Interstitial Boron-Doped TiO2 Thin Films: The ... - ACS Publications

Sep 13, 2016 - Miguel Quesada-Gonz?lez , Kamal Baba , Carlos Sotelo-V?zquez , Patrick Choquet , Claire J. Carmalt , Ivan P. Parkin , Nicolas D. Bosche...
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Interstitial Boron-doped TiO thin films: the significant effect of boron on TiO coatings grown by atmospheric pressure chemical vapour deposition 2

Miguel Quesada-Gonzalez, Nicolas D. Boscher, Claire J. Carmalt, and Ivan P. Parkin ACS Appl. Mater. Interfaces, Just Accepted Manuscript • DOI: 10.1021/acsami.6b09560 • Publication Date (Web): 13 Sep 2016 Downloaded from http://pubs.acs.org on September 15, 2016

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Interstitial Boron-doped TiO2 thin films: the significant effect of boron on TiO2 coatings grown by atmospheric pressure chemical vapour deposition Miguel Quesada-González, †‡ Nicolas D. Boscher, ‡ Claire J. Carmalt † and Ivan P. Parkin*† †

Materials Chemistry Research Centre, Department of Chemistry, University College London,

20 Gordon Street, London WC1H 0AJ, United Kingdom. ‡

Department of Materials Research and Technology, Luxembourg Institute of Science and

Technology, 5 Avenue des Hauts-Fourneaux, Esch-sur-Alzette, L-4362, Luxembourg. KEYWORDS: Atmospheric pressure chemical vapour deposition (APCVD), interstitial borondoped TiO2, enhancement of average crystal size, photoactive thin films.

ABSTRACT: The work presented here describes the preparation of transparent interstitial borondoped TiO2 thin-films by atmospheric pressure chemical vapour deposition (APCVD). The interstitial boron-doping, on TiO2, proved by X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD), is shown to enhance the crystallinity and significantly improve the photocatalytic activity of the TiO2 films. The synthesis, highly suitable for a reel-to-reel process, has been carried out in one step.

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Titanium dioxide (TiO2) thin films have been extensively studied due to their multifunctional applications and physical possibilities.1 The capability of TiO2 to photoactivate various reactions, its chemical inertness, lifetime and the fact that it is easily synthesised and deposited by simple chemical processes,2 has prevailed it a global interest in several applications,3 including water and air purification, antibacterial coating,4 self-cleaning materials,5 photoelectrochemical cells for solar energy harvesting devices,6 electricity production and water splitting.7 The main field of research has predominantly emphasized titania in the oxidation of organic pollutants,8 a field which has led to the industrial use of TiO2 for the production of environmental, self-cleaning and photocatalytic technologies such as the Pilkington ActivTM Glass.9 The reported methods of synthesis which can be used for the formation of TiO2 thin films include the sol-gel method,10 hydrothermal method,11 surface impregnation, electrochemical deposition,12 physical13 and chemical vapour deposition methods.14 Chemical vapour deposition (CVD), and most particularly atmospheric-pressure CVD (APCVD) of TiO2 presents some advantages when compared to other routes such as sol-gel, since a calcination or annealing step is not required to obtain the crystalline anatase and/or rutile phases.15 The annealing process can affect drastically the nature and content of the dopant.16 In general terms, CVD processes offer the widest range of thin film and coating applications than any other deposition or coating techniques, making them easy to scale to a reel-to-reel process.17 Many solutions have been studied in order to improve the photocatalytic properties of TiO2. The combination of anatase TiO2 with its rutile phase18 or with other materials, such as noble metals nanoparticles19 can significantly enhance the photocatalytic properties of TiO2. Doping of

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TiO2 with foreign elements, metal or non-metal, can also enhance the performances of TiO2 through a narrowing of the band gap or by creating defect levels within the band gap.20 Nonmetal or anion dopants do not cause major narrowing of the band gap, yet these impurity states participate in trapping the charges to cause improvement in the photocatalytic activity.21 Boron doping of TiO2 has attracted attention due to its inductive creation of electron acceptor levels.22 When boron is doped into the TiO2 lattice, boron atoms can occupy two different positions, an interstitial position and a substitutional position by filling up the oxygen vacancies.23 When boron occupies an interstitial position within the TiO2 lattice, the stability of the doped TiO2 is far better when compared to the substitutional boron, which appear to be metastable and decompose into boron oxide.24 Previously, the synthesis of boron-doped TiO2 has been focused on the formation of powders by sol-gel, annealing and hydrothermal methods.25 Recently, BTiO2 thin films deposited by APCVD have been reported for the first time by Carmichael et al.26 The boron dopant, incorporated in an O-substitutional position into the TiO2, did lead to remarkable rates of hydrogen production and more favourable photocurrent profiles when compared to non-doped samples. In this work, interstitial boron-doped TiO2 thin-films were grown by APCVD on a float glass substrate. The interstitial boron dopant provided to B-TiO2 transparent thin-films an improved photocatalytic performance, as well as an increase of the particle crystallite size, compared to undoped TiO2 thin-films. The deposition of the films was carried out by controlling the vapour pressure of the boron source, boron isopropoxide (B[(CH3)2CHO]3), by heating up the stainless steel bubbler to 364 K. The temperature and mass flow values were constant for metal (TiCl4) and oxygen (CH3COOC2H5) precursors; 340 K and 310 K and 6.4 × 10-3 and 3.04 × 10-3 g·min−1, respectively. The heated precursors were carried to 2 mixing chambers by using N2 as the carrier

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gas. The mixing chamber containing O and Ti precursors, was kept at a constant temperature of 523 K, whereas the mixing chamber containing the boron precursor, was kept at 473K. The glass substrate was placed in the reactor and heated up to 773 K, when the deposition took place.

Figure 1. (a) Optical image with a tilt angle of the B-TiO2 thin film on glass and (b and c) the corresponding SEM images from two different areas identified on the B-TiO2 thin film, and (d) optical image of the undoped TiO2 and (e) its SEM capture. Both, the undoped and boron-doped TiO2 thin films described in this work were relatively hard and strongly adherent across the whole length of the glass substrate (see Fig. S1a & b). Preliminary visual observations under tilt angle showed undoubted different surfaces morphologies between the films (Figure 1a & d). The undoped TiO2 coating exhibits different lines of interference colours, expressing thickness differences along the length of the substrate (Fig. 1d). On the other hand, a combination of these lines and concentric circles of interference colours were observed on the B-TiO2 thin film (Figure 1a). SEM observations confirm the

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existence of morphology discrepancies between the B-TiO2 (Figure 1b & c) and TiO2 coatings (Figure 1e). In addition, SEM analyses of the B-TiO2 sample revealed the presence of two different morphologies, which correspond to the macroscopic aspect variation shown in Figure 1a. Figure 1b shows prism-shaped and well aggregated particles with sizes in the range of 290 to 500 nm, whereas the agglomerations of bigger particles (ca. 1µm to 2.3 µm) with a more defined prism-like and cubic shape, deposited on top of a uniform coating with smaller agglomerations of particles, were observed in the concentric circles zones (Figure 1c). When comparing the two different surface morphologies identified on the boron-doped TiO2 film (Figure 1b & c) with the surface morphology of the undoped TiO2 film (Figure 1e) deposited under the same conditions, the effect of the addition of the boron precursor on the morphology of the films is obvious. Indeed, the typical SEM image of the TiO2 film shows shell-shaped aggregated particles with sizes in the range from 120 to 230 nm, which contrasts with the significantly larger average particle size of the B-TiO2 sample (i.e. 290 to 500 nm). The formation of concentric circles might be explained due to zones where the gas phase reaction between precursors was prevailing along the glass substrate (89 × 225 × 4mm) and the 3D growth of clusters is promoted as the reaction take place more in the gas phase than directly on top of the substrate (2D growth).

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Figure 2. XPS spectra of B 1s in the B-TiO2 film. Surface spectrum (a) and bulk spectrum (b) obtained by in-depth profiling. Envelope represented by the dashed black line. To evidence the presence the boron in the films and elucidate its position in the film or within the TiO2 lattice, XPS analyses were performed both on the surface of the film and in depth. The Ti 2p peaks, located at binding energies of 458.9 and 464.6 eV, were identified as Ti-O bonds of Ti4+ in TiO2.27 No other Ti4+ environment or reduced Ti3+ species were detected (see figure S2). The O 1s peak located at 530.4 eV, is also consistent with the formation of TiO2.24 The boron concentration on the surface of the film was found to be in the range of 5-6 at. %. Regarding the chemical environment of boron in boron-containing TiO2, many discrepancies can be found in the literature. First, boron can be embedded either as a substitutional or interstitial dopant in the TiO2 lattice. Generally, B 1s peaks at 190–191 eV are attributed to boron in an oxygen substitutional position and peaks in the range 191–192 eV to interstitial boron.28 Boron can also be found in various other forms, including cationic B3+ in B2O3 and anionic B2- in TiB2, with a

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characteristic B 1s peak lying at 193.1 and 187.5 eV, respectively.24,28 In addition, a peak at 192.6 eV can be attributed to H3BO3 or B2O3. From Figure 2a, it can be observed that after deconvolution of the B 1s peak obtained from the XPS surface analysis of the B-TiO2 film, three peaks are allocated. The main one, located at 192 eV, suggests that boron occupies an interstitial position in the TiO2 lattice. The two other peaks, with much lower intensities, located at 192.6 and 193.3 eV, are attributed to H3BO3 and B2O3, respectively. The in-depth XPS spectrum (Figure 2b), showed after deconvolution only one component, located at 191.7 eV, attributed to the interstitial boron. It can be concluded that the species H3BO3 and B2O3 are only present on the surface of the films, and they may appear due to the reaction process in the gas phase, as byproducts. XRD analysis of the B-TiO2 sample, which indicates the formation of anatase TiO2, is also suggesting an interstitial doping of the boron element. Indeed, the lattice parameters of the BTiO2, calculated from the XRD data fitted with the Le Bail method, were shown to be larger than the ones of the reference TiO2 sample (Figure 3a).

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Figure 3. (a) Table containing the cell parameters of undoped and both boron-doped TiO2, interstitial and substitutional, synthesised under the same conditions; (b) XRD pattern and (c) Raman spectrum of both films compared, both with an inset focused on the main peak of anatase.

The extension of the c-axis and the expansion of the unit cell volume can be explained by the interstitial incorporation of boron in the TiO2 lattice. This interstitial occupation of boron within the lattice, differs from the previous APCVD work done by Carmichael et al.,26 where boron was found to occupy an O-substitutional position such as assumed from the contraction of the c-axis of the unit cell. When comparing parameters of the deposition by APCVD, the critical

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parameters to obtain substitutional rather than interstitial boron, as well as a more powdery coating in contrast to an adherent thin film, are the temperature of the bubbler where triisopropyl borate is located, the temperature of the mixing chamber and the flow rate of the precursors. In this work, the temperature of the triisopropyl borate bubbler was higher (90 °C vs 75°C), so the generated vapour pressure was higher. However, the temperature of the mixing chamber, where the boron precursor is kept just before the reaction takes place, was lower (200°C vs 250°C) and a decreased flow rate of the dopant precursor was used (0.1 L/min vs 0.5 L/min). A lower temperature for the mixing chamber and decreased flow rate allows more time for the species to react in the gas phase and hence results in the formation of insterstial-doped boron TiO2 rather than substitutional-doped boron TiO2. .The interstitial incorporation of boron within TiO2 presents some advantages compared to the O-substitutional sites occupied for such element, demonstrated by Artiglia et al.28 It was reported that when annealing, the substitutional sites of B disappear to form B2O3 while the interstitial B is highly stable at all temperatures, suggesting that interstitial boron is the preferred and the most stable site in TiO2. To prove the stability of the interstitial B, thermal treatment of synthesized B-TiO2 thin film at atmospheric pressure was performed in the AnnealSys furnace. The annealing program, comprising of a heating rate of 5 °C per minute rise to 500 °C, 4 hours stay at the temperature and cooling down to RT. The XPS analysis of the sample after sintering showed still the presence of interstitial B (≈ 3% at.) in the surface (see SI, Fig. S2c).Additionally, interstitial boron decreases the recombination process, trapping electrons and perpetuating the lifetime of the charge carriers (holes and electrons). Furthermore, previous calculations by DFT, suggested better mobility and low recombination rate for interstitial B-TiO2.25

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Another significant distinction from the work by Carmichael et al. is the crystallinity enhancement of the TiO2 thin film when doped with interstitial boron. While, O-substitutional boron-doping of APCVD TiO2 was reported to imply a crystallinity devaluation26 (i.e. crystallite sizes reduced by a factor 2), both the Raman and XRD spectra of the B-TiO2 film elaborated in this work showed anatase peaks of greater intensities when compared to the undoped TiO2 films (Figure 3a). The crystallite sizes, related to the intensity and shape of the peaks recorded by XRD and Raman, were nearly doubled when employing the boron precursor (i.e. 45 and 87 nm for the TiO2 and B-TiO2 coatings, respectively). This finding is also supported by the SEM observations (Figure 1b & e), which sustain a higher crystallinity of the B-TiO2 thin film. It is also worth noting that the morphology of the B-TiO2 thin film described herein were significantly different to the films reported by Carmichael et al., where elongated and blade-like structure of the doped films were observed.26 The increased crystallinity of the B-TiO2 sample may contribute to superior functional properties of the film in comparison to undoped TiO2.21,24 To investigate the influence of interstitial boron doping on one of the functional properties of TiO2, a photocatalytic activity test of the B-TiO2 films was performed and evaluated by the degradation of stearic acid under UVA irradiation (1.2 mW·cm−2). The photocatalytic reaction is given by the equation: CH3(CH2)16CO2H + 26O2 →18CO2 + 18H2O The photocatalytic process was recorded using FTIR (see Fig. S3), following the disappearance of characteristic C−H vibrational modes of the stearic acid (2958, 2923 and 2853 cm−1). The photocatalytic rates were estimated from linear regression of the initial steps (30−40%) of the curve of integrated area versus illumination time.29 The corresponding rates

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were expressed as formal quantum efficiencies (FQE), defined as molecules of stearic acid degraded over incident photons (units, molecule·photon−1) (Figure 4a). The photoactivity of the B-TiO2 film (Figure 4a) was enhanced when compared to the undoped films deposited under the same conditions. For the first run, the FQE of B-TiO2 was found to be 9 times higher compared to the average FQE calculated for undoped TiO2 films. After the first run of photocatalysis, the performance of the B-TiO2 thin film decreases compared to the first run of the photocatalytic test, however, the performance of the boron-doped TiO2 films is superior to the average performance of the undoped films (Figure 4a, B-TiO2 bars 2,3 and 4). The superior photocatalytic activities of the B-TiO2 thin film could be correlated directly with both the enhanced crystallinity of the films and the presence of boron in the TiO2 lattice. Indeed, the incorporation of boron induces a change in the morphology and significantly increases the average crystallite size, so reduces the rate of photoexcited e-/h+ recombination. In addition, boron-doping is known to induce a narrowing of the band gap.25 UV-Visible spectrophotometry of the films was selected to determine the experimental optical band gap of B-TiO2. Compared to the undoped TiO2, after the determination of the band gap by Tauc plot, only a small difference in energy was appreciated, 3.3 eV for undoped TiO2 and 3.28 for B-TiO2. The transmittance spectra of the films (see figure S5) showed a showed a small shift in absorption into the blue region for B-TiO2. To evidence the shifting of the valence band maximum (VBM), VB-XPS analysis was performed (Figure 4b). As it can be seen in figure 4b, there is a small shift when comparing B-TiO2 VBM to the undoped TiO2. Although there is not a big change observed in energy, XPS analysis confirms that upon the addition of B to the TiO2 lattice, interband states are formed and added between the conduction and valence bands of TiO2. These interband states

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will most likely be close to the valence band of TiO2, interacting with the O 2p orbitals of the TiO2 valence band. To test and demonstrate the stability and permanence of the dopant (i.e. boron) within the TiO2 structure when incorporated in the interstitial position, analysis by XPS was carried out for the B-TiO2 sample over the same area before and after the photocatalytic test. XPS surface analysis shows a stable concentration of boron (ca. 5 at. %.) in the coating surface, even after the cleaning step with chloroform and after UV light (365nm) irradiation for a period of 48 h and after three repetitions of the photocatalytic test (Figure 4c & d). In addition, the core-level B 1s XPS spectrum (Figure 4c & d) revealed, after deconvolution, a dominant peak at 191.7 eV, which corresponds to the interstitial boron (between 191-192 eV). When comparing to the core-level B 1s XPS spectrum prior to the photocatalytic test (Figure 2a), it can be notice that the peak assigned to B2O3 disappeared completely and the peak attributed to H3BO3 decreased its intensity and area. Both species, present in the surface of the film, were probably dissolved at some point when irradiating or cleaning the sample. The XPS results, the constant photocatalytic performance and the unaltered thin film morphology after the stearic acid degradation test confirmed the stability of the B-TiO2 thin film. Several cycles of cleaning and UV irradiation did not involve the loss of boron. This stability is due to the interstitial occupancy of boron in the TiO2 lattice, fact which has been reported and studied previously by N. Patel et al.25

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Figure 4. (a) Formal quantum efficiencies (FQE) obtained during photodegradation of stearic acid under UV irradiation of B-TiO2, repeated four times (four runs) and average FQE of different undoped TiO2 films, synthesised in the same conditions; (b) Valence Band XPS spectrum of B-TiO2 and undoped TiO2; and XPS spectra (c & d) after the second and third run of the photocatalytic test, respectively. In conclusion, a new facile strategy to synthesise and deposit interstitial boron-doped TiO2 transparent thin films using atmospheric pressure chemical vapour deposition (APCVD) has been presented. Analysis by XRD, Raman, XPS, SEM and photocatalytic measurements highlighted the benefit of interstitial boron-doping on the crystallite size and photocatalytic

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properties of the films. The interstitial boron-doping of APCVD TiO2 thin films may also positively affect other functional properties of the films and further work is currently being carried out to explore more possible functional properties of this new material, including an extension of the photocatalytic activity to the visible range of solar spectrum and more optical and electrical properties. Interstitial B-TiO2 thin films might be also useful for a wide range of applications, such as antibacterial coating, self-cleaning materials, photoelectrochemical cells for solar energy harvesting devices, water splitting, etc. ASSOCIATED CONTENT Supporting Information. Further experimental details, schematic representation of the APCVD apparatus, cross-section SEM and zoomed top view of B-TiO2 film, O 1s, Ti 2p and B 1s after thermal treatment XPS spectra of the B-TiO2 film, IR spectra of stearic acid degradation when testing photocatalysis, SEM image of the B-TiO2 film after the photocatalytic test and Tauc plot of the undoped and B-TiO2. This material is available free of charge via the Internet at http://pubs.acs.org. AUTHOR INFORMATION Corresponding Author * E-mail: [email protected] Author Contributions The manuscript was written through contributions of all authors. All authors have given approval to the final version of the manuscript. Funding Sources

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Miguel Q.-G., and Nicolas D. B. are grateful to the Luxembourgish “Fonds National de la Recherche” (FNR) for financial support through the PlasmOnWire project. Notes The authors declare no competing financial interest. ACKNOWLEDGMENT Mr. Carlos Sotelo-Vazquez, Dr. Raúl Quesada-Cabrera and Dr. Andreas Kafizas are thanked for useful discussions. Dr. Steven Firth and Dr. Robert Palgrave are also thanked for access and assistance to the SEM, Raman and XPS instruments. REFERENCES (1)

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Quesada-Cabrera, R.; Sotelo-Vazquez, C.; Darr, J. A.; Parkin, I. P. Critical Influence of Surface Nitrogen Species on the Activity of N-Doped TiO2 ThinFilms during Photodegradation of Stearic Acid under UV Light Irradiation. Appl. Catal. B Environ. 2014, 160, 582–588.

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Mills, A.; Wang, J. Simultaneous Monitoring of the Destruction of Stearic Acid and

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Figure 1. (a) Optical image with a tilt angle of the B-TiO2 thin film on glass and (b and c) the corresponding SEM images from two different areas identified on the B-TiO2 thin film, and (d) optical image of the undoped TiO 2 and (e) its SEM capture.

Figure 2. XPS spectra of B 1s in the B-TiO 2 film. Surface spectrum (a) and bulk spectrum (b) obtained by in-depth profiling. Envelope represented by the dashed black line.

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Figure 3. (a) Table containing the cell parameters of undoped and both boron-doped TiO 2 , interstitial and substitutional, synthesised under the same conditions; (b) XRD pattern and (c) Raman spectrum of both films compared, both with an inset focused on the main peak for anatase.

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Figure 4. (a) Formal quantum efficiencies (FQE) obtained during photodegradation of stearic acid under UV irradiation of B-TiO 2 , repeated four times (four runs) and average FQE of different undoped TiO 2 films, synthesised in the same conditions; (b) Valence Band XPS spectrum of B-TiO 2 and undoped TiO 2 ; and XPS spectra (c & d) after the second and third run of the photocatalytic test, respectively.

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