Influence of Cations on the Thermal Stability of Modified Y Zeolites

Jul 22, 2009 - Department of Process Chemistry, Technical College for Chemistry "Carl Schorlemmer" Leuna-Merseburg, Merseburg, German Democratic Repub...
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22 Influence of Cations on the Thermal Stability of Modified Y Zeolites H. BREMER, W. MÖRKE, R. SCHÖDEL, and F. VOGT

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Department of Process Chemistry, Technical College for Chemistry "Carl Schorlemmer" Leuna-Merseburg, Merseburg, German Democratic Republic

The thermal stabilities of cation exchanged Y zeolites as reveale by DTA exhibit variable behavior depending the nature of the cation and degree of exchange. This behavior is explained by IR and ESR (X- and Q-band) spectroscopic results. With regard to thermal stabilities three groups of ion-exchanged zeo can be distinguished experimentally: (1) minimal stability at 20-40% exchange (Mg , Ca , Co , Ni , Zn ), (2) continuously increasing stability with increasing degree of exchan (Ce , H ), and (3) continuously decreasing stability with increasing degree of exchange (Cu ). These different thermal stabilities arise from specific interactions between the cation the zeolite framework. 2+

3+

2+

2+

2+

2+

+

2+

C y n t h e t i c a n d n a t u r a l zeolites are b e c o m i n g i n c r e a s i n g l y i m p o r t a n t as ^ catalysts, carriers of catalysts, a n d adsorbents. Zeolites are especially s u i t e d to these purposes because t h e i r properties c a n be m o d i f i e d b y c a t i o n exchange. T h e l i t e r a t u r e describes several studies w h i c h s h o w c h a r a c t e r istic changes i n p h y s i c o c h e m i c a l properties r e s u l t i n g f r o m c a t i o n exchange—• e.g., c a t a l y t i c a c t i v i t y (1,2), a c i d i c properties (3), a d s o r p t i o n b e h a v i o r (4) s t r u c t u r e of s o l i d (5,6), a n d t h e r m a l s t a b i l i t y (7,8). }

T h e c r y s t a l l i n e s t r u c t u r e of m o d i f i e d zeolites determine a n u m b e r of properties w h i c h are specific a n d f a v o r a b l e for c a t a l y t i c reactions. The complete or p a r t i a l loss of c r y s t a l l i n e s t r u c t u r e d u r i n g c a t a l y t i c reactions or regeneration is i n m o s t cases a c c o m p a n i e d b y decreased c a t a l y t i c a c t i v i t y . T h e r m a l s t a b i l i t y or s t r u c t u r a l s t a b i l i t y characteristics are therefore s u i t able for e v a l u a t i n g s u c h catalysts or s u p p o r t e d c a t a l y s t s . F e w s y s t e m a t i c i n v e s t i g a t i o n s of t h e b e h a v i o r of t h e t h e r m a l s t a b i l i t y of c a t i o n exchanged Y zeolites as a f u n c t i o n of m o d u l ( S i 0 / A 1 0 m o l e r a t i o ) , c a t i o n t y p e , degree of exchange, a n d a c t i v a t i o n c o n d i t i o n s h a v e been p u b lished. T h i s w o r k uses the results of I R a n d E S R spectroscopy to e x p l a i n the b e h a v i o r of t h e r m a l s t a b i l i t y of modified Y zeolites. 2

2

3

249 In Molecular Sieves; Meier, W., et al.; Advances in Chemistry; American Chemical Society: Washington, DC, 1973.

250

MOLECULAR SIEVES

Experimental Materials. T h e zeolites s t u d i e d are s u m m a r i z e d i n T a b l e I . u n i t cells of the s t a r t i n g m a t e r i a l s c o n t a i n , i n the d e h y d r a t e d f o r m : N a X (x = 2.5):86(H .i7Nao.83) 86 A 1 0 " 106 S i 0 N a Y (x = 4 . 3 ) : 6 1 ( H 09Na .9i) 61 A 1 0 ~ 131 S i 0 N a Y (x = 5 . 2 ) : 5 3 . 5 ( H . i i N a o . 8 9 ) 5 3 . 5 A 1 0 ~ 1 3 8 . 5 S i 0 +

0

0

0

2

+

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Starting Material

2

2

2

+

0

The

2

2

Table I. Zeolites Studied Modul (x) Modified Matenal

NaX NaY NaY

2.5 4.3 5.2

CeNaX CeNaY CeNaY, CaNaY, NiNaY, ZnNaY,

MgNaY, CoNaY, CuNaY, HNaY

Conditions of Exchange. T o prepare t h e m o d i f i e d samples ( T a b l e I) i o n exchange was done at 70° C w i t h O . l i V n i t r a t e solutions of t h e m e t a l ( a m m o n i u m ) ions. T h e degree of exchange was d e t e r m i n e d b y a n a l y z i n g t h e s o l i d for the a m o u n t of s o d i u m a n d exchanged m e t a l ions r e m a i n i n g . Pretreatment of Samples. F o r s t a n d a r d i z a t i o n a l l samples used i n I R a n d D T A studies were p r e t r e a t e d i n a i r at 4 5 0 ° C , followed b y a special a c t i v a t i o n procedure (described below). S a m p l e s for E S R studies were h e a t e d for 10 h o u r s i n a i r at different t e m p e r a t u r e s (see R e s u l t s ) a n d for 10 h o u r s u n d e r v a c u u m ( 1 0 ~ t o r r ) a t t h e same t e m p e r a t u r e s . Experimental Technique. T h e I R spectra of d e h y d r a t e d samples were recorded b y U R 10 spectrometer ( V E B C a r l Zeiss J e n a ) . T o o b t a i n spectra for d e h y d r a t e d zeolites, samples were a c t i v a t e d for 10 h o u r s i n a i r at 570° C , cooled to r o o m t e m p e r a t u r e i n the presence of P O i , a n d g r o u n d w i t h N u j o l . T h e a c c u r a c y of t h e b a n d m a x i m u m d e t e r m i n a t i o n of the D o ring b a n d was ± 1 . 5 c m . I R c h a r a c t e r i z a t i o n of t h e zeolites after C O a d s o r p t i o n was done i n a cell w i t h N a C l w i n d o w s as described b y D u n k e n a n d coworkers (9). T h e samples were heated at 550° C for 3 hours u n d e r v a c u u m . A f t e r cooling u n d e r v a c u u m to r o o m t e m p e r a t u r e , C O was a d sorbed (pco = 450 t o r r ) , a n d t h e s p e c t r a were recorded. D T A studies were done w i t h a D T A a p p a r a t u s (Netzsch-Geràtebau, G m b H , Selb) i n a n a r g o n atmosphere w i t h h e a t i n g a t 1 0 ° / m i n . ESR signals were t a k e n i n t h e X - b a n d w i t h a n E R 9 spectrometer ( V E B C a r l Zeiss Jena) a n d i n t h e Q - b a n d w i t h a 3 5 - G H z E S R - X Q spectrometer (Akademie der Wissenschaften der D D R , B e r l i n ) . 4

4

0

- 1

Results T o determine t h e t h e r m a l s t a b i l i t y of t h e zeolites as a f u n c t i o n of t h e m o d u l , c a t i o n t y p e , a n d degree of exchange (a) we used the p o s i t i o n of t h e exothermic peak i n the D T A diagram to indicate lattice breakdown. The results are g i v e n i n F i g u r e 1. T h r e e zeolite groups are d i s t i n g u i s h e d . I n t h e first g r o u p ( M g + - , C a - , C o - , N i - a n d Z n + - e x c h a n g e d Y zeolites 2

2 +

2 +

2 +

2

In Molecular Sieves; Meier, W., et al.; Advances in Chemistry; American Chemical Society: Washington, DC, 1973.

22.

251

Thermal Stability of Y Zeolites

B R E M E R E T AL.

(χ = 5,2)) t h e t h e r m a l s t a b i l i t y a t first decreases w i t h i n c r e a s i n g degree of exchange; t h e n i t increases, b e g i n n i n g w i t h 2 0 - 4 0 % degree of exchange. I n t h e second g r o u p ( C e - a n d u n e x c h a n g e d zeolites), t h e t h e r m a l s t a ­ b i l i t y increases w i t h a. F o r C u - e x c h a n g e d zeolites t h e r m a l s t a b i l i t y decreases w i t h increasing a. F i g u r e l c shows t h a t for C e N a X a n d C e N a Y zeolites t h e t h e r m a l s t a b i l i t y increases w i t h t h e m o d u l . T h i s i s i n accor­ dance w i t h t h e l i t e r a t u r e (10). 3 +

2 +

(b)

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940.

^

>

900. 860. 820 20

40

60 *(%)

80

20

100

(c)

X

40

C^NiNaY

60 «(%)

CuNaY 80

100

CeNaY (x-52)

^

920

CeNaY



CeNaY (x-43)

A

900 . /

880

CeNaX (x-2,5)

860. 20 Figure 1.

40

60 *(%)

80

100 -

Thermal stability (°C) of cation-exchanged zeolites as a function of the degree of exchange (a) (a,b) and modul (c)

T h e I R spectra of d e h y d r a t e d zeolites show t h e f o l l o w i n g changes as c o m p a r e d w i t h t h e s p e c t r u m of t h e N a Y zeolite. T h e f r e q u e n c y of t h e D 6 - r i n g b a n d a t 570-600 c m (11) changes w i t h increasing degree of exchange i n different w a y s ( F i g u r e 2) : -

1

(a) M g + - , C o - , N i + - a n d Z n + - m o d i f i e d zeolites show a significant shift t o h i g h e r w a v e n u m b e r s at l o w v a l u e s of a. (b) W i t h a r i s i n g v a l u e s of a we o b s e r v e d , for C a - e x c h a n g e d zeolites, a slight shift t o s m a l l e r w a v e n u m b e r s a n d f o r C e ^ c o n t a i n i n g zeolites a stronger shift. (c) C u - m o d i f i e d zeolites show, w i t h i n c r e a s i n g a , a g r a d u a l shift t o higher w a v e n u m b e r s . 2

2 +

2

2

2 +

3

2 +

In Molecular Sieves; Meier, W., et al.; Advances in Chemistry; American Chemical Society: Washington, DC, 1973.

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595.

(a)

Z^ ^

CoNoY MgNaY

.

ΖηΝαΥ

0

— 585 'ε υ

13*575 c OJ

(b)

585.

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575

\CeNaY

595. te)

^^•NiNaY — C u N a Y —

585.

'

7 PaMaY

575. 20

40

60

80 odVo)

100 -

Figure 2. Frequency of the Ώβ-ring band vs. degree of exchange for ion-ex­ changed zeolites I R c h a r a c t e r i z a t i o n of t h e zeolite samples after C O - a d s o r p t i o n shows t h a t for C a - a n d Z n - e x c h a n g e d samples c a t i o n - C O i n t e r a c t i o n ( b a n d a t 2200 c m - ) is i n d i c a t e d o n l y a t h i g h values of a ( F i g u r e 3). F o r M g (highest a = 6 1 % ) a n d C e - (highest a = 7 3 % ) c o n t a i n i n g zeolites t h i s c h a r a c t e r i s t i c b a n d does n o t appear. I n agreement w i t h A n g e l l a n d Schaffer (12), f o r C o - a n d N i - e x c h a n g e d zeolites t h i s b a n d a t 2200 c m " appears a t l o w values of a. I t s i n t e n s i t y rises s u d d e n l y a t a = 4 0 - 5 0 % . W i t h C u - m o d i f i e d zeolites a s t r o n g i n t e r a c t i o n w i t h C O occurs a t l o w degrees of exchange. 2 +

2+

1

2 +

3 +

2 +

2 +

1

2 +

F i g u r e 4 shows l o w field c o m p o n e n t s of t y p i c a l E S R s p e c t r a of d e ­ h y d r a t e d C u N a Y samples of different C u concentrations. U p to a = 1 9 % t h e spectra h a v e c h a r a c t e r i s t i c forms p e r m i t t i n g a n assignment of C u cations t o t w o different positions (position 1 = gj\ p o s i t i o n 2 = g^) (13, 14,15,16). I n t h e spectra of t h e samples w i t h higher a, the s i g n a l a p p e a r ­ i n g a t g = 2.16 ( m a r k e d b y arrows, C u - p o s i t i o n 3) p r e v a i l s o v e r those c h a r a c t e r i z i n g positions 1 a n d 2 (13, 15). Q - b a n d measurements of a C u N a Y sample ( F i g u r e 5 shows t h e l o w field p a r t ) s h o w t h a t t h e f o r m a t i o n of a n e w C u - O - p h a s e (position 3, m a r k e d b y arrows) begins a t 300° C . I n a d d i t i o n t h e five H F S lines i n d i c a t e t h e presence of t h e t w o C u posi­ tions c i t e d above. T o d i s t i n g u i s h t h e copper p o s i t i o n , E S R spectra of p a r t i a l l y r e h y d r a t e d (22 ° C , 6 5 % r e l a t i v e h u m i d i t y ) a n d r e d u c e d ( H , C O ) C u N a Y samples were recorded. I n F i g u r e 6 i n t e n s i t y ratios (/2//1) of 2 +

2 +

2 +

2 +

2

In Molecular Sieves; Meier, W., et al.; Advances in Chemistry; American Chemical Society: Washington, DC, 1973.

22.

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Thermal Stability of Y Zeolites

BREMER ET AL.

peaks 1 a n d 2 ( F i g u r e 4) are p l o t t e d vs. r e h y d r a t i o n t i m e .

The rapid de­

crease i n t h e i n t e n s i t y r a t i o indicates t h a t d u r i n g r e h y d r a t i o n , copper ions absorb w a t e r a n d change f r o m p o s i t i o n 2 t o p o s i t i o n 1. Dtscusston T h e t h e r m a l s t a b i l i t y of m o d i f i e d zeolites depends n o t o n l y o n t h e m o d u l ( F i g u r e l c ) b u t also o n c a t i o n t y p e a n d the degree of exchange (a) ( F i g u r e l a - c ) . F o r M g + - , C o - , N i - , a n d Z n - e x c h a n g e d zeolites, w h i c h s h o w l i t t l e o r n o c a t i o n - C O i n t e r a c t i o n a t s m a l l values of a (i e., preferred o c c u p a t i o n of positions S i resp. S ^ ) , there is a r e l a t i v e l y s t r o n g m i n i m u m i n t h e r m a l s t a b i l i t y a t a = 2 0 - 4 0 % . T h e same cations cause significant l a t t i c e d i s t o r t i o n i n t h e hexagonal p r i s m a t l o w exchange d e ­ grees after d e h y d r a t i o n , w h i c h is d e m o n s t r a t e d b y t h e shift of t h e D 6 - r i n g b a n d t o higher w a v e n u m b e r s ( F i g u r e 2 ) . T h e increase i n t h e t h e r m a l s t a b i l i t y a g a i n a t higher degrees of exchange is e x p l a i n e d as follows. Mul­ t i v a l e n t cations M e and M e i n t h e S i p o s i t i o n reduce t h e d i a m e t e r of t h e s i x - m e m b e r e d r i n g i n t h e hexagonal p r i s m because of s t r o n g p o l a r i z a -

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2

2 +

2 +

2 +

2 +

3 +

NaY (0) NiNaY (10)

NaY (0)

(2D

(58) (68)

CuNaY (19)

(76)

ZnNaY

CaNcY (8) (18)

Λ 2100 ?200

2100 22003

(61) (81)

2100 2200

Frequency (cm*) — * Figure S. IR spectra of CO adsorbed on ion-ex­ changed zeolites. Numbers are degree of exchange

In Molecular Sieves; Meier, W., et al.; Advances in Chemistry; American Chemical Society: Washington, DC, 1973.

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254

MOLECULAR SIEVES

41

29 19 10(5

V f

2 g;

_

Figure 4. ESR spectrum (low field components) of CuNaY zeolites dehydrated at 300° C and taken at room temperature in the X-band as a function of degree of exchange (numbers on the left)

t i o n (17). T h i s l a t t i c e d i s t o r t i o n s h o u l d result i n a decrease i n t h e r m a l s t a b i l i t y . T h e f r a m e w o r k distortions s h o u l d be p a r t l y compensated, a n d therefore t h e t h e r m a l s t a b i l i t y s h o u l d rise at h i g h a values at w h i c h the S u a n d S u ' , positions are occupied. ( C a t i o n - C O i n t e r a c t i o n is increased, F i g u r e 3.) I n c o n t r a s t t o h i g h l y exchanged M g , C o , N i + , a n d Z n zeolites, whose t h e r m a l s t a b i l i t y is l o w e r t h a n t h a t of N a Y , t h e s t a b i l i t y of Ca zeolites a t h i g h a v a l u e s exceeds t h a t of N a Y . I n t h i s case t h e m i n i m u m t h e r m a l s t a b i l i t y is s h o w n o n l y w e a k l y a l t h o u g h C a - i o n s p r e f e r a b l y o c c u p y S i positions as i n d i c a t e d b y t h e i n a c c e s s i b i l i t y t o C O molecules ( F i g u r e 3). I n g o o d agreement w i t h the b e h a v i o r of C a N a Y zeolites w i t h respect t o t h e r m a l s t a b i l i t y is t h e s m a l l frequency shift of the D 6 - r i n g b a n d w i t h i n c r e a s i n g a, i n d i c a t i n g a slight d i s t o r t i o n i n the hexagonal p r i s m . T h i s result is c o n t r a r y t o t h e d a t a of B e n n e t t a n d S m i t h (18), w h o f o u n d u n d e r t h e i r e x p e r i m e n t a l c o n d i t i o n s considerable d i s t o r t i o n of t h e h e x a g onal p r i s m i n the Ca-faujasite structure. W e explain the increasing therm a l s t a b i l i t y of H N a Y zeolites, especially a t a > 4 0 % , b y c o n d i t i o n s d u r i n g p r e t r e a t m e n t a n d D T A i n v e s t i g a t i o n s , b y w h i c h t h e m o d u l is increased l e a d i n g t o m o r e stable faujasites. M a h e r a n d co-workers (19) p r o v e d b y c r y s t a l s t r u c t u r e i n v e s t i g a t i o n s t h a t o n t h e r m a l t r e a t m e n t of N a N H Y zeolites, A l is r e m o v e d f r o m the anionic zeolite f r a m e w o r k , a n d occupies c a t i o n positions as different species. I n o u r samples we c o u l d p r o v e q u a l i 2 +

2 +

2

2

2 +

2 +

4

In Molecular Sieves; Meier, W., et al.; Advances in Chemistry; American Chemical Society: Washington, DC, 1973.

+

22.

255

Thermal Stability of Y Zeolites

BREMER ET AL.

t a t i v e l y t h e existence of A l ions after exchange w i t h A g ions. Consequently, i n these samples H A l N a Y zeolites are f o r m e d . The x-ray i n v e s t i g a t i o n s a n d t h e I R spectra of h i g h l y exchanged H N a Y zeolites (20) also i n d i c a t e a n increase of t h e m o d u l . T h e l a t t i c e constants decrease w i t h i n c r e a s i n g a w h i l e t h e I R b a n d of t h e s y m m e t r i c v a l e n c e v i b r a t i o n is shifted b y 25 c m t o higher w a v e n u m b e r s . T h e rise i n t h e r m a l s t a b i l i t y w i t h increasing C e c o n t e n t ( F i g u r e l b ) is e x p l a i n e d b y t h e existence of a sodalite u n i t c o m p l e x as p r o p o s e d b y O l s o n a n d c o - w o r k e r s (21). As a consequence of t h e f o r m a t i o n of s u c h a c o m p l e x the p o l a r i z i n g effect of Ce ions o n t h e l a t t i c e o x y g e n s h o u l d decrease a n d t h u s t h e l a t t i c e d i s t o r t i o n also. T h e f r e q u e n c y decrease of the D 6 - r i n g b a n d a t h i g h a agrees w e l l w i t h t h i s result ( F i g u r e 2b). 3 +

+

- 1

3 +

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3 +

Figure 6. ESR spectrum (low field components) of CuNaY zeolite (a = 29%) in the Q-band taken at room temperature as a function of dehydration temperature (numbers on the right are pretreatment temperatures)

In Molecular Sieves; Meier, W., et al.; Advances in Chemistry; American Chemical Society: Washington, DC, 1973.

256

MOLECULAR SIEVES

C o m p r e h e n s i v e statements o n t h e n a t u r e a n d extent of t h e i n t e r a c t i o n between m e t a l cations a n d a n i o n i c zeolite f r a m e w o r k are possible f r o m ESR spectroscopic results o n t h e C u N a Y zeolites. T h e s e studies show t h a t i n a l l samples (a > 19%) copper ions m a y be present i n three d i s t i n guishable c a t i o n positions of t h e zeolite, where w e differentiate t w o i s o l a t e d Cu positions (position 1 = Su a n d p o s i t i o n 2 ^ Su/ a n d SiO a n d a C u O phase (cluster) i n t h e large cages ( F i g u r e s 4, 5). B e c a u s e t h e cluster phase c a n be p r o v e d a t l o w degrees of exchange (a > 19%) w e t a k e i n t o account a n e n r i c h m e n t of C u ions i n t h e large cage a n d a n e x h a u s t i o n of C u ions i n t h e sodalite u n i t i n i s o l a t e d positions (Si/, Su/). I n good agreement w i t h t h a t r e s u l t is t h e i n t e r a c t i o n w i t h C O w h i c h begins at l o w values of a ( F i g u r e 3) a n d t h e s m a l l shift of t h e D 6 - r i n g b a n d f r e q u e n c y ( F i g u r e 2c). 2 +

2 +

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2 +

time (h) Figure 6.

Influence of rehydration time on intensity ratio

W i t h r i s i n g values of a , we find a n increase of t h e ESR s i g n a l i n t e n s i t y for t h e c l u s t e r phase ( F i g u r e 4) a n d a n increase i n t h e i n t e n s i t y r a t i o I2/I1 (22). T h i s m a y be e x p l a i n e d b y t h e fact t h a t t h e c o n c e n t r a t i o n of C u ions i n t h e 2 p o s i t i o n (Si/, Su/) rises. T h e l o c a l i z a t i o n of C u cations i n t h e h e x a g o n a l p r i s m o b s e r v e d b y I m e l i k a n d co-workers (28) c a n n o t be c o n f i r m e d b y us, p r o b a b l y because of different p r e t r e a t m e n t c o n d i t i o n s . I n s e r t i o n of C u + cations i n p o s i t i o n 2 (in our o p i n i o n p r e f e r a b l y Si/) causes a d i s t o r t i o n i n t h e h e x a g o n a l p r i s m a n d t h u s affects t h e t h e r m a l s t a b i l i t y , decreasing w i t h i n c r e a s i n g a ( F i g u r e l b ) . T h u s , there is a freq u e n c y shift of t h e D - r i n g b a n d t o h i g h e r w a v e n u m b e r s ( F i g u r e 2c). On t h e whole, the t h e r m a l s t a b i l i t i e s of the exchanged Y zeolites differ f r o m c a t i o n t o c a t i o n b u t c a n be e x p l a i n e d . 2 +

2 +

2

6

In Molecular Sieves; Meier, W., et al.; Advances in Chemistry; American Chemical Society: Washington, DC, 1973.

22.

BREMER ET AL.

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Thermal Stability of Y Zeolites

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In Molecular Sieves; Meier, W., et al.; Advances in Chemistry; American Chemical Society: Washington, DC, 1973.