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In-Situ Viscosity Measurements of Cyclopentane Hydrate Slurry in Waxy Water-in-Oil Emulsions Yuchuan Chen, Bohui Shi, Yang Liu, Qianli Ma, Shangfei Song, Lin Ding, xiaofang Lv, Haihao Wu, Wei Wang, Haiyuan Yao, and Jing Gong Energy Fuels, Just Accepted Manuscript • Publication Date (Web): 26 Mar 2019 Downloaded from http://pubs.acs.org on March 27, 2019
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In-Situ Viscosity Measurements of Cyclopentane
2
Hydrate Slurry in Waxy Water-in-Oil Emulsions
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Yuchuan Chen,† Bohui Shi,*,† Yang Liu,† Qianli Ma,† Shangfei Song,† Lin Ding,† Xiaofang Lv,‡
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Haihao Wu,† Wei Wang,† Haiyuan Yao,§ Jing Gong*,†
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† National Engineering Laboratory for Pipeline Safety/ MOE Key Laboratory of Petroleum
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Engineering/ Beijing Key Laboratory of Urban Oil and Gas Distribution Technology, China
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University of Petroleum-Beijing, Changping Beijing 102249, CHINA
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‡ Jiangsu Key Laboratory of Oil and Gas Storage and Transportation Technology, Changzhou
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University, Changzhou, Jiangsu 213016, CHINA
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§ Key Lab of Deepwater Engineering, CNOOC Research Institute, 100028, CHINA
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ABSTRACT: With the tendency of offshore petroleum industry moving to the deep-water fields,
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there are several challenges for the exploration and development of oil and gas with higher paraffin
23
content in the deep-water severe environment, especially the complex flow assurance issues
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including the coexistence of wax precipitation and hydrate formation. The effects of wax on
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hydrate slurry viscosity, hydrate nucleation and growth, hydrate dissociation were investigated in
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a rheometer. Results indicated the stage characteristics of viscosity evolution during hydrate
27
formation in waxy and wax-free emulsions were different, and two stages could be observed during
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the hydrate growth process in the presence of wax. Hydrate slurry viscosity increased with the wax
29
content. The coupled hydrate-wax aggregates were difficult to be broken by the constant shearing
30
force. The shear-thinning property of hydrate slurry was not affected by the precipitated wax.
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Hydrate formation was inhibited due to the wax precipitated in the oil phase. Specifically,
32
cyclopentane hydrate critical time and growth time increased with the wax content. The calculated
33
hydrate volume fraction decreased with the wax content based on the suspension viscosity model.
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It was difficult for water bridge to form between two hydrate particles during the hydrate
35
dissociation process with 3.0 wt% and 5.0 wt% wax content, therefore, no obvious increase in the
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slurry viscosity was observed when the slurry viscosity decreased during the dissociation process.
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KEYWORDS: Flow assurance; Hydrate; Wax; Viscosity
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1. INTRODUCTION
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In deep-water petroleum production by the way of multiphase transport, conditions of low
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temperature and high pressure which favor hydrate formation and wax precipitation can occur.1
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Herein both hydrate formation and wax deposition are challenges faced by flow assurance
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engineers.2, 3 Traditionally, a large amount of thermodynamic hydrate inhibitors (THIs) is injected
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into pipelines for preventing hydrate formation and plugging, which results in economic and
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ecological challenges.4 Efforts nowadays are made on the strategy which is so-called risk
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management, including anti-agglomerants (AAs)5-9 and kinetic hydrate inhibitors (KHIs).10-16 AAs
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can prevent the agglomeration of hydrate particles in order to form hydrate slurry with easier
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transportation ability. KHIs can adsorb on hydrate nucleus and inhibit the further growth of hydrate
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nucleus, resulting in the obstacle for hydrate nucleus reaching to the critical size. Besides, KHIs
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can disturb the structure of water clusters, increasing the energy barrier for hydrate nucleation.17,
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18
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in the presence of KHIs. The methods of risk management mentioned above reduce the cost needed
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for flow assurance and protect the subsea ecology.19
Therefore, hydrate cannot form massively within the retention period of petroleum in pipelines
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So far, the laboratory experiments for the investigation on hydrate formation and flow ability of
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hydrate slurry in the presence of wax can be clarified into four aspects, including hydrate
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thermodynamics, hydrate kinetics, hydrate slurry rheological properties and flow behavior. Efforts
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were made to figure out the influence of wax on hydrate thermodynamics by the research group of
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Tohidi.20-22 Tabatabaei et al.20 suggested that although hydrate formation significantly changed the
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phase boundary of wax precipitation, wax precipitation had little effect on hydrate thermodynamic
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equilibrium. Mahabadian et al.21 proposed that the presence of wax did not change the
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thermodynamic equilibrium of hydrate noticeably. The researches on the influence of wax on
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hydrate formation kinetics and flow behavior of the hydrate slurry are relatively scarce. Liu et al.23
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used a high-pressure flow loop to investigate the impact of wax on hydrate agglomeration and
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plugging mechanism, which suggested that hydrate agglomeration and plugging scenarios were
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quite different from the wax-free system. As for hydrate formation kinetics in waxy w/o emulsions,
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two perspectives can be focused including hydrate nucleation and growth. Conclusion about
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hydrate nucleation in the presence of wax was consistent, which was that the precipitated wax
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inhibited hydrate nucleation despite that wax was able to offer heterogeneous nucleation sites for
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hydrate nucleation.24-26 Conclusions on hydrate growth affected by the wax were relatively
70
inconsistent. According to Mohammadi et al.24 and Chen et al.,25 the presence of wax promoted
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the growth amount of hydrate, while Shi et al.26 advised that hydrate growth was inhibited by the
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presence of wax more obviously under the condition of low initial system pressure, the hindering
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effect would be weakened due to the increased driving force under higher initial system pressure.
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Song et al.27 suggested that wax could significantly increase the hydrate growth rate, while Chen
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et al.25 argued that natural gas hydrate growth rate decreased due to the change in hydrate shell,
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which was supposed to be affected by the precipitated wax. Shi et al.26 proposed that the viscosity
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of natural gas hydrate increased with wax content. In addition, viscosity characteristics and
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rheological properties of hydrate slurry in the presence of wax are rare.
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In addition to the significance in flow assurance, the rheological properties of cyclopentane
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hydrate slurry are of great importance where the cyclopentane hydrate is used as the refrigerating
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medium or cold storage material. Researchers carried out rheological experiments in the high-
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pressure flow loop for obtaining the hydrate slurry viscosity calculated from the pressure drop.28-
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31
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torque sensor or a current-measurement device, which monitored the flow resistance of the mixing
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system during the hydrate formation process.32-34 The data of torque or current is analogous to the
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flow resistance of the hydrate slurry in the pipeline. In addition, researchers used
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tetrabutylammonium bromide (TBAB) hydrate, tetrahydrofuran (THF) hydrate, and cyclopentane
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(CP) hydrate to perform hydrate formation and rheological experiments in the rheometer or the
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viscometer.35-37 Moreover, gas hydrate slurry was prepared in the high-pressure reactor, and the
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formed hydrate slurry was transferred into the high-pressure rheometer for performing the
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rheological experiments.26, 38, 39 Apart from the work mentioned above, gas hydrate slurry could
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also be prepared directly in the high-pressure rheometer, and a series of rheological properties
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were measured, including flow curve, yield stress, thixotropy and viscoelasticity.40-42
Besides, researchers prepared the hydrate slurry in the high-pressure reactor equipped with a
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CP hydrate was commonly used in the following laboratory experiments, including hydrate
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adhesion/cohesion measurements,43-46 desalination,47-49 rheology,50-53 energy storage54 and so on55.
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The exploration of hydrate slurry rheology can be classified into two aspects: (i) Rheology for the
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bulk properties of the formed hydrate slurry,50-53 and this work belongs to this perspective. (ii)
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Interfacial rheology between two immiscible liquids.56 In this paper, we used CP hydrate to study
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on the impact of wax on the viscosity of hydrate slurry. There are two reasons for the choice of CP
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hydrate as the model hydrate of this work: (i) CP hydrate form structure II hydrate which is usually
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encountered in the subsea petroleum development fields. (ii) CP hydrate can form at atmospheric
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pressure and moderate temperature.
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In this work, a systematic study of CP hydrate formation and dissociation in the presence of wax
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were carried out in the stress-controlled rheometer, using w/o emulsions containing 30 vol%
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deionized water and 70 vol% oil (mineral oil LP15 and CP) with 0.5 wt% Span 80 and wax at
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different contents. Viscosity and yield stress of CP hydrate slurry at different wax contents were
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studied. The inhibition effects of wax on CP hydrate nucleation and growth were discussed from
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the perspectives of critical time, growth time and growth amount. Hydrate slurry viscosity during
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CP hydrate dissociation process with and without wax were presented.
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2. EXPERIMENTAL METHODS
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2.1. Apparatus and Materials
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Experiments were carried out in the stress-controlled rheometer (MCR 101, Anton Paar), which
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was equipped with a smooth bob and a smooth cylindrical cup. The radius and height of the bob
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are 13.33 mm and 40.01 mm respectively. The inner radius of the cylindrical cup is 14.46 mm.
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The cup is installed in the Peltier system, which is mounted in the rheometer. The temperature
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inside the rheometer was controlled through the heat change with a water bath (DC-1006, Sunny
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Heng-Ping Scientific Instrument Company, Shanghai), and the temperature range is from -20 to
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150 °C. The maximum value of the torque is 150 mN∙m. Materials include CP (Aladdin, 96 % for
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purity), mineral oil LP15 (Yan-Chang Petrochemical Company, Beijing), deionized water, wax
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(Daqing Petrochemical Branch Company, Daqing), and sorbitan monolaurate (Span 80, Aladdin).
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The continuous oil phase consists of 50 vol% mineral oil LP15 and 50 vol% CP. The density and
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viscosity of mineral oil LP15 are 0.8978 g/cm3 and 0.043 Pa∙s at 20 °C respectively. The addition
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of mineral oil LP15 is to obtain a viscosity-matched oil phase and dissolve wax into the organic
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phase. The carbon distribution of wax is shown in Table 1. Dosages of wax and surfactant are
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determined with the mass fraction of oil, including CP and mineral oil LP15. For studying the
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influence of wax on hydrate formation and dissociation in terms of viscosity, all the other factors
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were controlled to be unchanged, including shear rate (300 s-1), system target temperature (-2 °C),
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water cut (30 %), dosage of the surfactant Span 80 (0.5 wt%) and cooling rate (1 °C/min). Table 1. The Carbon Number Distribution of Wax
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carbon number
wt%
carbon number
wt%
C26
7.23
C34
5.42
C27
12.22
C35
4.92
C28
11.34
C36
4.68
C29
11.02
C37
4.39
C30
8.57
C38
3.88
C31
7.15
C39
3.40
C32
6.41
C40
2.94
C33
6.43
130 131 132
2.2. Experimental Procedure Take 3.0 wt% wax content as an example, the specific procedure is shown as follows: Wax (3.0
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wt%) was added to the mineral oil LP15 (35 ml) firstly, then the mixture was placed in a water
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bath, and the set temperature of the water bath was 40 °C. The beaker was heated for at least 120
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min for dissolving the wax into the mineral oil completely. After that, the mixture in the beaker
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was stirred at the speed of 500 rpm for 10 min to homogenize the mixture, and then 0.5 wt% Span
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80 was added into the mixture. Next, 30 ml deionized water was added into the beaker by a drop-
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wise manner while keeping the stirring action going on. The emulsified mixture was stirred for 10
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min. Afterwards, the emulsified mixtures were quickly transferred into an air bath at 40 °C, and
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then 35 ml CP was added into emulsified mixtures, followed by applying the stirring using a
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homogenizer (IKA T25 digital Ultra-Turrax) operating at the speed of 7000 rpm for 3 min. Then
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19 ml homogenized emulsion was immediately transferred to the cup for less than 1/2 min, while
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the temperature of the cup was previously controlled to be 40 °C. Then, the shearing test started at
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the rate of 300 s-1 accompanied by cooling the sample to the target temperature of -2 °C at the
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constant rate of 1 °C/min. No ice formation in the w/o emulsions is ensured at -2 °C, and most of
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the rheological tests of CP hydrate slurry were carried out below the freezing point.50, 51, 53 When
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the cooling process was completed, two externally prepared ice particles (around 1 mm diameter)
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were gently seeded in the emulsion to avoid the long and stochastic nucleation time of CP
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hydrate.50 When hydrate formation was completed, tests of flow curve were carried out at the shear
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rate of 100, 200, 300, 400, 500, 600 s-1, or the formed hydrate was heated to the temperature of 10
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°C at the rate of 0.5 °C/min for hydrate dissociation. Flow-curve tests and hydrate-dissociation
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tests were carried out independently.
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3. RESULTS AND DISCUSSION
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3.1. Evolution of Slurry Viscosity During Hydrate Formation Process
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Figure 1 shows the viscosity evolution for the wax-free and waxy hydrate-forming emulsions.
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Whether wax is present or not, the process of CP hydrate formation includes the cooling process,
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isothermal nucleation, growth and shear stability.
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(i) During the cooling process: The emulsion viscosity increases exponentially with the
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decreasing temperature for wax-free emulsions. For waxy emulsions, when the temperature
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decreases to the wax appearance temperature (WAT) during the cooling process, the dissolved
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wax gradually precipitates out, which would lead to an increase in the emulsion viscosity as shown
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in Figure 1. Wax precipitates out before hydrate formation for all wax contents of 1.0 wt%, 3.0
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wt% and 5.0 wt%.
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(ii) During the isothermal nucleation process: For wax-free emulsions, the viscosity increases
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slightly, which is due to the settling of water droplet caused by the gravity differences.53 However,
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no obvious increase in the viscosity of the waxy emulsions is observed during the isothermal
167
process, so we speculated that w/o emulsions are more stable due to the adsorption of wax onto
168
the water droplets via the synergistic effect57 and network stabilization.58 Besides, the viscosity of
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the waxy w/o emulsions is slightly decreased due to the shear breakage of the spatial network
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structure of wax aggregates.
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(iii) During the growth process: The tendencies of viscosity change during hydrate growth are
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different for waxy and wax-free w/o emulsions. After hydrate nucleation, hydrate grows quickly
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in wax-free emulsions until the viscosity reaches the maximum value, and then the viscosity tends
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to decrease slightly due to the shear breakage effect. The change in the dispersed phase from water
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to solid results in the increase of the viscosity by around two orders of magnitude. In comparison,
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hydrate grows in waxy emulsions in a gentler way, two stages could be observed obviously during
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the whole process. The precipitated wax is supposed to enhance the mass transfer resistance during
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the later growth process of CP hydrate, which will hinder the further growth of CP hydrate.
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(iv) During the shear-stability process: Hydrate slurry viscosity decreases slightly after the
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completion of hydrate growth process. The decrease degree of CP hydrate slurry viscosity in the
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presence of wax is smaller than that in the absence of wax. (Detailed discussion is shown in Section
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3.2)
183 viscosity without wax/Pa.s
1
40
viscosity with wax/Pa.s temperature/C
WAT at 5 w%
0.1
wax content
20
Onset of hydrate growth 10
Phase equilibrium temperature
0.01
Temperature/C
30
Viscosity/Pa.s
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
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0
Wax precipitation Seeding two ice particles
0.5
1.0
1.5
2.0
2.5
3.0
3.5
-10
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Time/h
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Figure 1. Trend of viscosity evolution for CP hydrate-forming w/o emulsions for 30 vol% water
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cut. The wax content for waxy w/o emulsion is 5.0 wt%.
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3.2. Effect of Wax on Cyclopentane Hydrate Slurry Viscosity
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The impact of wax on the viscosity of hydrate-forming emulsions can be determined from two
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aspects, including the transient viscosity during hydrate growth process and the final viscosity after
190
that hydrate growth process is completed. Figure 2 shows the transient viscosity of hydrate slurry
191
during CP hydrate growth process in the presence and absence of wax. The transient viscosity
192
represents the viscosity of hydrate slurry during hydrate growth process with the same hydrate
193
formation amount after the hydrate nucleation process. The viscosity of the basic w/o emulsions
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increases with the wax content, which is due to that more wax precipitated in the w/o emulsions
195
under the same target cooling temperature (-2 °C). Additionally, the final viscosity of the hydrate
196
slurry increases with the wax content. There are two mechanisms that impact the final slurry
197
viscosity as the wax content increases: (i) The basic viscosity of the w/o emulsions is higher at
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higher wax content as elaborated above; (ii) Hydrate/wax aggregates are thought to be larger,
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which could cause the flow to be more difficult. Figure 3 gives the degree of the viscosity decrease
200
after the peak value at different wax contents. The degree of the viscosity decrease can be used to
201
characterize the constant shear stability of the formed CP hydrate slurry. The degree of the
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viscosity decrease for hydrate slurry formed from the wax-free emulsions is (38.2±8.4) %, while
203
for the hydrate slurry formed from the waxy emulsions is (13.0±2.0) %, (8.0±0.2) % and (5.0±0.6)
204
% for 1.0 wt%, 3.0 wt% and 5.0 wt% wax content respectively. It is speculated that the precipitated
205
wax tends to form spatial network structure during hydrate growth process, and the formed hydrate
206
tends to fill into the pore of the network structure. Therefore, the coupled hydrate-wax aggregates
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are difficult to be broken under the constant shear rate of 300 s-1.
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Viscosity/Pa.s
1
0.1
0 wt% wax content 1 wt% wax content 3 wt% wax content 5 wt% wax content 0.01
1
2
3
4
Time after the cooling process/h
209 210
Figure 2. Viscosity of hydrate-forming emulsions against time after the cooling process at
211
different wax contents.
212 50
Degree of viscosity decrease/%
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
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40
30
20
10
0
213
0
1
2
3
4
5
Wax content/wt%
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Figure 3. Degree of the viscosity decrease after the peak value at different wax contents.
215 216
Figure 4 shows flow curves of hydrate slurry formed from w/o emulsions at different wax
217
contents at -2 °C, which imply that the formed hydrate slurry exhibits shear-shinning property
218
whether wax is present in w/o emulsions or not. That is to say, the precipitated wax has no
219
influence on the shear-thinning property of hydrate slurry,35, 38, 41, 51 which indicates that the formed
220
hydrate/wax slurry could still be pumped through pipelines by increasing the pump power. Besides,
221
Figure 4 indicates that there is yield stress for CP hydrate slurry, the yield stresses of CP hydrate
222
slurry with different wax contents are measured using the method of linear stress sweep which
223
plots the shear strain versus shear stress after four hours of annealing time, as shown in Figure 5.
224
The measured yield stresses of CP hydrate slurry are 42, 51, 74 and 212 Pa for 0 wt%, 1.0 wt%,
225
3.0 wt% and 5.0 wt% wax content respectively. Future research should be focused on the effect of
226
wax on the yield stress of CP hydrate slurry and the impact of hydrate formation on the yield stress
227
of waxy w/o emulsions independently.
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Energy & Fuels
0 wt% wax content 1 wt% wax content 3 wt% wax content 5 wt% wax content power law model
2.5
Viscosity/Pa.s
2.0
1.5
1.0
0.5 100
200
300
400
500
600
Shear rate/s-1
228 229
Figure 4. Flow curves of hydrate slurry at different wax contents. (Symbols represent the
230
viscosity data from 100 to 600 s-1; lines represent the fitting results of the power law model).
231 6E+05
5E+05
0 wt% wax content 1 wt% wax content 3 wt% wax content 5 wt% wax content
4E+05
Shear strain/%
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3E+05
2E+05
1E+05
0E+00 1E+00
232 233
1E+01
1E+02
1E+03
Shear stress/Pa
Figure 5. Linear stress sweep experiments for CP hydrate slurry with different wax contents.
234
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The simplest viscosity model for describing the shear-shinning property is the power law model as shown in eq 1, which is suitable for the medium range of shear rate. 𝜇 = 𝐾𝛾𝑛 ― 1
(1)
238
Where 𝜇 is hydrate slurry viscosity (Pa∙s), K is the consistency coefficient (Pa∙sn), n is the flow
239
behavior index. Table 2 shows the fitting results of parameters for slurry flow curves at different
240
wax contents using the power law model, which shows that the dependence of hydrate slurry
241
viscosity on the shear rate can be well determined as the power law function. The consistency
242
coefficient increases with the wax content as shown in Figure 6. The strong impact of wax on the
243
consistency coefficient can be observed. The flow behavior index decreases with the wax content,
244
and all values of the flow behavior index at different wax contents are close to 0.5 as shown in
245
Figure 6, which indicates a strongly shear-thinning slurry. The flow behavior index n and the
246
consistency coefficient K were obtained by linearly fitting the flow behavior index and consistency
247
coefficient with wax content, thus hydrate slurry viscosity model at different wax contents can be
248
simply established, which depends on shear rate and wax content as shown in eq 2.
249 250
(
𝜇 = (12.73 + 3.65𝐶𝑤𝑎𝑥)𝛾 0.51 ― 0.01𝐶𝑤𝑎𝑥
)
(2)
Where Cwax is the wax content in waxy w/o emulsions.
251
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consistency coefficient/Pa.sn flow behavior index
30
0.51 0.50
25 0.49 20
0.48
n 0.51 0.01Cwax 0.47
R 2 0.99
15
K 12.73 3.65Cwax
Flow behavior index
Consistency coefficient/Pa.sn
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
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0.46
R 2 0.98
10
0.45 0
1
2
3
4
5
252
Wax content/wt%
253
Figure 6. Fitting results of the flow behavior index and consistency coefficient with wax content.
254 255
Table 2. Parameters of the Power Law Model Fitting for Hydrate Slurry Flow Curves at
256
Different Wax Contents. expt. 1 2 3 4
257
wax content (wt%) 0 1.0 3.0 5.0
K (Pa∙sn) 11.33 17.88 24.20 30.39
n 0.51 0.50 0.47 0.45
3.3. Influence of Wax on Cyclopentane Hydrate Nucleation and Growth
258
Nucleation and growth are two important components of hydrate formation.4 Hydrate induction
259
time is the key index for hydrate nucleation. Hydrate growth rate, time and amount are the
260
significant macro-information for hydrate growth. Generally, hydrate induction time is referred as
261
the time elapsed until the consumption of a detectable number of moles of hydrate-forming gas.4
262
The system target temperature and the cooling rate remain constants as -2 °C and 1 °C/min for all
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263
experiments, since hydrate induction time was affected by subcooling and cooling rate.59
264
Considering that CP hydrate nucleation is promoted by the addition of the external ice particles,
265
the concept of critical time was proposed by researchers instead of induction time under the
266
specific experimental procedure.60 Specifically, critical time is defined as the time after the
267
external ice particles adding to the emulsions until the onset of hydrate growth as shown in Figure
268
7. It is hard to distinguish the accurate ending of CP hydrate nucleation or beginning of CP hydrate
269
growth in the rheometer, which will bring about the disadvantages in analyzing the results of
270
hydrate nucleation and growth. Moreover, no obvious increase in the viscosity after CP hydrate
271
nucleation can be observed, which makes the determination of CP hydrate critical time difficult.
272
Herein, the ending point of hydrate nucleation or the onset point of hydrate growth can be
273
evaluated by the steepest rising rate in the slope of the hydrate slurry viscosity against time, as
274
shown in Figure 7.
275 1
0.6 0.4 0.2
Critical time
0.1
0.0 -0.2
Onset of hydrate growth
-0.4 0.0
276
0.4
0.8
1.2
1.6
2.0
Gradient of the viscosity versus time/Pa/3600
1.0 0.8
Viscosity/Pa.s
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
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2.4
Time after the cooling process/h
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277
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Figure 7. Illustration of the determination of CP hydrate critical time at 1.0 wt% wax content.
278
Figure 8 shows that CP hydrate critical time increases with the wax content, the critical time
279
for wax-free emulsions is (1.32±0.15) hours. While the critical times for 1.0 wt%, 3.0 wt% and 5.0
280
wt% wax content are (1.96±0.18), (2.02±0.15), (2.15±0.25) hours respectively. The stochasticity
281
of CP hydrate critical time is enhanced with the wax content increased. The critical time is
282
prolonged obviously with wax precipitated in w/o emulsions. However, the increase in hydrate
283
critical time is smaller as the wax content increases from 1.0 wt% to 5.0 wt%. It is presumed that
284
the convergence effect of wax content on prolonging critical time is due to the interface coverage
285
ratio of wax on water droplets within 5.0 wt% wax content used in the experiments. As wax content
286
increases, the adsorption capacity of wax on water droplets may reach the limit. Besides, wax
287
precipitated in w/o emulsions is the impurity, which may provide extra two-dimensional surface
288
and reduce the interface energy,61, 62 whereby heterogeneous nucleation rate tends to increase with
289
the wax content in the system. Further analysis is needed to figure out the kinetic inhibition or
290
promotion of CP hydrate nucleation in the presence of wax.
291
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2.8 2.6 2.4
Critical time/h
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
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2.2 2.0 1.8 1.6 1.4 1.2 1.0
0
2
3
4
5
Wax content/wt%
292 293
1
Figure 8. CP hydrate critical time at different wax contents.
294 295 296 297 298 299 300 301 302 303 304 305
Kashchiev and Firoozabadi61, 62 suggested that the nucleation rate for one-component hydrate can be formulated by eq 3: J Ae / kT exp 4c 3vh2 ef3 / 27 kT 2
(3)
Where A is the kinetic parameter (m-2/s-1), which represents the nucleation type and the way of the building unit attaching to the hydrate nuclei surface. Δμ is the driving force for hydrate nucleation (J), k is the Boltzmann constant (J/K), T is the system target temperature (K), c is the shape factor, vh is the volume of a hydrate building unit (m3), σef is the effective specific surface energy (J/m2). The driving force for hydrate formation at the isobaric regime is given by eq 4.61, 62 The system target temperature for CP hydrate formation is constant for all wax contents, thus the driving force during hydrate nucleation process is deemed to be unchanged.
se T
(4)
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306 307 308
Page 20 of 36
Where Δμ is the driving force for hydrate nucleation, Δse is the entropy of hydrate dissociation for per hydrate building unit at equilibrium temperature, ΔT is the subcooling. The kinetic parameter A can be expressed by eq 5:61, 62
309
A zf eC0
310
Where z is the Zeldovich factor, f e is the frequency of hydrate building unit attaching to the
311
hydrate nuclei, C0 is the concentration of nucleation sites in the system.
(5)
312
It is assumed that both z and f e are independent of the wax in the system.61, 62 For wax-free
313
emulsions, the nucleation sites are suggested to be the interface of the water/oil interface. While
314
for waxy emulsions, the nucleation sites not only include the water/oil interface, but also include
315
the wax particles existed in w/o emulsions. Thus, on the one hand, the concentration of the
316
nucleation sites decreases due to the wax adsorption at the oil-water interface. Therefore, the value
317
of the kinetic parameter A decreases with the increasing wax content. However, on the other hand,
318
wax as one kind of impurities can provide new nucleation sites after blocking the exist nucleation
319
sites, whereby the value of the kinetic parameter A increases with the wax content. The second
320
parameter that may be affected by the wax content is the effective specific surface energy σef. With
321
the precipitation of wax into the emulsion system, the effective specific surface energy will
322
decrease due to the adsorption of wax at the nucleus/oil interface.61, 62 Therefore, the nucleation
323
rate will increase with the wax content. To conclude, the influence of wax content on the kinetic
324
parameter A and specific surface energy contributes to the convergence effect as shown in Figure
325
8, but the inhibition influence of wax on CP hydrate nucleation dominates within the wax content
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326
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used in this paper.
327
To the best of our knowledge, few attempts have been made to calculate the growth amount of
328
the CP hydrate. Corak et al.47 calculated the experimental hydrate number to quantify the mass of
329
the formed CP hydrate. Raman et al.63 used the model from Toda et al.64 extended from the
330
Einstein’s viscosity model65 to predict the growth amount of CP hydrate.
331
In this paper, two methods can be used to calculate the hydrate volume fraction at the end of the
332
growth process. One of which is based on the measurement of the temperature change considering
333
the exothermic nature of hydrate formation. However, because we do not have a tightly controlled
334
heat flow, calorimetry does not work. The other method for quantitatively determining the CP
335
hydrate growth amount is based on the suspension viscosity model proposed by Camargo and
336
Palermo,66 as shown in eqs 6 and 7. It is of importance to figure out the influence of wax on the
337
growth amount of CP hydrate based on the viscosity model, although there are some simplified
338 339
conditions for the viscosity model.
r
340
eff 341
1 eff eff 1 max
d A d p
2
(6)
3 f
(7)
Where μr is the relative viscosity, ϕeff is the effective hydrate volume fraction, ϕmax is the maximum 342
hydrate volume fraction, which is equal to be 4/7, ϕ is the actual hydrate volume fraction, dA is the 343
diameter of the aggregate (μm), and is assumed to be a constant (200 μm),23 dp is the diameter of 344
the hydrate particle (μm), and is assumed to be a constant (40 μm),23 f is the fractal dimension,
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345
which is equal to be 2.5. 346
According to eq 6, the effective hydrate volume fraction can be expressed by eq 8: 347
eff
3.5 r 5.25 r 1 6.125 r
1/ 2
1
(8)
348
Combined with eq 7, the actual hydrate volume fraction can be defined as eq 9: 349
3.5 r 5.25 r 11/ 2 1 0.4472 6.125 r
(9)
350
As shown in Figure 9, CP hydrate volume fraction in the presence and absence of wax after the 351
completion of CP hydrate growth process can be determined. The calculated hydrate volume 352
fraction in wax-free emulsions is 22.5 %. For 1.0 wt%, 3.0 wt% and 5.0 wt% wax content, the 353
calculated hydrate volume fractions are 22.2 %, 22.0 % and 21.7 % respectively. According to the 354
investigation carried out by Ahuja et al.,35 all the water was converted to CP hydrate in w/o 355
emulsions with 30% water cut and without salt or any other thermodynamic hydrate inhibitors. 356
Karanjkar et al.67 reported that the water droplet immersed in the CP was supposed to convert into 357
hydrate fully, although Span 80 could lead to the change in the morphology of CP hydrate. It is 358
noteworthy that the calculated hydrate volume fractions are used herein for qualitative comparison 359
of CP hydrate formation amount in wax-free and waxy w/o emulsions, because the amount of 360
formed CP hydrate cannot be easily determined like the way of gas hydrates. So, water droplets 361
dispersed in the bulk organic phase may convert into CP hydrate as much as possible despite of 362
mass transfer limitations, but surfactant Span 80 in w/o emulsions could result in the hairy or 363
mushy morphology of CP hydrate.67
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364
The calculated hydrate volume fraction decreases a little with the increase of wax content. There 365
are two reasons for the decrease of hydrate growth amount as the wax content increases: (i) The 366
interfacial adsorption of wax on the water droplets reduces the contact area for the water droplets 367
and CP droplets. (ii) The suspended wax in the bulk oil phase will block the path of further mass 368
transfer of CP to the oil-water interface, making the mass transfer resistance to be larger, but the 369
suspended wax may not affect this motion of action significantly according to the calculation 370
results. 371
22.6
Calculated hydrate volume fraction/%
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
22.4
22.2
22.0
21.8
21.6
372
0
1
2
3
4
5
Wax content/wt%
373
Figure 9. Calculated CP hydrate volume fraction at different wax contents after hydrate growth 374
process. 375
376
Except the growth amount, hydrate growth time is another significant kinetic parameter for
377
hydrate growth process. Here, CP hydrate growth time is defined as the time from the onset of
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Page 24 of 36
378
hydrate growth as shown in Figure 7 to the point where the viscosity reaches the maximum value,
379
which is slightly different from the definition by the previous researchers.52 The elapsed time
380
needed for the value of the viscosity reaching up to 90 % of the final viscosity after the onset of
381
hydrate growth is defined as the growth time or evolution time by the previous researchers.52
382
Figure 10 shows the growth time for different wax contents. Like the effect of wax content on
383
hydrate critical time, CP hydrate growth time is prolonged when the wax content ranges from 0 wt%
384
to 5.0 wt%. As mentioned in Section 3.1., two stages could be observed obviously in hydrate
385
growth process, which would lead to the delay in hydrate growth time. As shown in Figure 10,
386
more time is needed for CP hydrate growth in waxy emulsions than wax-free emulsions, despite
387
that the growth amount in waxy emulsions is less than that in wax-free emulsions as indicated
388
from Figure 9. Therefore, in the qualitative perspective, CP hydrate growth rate is decreased in
389
w/o emulsions with the presence of wax. In conclusion, CP hydrate formation in waxy w/o
390
emulsions is inhibited by the presence of wax in terms of the critical time, growth time and growth
391
amount.
392
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1.2
1.0
Growth time/h
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
0.8
0.6
0.4
0.2 0
393 394
1
2
3
4
5
Wax content/wt%
Figure 10. CP hydrate growth time at different wax contents.
395 396
3.4. Influence of Wax on Cyclopentane Hydrate Dissociation
397
Figure 11 shows the trend of viscosity during CP hydrate dissociation in the absence of wax. 398
The CP hydrate slurry is heated from -2 °C to 10 °C at a constant rate of 0.5 °C/min. The slurry 399
viscosity keeps constant until there is a catastrophic decrease in the viscosity as the temperature 400
increases linearly. There is an abrupt increase in the slurry viscosity around (5.2±0.2) °C, which is 401
deemed to be the equilibrium temperature of the CP hydrate. According to Nakajima et al.,68 402
Sefidroodi et al.,69 Sloan et al.,4 three-phase equilibrium temperature of CP and water was between 403
7.7 °C and 7.9 °C. However, the dissociation temperature will decrease when the other liquid 404
hydrocarbon is present in the system according to the experiments carried out by Zylyftari et al.,52 405
which suggested that the dissociation temperature of CP hydrate was 5.4 °C when the volume ratio 406
of the CP in the organic hydrocarbon is 50 %. In addition, Abojaladi et al.70 found that the melting
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Energy & Fuels
407
temperature of CP hydrate was 5.3 °C with 10 ml CP and 10 ml white spirit presented in the 408
experimental system. So, the profile of viscosity-temperature in the rheometer might be another 409
method to measure CP hydrate equilibrium temperature. The reason for the abrupt increase in the 410
viscosity is that the water released due to the dissociation of the CP hydrate will adhere onto the 411
hydrate surface and will contribute to the formation of the water bridge between hydrate particles, 412
thereby causing hydrate particles tend to aggregate.41 After the sharp increase in the viscosity, the 413
slurry viscosity decreases to a low value. Additionally, it indicates that hydrate starts dissociating 414
even if the temperature is still within the equilibrium-stability zone, because hydrate slurry 415
viscosity decreases a little even if the system temperature is still lower than the equilibrium 416
temperature. 417
1.0
run 1 run 2 run 3
0.8
Viscosity/Pa.s
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 26 of 36
0.6
0.4
0.2
0.0 -2
418 419
0
2
4
6
8
10
Temperature/C
Figure 11. CP hydrate slurry viscosity in the absence of wax during CP hydrate dissociation. 420
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Page 27 of 36
421
As shown in Figure 12, for the wax content of 1.0 wt%, the same behavior of the viscosity 422
change tendency can be observed. The equilibrium temperature of CP hydrate at 1.0 wt% wax 423
content is equal to (5.4±0.2) °C, which indicates that the presence of wax did not alter the 424
thermodynamic equilibrium of hydrate noticeably.21 However, with the wax content of 3.0 wt% 425
and 5.0 wt%, no obvious viscosity peak can be observed when the system temperature approaches 426
to the CP hydrate equilibrium temperature during the heating process, which is thought to be 427
affected by the increased amount of precipitated wax. 428
1.6
0 wt% wax content 1 wt% wax content 3 wt% wax content 5 wt% wax content
1.4 1.2 1.0 0.8 1.1 1.0
0.6 Viscosity/Pa.s
Viscosity/Pa.s
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
0.4 0.2
0.9 0.8 0.7 0.6
0.4 0.3
0.0
4.6
4.8
5.0
5.2
5.4
5.6
5.8
6.0
Temperature/C
-2
429 430
0 wt% wax content 1 wt% wax content
0.5
0
2
4
6
8
10
Temperature/C
Figure 12. Viscosity of CP hydrate slurry during CP hydrate dissociation at different wax 431
contents. 432 433
As shown in Figure 13, the left and middle panels show the aggregation of hydrate particles 434
due to the water bridge during hydrate dissociation process; the right panel shows the hypothesized
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Page 28 of 36
435
mechanism of CP hydrate dissociation with higher wax content of 3.0 wt% and 5.0 wt%. There 436
are two types of wax precipitated in the oil phase, one of which tends to adsorb onto the surface 437
of hydrate particles with the help of the surfactant; while the other type of wax suspends in the oil 438
phase.25 Therefore, as wax content increases, the amount of the adsorbed wax and the suspended 439
wax increases as shown in Figure 13. According to the adhesion force measurements carried out 440
by Aman et al.,44 a stable quasi-water layer which adhered on the surface of CP hydrate tended to 441
form the water bridge between two CP hydrate particles. Besides, the quasi-water layer tended to 442
develop into the water bridge. Considering that wax is hydrophobic, and the wetting property of 443
the CP hydrate is hydrophilic,44, 45 there is more hydrophobic wax existed between two hydrate 444
particles at 3.0 wt% and 5.0 wt% wax content, which would make the released water from the 445
dissociated hydrate much more difficult to migrate towards the gap between two hydrate particles. 446
Therefore, it is hard for the water bridge to form between two hydrate particles during hydrate 447
dissociation process when wax contents are 3.0 wt% and 5.0 wt%. Consequently, the phenomenon 448
of the abrupt increase in the slurry viscosity barely occurs when the wax contents are 3.0 wt% and 449
5.0 wt%. 450
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Energy & Fuels
1 wt% wax content
without wax
3 wt% and 5 wt% wax content
Oil
Hydrate shell Liquid bridge Liquid bridge
Aggregation of two hydrate particles
Aggregation of two hydrate particles
water droplet
451 452
slice-like wax
Two hydrate particles without liquid bridge
needle-like wax
Span 80
Figure 13. Illustration of the hypothesized mechanism for the observed difference in the 453
viscosity change at different wax contents during CP hydrate dissociation process. 454
455
4. CONCLUSIONS
456
The impact of wax on the viscosity of CP hydrate slurry was investigated using the rheometer. The
457
following conclusions can be obtained: (i) The evolution patterns of the slurry viscosity during
458
hydrate growth in waxy and wax-free emulsions were different, where hydrate grew more slowly
459
in waxy emulsions and two stages could be obviously observed compared to the one-stage growth
460
in wax-free emulsions. (ii) The final hydrate slurry viscosity and yield stress increased with wax
461
content. The coupled hydrate-wax aggregates were difficult to be broken by the constant shearing
462
force after the hydrate growth process. The formed hydrate slurry exhibited shear-shinning
463
property whether wax was present or not, and the consistency coefficient index increased with wax
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464
content, while the flow behavior index decreased with wax content using the power law model.
465
(iii) The wax precipitated in the oil phase had an inhibition effect on the hydrate formation in terms
466
of hydrate critical time, growth time and growth amount. CP hydrate critical time and growth time
467
increased with wax content. There was a convergence effect of wax content on the critical time,
468
and the impact of wax content on the kinetic parameter and specific surface energy was assumed
469
to contribute to the convergence effect. The final hydrate volume fraction decreased with wax
470
content based on the calculated results using the suspension viscosity model. (iv) There was no
471
abrupt increase in the viscosity during the dissociation process of hydrate at wax contents of 3.0
472
wt% and 5.0 wt%, it was hard for the water bridge to form between two hydrate particles during
473
the hydrate dissociation process in the presence of wax especially for high wax contents. More
474
efforts should be made on the effect of wax on the other rheological properties of hydrate slurry
475
for the flow assurance in the development fields of subsea waxy petroleum, including thixotropy,
476
yield stress and viscoelasticity, considering that both hydrate slurry and waxy emulsion can exhibit
477
the non-Newtonian properties.
478 479
AUTHOR INFORMATION
480
Corresponding author
481
*(Bohui
482
*(Jing
483
ORCID
Shi) Phone: +86-010-89733804. Email:
[email protected] Gong) Phone: +86-010-89732156. Email:
[email protected] ACS Paragon Plus Environment
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Energy & Fuels
484
Yuchuan Chen: 0000-0001-9919-0067
485
Bohui Shi: 0000-0003-2683-6984
486
Yang Liu: 0000-0002-8556-8775
487
Lin Ding: 0000-0002-3722-5778
488
Notes
489
The authors declare no competing financial interests.
490
ACKNOWLEDGEMENTS
491
This work was supported by the Beijing Municipal Natural Science Foundation (No. 3192027),
492
the National Natural Science Foundation of China (No. 51874323, No. 51534323, & No.
493
51774303), the National Key Research and Development Plan (No. 2016YFC0303704), the
494
National Science and Technology Major Project of China (No. 2016ZX05028004-001,
495
2016ZX05066005-001), and the 111 Project (No. B18054), all of which are gratefully
496
acknowledged.
497
NOMENCLATURE 𝜇
hydrate slurry viscosity (Pa∙s)
𝛾
shear rate (s-1)
K
consistency coefficient (Pa∙sn)
n
flow behavior index
Cwax
wax content in waxy emulsions (wt%)
A
kinetic parameter (m-2/s-1)
Δμ
driving force for hydrate nucleation (J)
k
Boltzmann constant (J/K)
T
system target temperature (K)
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c
shape factor
vh
volume of a hydrate building unit (m3)
σef
effective specific surface energy (J/m2)
z
Zeldovich factor
f
e
Page 32 of 36
frequency of hydrate building unit attaching to the hydrate nuclei
C0
concentration of nucleation sites in the system
μr
relative viscosity
ϕeff
effective hydrate volume fraction
ϕmax
maximum hydrate volume fraction
ϕ
actual hydrate volume fraction
dA
diameter of the aggregate (m)
dp
diameter of the hydrate particle (m)
f
fractal dimension
498 499
REFERENCES
500
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Palermo, T.; Shoup, G. Natural Gas Hydrates in Flow Assurance. 2010.
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Considerations of Non-Newtonian Characteristics: Application on Field-Scale Pipeline. Energy Fuels 2017, 31
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(3) Zheng, S.; Haji-Akbari, A.; Fogler, H. S. Entrapment of Water Droplets in Wax Deposits from Water-in-
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Oil Dispersion and Its Impact on Deposit Build-up. Energy Fuels 2017, 31 (1), 340-350.
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(4) Sloan, E. D.; Koh, C. A. Clathrate Hydrates of Natural Gases, 3rd ed.; CRC Press: Boca Raton, FL, 2008.
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Flow Characteristics and Rheological Properties of Natural Gas Hydrate Slurry in the Presence of Anti-
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Agglomerant in a Flow Loop Apparatus. Chem. Eng. Sci. 2014, 106 (6), 99-108.
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Fuels 2009, 23 (4), 2118-2121.
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tri(n-butyl)ammonium Bromides. Energy Fuels 2013, 27 (3), 1285-1292.
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(9) Dong, S. B.; Firoozabadi, A. Hydrate Anti-Agglomeration and Synergy Effect in Normal Octane at Varying
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Water Cuts and Salt Concentrations. J. Chem. Thermodyn. 2018, 117, 214-222.
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(10) Daraboina, N.; Linga, P.; Ripmeester, J.; Walker, V. K.; Englezos, P. Natural Gas Hydrate Formation and
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