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Interaction Effects of Predominantly Linear and Branched Waxes on Yield Stress and Elastic Modulus of Waxy Oils Thiago O. Marinho, Carla N. Barbato, Gizele B. Freitas, Angela C. Duncke, Marcia Cristina Khalil de Oliveira, and Márcio Nele Energy Fuels, Just Accepted Manuscript • DOI: 10.1021/acs.energyfuels.8b00761 • Publication Date (Web): 29 Jun 2018 Downloaded from http://pubs.acs.org on June 29, 2018
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Interaction Effects of Predominantly Linear and Branched Waxes on
2
Yield Stress and Elastic Modulus of Waxy Oils
3
Thiago O. Marinho1, Carla N. Barbato2, Gizele B. Freitas1, Angela C. Duncke2,
4
Márcia C. K. de Oliveira3, Márcio Nele1,2
5 6 7 8 9
1
PEQ/COPPE - Universidade Federal do Rio de Janeiro, Cidade Universitária, RJ/Brasil 2
EQ/DEQ - Universidade Federal do Rio de Janeiro, Cidade Universitária, RJ/Brasil 3
Petrobras/CENPES - Cidade Universitária, RJ/Brasil
10
In order to assess the relationship of wax chemical structure and viscoelastic properties of
11
waxy gels, model oils composed of single and blended waxes were prepared at a fixed
12
concentration of 7.5 wt% and then gelled. The investigation encompassed four different
13
well-characterized commercial paraffin waxes, solubilized in a mineral oil matrix. Previous
14
rheological measurements pointed that these systems reproduce essential features of
15
crude oil gels (e.g. gel-like mechanical response) when gelled. Among the employed waxes,
16
two are predominantly linear whereas the others are non-linear branched molecules. The
17
waxes were molecularly characterized to aid in the investigation by means of GC-FID, 13C-
18
NMR, DSC, FT-IR, and XRD. Rheological properties were measured at a controlled-stress
19
rheometer by oscillatory shear experiments. Polarized light microscopy was adopted for
20
morphological characterization of precipitated crystals. It was found that yield stress and
21
elastic modulus at linear viscoelastic region are highly correlated (R2 = 0.94). For single wax
22
systems, the increase in chain length resulted in a yield stress increase. Although, there is a
23
competitive effect among chain length (positive effect) and branching content (negative
24
effect). The results indicated that for blended systems the small-chain linear wax was able
25
to interact favorably with the long-chain non-linear wax, possibly due to its ability to
26
accommodate within the later molecule, ensuring the highest yield stress value (630.2 Pa).
27
The wax structural arrangement of 37 carbon atoms on average, including approximately
28
three tertiary carbons, was effective for lowering the yield stress of particular blended
29
systems. The lowest viscoelastic properties were measured for a blended system composed
30
by non-linear waxes, which was also characterized by the smallest and rounded crystals
31
visible by optical microscopy.
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Keywords: wax, model oil, yield stress, rheology
2 3
1. Introduction
4 5
Flow assurance is a major concern to petroleum industry especially in offshore
6
platforms and arctic environments. In this regard researchers generally address the
7
efforts towards rheology, DSC, and microscopy analysis in order to unveil relevant data
8
of waxy crude flow under cooling regimes1–4. Also, a relevant effort is being devoted to
9
model the oil intricate rheological behavior under gelation conditions and yield stress
10
prediction. Cooling rate, shear rate, shear stress, solid fraction and aging time are the
11
experimental variables usually assessed5–9. It is also important to consider the influence
12
of wax chemical structure on the yield stress since it is promoted by interlocking
13
networks maintained by London-Van der Waals forces among wax crystals10,11. Due to
14
petroleum multi-component nature and variable composition, the gel formation
15
mechanism is quite complex and wax structure plays an important role in this regard11.
16
The yield stress is an essential parameter to estimate the restart pressure of
17
pipelines filled with gelled oil12–14. At reservoir conditions (70 ~ 150°C and 8,000 ~
18
15,000 psi) petroleum has Newtonian flow behavior and waxes are solubilized15.
19
Although, wax crystal precipitation occurs during production, process and
20
transportation procedures, due to heat transfer from oil bulk to cold neighborhoods,
21
resulting in temperatures lower than the WAT or Wax Appearance Temperature16,17.
22
The cooling favors the fluid gelation as wax crystallization takes place with subsequent
23
deposition. This scenario leads to a strong waxy crystal interlocking network which is
24
accompanied by a drastic change in rheological properties, such as yield stress
25
appearance1,18. The issue is enhanced when a flow shutdown occurs (e.g. emergencies
26
or maintenance situations). In this case, the fluid undergoes a quiescent cooling and
27
partial or complete blockage of pipelines, damage to process equipment and
28
complications at pumping restart operations may arise3,14.
29
Waxes are divided into two main classes: macro and microcrystalline.
30
Macrocrystalline wax is regarded as the main responsible for deposition and gelation
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problems during petroleum production. It is constituted primarily by n-alkanes with
2
few or no branches, H/C ratios between 1.96 and 2.05, exhibiting linear chains with 20-
3
50 carbon atoms length and melting point ranging to ~ 40-60°C19. On the other hand,
4
microcrystalline waxes are aliphatic hydrocarbon compounds containing branches and
5
rings, exhibiting also a broader carbon number distribution (~ 30-70 carbon atoms).
6
Due to the lack of large-scale crystallinity, they present wider melting point range (~
7
60-90°C)20.
8
Elucidating the composition of waxes is of utmost importance to explain their
9
behavior in liquid oil structuring. Doan et al. (2017)21 described the major chemical
10
components of seven natural waxes (such as sunflower wax and bee wax) followed by
11
evaluation of their oil structuring properties through oscillatory rheology. Model oils
12
were prepared ranging from 1.0 to 5.0 wt% of wax. The gel strength was evaluated in
13
terms of average elastic modulus at linear viscoelastic region and yield stress. It was
14
found that the main component dictating the gel strength are hydrocarbons. Free fatty
15
alcohols and wax esters also had a positive correlation with rheological properties,
16
although less pronounced than hydrocarbons.
17
According to a study performed by Bai and Zhang (2013),
22
yield stress
18
drastically decreases with the increase of average carbon number of wax for samples
19
prepared with crude oil added to single or blended waxes (regardless shear or
20
quiescent cooling conditions). They also observed smaller crystal size and simpler wax
21
structure for systems containing increasing average carbon number, which could
22
justify the lower yield stress. Zhao et al. (2012)23 employed macro and microcrystalline
23
waxes to prepare model oils solubilized in dodecane. Comparing 5.0 wt% systems,
24
macrocrystalline wax presented a much higher yield stress, indicating that non-linear
25
alkanes reduce gel strength. Although, none evaluation was made with blended waxes
26
in this sense. Han et al. (2016)24 investigated structural effects of precipitated wax
27
crystals (ranging from C18 to C45) on the yield stress of wax-decane gels. From HTGC
28
and XRD data, the authors devised a linear relationship between the conformation
29
disorder of Cn molecules and the degree of polydispersity. It was found that the
30
polydispersity of precipitated Cn has a negative impact on yield stress measured.
31
As stated by Senra et al. (2009)25, relevant effort on an industrial and academic
32
level has been dedicated to developing proper additives to weaken or break the gel
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deposits, however, little work has been devoted to understanding how the
2
composition of the oil affects the formation of waxy gels. Thus the authors performed
3
a comprehensive study on the gelation characteristics of long-chained n-alkanes,
4
ranging from C36 to C24, dissolved in a short-chained n-alkane solvent (dodecane). The
5
authors concluded that for systems where cocrystallization occurs, the addition of only
6
a small amount (0.5 mass %) of a more soluble n-alkane reduces the gel and pour
7
points of the system. Cocrystallization is pointed as the cause of the formation of weak
8
points in the crystal structure as a result of the longer n-alkane contorting to allow for
9
the shorter n-alkane to be incorporated into the crystal structure. As a consequence,
10
decreases in the pour point and gel point of as much as 20 °C were assessed for
11
blended systems. The work is entirely focused on the role of n-alkanes on the
12
properties of waxy gels, although systems composed by cyclic or branched waxes are
13
not addressed. In a later investigation, Senra et al. (2015)26 prepared model oils
14
composed by decane, dodecane or hexadecane added to one or two n-alkane solutes.
15
The authors found out that solutes with shorter chains had much less impact on
16
gelation characteristics of the systems.
17
The chemical structure of waxes is of absolute importance in liquid oil structuring
18
phenomenon as the gelling behavior is governed by wax crystal interactions. A key
19
feature to evaluate the influence of wax chemical structure and crystal arrangement at
20
yield stress is the ability to assess structural and morphological properties. In this
21
regard, many authors described methods for wax physicochemical characterization.
22
Musser and Kilpatrick (1998)20 extracted and analyzed waxes from sixteen different
23
crude oils. By means of FTIR, C13NMR spectroscopy and DSC the authors were able to
24
propose average chemical structures for several waxes assessed.
25
Cazaux et al. (1998)27 investigated the gel structure of samples of waxy crude
26
using XRD, SAXS and cross-polarized optical microscope along with controlled stress
27
rheometer. According to the authors, the structure of waxy gels is determined by the
28
crystal shape and number density of wax crystals, both of which depend on the
29
temperature and cooling rate employed.
30
Zaky and Mohamed (2010)28 extracted and characterized high melting point
31
macro and microcrystalline waxes from crude residues of El-Ameria and Alexandria Oil
32
Company. The authors were able to characterize samples through multiple techniques
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as GC-FID, XRD, DSC, TGA, SEM and 1H RMN verifying differences in their n-paraffin
2
contents, crystallinity, thermal characteristics, degrees of branching and crystal sizes. It
3
was found that microcrystalline wax exhibited melting point and thermal stability
4
higher than those obtained for macrocrystalline wax due to its higher boiling point
5
range and molecular weight. Also, macrocrystalline wax crystals appear in large and
6
loose needle form comparing to microcrystalline wax which crystallized in needle form
7
however as smaller crystals. The degree of crystallinity and degree of branching
8
(expressed as CH3wt%) for the waxes assessed were 83% and 14.7% (macro) and 63%
9
and 4.96% (microcrystalline).
10
Likewise, optical microscopy is generally employed to analyze and compare wax
11
crystal morphologies. From cross-polarized light technique, the sample contrast comes
12
from the rotation of polarized light through the crystalline material contained. Crystal
13
length, aspect ratio, and boundary fractal dimension can be obtained from these
14
microscopic images1,23,29–31.
15
The rheological properties of waxy gels have important technological
16
implications. Effective strategies to prevent and remediate paraffin deposition and wax
17
plugging, including the developing of more accurate deposition models, demands a
18
solid understanding of the relationship between structure and mechanical properties.
19
Thus, it is important to investigate how the gel characteristics are affected by oil
20
composition. In the present work, model oils composed by single and blended
21
commercial refined paraffin waxes of linear and branched nature were dissolved in
22
non-crystallizable mineral oil and cooled to ultimately produce a waxy gel. Rheological
23
measurements, previously performed by our group, showed that these particular
24
systems reproduce essential features of crude oil gels (e.g. exhibiting a low-
25
temperature gel-like mechanical response to an imposed low-frequency oscillatory
26
stress). The branched waxes added to the model oils are essential to obtaining a
27
system that closely mimics the gelation behavior of real crude oils. Though this is not
28
surprising, in light of findings on the composition of the real crude oils wax32, it seems
29
to be a lack of discussion on the role of branched waxes on the yielding properties of
30
waxy gels prepared from model systems. Our results indicated that for a better
31
interpretation of yield stress in terms of wax chemical structure, the chain length and
32
the degree of branching may not be taken separately, as they represent opposite
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effects. By means of optical microscopy, it was possible to observe micrometer-sized
2
wax crystals exhibiting a marked tendency to associate into dense crystalline masses,
3
highlighting the low concentration of wax solids required for gelation. It is also shown
4
that elastic modulus is strongly correlated to yield stress for the systems assessed (as
5
both properties arise from the gelation phenomena).
6 7
2. Materials and Methods
8 9
2.1 Materials
10 11
2.1.1 Waxes. Four waxes were acquired to prepare model oils: L24 (Fluka Analytical
12
Reagents, Brazil), L29 (Sigma-Aldrich, USA), B37 (Fluka Analytical Reagents, Brazil) and
13
B53 (GM Waxes, Brazil). At this point, it is important to mention that the capital letter L
14
stands for (predominantly) linear whereas B stands for branched wax. The subscripted
15
numbers indicate the average carbon number calculated from GC-FID data.
16
2.1.2 Solvent. Spindle mineral oil, a non-crystallizable and n-alkane based oil (315°C
17
boiling point, ρ = 852 kg/m3 and µ=2.399*10-2 cP at 20°C) was kindly supplied by
18
Petrobras S.A.
19 20
2.2 Methods
21
2.2.1 Carbon Number Distribution. Gas chromatography was performed at 6890N
22
(Agilent Technologies) with on-column injection method and FID detector for waxes
23
carbon number distribution. For such, a melted silica capillary column with 100%
24
methyl silicone stationary phase was used. The experimental procedure was based on
25
the ASTM D5442 standard.
26
2.2.2
27
equipment at 75 MHz. 10 mm tubes and deuterated chloroform was employed (125
28
mg of wax to 2.5 ml of solvent). Pulse width and delay were 90° and 1 s, respectively.
29
Prior to analysis, waxes were solubilized at 120°C inside closed tubes. For L24 and L29
30
the experiment temperature was held at 40°C whilst 50°C was employed for B37 and
13
C-NMR analysis. Spectrums were obtained with Mercury 300 (Varian)
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B53.
2
2.2.3 X-ray Diffraction (XRD). The X-ray diffraction patterns were recorded in the range
3
2Θ = 5 to 60° with a step size of 0.05 (2 Θ) every 2 s, in a Rigaku MiniFlex
4
diffractometer employing Cu Kα radiation with 1.54 Å wavelength and operated at 30
5
kV. Diffraction diagrams were recorded at 20°C.
6 7
2.2.4 FTIR analysis. Spectra were acquired using a Nicolet 6700-FTIR with a DTGS
8
(deuterated triglycine sulfate) KBr detector with 4.0 cm-1 resolution (16 scans) in the
9
range of 4,000 to 500 cm-1.
10 11
2.2.5 Differential Scanning Calorimetry. DSC 8500 (Perkin-Elmer) with N2 as a purge gas
12
at 50 ml/min was employed. Each sample (~ 30 mg) was placed in 50 μL pan with a
13
pierced cover which was tightly sealed. Experimental procedure comprised three
14
steps: [1] Heating ramp from 25°C to 80°C at 20°C/min followed by a 10 min
15
conditioning at 80°C; [2] Cooling ramp from 80°C to 4.0°C at 1.0°C/min followed by a
16
10 minutes conditioning at 4.0°C; [3] Heating ramp from 4.0°C to 80 at 1.0°C/min.
17
2.2.6 Model Oil Preparation. Wax solutions were prepared inside a 500 ml jacketed
18
beaker, previously heated to 80°C. The systems remained 5 minutes under constant
19
temperature (80°C) and mechanical stirring (RW20 from IKA@, 500 rpm) to ensure
20
homogeneity and solubility. The composition of 7.5 wt% was adopted for single or
21
blended wax solutions (in the later case 3.75 wt% of each wax was added). In order to
22
departure from the same thermal and shear history, the samples were freshly
23
prepared before each run. The remaining sample was used for microscopic
24
observation of wax crystals.
25 26
2.2.7 Rheological Experiments. The rheological tests were carried out at AR-G2
27
rheometer (TA Instruments) equipped with grooved concentric cylinders (Bob
28
diameter 28.05 mm, cup diameter 30.50 mm, Bob length 50.00 mm) to avoid apparent
29
wall slip phenomenon, which may underestimate yield stress values. The initial
30
temperature was set to 80°C prior to analysis. The procedure comprised 4 steps: [1]
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conditioning at 80°C for 5 minutes to favors the sample thermal equilibration; [2]
2
dynamic cooling from 80°C to 4.0 °C at 1.0 °C/min and shear rate of 0.8 s-1; [3] time
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sweep at 4.0°C for 15 minutes at oscillatory stress of 0.1 Pa and frequency 0.2 Hz to
4
favor structure build-up; [4] logarithmic stress ramp ranging from 0.1 to 1,000 Pa at 0.1
5
Hz frequency. All experiments were run in triplicate. The 95% confidence interval was
6
provided by the Student’s t-test. Figure 1 exhibits the geometry employed in the tests.
7
8 9
Figure 1 - Grooved concentric cylinders used in the rheological tests in order to avoid
10
apparent wall slip phenomenon.
11
2.2.8 Optical Microscopy. Wax crystal visualizations were made at inverted Axio Imager
12
2 microscope (Carl Zeiss) equipped with MRc5 Axiocam (5.0 megapixels) and
13
temperature controller (Linkan T95-PE). The polarized light technique was adopted and
14
20x objective lens (200x magnification) was employed. Small sample volumes were
15
placed on a glass slide fitted on the preheated thermal stage of the microscope set to
16
80°C. Then, samples were cooled to 4.0°C at a 1.0°C/min rate. All images were taken
17
15 minutes after reaching final temperature (4.0°C) and analyzed with Axio Vision 4.8
18
software. The aspect ratio (defined here as the ratio of major/minor axis) and crystal
19
length were averaged for 25 random measurements.
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3. Results and Discussion
5 6
3.1 Waxes Characterization
7 8
Table 1 summarizes structural and physical characterizations for all waxes
9
assessed by different analytical techniques. As already mentioned (section 2.1), the
10
capital letter L stands for (predominantly) linear whereas B stands for branched wax.
11
The subscripted numbers indicate the average carbon number calculated from GC-FID
12
data.
13 14
Table 1 – Waxes structural and physical features L24
L29
B37
B53
a
42 - 50
50 - 58
56 -75
41 - 68
a
135
187
152
91
a
133
203
167
116
Melting point range (°C) Fusion enthalpy (J/g) Crystallization enthalpy (J/g)
b
CH2/CH3 molar ratio (%)
24
25
44
57
b
CH/CH2 molar ratio (%)
0.0
0.0
6.36
4.41
b
Branches per linear chain
0.0
0.0
2.79
2.51
c
Average carbon number
24
29
37
53
c
Branched wax content (wt%)
10.4
15.2
35.3
32.5
50.1
31.7
51.0
35.8
d
15
Crystalinity degree (%)
Data from: DSC(a), 13C-NMR(b), GC-FID(c), XRD experiment(d)
16 17
The waxes thermal behavior was investigated by DSC (Figure 2) and the melting
18
range along with average enthalpies of fusion and crystallization were obtained (Table
19
1). For L24 and L29 waxes, the melting temperature ranged from 42-50°C and 50-58°C,
20
respectively. For B37 and B53 waxes, it ranged from 56-75°C and 40-62°C, respectively.
21
One can observe a relatively narrow temperature range for Lx (~ 8°C) comparing to Bx
22
waxes (~ 20°C). The wax structure is likely to be responsible for such differences.
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1
Indeed, broader melting ranges indicate a higher degree of polydispersity, a
2
microcrystalline wax feature. The absence of a true melting region for the Bx waxes is
3
also related to the presence of isoalkanes and/or cycloalkanes33.
4
In addition to completely amorphous or completely crystalline materials, there
5
are of course materials that are partially crystalline. In this type of materials crystallites
6
and amorphous regions coexist. In this regard, the presence of smaller peaks
7
(highlighted in Figure 2) at Lx and B53 DSC thermograms are likely to be due to
8
amorphous
9
melting/crystallization12. Regarding B37 thermogram, the smaller peak associated to
10
amorphous precipitation is not seen, which is likely due to a relatively high branch
11
content and crystallinity degree (Table 1). The average enthalpies of fusion ranged
12
from 91 to 187 J/g whereas the average crystallization enthalpies were among 116 to
13
203 J/g. The very high wax polydispersity combined with isoalkanes and/or
14
cycloalkanes presence may lead to small values of enthalpy20 as occurred to B53 wax.
15
Spindle oil did not exhibit any thermal response for the same procedure adopted at
16
waxes DSC experiment.
precipitation,
while
the
more
intense
peaks
assigned
17
18 19
Figure 2 – Thermal behavior of the waxes assessed by DSC.
20
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13
C-NMR spectra for all waxes assessed is exhibited in Figure 3. From the
2
normalized areas, a dimensionless CH2/CH3 ratio can be calculated (all NMR spectra
3
are available as supporting information). This number relates the carbons at the
4
carbon main chain to the primary carbons and provides an estimative for the chain
5
length34. As can be seen from Table 1, the results from GC-FID regarding average
6
carbon number (24, 29, 37 and 53) and the respective ones from 13C-NMR (24, 25, 44
7
and 57) are comparable. The better agreement for Lx waxes is due to their simpler 13C-
8
NMR spectra. Another ratio, the CH/CH2, provides a relative estimative for tertiary
9
carbons presented in the sample (in molar basis). In the case of B37, 6.36% of carbons
10
are due to branching. Comparing to B53, which has 4.41% of tertiary carbons, the
11
former wax is smaller and presents more branches per molecule. From CH2/CH3 and
12
CH/CH3 molar ratio it is possible to estimate the number of branch points for each
13
linear main chain. This number is about 2.79 for B37 and it is smaller for B53 (2.51). In
14
the case of predominantly linear waxes, L24 and L29 did not present signals for tertiary
15
carbons (the analysis for L24 and L29 waxes were repeated twice, leading similar
16
results). This fact does not necessarily indicate the absence of branches. Indeed, as
17
shown in Table 1, L24 and L29 waxes have non-negligible branching contents, according
18
to GC-FID data. However, the characteristic signal associated to tertiary carbons for
19
these particular waxes (~ 32.5 ppm)34 could not be detected by the NMR equipment.
20
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1 2
Figure 3 - 13C-NMR spectra of Lx and Bx waxes.
3
Figure 4 exhibits the carbon number distribution for Lx and Bx waxes (all
4
chromatograms are available as supporting information). As one can clearly notice, the
5
polydispersity is remarkable for the B53 wax distribution, whereas other samples
6
presented a fairly narrow distribution. From CG-FID data it is possible to calculate the
7
dispersity ĐM (also known as polydispersity index), defined as the ratio of the weight-
8
average molar mass and the number-average molar mass. This ratio is a measure of
9
the width of molecular weight distributions35, generally used in polymer science.
10
Values of ĐM in the range of 1.0 - 1.1 indicates a narrow distribution. For L24, L29 and B37
11
waxes the values of dispersity are 1.012, 1.022 and 1.017, respectively. Also, Table 1
12
contains the information of branched content of each wax. L24 and L29, regarded as
13
predominately linear waxes throughout the text, has 10.4 and 15.2 wt% due to
14
branched carbons, respectively. B37 and B53, on the hand, has 35.3 and 32.5 wt%
15
assigned to branched carbons, being, therefore, considered non-linear branched
16
molecules. The combined results from 13C-NMR and GC-FID suggests that B37 has more
17
tertiary carbons per linear chain and longer branches, based on the higher mass of
18
branched carbons encountered (35.3 wt%, compared to 32.5 wt% of B53).
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1
It is worth mentioning that the equipment used for the analysis has a detection
2
limit at C78 although B53 wax has 23 wt% assigned to larger carbon chains. The average
3
carbon number of 53 was calculated assuming that all remaining carbon chains have
4
79 atoms, which is a conservative estimation, especially when compared to
5
results of 57 (Table 1) for B53.
13
C-NMR
6
7 8 9
Figure 4 - Carbon number distribution for Lx and Bx waxes from GC-FID data. From left to right: L24, L29, B37, and B53.
10 11
The XRD analyses are exhibited in Figure 5. The diffraction pattern of all waxes
12
are similar and the most intense peaks are located at 2Θ ~ 21.50° and 2Θ ~ 23.50°,
13
which represent materials crystallized with orthorhombic shapes24. Assuming a first-
14
order X-ray reflection (n = 1, from Bragg’s Law) the distance between atomic layers
15
according to the more intense and narrow peaks are estimated to be 0.403 nm and
16
0.378 nm. Kané et al. (2003)29 observed a thin lamellar structure, with a lamella
17
thickness between 1.5 and 3.0 nm, for all samples assessed by the authors (crude oils
18
and model oils), when crystallized by lowering the temperature.
19
All the waxes showed clear peaks with similar intensities at the low angle region
20
(2Θ ~ 12°), providing an evidence for lamellar packing21. According to Zaky and
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1
Mohamed (2010)28, the peak at 2Θ = 36.07°, more intense at L24 wax, is characteristic
2
of macrocrystalline waxes. The crystallinity degree (calculated by dividing the total
3
area under Bragg peaks on the total area under Bragg peaks plus the area under hump)
4
for Lx and Bx waxes are shown in Table 1. A low degree of crystallinity indicates carbon
5
chains highly non-linear, presenting obstacles for the regular folding of chains. Also,
6
wide molecular weight distribution may contribute to this reduced crystallinity28. In
7
this sense, the relatively small enthalpy values for B53 wax (Table 1) is corroborated by
8
the low XRD crystallinity value. Although, the XRD results for L29 and B37 could not be
9
explained on this basis since both waxes have similar molecular weight distribution
10
and 13C-NMR results obtained for L29 indicated neglected branch presence, unlike B37.
11
Due to this, the
12
similar results.
13
C-NMR and XRD experiments were repeated, although yielding
13
14 15
Figure 5 - X-ray diffraction patterns for Lx and Bx waxes. From top to bottom: L24, B37,
16
B53, and L29.
17 18
The structure that develops in the gelled oils is dependent on the wax content
19
and also on the presence of other material that may reduce the crystallinity of the
20
structure. To certify for the presence of possible impurities FTIR experiments were
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1
performed and results are exhibited in Figure 6. Similar spectra were observed for all
2
samples. The most intense peaks can be found at 3,000 to 2,840 cm-1 region which
3
indicates stretching vibrations for C-H bonds of sp3 carbons, i.e. the alkane or
4
cycloalkane chemical signature. Peaks between 1,473 cm-1 to 1,461 cm-1 and 1,378 cm-
5
1
6
bonds and symmetrical bending vibrations for C-H (sp3 carbons), respectively. The peak
7
at 720 cm-1 is associated with straight chain methylene at least four units long36,37.
8
Thus, none impurity seems to be present in waxes samples.
to 1,377 cm-1 are due to scissoring molecular vibrations at methylene groups of C-H
9
10 11
Figure 6 - FTIR spectra data of Lx and Bx waxes.
12 13 14
3.2 Measurements of WAT, Yield Stress, G’LVR and γCR
15 16
For temperatures above a threshold limit, known as Wax Appearance
17
Temperature (WAT), the crude oils behave as simple fluids without elasticity, due to
18
none (or almost none) waxy crystals presence. This scenario corresponds to the step
19
[1] of the rheological tests performed (see details in experimental section). However,
20
the viscosity of the system begins to increase as they undergo a cooling process with
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1
the temperature reaching the WAT and further lower values (step [2] of the
2
rheological tests). Different techniques have been developed to measure the WAT
3
based on DSC, near-Infrared spectroscopy, nuclear magnetic resonance spectroscopy,
4
and optical microscopy4,32,38. In this work, this measurement was based on rheological
5
data. Despite existing comparative studies in the literature suggesting that rheometry
6
measurements underestimate the Wax Appearance Temperature4,39, this fact is not a
7
particular concern in this study, since we are comparing WAT values based on the
8
same metric. The WAT was defined as the onset temperature where there is a sudden
9
viscosity change evident on a linear scale plot4. This behavior is exhibited in Figure 7
10
for three different model oils. As a consequence of the continuous precipitation
11
(especially at quiescent conditions), the crystal-crystal interactions lead to a waxy-gel
12
network formation (step [3] of the rheological tests). As the cooling rate directly
13
affects the gelation process and consequently the yield stress value5, it was kept at 1.0
14
°C/min at all rheological tests performed.
15 16 17
Figure 7 - Viscosity increasing during a cooling process (80°C - 4.0°C at 1.0°C/min) for L24, B53 and L24 + B53 model oils.
18 19
The gelled oils have a viscoelastic structure that responds to the stress exhibiting
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a yielding region. At oscillatory amplitude sweep tests, this region comprises the onset
2
departure of the elastic modulus (G’) from the linear viscoelastic region and the
3
crossing point of G’ and G’’ (the viscous modulus). The yielding of gelled oils can be
4
suitable captured by step [4] of the rheological tests performed and is exhibited in
5
Figure 8. In this work, the yield stress is taken as the oscillatory stress for the crossing
6
point of G’ and G’’, which provides a reasonable and fast method to probe a wide
7
experimental range40. Although, it is important to clarify that the oscillatory stress at
8
the crossing point of G′ and G′′ may not be regarded as the material yield stress, since
9
this value may vary with e.g. the applied test frequency or the stress loading rate.
10
Indeed, it is reasonable to argue that the yield stress is, in fact, an idealization since,
11
given sufficient accurate measurements (or sufficient patience), no yield stress would
12
exist. In other words, if a material flows at high stresses it will also flow, however
13
barely and slowly, at low stresses. In addition, according to Barnes (1999)41, all
14
materials can flow on long enough timescales and consequently many materials, which
15
are considered to have a true yield stress, are actually very high viscosity liquids. On
16
the other hand, the question of whether yield stress exists as a real phenomenon has
17
little relevance in engineering practice. For process timescales such as production,
18
transportation, and storage of waxy crude oil the yield stress is a practical reality and it
19
can be essentially defined as the point at which, when increasing the applied stress,
20
the solid first shows liquid-like behavior, i.e. continual deformation42. Thus, a practical
21
definition accepted and supported in this investigation.
22
Another useful property obtained from the step [4] is the elastic modulus at
23
linear viscoelastic region (G’LVR). This region can be defined by a plateau of G’ values at
24
a logarithmic plot and it extends until an obvious decreasing in G’ values43. G’LVR is
25
calculated as an average between the values of G’ at this linear viscoelastic region.
26
Finally, the critical strain (γCR) is defined in this paper as the maximum value of shear
27
strain captured before a complete material rupture, which is represented by an abrupt
28
increase of the strain located among the yielding region and G’ and G’’ crossing point
29
(Figure 8). When the oscillatory shear stress is in the low range the relationship
30
between shear stress and its corresponding strain is in the linear elastic region. When
31
the loaded stress increases above a certain value, G′ decreases but the strain increases
32
exponentially, meaning that the gelled structure is partly destroyed. The γCR is,
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1
therefore, defined as the maximum shear strain in this yielding region. It is important
2
to note that our definition is slightly different from the critical elastic strain, which is
3
the value of maximum shear strain in linear elastic region43,44, thus a smaller value
4
than the critical strain.
5
6 7 8
Figure 8 - A profile of the logarithmic stress sweep (step [4] of the rheological protocol adopted) used to obtain τ0, G’LVR and γCR values.
9 10
3.3 The Influence of Wax Chemical Structure at Yield Stress
11 12
Model oils composed by L24, L29, B37 and B53 waxes solubilized in spindle oil were
13
employed to evaluate the influence of different chemical structures and provide
14
insight into crystal-crystal interactions. The composition was set to 7.5 wt% for each
15
system. Blended systems employed 3.75 wt% of each wax. Figure 9 and Table 2
16
summarizes the obtained results from rheological tests.
17
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Figure 9 - Yield stress of model oils (singles waxes and blends).
2 3 4 5
Table 2 - Rheological properties and cohesive energy density (Ec) of waxy gels assessed. WAT (°C) 10.6
G’LVR/103 (Pa) 82.426
Critical strain (%)
L24
Yield stress (Pa) 112.5 ± 10.7
0.3795
Ec (J/m3) 5.934
L29
199.5 ± 31.2
27.3
319.89
0.2154
7.420
B37
8.43 ± 0.92
34.3
3.304
0.3236
0.173
B53
26.7 ± 5.5
49.6
14.407
0.5311
2.032
L24 + L29
223.9 ± 27.9
21.5
305.28
0.0910
1.265
B37 + B53
2.99 ± 0.54
35.1
1.548
0.1017
0.008
L24 + B37
335.1 ± 30.5
20.1
179.07
0.1876
3.152
L24 + B53
630.2± 40.4
28.2
214.64
0.1740
3.250
L29 + B37
134.4 ± 16.9
19.7
116.01
0.1290
0.965
L29 + B53
266.7 ± 16.3
29.2
164.40
0.1692
2.354
Model oil
6 7
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1
3.3.1 Single wax model oils
2 3
For systems prepared with single wax, the yield stress was favored by an increase
4
in chain length for predominantly linear and branched wax compared separately
5
(Figure 9). This is possible due to the earlier precipitation of longer wax molecules
6
which favors the molecule packing and guarantees more available nuclei for
7
crystallization. In this reasoning, the longer is the saturated linear chain the higher is
8
the WAT, which in fact is observed by comparing the WAT values for L24, L29, B37 and
9
B53 (10.6°C, 27.3°C, 34.3°C and 49.6°C, respectively). Although, non-linear alkanes
10
might reduce the gel strength3,23. As the interlocking network resulting from gelation
11
process relies on crystal-crystal interactions, it is reasonable to argue that branching
12
points reduce gel strength, since crystal interactions may be hampered. Therefore, the
13
highest WAT value for the branched B53 wax does not guarantee the highest yield
14
stress, which suggests a competitive effect among carbon chain length and tertiary
15
carbons presence. Thus, it is important for further evaluations do not dissociate the
16
impact of these two structural features at rheological properties. In this basis, the very
17
low yield stress for the B37 system might be due to the number of branches (2.71 per
18
linear saturated aliphatic chain) in relatively narrows carbon chains when compared to
19
B53.
20
Despite having the same unit, yield stress and elastic modulus does not
21
represent the same quantity. The elastic modulus is related to the resistance of some
22
material to being deformed elastically whereas yield stress can be regarded as the
23
highest stress at which no flow is detectable. In the flow assurance context yield stress
24
is a key parameter. The elastic modulus, however, has not the same relevance.
25
Although, in the particular case of waxy gels, both properties arise from the same
26
phenomenon i.e., the oil gelation2. Thus it is expected a correlation among them. This
27
correlation is exposed in Figure 10, which exhibits an almost linear proportionality
28
between the yield stress and G’LVR for single and blended model oils since R2 is 0.94 and
29
the fitting equation exponent (1.0801) is very close to the unity. Considering that the
30
elastic modulus is also affected by the material internal structure, the same reasoning
31
applied to yield stress is applicable to G’LVR.
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1 2
Figure 10 - G’LVR and yield stress data for single wax systems and blended waxes.
3 4
An incipient idea of the relationship between elastic modulus and yield stress is
5
presented by Lopes-da-Silva and Coutinho (2007)11 in the investigation of the gel
6
structure development under quiescent conditions for three different waxy crude oils.
7
Mendes et al. (2017)8 presented quantitative correlations between G’ and yield stress
8
for a Brazilian waxy crude oil, using small amplitude oscillatory tests to obtain the
9
rheological data. The authors observed analogous behavior for G’ and gel yield stress
10
development at static cooling conditions. For mixed cooling conditions (i.e., dynamic
11
and static conditions employed during cooling) the linear relation between those two
12
properties was not so clear. Although, it could be devised a global tendency, showing
13
that the higher the storage modulus, higher the yield stress. The importance of such
14
results is well stated by the authors: “If a relation between G′ and yield stress can be
15
drawn, it can be useful as a method for reducing the number of experiments to detect
16
yield stress tendencies with respect to some cooling parameter.” Fernandes et al.
17
(2016)45 also presented a similar reasoning for samples of oil-based drilling fluid that
18
exhibits a complex rheological behavior, i.e., elasticity, viscoplasticity and thixotropy.
19
The authors proposed a correlation between the stress overshoot observed in flow
20
start-up rheometric experiments and the storage modulus, obtained during a low
21
amplitude oscillatory sweep over the aging time. The results showed an excellent
22
agreement for linear relationship of these two properties, with error bands of 10% in a
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Page 22 of 35
1
range of shear rates varying from 0.5 to 50 s-1. At the best authors' knowledge, there
2
are at least three complex materials (drilling fluids, waxy crude oil and model waxy oil)
3
that presented this correlation between elastic modulus and yield stress.
4
Non-linear alkanes do not pack as closely together as linear waxes. Their
5
cohesive energy is thus weaker than those observed for their linear counterparts.
6
Cohesive energy is related to the interaction energy among wax crystals molecules and
7
generally, the stronger it is, the higher is the intensity of association formed by
8
hydrophobic groups46,47. Table 2 contains the values of cohesive energy densities, Ec,
9
which is essentially the driving force of the ordering transformation from soft to hard
10
wax in the gelation process. These values were calculated from G’LVR and γcr (obtained
11
from step [4] of the rheological tests performed) based on the following equation by
12
Tadros (2010)44:
13 ଶ ܧ = 1ൗ2 ∗ ߛ ∗ ܩ′ோ
Eq. (1)
14 15
It is observed that the values of Ec follow the same trend of yield stress. The
16
branched wax B37 presented the lowest Ec value (0.173 J/m3, Table 2). This indicates
17
that these wax molecules would be less available to aggregate together, thus
18
significantly lowering their cohesive energy as well as their chances to nucleate wax
19
crystallization. In fact, the structural features of Lx and Bx wax affect the yield stress,
20
G’LVR, and the cohesive energy similarly, which can be observed from Table 2.
21 22
3.3.2 Blended wax model oils
23 24
Rheological properties and cohesive energy density are also available for blended
25
wax systems (Table 2). As can be noticed, the WAT values for systems containing L24
26
are approximately the average between the WAT for each wax that composes the
27
respective blend. This is clearly seen in Figure 7: the WAT for L24, B53 and L24+B53 model
28
oils are 10.6 °C, 49.6 °C, and 28.2 °C, respectively. Since the WAT is sensitive to the
29
carbon number distribution29, it is clear that occurred a shift in this distribution for
30
blends containing L24. It suggests that, in these cases, the waxes were completely
31
associated during the precipitation. Although, for the association of B37+B53, L29+B37 ACS Paragon Plus Environment
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1
and L29+B53 it is observed that the WAT corresponds to approximately the same WAT
2
value of the smaller wax in the blend (e.g., the WAT for L29, B53, and L29+B53 model oils
3
are 27.3 °C, 49.6 °C, and 29.2 °C, respectively). It indicates some lack of interaction
4
between the different wax in these blends.
5
The yield stress for the L24+L29 blend is statistically equivalent to the single L29
6
model oil. As L24 and L29 waxes comprise mainly linear saturated aliphatic chains and
7
few obstacles are present for favored interactions (such as branching points) it is
8
comprehensible that the yield stress of this blended system matches the yield stress of
9
the longer wax. Although for B37 + B53 the yield stress is negligible. The branched
10
nature of these two waxes associated with an unfavorable combination of main chain
11
lengths is likely to be responsible for this result. It is expected that branched wax
12
molecules with ~ 37 carbon atoms experience a huge hindrance when trying to
13
approximate to wax molecules with ~ 53 carbon atoms, thus a network with many
14
voids is formed resulting in the weak gelling. Similar results were presented by Senra
15
et al. (2009)25. The authors investigated model oils prepared exclusively from linear
16
wax in dodecane and considered the effect of cocrystallization on the gelation
17
characteristics of the samples. According to the them, when two or more materials
18
crystallize together, the crystal formation will not be as perfect as a single material
19
forming a crystal structure because of their differing sizes. The different chain lengths
20
provide defects and weaknesses in the crystal structure. Although, as revealed in the
21
investigation, some compositions are prone to cocrystallize whereas others
22
associations seem to be not affected by the added alkane.
23
For L24+Bx, both blends had an increase in yield stress, comparing to the single L24
24
model oil. Combined with B53 the yield stress for this blend increased 462 % comparing
25
to the single L24 system. In the case of L24+B37, the yield stress is 199 % higher. It is
26
clear that the rheological properties of a waxy gel are influenced by the nature of
27
interactions between the microstructural components occurring at the junction zones,
28
which exist between intersecting crystal branches or entangled crystal lamellas. In this
29
regard, the reasoning is as follows: since B53 has very large carbon main chains, the
30
branches might be located apart from each other. In this case, small linear waxes are
31
able to arrange itself between the branch points, thus the crystal interactions would
32
just be slightly affected by these branches. Considering that B37 is smaller and more
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1
branched than B53, this arrangement is less likely, except for very small chain waxes
2
molecules.
3
To support the above argument, one can consider the worst possibility (in terms
4
of wax-wax interactions) for the positions of tertiary carbons in a branched molecule:
5
the branches are equally spaced. In this case, the ratio of main chain length/branches
6
per linear chain provides the space available between branching points. For B37 this
7
ratio is 15.5 and for B53, 21.9 (calculated from 13C-NMR data, Table 1). Thus, it is more
8
likely that small molecules (such as L24 wax) would be able to arrange itself among B53
9
branches, thus enhancing London-Van der Waals interactions (more than at B37). It can
10
be seen by L29+B37 blend: as both waxes have carbon chains with similar size, the
11
hindrance is much more pronounced, reflecting a decrease in yield stress of 33 %
12
compared to L29 single systems.
13
In terms of critical strain (defined as the maximum value of shear strain before a
14
complete material rupture), Table 2 provides values for all assessed systems.
15
Comparing the critical strain of single and blended systems, one can conclude that
16
waxy gels formed from single wax are more deformable. Interestingly the branched
17
wax B37 and B53 have relatively high critical strain values, although low values for
18
elastic modulus. On the other hand, L24+L29 and B37+B53 blended systems have a
19
very similar critical strain (0.0910 and 0.1017, respectively) and completely different
20
elastic modulus (305.28 kPa and 1.548 kPa, respectively). Also, for the single wax
21
samples, there is no clear correlation between the critical strain values and any other
22
property featuring in Table 2. On the other hand, for blended systems, the higher
23
critical strain can account for the higher cohesive energy densities, as these two
24
properties are fairly linearly correlated (R2 = 0.79).
25
Regarding cohesive energy density, Figure 11 illustrates how this property is
26
related to yield stress for all systems assessed. Single wax and blended systems were
27
divided into two dataset since in both cases the Ec seems to be linearly correlated to
28
the yield stress, although with a different angular coefficient. The R2 value is higher for
29
single wax (0.90) when compared to blended systems (R2 = 0.75), however, the number
30
of points for single wax is smaller, thus it is not easy to state which curve is fitting best.
31
The behavior of Ec for single wax systems is somehow easy to follow: the bigger the
32
linear main chain and the fewer the branches, the higher is the cohesive energy
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1
density and yield stress. On the other hand, blended systems were able to achieve the
2
highest yield stress values. It indicates that in terms of cohesive energy the interactions
3
among waxes of the same nature are more favorable.
4
5 6 7
Figure 11 – Cohesive energy density as a function of yield stress for single waxes and blended waxes systems.
8 9
For B37+B53 blend Ec value is very low (0.008 J/m3), representing a 99.6 %
10
decrease compared to B53 single wax. According to Jang et al. (2007)48 the cohesive
11
energy density of the crystalline wax is much smaller in the presence of molecules that
12
are able to act as an inhibitor of wax crystallization (comb-like polymers in the case
13
studied) and their presence perturbs or retards the ordering transformation of the
14
amorphous wax aggregate into an ordered phase48. In this regard, the branched B37
15
may act as a wax inhibitor for sufficient large wax molecules (e.g., L29 or B53).
16 17
3.3.3 Microscopy observations
18 19
Optical microscopy was employed to investigate morphological aspects (size and
20
shape) of waxy crystals precipitated from model oils. Although, there is an important
21
limitation that must be considered in this analysis: unlike thermal history, the shear
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1
history imposed to the samples in the rheological tests (i.e., shear rate of 0.8 s-1 during
2
cooling process) cannot be reproduced by the microscope, as the equipment is not
3
able to shear samples during cooling. In this sense, the material at the end of the static
4
cooling and of the dynamic cooling are presumably not the same. Despite this
5
limitation, some interesting aspects of wax crystal morphologies can be devised. The
6
results are exhibited in Table 3 and Figure 12
7 8
9
Table 3 - Morphological features for wax crystals of Lx and Bx model oils Model oil
Average length (µm)
Aspect ratio
L24
72.3
9.09
L29
24.0
12.5
B37
12.5
7.33
B53
---*
---*
L24 + L29
25.8
9.09
B37 + B53
9.04
4.54
L24 + B37
18.9
5.55
L24 + B53
17.2
5.88
L29 + B37
14.8
7.69
L29 + B53
---*
---*
*at these images it was not possible to precisely devise isolated crystals
10
L24
L29
L24 + L29
B37
B53
B37 + B53
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L24 + B37
L24 + B53
L29 + B37
L29 + B53
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Figure 12 - Microscopy images of precipitated wax crystals from fresh prepared model oils
2
cooled from 80°C to 4.0°C at 1.0°C/min (pictures were taken after 15 minutes at final
3
temperature).
4 5
The morphology and structure of the wax crystals play an important role in the
6
flow properties of waxy crude oils31. The network of interacting paraffin crystals shows
7
complex morphology and according to Singh et al. (1999)5, it is due to the flocculation
8
of orthorhombic wax crystallites, creating a highly porous and rigid structure full of
9
entrapped oil.
10
As can be seen from Figure 12 individual anisotropic particles having the shape of
11
needles and clustering pattern varying widely from system to system. Clusters of self-
12
assembled crystals might form an aggregate in different ways leading to a stronger or
13
weaker network. For single model wax, the highest yield stress (L29) is achieved in the
14
image with fewer unoccupied space, regardless the highest crystal size and aspect ratio
15
achieved by L24 wax. Although, this same trend is not completely valid for blended
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1
systems. According to Zaky and Mohamed28, macrocrystalline waxes have a
2
characteristic XRD peak at 2Θ = 36.07° and appear at large and loose needle form.
3
Meanwhile, the microcrystalline waxes crystallize in needle form although smaller in
4
size. Paso et al. (2005)49 obtained crystal lengths in the range of 10-20 µm for model
5
fluids consisting of n-paraffin waxes dissolved in mineral oil which is in agreement with
6
the lengths obtained in this study.
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Among blended systems, Lx + Bx presented needle-like crystals amassed into clusters
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of varying size. L24+ L29 model oil presented the biggest crystals (25.8 µm) whilst B37+B53 the
9
smallest (9.04 µm). Aspect ratio was also the smallest for B37+B53, indicating a more
10
rounded shape. Indeed, is clear from Figure 12 the presence of very tiny crystals for this
11
system.
12
Despite the efforts to devise useful patterns from microscopic images, quantitative
13
characterization of their morphology and structure is difficult, due the high complexity and
14
irregularity of wax crystal microstructures.
15
Conclusions
16 17 18
Model oils consisting of predominantly linear and non-linear branched waxes
19
dissolved in non-crystallizable mineral oil were investigated. Rheological measurements
20
showed that these systems reproduce essential features of crude oil gels (e.g. exhibiting a
21
low-temperature gel-like mechanical response to an imposed low-frequency oscillatory
22
stress). Therefore, they were employed to verify and further probe the processes involved
23
in the formation of wax crystal aggregates. The branched waxes added to the model oils
24
are essential to obtaining a system that closely mimics the gelation behavior of real crude
25
oils.
26
By means of optical microscopy, it was possible to observe micrometer-sized wax
27
crystals formed under temperatures below WAT. Wax physicochemical characterization
28
was performed to aid in the structure-rheological properties investigation. Features
29
compatible with linear macrocrystalline wax were obtained for L24 and L29, whereas non-
30
linear (branched) microcrystalline were assigned to B37 and B53 waxes. The CH2/CH3 ratio,
31
which allows estimating the number of branching points for each linear main chain, was
32
6.36% for B37 wax and 4.41% for B53 (in molar basis). Thus, it is clear that the former wax
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has shorter molecules and exhibits more branching points.
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The presence of branch points at the linear saturated aliphatic chains is likely to be
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responsible for a reduced crystal-crystal interaction, consequently lowering the yield stress.
4
On the other hand, an increase in the chain length showed an opposite effect. Therefore, it
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is important for further evaluations do not dissociate the impact of these two structural
6
features at rheological properties.
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The rheological results indicated that B37 wax may act as a wax inhibitor for sufficient
8
large wax molecules (e.g., L29 or B53), but increases the yield stress of gels of a shorter wax
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molecule (L24). Its presence may perturb or retard the ordering transformation of the
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amorphous wax aggregate into an ordered phase for large molecules such as L29 or B53,
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which are not able to arrange itself linearly among the branch points of B37. The large
12
branched wax, B53 increased the yield stress of the two predominantly linear waxes, but its
13
interaction with another branched wax B37 did not show any appreciable yield stress
14
enhancement.
15
Optical microscopy showed anisotropic particles with needle shape and varying
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clustering pattern for different model oils composition. The general characteristics
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resemble those of crude oils: the solid phase appears to be composed of ill-formed, needle-
18
like crystals amassed into clusters of ~ 10 – 20 µm size, which further aggregate to form a
19
space-filling network. The crystals formed by the predominantly linear waxes in the
20
absence of the iso-components are much larger, suggesting that the branched waxes
21
interfered with the regular growth of the wax crystals (this was also evident in DSC
22
experiments, in which the solution of predominantly linear waxes displayed a much
23
sharper crystallization transition). Although, the image analysis is hampered by the high
24
complexity and irregularity of wax crystal making it impossible to directly correlate
25
morphological aspects to rheological properties.
26
Acknowledgments
27
The authors wish to thank Petrobras, ANP (Agência Nacional do Petróleo, Gás Natural
28
e Biocombustíveis) and CNPq (Conselho Nacional de Pesquisa e Desenvolvimento) for
29
supporting this work. Also we would like to thank Bruno Charles Couto from Petrobras
30
for providing the GC-FID analysis.
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