulose nanofibers.97
364
MECHANICAL TREATMENT:
365
It is worth to note that in this section authors covered the mechanical treatments used for the
366
extraction of NFC from agriculture biomass though there are other mechanical treatments. In the
367
literature, we can find that nanofibrillated cellulose have been extracted from number of agri
368
biomass like alfa and sunflower, carrot, kenaf bast fibers, jute fibers, peel of prickly pear fibers,
369
soybean pods, oats straw etc. as shown in table 5. Regardless of the source, NFC is produced
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370
chiefly using mechanical treatment. The mechanical treatment comprises 1. Homogenization, 2.
371
Micro fluidization, 3. Grinding, 4. Cryocrushing and 5. Ultra-sonication. All these treatments
372
work under high shear forces cleaving the cellulose fibers resulting in the fibrillation. Following
373
is the detailed description of these different mechanical treatments.
374
REFINING AND HOMOGENIZATION:
375
Refining in most cases is performed prior homogenization. Different refiners like PFI mills, disk
376
refiners are used to refine the pulp.71,123 In 2011, Karande et al., extracted NFC from cotton
377
fibers by using only disk refiner.124 The working principle of homogenizer is shown in figure 12
378
a.
Figure 12. Diagram for working principle of a) homogenizer adopted from 125b) micro fluidizer. Adopted with permission.126c) grinding adopted from www.masuko.com and d) Cryocrushing from 127 379
In this method, the cellulose suspension is passed through a vessel between two valve seats and
380
high pressure is applied because of which high shear forces are generated causing the fibrillation
381
of cellulose. This procedure is repeated number of times to increase the degree of fibrillation.
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382
The isolation of micro fibrillated cellulose using homogenization was first done by Turbak et al.
383
in 1985 using Gaulin homogenizer.54 Dufresne et al. (1997) produced cellulose micro fibrils
384
from sugar beet pulp using homogenization. The purified sugar beet pulp suspension was poured
385
into the vessel and high pressure (500 bars) was applied for 0.5-3 hours resulting in the
386
invidualization of micro fibrils.67 In 2007, Wang and Sain used soybean pods as a raw material to
387
produce NFC. The pre-treated soybean fibers were first beaten and refined in PFI mill at 12000
388
revolution which reduced the fiber length. The sample was then homogenized at high pressure
389
(500-1000 bars) for 20 passes to delaminate the cellulose fibers into nanofibers.71 NFC from Alfa
390
and sunflower was extracted in 2013 by Chaker et al. using high pressure homogenization. The
391
delignified pulp was pumped into GEA homogenizer processor. In this case, the fibrillation was
392
done in two steps. During the first step, 1.5 wt. % of the fiber suspension was passed through the
393
slits at 300 bars for several times to increase the viscosity of the slurry. Then the pressure was
394
increased to 600 bars for the defibrillation process.128 The main drawback of this method is
395
clogging of the system and so the fiber size should be reduced before performing high pressure
396
homogenization.10 The other downside of this treatment is the excessive energy consumption for
397
which few pre-treatments were developed as discussed in the previous section.
398
MICROFLUIDIZATION:
399
Micro fluidization is another mechanical treatment to manufacture NFC and this method was
400
first used by Zimmermann et al. at 2004.117 In this method, the cellulosic suspension is passed
401
through a Z or Y- shaped chamber as shown in figure 12b with channel sizes usually 200-400
402
µm and by applying high pressure through intensifier pump, the fibers are delaminated by the
403
resulting shear forces against the colliding suspension and the channel walls. Ferrer et al.
404
extracted NFC from empty palm fruit bunch fibers (EPFBF) using microfluidizer.129The
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405
clogging of fibers in homogenizer can be overcome in micro fluidization process because it has
406
no in-line moving parts, and it can easily be resolved by reverse flow through the chamber.130
407
GRINDING:
408
Another method to produce NFC is grinding process in which the sample slurry is passed
409
through an ultrafine grinder as in figure 12c. The principle is that the fibers are ground between a
410
static and a rotating stone (disc) rotor. The distance of the discs can be adjusted based on the type
411
of the raw material. The cell wall structure, bonds are cleaved down by the shear forces produced
412
during grinding causing the NFC production. In 2012, Wang et al. produced NFC for first time
413
from bleached eucalyptus pulp using Super Mass-Colloider (Model: MKZA6-2, Disk Model:
414
MKGA6-80#, Masuko Sangyo Co., Ltd, Japan) grinder at 1500 rpm. They used the energy input
415
from 5 and 30 kWh/kg to study the relation between consumed energy and the fibrillation by
416
means of crystallinity and degree of polymerisation.86 Karimi et al., Jossel et al., Siquiera et al.
417
extracted cellulose nanofibers from kenaf bast fibers, wheat straw and carrot residue respectively
418
using grinding process.26,91,95
419
CRYO CRUSHING:
420
In 1997, Dufresne et al. isolated NFC from sugar beet pulp using cryocrushing.67 In this
421
treatment, the cellulosic fibers are frozen in liquid nitrogen and then crushed by high shearing
422
forces which causes the release of exert pressure of ice crystals on the cell wall breakdown
423
leading to the nanofiber formation. Figure 12d shows the working principle of Cryocrushing.
424
Bhatnagar and Sain extracted NFC from hemp, flax and rutabaga in 2005 using cryocrushing.70
425 426
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427
ULTRASONICATION:
428
Ultra-sonication is another strategy of producing NFC in which the suspension is exposed to the
429
ultra-sonic waves. During this process, alternating low and high pressure waves are produced
430
creating, expanding and colliding the gas bubbles. These hydrodynamic forces are used to
431
liberate cellulose nanofibers. Junko Tsukamoto et al. isolated NFC from citrus processing waste
432
from oranges (CPWO) using ultrasonic processor, Sonics at 750 Watt, 20 kHz and 4J. The
433
residue from enzymatic hydrolysis of CPWO was used as a raw material here.93
434
STEAM EXPLOSION:
435
Steam explosion is a thermomechanical process in which the heat carried by the steam penetrates
436
sample by diffusion and the sudden release of pressure generates shear forces cleaving the
437
glyosidic and hydrogen bonds leading to the isolation of nanofibers. This method was used by
438
Cherian et al. to isolate NFC from pineapple leaf and by Deepa et al. in the production of NFC
439
from banana fibers.74,77
440
BALL MILLING:
441
In this technique, the sample is placed in a cylindrical, hollow jar partly filled with metal,
442
ceramic or zirconia ball and when the jar rotates, the collision between fibers, ball and the walls
443
of the container causes the fibrillation. Using ball milling Baheti et al. prepared NFC from jute
444
fibers.79
445
CHARACTERISATION OF NANOCELLULOSE:
446
In this section, the important characterizations of NC produced from agriculture biomass are
447
discussed. The quality assessment of produced NC is done by studying morphology, chemical
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448
composition, crystallinity and thermal properties few of them are discussed in the following
449
section.
450
MORPHOLOGY:
451
Morphology is the key parameter to check the fibrillation of the NFC. It is imperative to study
452
the morphology of the obtained NC to understand the sizes, smoothness and fibrillation. The
453
morphology in usual depends on the source and extraction methods. The size and roughness of
454
the fibers is reduced during the production process possibly because of the removal of lignin,
455
hemicellulose, lignin and other non-cellulosic materials during the alkali and bleaching stages.
456
Morphology is studied using many microscopic techniques like scanning electronic microscopy
457
(SEM), field emission scanning electron microscopy (FE-SEM), transmission electron
458
microscopy (TEM) and Atomic force microscopy (AFM). Few of the micrographs of nano
459
fibrillated cellulose and cellulose nanocrystals produced from different agriculture biomass
460
sources are shown in figure 13.
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Figure 13. Micrographs of nanocellulose produced from different agriculture biomass 461 462
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463
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Table 3. Source, diameter and reference of NC obtained from different crop waste.
464
NFC
465
Source
Diameter (nm)
References
466
Banana rachis
3–5
72
Prickly pear fruits
2–5
73
Wheat straw
10–80
115
Oil palm
5–40
89
Soy hull
20–120
131
467 468 469 470 471
CNC
472 473 474 475 476 477 478
Source
Diameter (nm)
length (nm)
References
Coconut husk
5.5 ± 1.4
58
75
Chilli leftover
4-6
90-180
132
Garlic straw
6
480
25
Groundnut shells
5-18
111
27
Mulberry bark
25-30
400-500
24
479
It is worth noting that size and morphology of NC varies much depending on the source from
480
which they are extracted. The sizes of NFC and CNC produced from various agri-biomass
481
sources are listed in the table 3.
482
Beside source, the morphology of NFC depends on the number of passes (cycle time) and pre-
483
treatments involved in the isolation. As stated earlier, the homogenization is repeated for
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484
different passes to get maximum fibrillation. On that note, Lee et al. in 2009 studied the effect of
485
cycle time (1-20 passes) of homogenization on the size of NFC obtained from commercial
486
microcrystalline cellulose. With the 1-5 passes they reported that the fibrillation was limited only
487
to the surface as shown in figure below. However, with mechanical treatment of 10-15 passes the
488
fibrils were split into smaller fibrils with increased aspect ratio. When passed the suspension
489
further for 20 passes, the fibrils were more chopped into thinner fibers. Having said that, the
490
fibers tend to aggregate due to the higher surface area and high density of hydroxyl groups.
491
Hence the authors concluded that increasing the cycle time may result in the decreased
492
mechanical strength.133
493
Zuluaga et al. (2009) investigated the effect of pre-treatments of banana rachis on the
494
morphology of NFC obtained by using TEM shown in figure 14. They pre-treated the banana
495
rachis using peroxide alkaline (PA) (figure 14a), peroxide alkaline-HCL (PA-HCL) (figure 14b),
496
5 wt.% potassium hydroxide (KOH) (figure 14c) and 18 wt. % KOH (figure 14d). The PA and 5
497
wt.% KOH treated sample showed loose networks whereas PA-HCL treatment resulted in
498
shorter fibrils and finally with 18 wt.% KOH the microfibrils were even shorter and interestingly
499
part of cellulose I was changed into cellulose II.72
500 501 502 503 504
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Table 4. Crystallinity of raw, NFC and CNC obtained from various biomass.
505
506
Figure 14. TEM images of cellulose microfibrils after a) PA b) PA–HCl c) 5 wt. % KOH and d)
507
18 wt. % (KOH-18) treatments. Reprinted with permission. 72 Copyright 2017 Elsevier.
508
The morphology of CNC depends on source, hydrolysis time, temperature, acid concentration
509
and different acids like hydrochloric acid, phosphoric acid or acetic acid. The effect of pre-
510
treatments and the hydrolysis time on the morphology of CNC obtained from coconut husk fibers
511
were inspected by Rosa et al., 2010.75
512
CRYSTALLINITY:
513
The crystallinity study of produced NC is necessary to understand the effect of production
514
methods on the crystal structure of the cellulose. The crystallinity is usually studied by X-ray
515
diffraction (XRD) technique. It is explained elsewhere that cellulose is made of highly crystalline
516
and disordered amorphous regions. It is believed that during extraction the disordered amorphous
517
regions are removed resulting in the increased crystallinity. The degree of crystallinity of NFC
518
and CNC gained from different crop waste sources is shown in the table 4.
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NFC CNC Source Coconut husk fibers
Crystallinity (%)
References
RiceUntreated straw (Stem)
38.9 ± 0.3
75
Original fibres
50.9
Purified cellulose fibers
63.8
Cellulose nanofibers
63.4
106
Corn husk Original corn husk
35.9
Corn husk NFC
64.8
50
Oil palm residue OPEFB-pulp
80
OPEFB-MCC
87
89
Pineapple leaf Raw
–
Steam exploded
35.97
Bleached
54.18
Acid treated
73.62
74
Oat straw Starting cellulose material
70
Non-modified CNC
64
519
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CNC (1B at 150 min)
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62.2 ± 0.5
Garlic straw Raw
37.4
Bleached
47.1
CNC
68.8
25
132
Chilli leftover Alkali treated
52
Bleached fibers
68
CNC
78.5
Groundnut shell Raw
56
Purified
68
CNC
74
27
Mulberry bark Original mulberry barks
46.9
Pre-treated mulberry barks
58.8
Cellulose whiskers
73.4
520 521
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522
The crystallinity of NC is higher compared to that of starting material and this is due to the
523
removal of lignin, hemicellulose, pectin or any non-cellulosic materials. In some cases, the fibers
524
can partially contain both cellulose I and II. Normally, cellulose I can be identified at 2θ=14.9º
525
(110), 2θ=16.6º (110), 2θ=22.7º (200) and 2θ=34.4º (004).
526
THERMAL PROPERTIES:
527
The thermal property of NC is indispensable to use them in the composites. Cellulosic materials
528
degrade below 400ºC
529
composition. The degradation starts at lower temperature owing to the decomposition of
530
hemicellulose, lignin and then pyrolysis of cellulose occurs after which charring happens. The
531
thermal stability of NFC in most of the cases increases due to the removal of hemicelluloses and
532
lignin.136 In contrast, the thermal stability of CNC decreases when compared to that of raw
533
material because of the introduction of sulfate groups. The sulfate groups degrade at around
534
120ºC and they decrease the defense of cellulose pyrolysis thereby decreasing the thermal
535
stability.
536
APPLICATIONS:
537
The applications of NC from different sources are discussed in this section. NC is of growing
538
interest on the grounds of innumerous applications, for example in various realm from paper
539
industry, composites, biomedicine, textile, construction to aerospace, automotive, and sensors
540
etc.137,138. Recently few studies reported the substantial role of NC in the field of filter
541
application as shown in figure 15c.
135
and the degradation temperature depends on the structure and chemical
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Figure 15. Multitude applications of nanocellulose a) Extruded PP/CNC and M-CNC nanocomposite film. Reprinted with permission.139 Copyright 2016 American Chemical Society b) Bio based pouches from VTT technical research.140 c) Nanocellulose filter. Image obtained from nanografi.com
141
. d) Cellulose nanofibril aerogels from rice straw absorbing dyed
chloroform from water. Reprinted with permission.142 Copyright 2014 Royal Chemical Society. e) Alginate-oxidized nanocellulose sponge. Reprinted with permission.143 Copyright 2012 American chemical Society. f) Fabricated transparent and flexible Nano paper transistor. Reprinted with permission.144 Copyright 2013 American Chemical Society. g) 3D printed small grids and human ear from NFC and alginate. Reprinted with permission.145 Copyright 2015 American Chemical Society. 542
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543
Importantly, the properties like high mechanical properties and low density with high aspect ratio
544
facilitate to use NC in composite field for the fabrication of lightweight and high performance
545
materials. The high water holding capacity due to the enlarged surface area enables their use as a
546
rheology modifier mainly in paints and personal care products and this field need to be explored
547
further for better understanding. Recently hydrophobic aerogels produced from rice straw
548
(agricultural waste) was developed and results shown the great tendency of absorption of
549
hydrophobic solvents as shown in figure 15d. NC has attractive optical properties this could be
550
an added benefit in the fields of electronics, ultra-filter papers, sensors and transparent solar
551
cells. Due to their biodegradability, compatibility NC can play vital role in biomedical field for
552
the progress of drug delivery, artificial body parts and tissue engineering.
553
Composites:
554
Production of high mechanical performance composites can be achieved by the reinforcement of
555
nano fillers into polymers. In this case, NC is an appropriate candidate for composites
556
preparation compared to the non-biodegradable nano fillers like carbon nanotubes, nano clays
557
etc.139 However, it is challenging to prepare nanocomposites by using NC for the reason of poor
558
dispersion of CNC and NFC up on drying and low compatibility with hydrophobic matrices. It
559
can be overcome by introducing hydrophobic groups through surface modification and grafting.
560
Iwatake et al. has described the cellulose nanofiber reinforcement on polylactic acid (PLA). The
561
goal of this study was to prepare green composites. The nanofiber reinforcement increased the
562
Young’s modulus and tensile strength of PLA by 40% and 25% respectively.146Recently, high
563
dispersion and thermal stability was achieved for the quaternary salt modified CNC reinforced
564
with polypropylene as shown in the figure 15a.
565
reinforcement was done by Favier and group wherein poly(S-co-BuA) was reinforced by using
139
The first application of NC in composite
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566
cellulose whiskers. The authors found that the mechanical properties were increased
567
significantly.147
568 569
Packaging:
570
In the modern world, usage of packaged food is increased. Most of the food is packed in the
571
petro based polymers. Therefore, industries are very keen to develop biodegradable and
572
lightweight food-packaging materials. This kind of materials can preserve the quality in terms of
573
freshness and taste. In this aspect VTT technical research center produced bio based packaging
574
materials as shown in figure 15b. Moreover, the shelf life of the food also will increase which is
575
important for both consumers and industries.148
576
Previously, paper substrate was coated with mixture of microfibrillarted cellulose and
577
chlorhexidine digluconate (anti-bacterial molecule) and quality of the food packed with these
578
materials also reported.149Elsewhere reported the antimicrobial activity of the nisin grafted CNF
579
has shown promising anti-bacterial activity against Bacillus subtilis and Staphylococcus aureus
580
bacteria.150NC materials increases the fiber-fiber bond strength and increases the reinforcement
581
effect on paper materials with only less amount of cellulose pulp as a filler resulting in the light
582
weight packaging.
583
Paints and coatings:
584
NC is an ideal material to use in the paint and coating industry. Thanks to their high surface area
585
which helps to hold the water hence acting as a highly viscous material. It is used in improving
586
the durability of paints and protects paints and varnishes from wear and tear caused by UV rays.
587
They can alter the viscosity of paints and coatings. The VTT group, Finland used NC in
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588
polyurethane varnishes and paints as additives, which increased the durability of coatings of
589
paints.151 Some other company called Cellu Comp from United Kingdom claimed, the NC
590
extracted from carrot improved the hardness, flexibility and crack resistance of the paints.152
591
Optical materials:
592
Nanofibrillated cellulose possess great optical properties considering the size of the NFC is less
593
than the wavelength of the visible light. Hence the paper prepared with nanofibrils are
594
transparent.153 This can be added benefit to the different applications like electronics, sensors and
595
solar panels. Adequate research results have been reported in the literature. Jia Huang and team
596
reported the flexible field effect transistors printing on the nano paper for the green electronic
597
transistor applications as shown in figure 15f.144 The other research group studied the deposition
598
of tin-doped indium oxide along with silver nano wires and carbon nanotubes for solar cell
599
applications.153
600
Biomedicine:
601
NC has antiquity of application in biomedicine as excipients, in drug delivery, for
602
enzyme/protein immobilization, implants, skin and bone tissue repair and others. The
603
competence of NC in drug delivery was studied by Letchford et al.
604
nanocrystalline cellulose could bind the significant amount of ionizable water soluble antibiotics
605
tetracycline and doxorubicin by surface modification using cationic surfactant called CTAB
606
(cetyl trimethylammonium bromide). In other study reported by Alain dufresne and his group the
607
cross-linking between the alginate and oxidised nano fibrillated cellulose hydrogels for the drug
608
delivery system was produced as shown in figure 15e.143 Same group also reported the double
609
membrane hydrogels using cationic cellulose nanocrystals and alginate for quick and slow drug
610
release from first layer and second layer respectively.154 Nanomaterials have wide applications as
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134
. This study proved that
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611
hydrogels in tissue engineering. In 2015, Markstedt et al. reported the novel method to produce
612
3D bioprinting with living cells. They combined nanofibrillated cellulose with alginate for the
613
3D bioprinting of living soft tissue with cells as shown in figure 15g.145
614
NANOCELLULOSE TOWARDS INDUSTRIALIZATION:
615
The scientific abilities of the NC were progressed from last six decades. The attractive properties
616
of the tiny fibers and particles play vital role for the creation of the new bio economy. Few
617
decades ago, microcrystalline cellulose (MCC) emerged as new material, which is widely used in
618
pharma, composites and chemical fields. Subsequently, NC is emerging as a key material in
619
industrialization.155 According to the global market outlook for NC, by 2022, the annual turnover
620
can reach 808.29 million dollars. The significant mechanical, optical and rheological properties
621
of these materials attracted the both researchers and industries. The journey of the NC from last
622
seven decades is shown in figure 16 along with the major research findings.
623
The enticements for the NC industries are because it is a new source with wide range of
624
applications that need to be established. Hence producing new products resulting in new business
625
breakthroughs. In addition, they can be extracted from easily available sources and are bearable
626
and renewable. The first pilot plant to produce NC was started in 2011 by Innventia at
627
Sweden.156The industrialization of NC can be parted into three main segments viz. products,
628
applications and areas where there are produced. The products of NC are cellulose nanocrystals,
629
nanofibrillated cellulose, bacterial cellulose and electro spun cellulose nanofibers. Applications
630
of NC includes paper industry, composites, personal care, biomedical, electronics, paints etc.
631
Figure 16 shows the pioneering work during the journey of NC towards industrialization.
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ACS Sustainable Chemistry & Engineering
Figure 16. Past, present and future research and industrial trends of nanocellulose 632 633
The pronounced market of NC is seen in areas of North America, Europe, middle East. Table 5
634
indicates the company producing NC across the world with the quantity produced and the type of
635
the product based on the TAPPI NANO outlook 2015.9 Industries collaborate with other
636
universities or institutes to develop new Nano cellulosic materials. The detailed study of
637
industrial turnover and industrial methods is discussed in the following section.
638 639 640 641
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Table 5. Company producing nanocellulose, product type and the production capacity/day in kilograms. Production unit
Production capacity/day (Kg)
Product type
CelluForce-CANADA
1000
CNC
Paper logic -USA
2000
NFC and CNC
University of Maine-USA
1000
NFC and CNC (dry &wet)
Borregaard-NORWAY
1000
NFC
American process-USA
500 to 1000
NFC, CNC
Nippon paper-JAPAN
150-500
Tempo- CNC, NFC and CNC
Innventia-SWEDEN
100
NFC
CTP/ FCBA - FRANCE
100
Enzi. NFC, T-CNF
OHI paper- JAPAN
100
NFC
Stora Enso-FINLAND
unknown
NFC
UPM- FINLAND
unknown
NFC
SAPPI- NETHERLANDS
unknown
NFC
Lulea university- SWEDEN
unknown
NFC
Holmen - SWEDEN
100
CNC
Alberta innovates - CANADA
20
CNC
India council for Ag. research
10
CNC
Melodea - Israel
unknown
CNC
FP-Innovations - CANADA
unknown
CNC, NFC
Blue goose refineries-CANADA
10
CNC
642 643 644
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645
INDUSTRIAL TURNOVER AND METHODS:
646
Every material invention starts at research table and it will take decades to commercialize.
647
Similarly, commercial NC production was started in 2012, nearly six decades after first
648
invention. From thereon, focus on the biomaterials increased due to the awareness of the
649
biodegradable and renewable materials for the betterment of the society. This might be the main
650
reason behind the production activities of the NC. All over the world more than 40 companies
651
was established with their allied organizations to produce the NC. However, the potential
652
application was not yet established. Industries are currently under research to find the key
653
advancements in the fields of the concretes, paints, composites and packaging. Authors
654
attempted to shortlist all the production sites of NC, nature of material manufactured, their
655
production capacity and methods of the preparation in table 6 based on the TAPPI NANO, 2015
656
ISO/TC 6/TG 1 study.157
657
Table 6. Industries producing nanocellulose, product type, their production capacity and method
658
of production across the world. Reproduced with permission.157 TAPPI NANO, 2015 ISO/TC
659
6/TG 1 study. Cellulose Nanocrystals (CNCs) - Production activities
660 Country
CANADA
Company
Product/ Trade name
Production Capacity
Source/Method
CelluForce*
NCCTM
1 ton/day
Bleached kraft pulp Sulfuric acid hydrolysis
Alberta Innovates (AITF)
CNCs
20 kg/day
MCC, bleached kraft pulps (softwood and hardwood), dissolving pulp Sulfuric acid hydrolysis
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Blue Goose Biorefineries Inc.
CNCs
10 kg/day
Lignocellulosic feedstocks including wood, grasses and cereal straws Oxidative, nanocatalytic process
FP Innovations
CNCs
2 kg/day
Bleached chemical pulp and others Sulfuric acid hydrolysis
American Process Inc.**
Nanocellulose BioPlusTM CNCs Lignin-coated hydrophobic CNCs
0.5 ton/day (est.)
Wood chips, Agricultural residues Bamboo, grasses USA Sulfur dioxide and ethanol pretreatment (Patented AVAP® technology)
USDA‐Forest Service‐Forest Products Laboratory (FPL)
Aqueous suspensions Freeze‐dried CNCs
50 kg/week
Wood pulp, Sulfuric acid hydrolysis
SWEDEN
MoRe Research backed by Holmen Pulp and Paper and SP Technical Research Institute of Sweden
Nanocrystalline cellulose
0.1 ton/day pilot plant in place during first half of 2016
Paper industry sludge Controlled sulfuric acid hydrolysis + washing, sonication Based on technology by Melodea
ISRAEL
Melodea Ltd. backed by Holmen Pulp and Paper, Sweden
Nanocrystalline cellulose (NCC) NCC foam
--
Paper industry sludge Bleached pulp Flax, Hemp Hydrolysis + washing, sonication
USA
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ACS Sustainable Chemistry & Engineering
IRAN
CHINA
INDIA
Nano Novin Polymer Co
Bacterial nanocellulose
--
Bacterial cellulose Production of cellulose nanofibers using bottom-up approach of bacterial synthesis Provide nanocellulose and other bio-based nanopolymers using top-down approaches
Tianjin Haojia Cellulose Co., Ltd.
CNCs Suspension Spray-dried Freeze-dried Chemically modified?
--
Dissolving pulp Cotton Bleached kraft pulp (softwood, hardwood) Mechanical shearing + combined enzymatic and acidic hydrolysis
Indian Council of Agricultural Research - Central Institute for Research on Cotton Technology (ICAR-CIRCOT)
CNCs and CNFs
10 kg/day
Cotton linters MCC from short staple cotton fibers Sugarcane bagasse, other agro-biomass Novel microbial, enzymatic and chemo-mechanical processes, e.g. in membrane reactor for continuous hydrolysis and removal of nanocellulose without substrate inhibition
661 662 663 664 665 666 667
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Nanofibrillated cellulose (NFCs) - Production activities
668 669
Country
Company
Product/ Trade name
Kruger Bioproducts Inc.** FILOCELL
Cellulose filaments
Production Capacity
5 tons/day
Source/Method
Bleached kraft pulp or TMP Mechanical treatment
CANADA Performance BioFilaments Inc.**
Cellulose filaments
Bleached kraft pulp or TMP --
Wet fluff form or rolls of dried film
GreenCore Composites Inc.**
NCellTM
--
Natural fiberreinforced thermoplastics
Mechanical treatment
Wood or agricultural fibers “In-situ generation of lignocellulosic microfibers” PP or PE matrix reinforced with up to 40% natural cellulosic microfibers
USA
American Process Inc.
Nanocellulose BioPlusTM
(AVAPCO)**
CNFs
0.5 ton/day (est.)
Agricultural residues SO2/ethanol pulping
Lignin-coated hydrophobic CNFs USDA‐Forest Service‐Forest Products Laboratory (FPL)
CNFs
UMaine
CNFs
Wood chips
Mechanical treatment
1 kg/week
Aqueous suspensions Freeze‐dried
Wood pulp TEMPO oxidation and mechanical treatment
1 ton/week
Aqueous suspensions
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Wood pulp Mass colloider grinder
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paperlogic
CNFs
--
Planned for first half of 2015 Borregaard NORWAY
Norske Skog Saugbrugs
SWEDEN
Innventia AB
Wood pulp Mechanical treatment
CMFs
~3 ton/day
“Specialty cellulose”
“Exilva MFC”
planned for mid2016
Mechanical treatment
CMFs/
Pilot plant
nanocellulose
planned as of Dec 2013
Thermomechanical pulp
CMFs
High pressure treatment
100 kg/day
Wood fibers
pilot plant
Chemical and/or enzyme pre-treatment, Mechanical treatment (homogenization)
Mobile demo plant July 2014, planned with BillerudKorsnäs
FINLAND
UPM-Kymmene Ltd.*
BiofibrilsTM
Pilot-scale
Wood fibers
demo plant
Mechanical treatment
“For trials at UPM mills” VTT*
CNFs
Pilot scale
collaboration with Aalto U, UPM
Roll-to-roll film
Stora Enso Ltd.
CMFs
Pilot plant
Wood fibers
“Microcellulose”
started up end 2011
Mechanical treatment
Birch fibril pulp Mechanical treatment
670 671
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UK
Zelfo Technology GmbH
MFC
--
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Cellulose fibres, fibrebased waste (recycled) CORE technology enables modification of cellulose fibres using minimum energy BASF SE owns exclusive rights to industrialise Zelfo MFC fibre technology within pulp, paper and board industries
CelluComp
CNFs
11 partners in 5 countries,
Curran®
supported by Strathclyde U and Reading U, coordinated by Institute of Nanotechnology UK Imerys
Small plant running
Waste streams of root vegetables “Proprietary technology”
Paste/slurry Powder Thin sheets Composites
FibreLean MFC combination of kaolin or calcium carbonate with MFCs
1000 to > 10,000 tons/year
Range of (wood) pulp species No fiber pretreatment; co-grinding mineral with fiber On trial by Imerys customers in a wide range of papers
FRANCE
CTP/FCBA
CMFs/CNFs
InTechFibres
~ 0.1 ton/day capacity 100 g to 80 kg CMF/CNF
partnership (to summer 2014)
Lignocellulosics TEMPO-catalyzed oxidation Meca-enzymatic pretreatments Other pre-treatments Ariete NS3075H 1000 L/h, 55 kW motor, 1500 bars maxi Semi-industrial production For research
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applications: Panther homogenizer 50 L/h and lab microfluidizer
SWITZERLAND
GERMANY
NETHERLANDS/UK
IRAN
InoFib
CMFs
LGP2 start-up
Modified CMFs
Swiss Federal Laboratories for Materials Science and Technology Empa
CNFs
J. Rettenmaier & Söhne GmbH
CMFs
Sappi
CNFs
in partnership with Edinburgh Napier University, on Brightlands Chemelot Campus in Sittard-Geleen, the Netherlands
dry powder readily redispersed in water
Nano Novin Polymer Co
Industry
unavailable
Cellulosic fibres Mechanical treatment
15 kg/day
Wood and other lignocellulosic fiber sources Enzymatic pre-treatment Microfluidizer
--
--
8 tons/year target
Wood fibres
(maybe)
(pilot plant) planned for early 2016
--
“New low-cost process” CNFs with unique morphology, specifically modified for either hydrophobic or hydrophilic applications
Bacterial cellulose Production of cellulose nanofibers using bottom-up approach of bacterial synthesis Provide nanocellulose and other bio-based nanopolymers using topdown approaches
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CHINA
Tianjin Haojia Cellulose Co., Ltd.
CNFs
--
Modified CNFs TEMPO-oxidized, cationized, carboxymethylated, polymer grafted
Page 56 of 70
Dissolving cotton pulp Bleached sulfate pulp (soft- and hardwood) High pressure homogenizer -orSuper micro-grinder
INDIA
Indian Council of Agricultural Research Central Institute for Research on Cotton Technology
CNFs
10 kg/day
Cotton linters
and CNCs
Pilot plant
MCC from short staple cotton fibers Sugarcane bagasse Other agro-biomass
(ICARCIRCOT)
JAPAN
Novel microbial, enzymatic and chemomechanical processes, e.g. in membrane reactor for continuous hydrolysis and simultaneous removal of nano-cellulose without substrate inhibition
Daicel**
Nano CelishTM
--
Purified pulp
filtration/food/industrial grades
10-35% solids
Mechanical treatment
Dai-ichi Kogyo Seiyaku Co., Ltd.
“Cellulose single nanofiber”:
50 ton/year
NO INFO
2% solids
TEMPO oxidation
Daio Paper
CNFs
--
NO INFO
RheocrystaTM
Mechanical treatment, etc.
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ACS Sustainable Chemistry & Engineering
Sugino Machine
Chuetsu Pulp & Paper
BiNFi-s
--
NO INFO
Biomass nanofiber
2, 5, 10% solids
Ultra-high pressure water jet
CNFs
--
Bleached kraft pulp:
CNF/plastic composites
Bamboo, Softwood/Hardwood Aqueous counter collision
Nippon Paper Industries*
CNFs CellenpiaTM
> 30 ton/year (> 0.1 ton/day)
Wood pulp TEMPO oxidation Carboxymethylation Mechanical treatment
Oji Holdings
CNFs
--
Chemical modification Mechanical treatment
Asahi Kasei**
PreciséTM
--
--
--
Wood pulp
(non-woven containing CNFs)
Seiko PMC
CNF nanocomposites Mentioned in slide from TAPPI Nano conference, holds patent with DIC Products
Mechanical treatment + Hydrophobization
DIC Corporation
CNF/plastic nanocomposites
--
--
Tokushu Tokai Paper
Absorbent products
--
No information on company website
(SAP and CNF)
672 673
Though the nanocellulose could be commercially available, the preparation methods of
674
nanocellulose involves multiple steps and demands many harsh chemicals. The recovery
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675
methods should also be developed. These short comings should be overcome and single step
676
preparation methods should be developed by the researchers. In recent times, the researchers also
677
concentrate on the recovery of lignin and hemicelluloses that are removed during the purification
678
process for their further use in different applications. The new sources like agriculture and
679
industrial wastes should be considered for the preparation of NC industrially. The properties of
680
the NC from these sources are also promising when compared to that of NC from wood sources.
681
Since the crop and industrial wastes are abundant everywhere in the world, they can be used in
682
number of applications worldwide.
683
CONCLUSION:
684
This review has presented the detailed study on the preparation and properties of the
685
nanocellulose obtained from the crop and industrial wastes, application of NC from various
686
sources and the most recent industrial trend of wood based NC. This review emphasizes the use
687
of agriculture and industrial wastes in the field of nanotechnology and it should be explored
688
more by the researchers and industries. The fore mentioned sources are not only easily available,
689
cost effective and diverse in properties but also, they can produce the value-added nanomaterials
690
which will create new economy and acts as most suitable raw material for the NC production.
691
While the applications of NC have been explored in different fields as composites, films,
692
hydrogels and aerogels, many new age applications in the form of smart materials, stiffer carbon
693
fibers, printing ink and electronic devices should be explored. With the ever-increasing
694
environment concerns and moving towards green materials, the researchers should think about
695
outside the box applications to move the cellulose nanomaterials forward considering the
696
alternative sustainable raw materials like agriculture and industrial wastes.
697
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698 699 700 701 702 703 704 705 706 707 708 709 710
Author information:
711
Corresponding Authors
712
*Email:
[email protected] 713
*Email:
[email protected] 714
Address: 730 Rue Bernard, Granby, Quebec, J2J 0H6, Canada.
715
Note: The authors declare no competing financial interest.
716
Biographies: 717
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718
Malladi Rajinipriya is a PhD student, under Prof. Mathieu Robert and Prof. Said Elkoun at
719
University of Sherbrooke, Canada. She is a master graduate from University Joseph Fourier in
720
Nano chemistry and nanomaterials. She worked as a Research chemist in analytical department
721
at Gland Pharma Ltd, Hyderabad, India. She is currently working on extraction of nanocellulose
722
from agriculture and industrial wastes and its applications.
723 724 725
Dr. Malladi Nagalakshmaiah currently postdoctoral researcher at University of
726
Sherbrooke, Canada. He received his PhD in 2016 from university of Grenoble
727
Alpes, France. His PhD research was on the melt processing of cellulose
728
nanocrystals: thermal, mechanical and rheological properties of nanocomposites.
729
His research interests are Biorefinery, Biomaterials, Nanocellulose, Surface modification,
730
Polymer nano composites. 731
Prof. Saïd Elkoun
732
Pr. Saïd Elkoun is Professor and head of the Mechanical Engineering
733
Department at the Faculty of Engineering of Université de Sherbrooke, Canada
734
(UdeS). Pr Elkoun is also co-founder and scientific co-director of the Center for
735
Innovation in Technological Eco-design (CITE). His expertise is on polymer crystallization,
736
processing-microstructure-property relationships of polymers, biopolymers and nanocomposites.
737 738
Dr. Mathieu Robert is Professor at the Faculty of Engineering of Université de
739
Sherbrooke, Canada (UdeS). Pr Robert is also Chair holder of the Canada
740
research chair on polymer Eco composites and scientific co-director of the
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ACS Sustainable Chemistry & Engineering
741
Center for Innovation in Technological Eco-design (CITE). He is a material scientist with an
742
expertise in the elaboration, characterization and durability study of bio-based composite
743
materials. His current research interests deal with the extraction, pre-treatment, functionalization
744
and characterization of bio-sourced reinforcements from agriculture wastes.
745
ACKNOWLEDGEMENTS:
746
The authors want to thank National Science and Engineering Research Council” (NSERC) of
747
Canada, the “Centre québecois des matériaux fonctionnels” (CQMF) and the “Consortium de
748
Recherché ET Innovations en Bioprocédés Industriels du Québec” (CRIBIQ) of Fonds de
749
recherche du Québec – Nature ET technologies (FRQNT).
750 751 752 753
REFERENCES:
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