Lignin as Renewable and Superior Asphalt Binder Modifier - ACS

Mar 20, 2017 - Even though the direct use of raw Kraft lignin as asphalt binder modifier is challenging, it is possible to process lignin to tailor th...
0 downloads 12 Views 1000KB Size
Subscriber access provided by University of Newcastle, Australia

Letter

Lignin as Renewable and Superior Asphalt Binder Modifier Shangxian Xie, Qiang Li, Pravat Karki, Fujie Zhou, and Joshua S. Yuan ACS Sustainable Chem. Eng., Just Accepted Manuscript • DOI: 10.1021/ acssuschemeng.6b03064 • Publication Date (Web): 20 Mar 2017 Downloaded from http://pubs.acs.org on March 21, 2017

Just Accepted “Just Accepted” manuscripts have been peer-reviewed and accepted for publication. They are posted online prior to technical editing, formatting for publication and author proofing. The American Chemical Society provides “Just Accepted” as a free service to the research community to expedite the dissemination of scientific material as soon as possible after acceptance. “Just Accepted” manuscripts appear in full in PDF format accompanied by an HTML abstract. “Just Accepted” manuscripts have been fully peer reviewed, but should not be considered the official version of record. They are accessible to all readers and citable by the Digital Object Identifier (DOI®). “Just Accepted” is an optional service offered to authors. Therefore, the “Just Accepted” Web site may not include all articles that will be published in the journal. After a manuscript is technically edited and formatted, it will be removed from the “Just Accepted” Web site and published as an ASAP article. Note that technical editing may introduce minor changes to the manuscript text and/or graphics which could affect content, and all legal disclaimers and ethical guidelines that apply to the journal pertain. ACS cannot be held responsible for errors or consequences arising from the use of information contained in these “Just Accepted” manuscripts.

ACS Sustainable Chemistry & Engineering is published by the American Chemical Society. 1155 Sixteenth Street N.W., Washington, DC 20036 Published by American Chemical Society. Copyright © American Chemical Society. However, no copyright claim is made to original U.S. Government works, or works produced by employees of any Commonwealth realm Crown government in the course of their duties.

Page 1 of 22

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

1

Lignin as Renewable and Superior Asphalt Binder Modifier

2

Shangxian Xieabc*, Qiang Liabc*, Pravat Karkid, Fujie Zhoue$, and Joshua S. Yuanabc$

3

a

4

77843, USA

5

b

6

77843, USA

7

c

8

77843, USA

9

d

10

e

11

*These authors contributed equally.

12

$

13

Complete Address: 2123 TAMU, College Station, TX 77843, USA.

Synthetic and Systems Biology Innovation Hub, Texas A&M University, College Station, TX

Department of Plant Pathology and Microbiology, Texas A&M University, College Station, TX

Institute for Plant Genomics and Biotechnology, Texas A&M University, College Station, TX

Texas A&M Transportation Institute, Texas A&M University, College Station, TX 77843, USA

College of Transportation Engineering, Tongji University, Shanghai, 201804, China

For correspondence: [email protected], [email protected]; Phone: +1-979-845-3016;

14 15 16 17

ACS Paragon Plus Environment

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

18

Abstract

19

The utilization of lignin for fungible products remains a major challenge for biofuel, pulp and

20

paper industries. We hereby demonstrated the potential of lignin to be used as the asphalt binder

21

modifier, and addressed the challenges in producing high-performance asphalt binder modifiers

22

from lignin. We first demonstrated that Kraft lignin could improve the high temperature

23

performance of asphalt binder, yet compromise the low temperature performance. To address the

24

challenge, we developed both enzyme-mediator-based biological processing and formic acid-

25

based chemical processing to derive lignin fractions to improve the high temperature

26

performance of asphalt binder without compromising its low temperature performance.

27

Moreover, the soluble fraction of biologically processed lignin could improve both high

28

temperature and low temperature performance of asphalt binder, which enabled lignin to serve as

29

a modifier with unique features. We also carried out a thorough characterization of different

30

lignin fractions, and revealed the potential mechanisms for lignin to improve the asphalt binder

31

performance. Overall, the study opened the new avenues for lignin to serve as an exceptional

32

modifier and renewable substitute to improve both high and low temperature performance of

33

asphalt binder. The novel application also transformed lignin waste into a valuable by-product

34

with market size compatible to biorefinery, pulp and paper industries.

35

Keywords: Asphalt binder modifier; Lignin; Temperature performance

36

ACS Paragon Plus Environment

Page 2 of 22

Page 3 of 22

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

37

Lignin utilization for fungible products remains a major challenge for lignocellulosic

38

biorefinery, pulp and paper industries.1-3 Even though lignin is the second most abundant

39

biopolymer on earth, very little of it has been transformed into value-added bioproducts.2 More

40

than 50 million tons of lignin are generated from pulp and paper industry annually, whereas only

41

2% of this waste lignin has been utilized for bioproducts.4 Likewise, essentially all biomass

42

conversion platforms result in the formation of a major lignin-containing waste stream, which

43

needs to be upgraded into fungible products.2 The utilization of this excess lignin as feedstock

44

for renewable products offers a significant opportunity to enhance the operational efficiency,

45

reduce the cost, minimize carbon emissions, and maximize sustainability of lignocellulosic

46

biorefinery. Despite the imminent needs, bioproduct development from lignin is highly

47

challenging due to its recalcitrance nature.1-3 The technologies pursued by the industry included

48

bioconversion, thermoconversion, specialty chemicals and materials from lignin, whereas each

49

of the technologies has its limitations. These limitations include the low titer for bioconversion,

50

corrosive products from thermoconversion, small market size and low cost-effectiveness for

51

specialty chemicals. In particular, for bioproduct to enable biorefinery, it needs to be compatible

52

with the scale of the industries like biorefinery, pulp and paper industry.

53

We hereby demonstrated that lignin can be fractionated and modified to enable the

54

utilization as effective modifiers to improve asphalt binder performance. More than 90% of US

55

road are paved with asphalt mixes. The annual production of asphalt mixes for highway

56

pavement in United States is 360 million tons. 18 million tons of asphalt binders with good

57

performance at both high- and low- temperatures are needed annually for maintaining a safe and

58

smooth highway system.5 Asphalt binder is a mixed petroleum-derived material composed of

59

asphaltenes, resins, saturates, and aromatics, where the more polar components including

ACS Paragon Plus Environment

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

60

asphaltenes and resins render the asphalt binder modulus and high temperature properties, and

61

the less polar components including saturates and aromatics promote asphalt flexibility and low

62

temperature properties.6-9 A superior binder should have a higher performance grade (the higher,

63

the better) to prevent melting and associated pavement distress (such as rutting) at high

64

temperature. Meanwhile, it should also have a lower performance grade (the lower, the better) to

65

reduce cracking potential at low temperature. As a renewable aromatic polymer, lignin consists

66

of monoligonol precursors of ρ-hydroxycinnamyl alcohols including ρ-coummaryl alcohol,

67

coniferyl alcohol, and sinapyl alcohol, which are further connected with different types of

68

interunitery covalent linkages.10-11 Considering the structural similarity to the fossil fuel-based

69

asphalt binder, lignin could serve as a renewable substitute and potentially modifier for asphalt

70

binder. Even though previous studies have explored the possible antioxidant activity of lignin12,

71

very limited amount of lignin is needed for the antioxidant function and the application does not

72

create a market size-compatible utilization of lignin. Furthermore, it is not clear how adding

73

lignin into asphalt binders will impact the most important characteristics of asphalt binder:

74

permanent deformation (or rutting) resistance at high temperature and cracking resistance at low

75

temperature.12-13 The impact on the high and low temperature performance will determine the

76

capacity of lignin to serve as modifier of asphalt binder.

77

Asphalt binder modifier could enhance the properties of asphalt binder to confer better

78

high or low temperature performances of millions of miles of pavements. Few studies have

79

explored how lignin can serve as asphalt binder modifier. The high heterogeneity and complexity

80

of lignin make it difficult to predict how the lignin addition will change the high and low

81

temperature performance of asphalt binder. Neither do we understand how to develop lignin

82

products to enhance high temperature performance without compromising the low temperature

ACS Paragon Plus Environment

Page 4 of 22

Page 5 of 22

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

83

performance of asphalt binder, and vice versa. In this study, we have first established that lignin

84

can modify asphalt binder performance and has the potential to serve as asphalt binder modifier.

85

More importantly, we have developed various biological and chemical processes to fractionate

86

lignin into fractions with various molecular weights and chemical properties, which can in turn

87

serve as elite modifiers to significantly improve both high temperature and low temperature

88

performance. The study further reveals the potential mechanisms for processed lignin to serve as

89

effective asphalt binder modifier, and opens new avenues for lignin-based value-adding products

90

and renewable substitute for road materials.

91

Lignin Can Change the Performance of Asphalt Binder

92

We first evaluated how raw Kraft lignin could impact asphalt binder performance. The

93

study suggested that the addition of raw Kraft lignin at different concentrations (5-20%) could

94

improve the high temperature performance (rutting resistance) of the asphalt binder, indicating

95

that the lignin modified binder can stand hotter summer temperatures without rutting problem.

96

The result opens the opportunity for lignin to serve as renewable asphalt binder modifiers (Figure

97

1). Despite the potential, the addition of raw Kraft lignin led to significantly compromised low

98

temperature cracking property of the asphalt binder, when more than 5% of the lignin was added

99

into the asphalt binder. Specifically, the low temperature performance was increased by 7 oC

100

when 20% Kraft lignin was added into asphalt binder. In other words, the asphalt binder with

101

raw Kraft lignin might crack at -17oC vs. at -24oC without lignin. The results indicated the

102

improvement of high temperature performance came with a cost of compromised low

103

temperature performance of asphalt binder. Therefore, raw Kraft lignin would not be a suitable

104

modifier for asphalt binder.

ACS Paragon Plus Environment

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

105

Even though the direct use of raw Kraft lignin as asphalt binder modifier is challenging, it

106

is possible to process lignin to tailor the molecular weight and functional groups through

107

different biological and chemical fractionation.14-15 We hypothesized that different lignin

108

functional groups and molecular weight could impact the high and low temperature performance

109

of asphalt binders. Based on this hypothesis, we developed two different types of lignin

110

processing and investigated their effects on the performance of asphalt binder as shown in Figure

111

1.

112

Development of Biological Process to Improve Lignin Property as Asphalt Binder Modifier

113

We firstly developed a new biological process to fractionate lignin into portions with

114

different molecular weights and functional groups. In particular, the processing exploited the

115

laccase-mediator system that was previously used in delignification in pulp and paper industries.

116

The laccase-mediator system has not been used to fractionate commercial lignin toward different

117

applications. However, from a fundamental scientific perspective, the laccase-mediator system

118

has potential to enhance the electron transfer in redox reactions for better linkage cleavage

119

during depolymerization processes, and thus has potential to be used for efficient fractionation of

120

lignin toward broad usage. In particular, electron mediator could both facilitate more rapid

121

electron transfer and allow better penetration of redox reactions into lignin molecular structure,

122

both of which will result in better linkage cleavage, broader modification of functional group,

123

and fractionation of lignin into portions with altered molecular weights.

124

We have established an efficient laccase-mediator system using 1-hydroxybenzotriazole

125

(HBT) to fractionate lignin for asphalt binder modifier usage. The laccase-HBT system could

126

fragmentize and solubilize over 35% of Kraft lignin as a water-soluble fraction. Both the water-

ACS Paragon Plus Environment

Page 6 of 22

Page 7 of 22

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

127

soluble and insoluble lignin fractions were investigated for their performance as asphalt binder

128

modifiers. The asphalt binder blended with different lignin fractions and concentrations were

129

characterized for both high temperature and low temperature performance. The analysis showed

130

that the addition of both soluble and insoluble lignin fractions could significantly improve the

131

high temperature performance of asphalt binder, in a way similar to the raw Kraft lignin (Figure

132

2A). However, unlike the raw Kraft lignin, the addition of water-soluble lignin fraction could

133

slight improve the low temperature performance of the asphalt binder when added at 10 to 20%

134

(Figure 2B). The water-insoluble lignin fraction also had little effects on the low temperature

135

performance when added as 5%-10% modifier, whilst it reduced the low temperature

136

performance of asphalt binder when added at 20% (Figure 2B). The results highlighted that the

137

laccase-HBT fractionated lignin could serve as a good asphalt binder modifier to enhance the

138

high temperature performance of asphalt binder without compromising the low temperature

139

performance. The detailed structural analysis of fractionated lignin was subsequently carried out

140

to elucidate the potential mechanisms for altering asphalt binder performance by lignin.

141

The molecular weight and structural characteristics for the biologically fractionated lignin 13

142

were characterized using gel permeation chromatography (GPC) and

143

resonance (13C-NMR), respectively. The GPC analysis revealed that the molecular weight of

144

insoluble lignin fraction was increased 1.6 times as compared to that of the raw Kraft lignin,

145

whilst the soluble fraction had significantly decreased molecular weight (Figure 2 C). NMR

146

analysis revealed the changes of functional groups in fractionated lignin, which could contribute

147

to the performance of lignin as asphalt binder modifier. The amount of aliphatic hydroxyl (172-

148

168.6 ppm), phenolic hydroxyl (168.6-166 ppm), and aliphatic carboxylic (173-171 ppm)

149

functional groups in the insoluble fraction were slightly increased as compared to that of the raw

ACS Paragon Plus Environment

C-nuclear magnetic

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

150

Kraft lignin (Figure 2 D), indicating that biological fractionation has led to lignin degradation.

151

However, the aforementioned aliphatic hydroxyl group, phenolic hydroxyl group, and methoxyl

152

group (57-54 ppm) in the soluble fraction had 13, 4.3, and 2.5 folds of increases, respectively

153

(Figure 2 D), suggesting that lignin had been depolymerized and/or decyclized. In particular, the

154

significant increase in aliphatic region for soluble fraction of laccase-HBT processed lignin

155

indicated that the benzene ring of lignin had undergone ring-opened reaction. The potential ring-

156

opening reactions could also be supported by the reduction in aromatic region at 160-102 ppm in

157

Figure S1. The results thus indicated that the soluble fraction of laccase-HBT processed lignin

158

was a mixture of lignin-derived small molecule aromatic compounds, and non-aromatic

159

compounds derived from lignin benzene ring opening reaction.

160

The structural features well correlated with the performance of lignin as asphalt binder.

161

Asphaltenes is generally considered as a highly polar aromatic material with the highest

162

molecular weight in asphalt,8, 16 and lignin is polyphenylpropanoid macromolecule with aromatic

163

monomers.2, 14 The similarity in molecular structures makes it possible for lignin to interact with

164

asphaltene in asphalt binder. The results suggested that lignin could act as a cross linker to

165

modify asphalt binder performances. First, lignin as a branched aromatic macromolecule could

166

cross link with polar asphaltenes through dipolar-dipolar intermolecular forces to create a closely

167

interacted macromolecular structure. Such cross-linking could generate macromolecular

168

structure in a similar way as in plant cell wall. The cross-linked macromolecular structure may

169

allow the asphalt to be more stable at high temperature, and thus prevent the melting (or rutting)

170

at high temperature. However, such macromolecular structure could also lead to less molecular

171

flexibility and thus higher viscosity of asphalt, which in turn could make asphalt binder more

172

brittle and prone to cracking at low temperature. An increase in the molecular weight of

ACS Paragon Plus Environment

Page 8 of 22

Page 9 of 22

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

173

insoluble lignin fraction (Figure 2C) would increase the asphalt binder stability at high

174

temperature (Figure 2A) due to the enhanced dipolar-dipolar intramolecular forces between

175

lignin and asphalt. On the other hand, the soluble lignin derived from laccase-mediator

176

processing with lower molecular weight led to less extent of enhancement for high temperature

177

performance (KL-L/H-Sol. in Figure 2A).

178

Second, the differences in low temperature performance could be explained by the

179

various functional groups in different lignin fractions. The improvement of asphalt binder’s low

180

temperature performance by adding soluble lignin fraction could be due to the increase in

181

hydroxyl groups in lignin structure. The soluble lignin with lower molecular weight (Figure 2C)

182

had much more hydroxyl groups (Figure 2D), which could form intermolecular hydrogen bonds

183

between this lignin and asphalt. The increased hydrogen bonding could enhance the flexibility of

184

asphalt binder, thus improve the asphalt binder’s low temperature performance. The aliphatic and

185

phenolic moieties could also increase the saturate and aromatic components of asphalt binder,

186

and thus enhance the flexibility of asphalt binder. The significantly improved hydroxyl groups in

187

soluble lignin fraction could balance off the effects on cross-linkage of lignin with asphaltene,

188

and thus overall prevents the cracking of asphalt at a lower temperature. Overall, lignin could

189

cross link with asphaltenes through dipolar-dipolar interactions to improve the high temperature

190

performance of asphalt binder. In addition, the increased hydroxyl groups in biological processed

191

lignin could also form intermolecular hydrogen bond to prevent the cracking of asphalt at a

192

lower temperature.

193

Development of Chemical Processes to Improve Lignin Property as Asphalt Binder

194

Modifier

ACS Paragon Plus Environment

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 10 of 22

195

Besides the biological lignin processing, we further developed a chemical process, where

196

formic acid and Fenton reagent (iron ions and H2O2) were used to derive both soluble and

197

insoluble lignin fractions. The combination of formic acid, iron ions, and H2O2 might synergize

198

the formic acid and Fenton reactions to achieve maximized fractionization of Kraft lignin into

199

formic acid-soluble and -insoluble fractions. These fractions were then evaluated for their

200

capacity to serve as renewable asphalt binder modifiers. The results showed that the addition of

201

the insoluble lignin fraction at 5% to 20% could significantly improve the high temperature

202

performance of asphalt binder (Figure 3A). Meanwhile, the addition of the insoluble lignin had

203

no significant impact on the low temperature properties (Figure 3B). The results highlighted the

204

insoluble fraction from the chemical fractionation could serve as a quality asphalt binder

205

modifier. However, the soluble fraction had a drastic different effect on asphalt performance as

206

compared to all other type of lignin fractions. Basically, the high temperature performance was

207

significantly reduced when >5% of soluble lignin fraction from chemical fractionation was added

208

(Figure 3A), whilst the addition of 20% of the fraction could improve the low temperature

209

performance of the asphalt binder.

210

The distinct performance as asphalt binder modifier for chemically processed lignin 13

211

fractions could be due to the unique pattern of functional groups. GPC and

212

were carried out to understand the potential mechanisms for asphalt binder performance when

213

adding different lignin fractions. Besides the molecular weight considerations, one of the key

214

features is that carboxylate peaks were detected as C4 in Ar-COOH (163-161 ppm) for both

215

insoluble and soluble fractions out of chemical fractionation (Figure S1). These carboxylate

216

moieties could be derived from the oxidation of aliphatic hydroxyl group by formic acid.17 In

217

addition, the semi-quantitative

13

C-NMR analyses

C NMR showed that the insoluble fraction had a two-fold

ACS Paragon Plus Environment

Page 11 of 22

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

218

increase in aliphatic hydroxyl group, yet almost no phenolic hydroxyl groups were detected

219

(Figure 3D). Meanwhile, aliphatic hydroxyl group in formic acid/water-soluble fraction was

220

similar to that of Kraft lignin, whilst the content of phenolic hydroxyl groups was increased by

221

three times (Figure 3D). The differences in functional groups between the two fractions could be

222

that most of the phenolic hydroxyl groups were removed in the insoluble fraction, whilst the

223

benzene ring was slight degraded in the soluble portion, leading to an increase in the phenolic

224

hydroxyl group per aromatic ring. The functional groups, in particular, the Ar-COOH group

225

might have a significant impact on the asphalt binder performance. As a strong polar and more

226

oxidized group, the Ar-COOH group could have prevented the better crosslinking of lignin with

227

asphaltenes and thus reduced the melting temperature at high temperature. For the insoluble

228

fraction, the lignin fraction with much higher molecular weight would enhance the dipolar-

229

dipolar intermolecular forces between lignin and asphaltene to form an interacted

230

macromolecular structure as aforementioned. The Ar-COOH group might interfere with the

231

formation of macromolecular structure, yet the combinatory effects still led to the enhancement

232

of high temperature performance. However, for the soluble fraction, the effects of Ar-COOH

233

group could be more predominant considering the low molecular weight of lignin molecules. The

234

increase of concentrations for soluble lignin fraction led to a decrease in high temperature

235

performance of asphalt binder.

236

Processed Lignin Improved Aging Resistance, Mechanical and Rheological properties

237

To further evaluate the potential of fractionated lignin as renewable asphalt binder

238

modifier, we investigated the aging resistance, mechanical and rheological properties of the

239

asphalt binder when mixed with fractionated lignin. One of the key considerations of the asphalt

240

binder performance is the aging resistance. To study the effects of lignin on binder aging

ACS Paragon Plus Environment

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 12 of 22

241

resistance, we compared the G*/sinδ ratio of aged to unaged among the base asphalt binder and

242

modified binders with different lignin fractions. Smaller G*/sinδ ratio means better aging

243

resistance. The results showed that G*/sinδ ratio of the modified asphalt binders with the

244

biologically processed lignin fractions and the chemically processed insoluble lignin fraction

245

were significantly low than that of the base binder (Figure S2). Thus, these modified lignin

246

fractions significantly improved the aging resistance property of asphalt binder. However, the

247

asphalt binder modified with chemically processed soluble lignin fraction has lower aging

248

resistance. This observation suggested that the method used for lignin fractionation would have

249

significant impact on the aging resistance. The results also indicated that three out of four

250

fractions from processed lignin could improve aging resistance of asphalt binder. In combination

251

with temperature performance (Figures 2A, 2B, 3A, and 3B), the results highlighted that these

252

fractions could serve as quality asphalt binder modifiers.

253

Another important consideration for asphalt binder performance is the mechanical and

254

rheological property.18-19 The shear modulus (or stiffness) of binders doped with different

255

percentage of lignin were measured from the frequency sweep tests. The results showed that

256

stiffness of either base asphalt binder or lignin modified asphalt binder increased with an

257

increase in loading frequency – a typical response of viscoelastic material (Figure S3). The

258

results also demonstrated that, at any given loading frequency, binder stiffness increases with an

259

increase in the percentage of lignin (Figure S3). Our study also indicated that, under low lignin

260

dosage, the binder modified with biologically processed insoluble fraction was stiffer than the

261

binder modified with raw Kraft lignin and the soluble fraction (Figure S4), which is consistent

262

with our aforementioned results on high- and low- temperature properties.

263

Lignin Offers New Opportunities for Renewable Asphalt Binder Modifier

ACS Paragon Plus Environment

Page 13 of 22

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

264

Overall, the results highlighted the potential of modified lignin to serve as renewable

265

asphalt binder modifier. First, we have established that raw Kraft lignin can improve high

266

temperature performance of asphalt binder, yet decrease the low-temperature performance. The

267

results highlighted the potential and limitation of lignin as a renewable asphalt binder modifier,

268

and indicated the necessity of modifying lignin for the application. Second, we have developed

269

two different methods to process lignin to produce quality asphalt binder modifiers. Even though

270

lignin has been proposed to serve as asphalt antioxidant before, previous studies fall short in

271

evaluating lignin as an asphalt binder modifier to enhance both high temperature and low

272

temperature performance. We hereby established the concept that lignin can be properly

273

processed to derived fractions to serve asphalt binder modifier to improve asphalt binder

274

performance under different temperatures. In particular, two lignin processing strategies were

275

developed, a biological process based on enzyme-mediator system, and a chemical process using

276

formic acid, iron and H2O2. Both the soluble fraction of biologically processed lignin and the

277

insoluble fraction of the chemically processed lignin can serve as quality asphalt binder modifier

278

to enhance high temperature performance of asphalt mixtures without compromising the low

279

temperature performance. Moreover, the soluble fraction of biologically processed lignin might

280

even improve both high and low temperature performance of asphalt binder, offering unique

281

features as modifier. Third, we have established that some lignin fractions not only improved

282

temperature performance, but also enhanced aging resistance of asphalt binder. In particular,

283

three out of four fractions of processed lignin could increase aging resistance, including the

284

soluble fraction of biologically processed lignin. The fraction thus can serve as unique asphalt

285

binder modifier for improving aging resistance along with the high and low temperature

286

performance. Fourth, the study established potential mechanisms regarding how molecular

ACS Paragon Plus Environment

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

287

weight and functional groups could impact the performance of asphalt binder. Extensive studies

288

need to be carried out to further verify the hypothesis established in this study. Nevertheless, the

289

results could provide practical guidance on how to fractionate lignin toward asphalt binder

290

modifiers to suite different applications.

Page 14 of 22

291

Lignin is a major waste from biorefinery and paper-making industry. The study not only

292

provides fundamental understanding on how to produce quality modifier from lignin to improve

293

asphalt binder performance, but also enables the biological and chemical modification of

294

industrial lignin for value-added material to benefit the entire biorefinery supply chain. Thus, the

295

utilization of lignin as asphalt binder modifier renders practical solutions for both road pavement

296

and biorefinery industry. The additional stream will enable a multi-stream biorefinery with better

297

sustainability and cost-effectiveness. In particular, the soluble fraction of biologically processed

298

lignin can actually improve both high temperature and low temperature performance of asphalt

299

binder, which is a unique feature that most of petroleum-based asphalt binders lack. The study

300

thus not only provided a new approach to utilize an industrial waste for valued products, but also

301

enabled asphalt binders with unique features.

ACS Paragon Plus Environment

Page 15 of 22

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

302

ACS Sustainable Chemistry & Engineering

Acknowledgement

303

The work was supported by the U.S. DOE (Department of Energy) EERE (Energy

304

Efficiency and Renewable Energy) BETO (Bioenergy Technology Office) (grant No. DE-

305

EE0006112 and DE-EE0007104) to J.S.Y. The research was also supported by Texas A&M

306

Agrilife Research's biofuel initiative to J.S.Y.

307

ACS Paragon Plus Environment

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

308

Supplementary Information

309

Methods and Materials

310

Figure S1. 13C NMR spectra of lignin.

311

Figure S2. G*/sinδ ratios of aged and unaged samples for unmodified base binder and modified

312

binders doped with 10% different lignin fractions.

313

Figure S3. Mechanical and rheological properties of base asphalt binder and asphalt binders

314

modified with different dosage of Kraft lignin.

315

Figure S4. Mechanical and rheological properties of asphalt binders modified with 3% different

316

lignin.

317

Table S1. Assignments and quantification of functional groups in 13C NMR spectra

318 319 320

ACS Paragon Plus Environment

Page 16 of 22

Page 17 of 22

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

321

Reference

322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365

1. Ragauskas, A. J.; Beckham, G. T.; Biddy, M. J.; Chandra, R.; Chen, F.; Davis, M. F.; Davison, B. H.; Dixon, R. A.; Gilna, P.; Keller, M.; Langan, P.; Naskar, A. K.; Saddler, J. N.; Tschaplinski, T. J.; Tuskan, G. A.; Wyman, C. E., Lignin Valorization: Improving Lignin Processing in the Biorefinery. Science 2014, 344 (6185). 2. Xie, S.; Ragauskas, A. J.; Yuan, J. S., Lignin Conversion: Opportunities and Challenges for the Integrated Biorefinery. Ind. Biotechnol. 2016, 12 (3), 161-167. 3. Xie, S.; Syrenne, R.; Sun, S.; Yuan, J. S., Exploration of Natural Biomass Utilization Systems (NBUS) for advanced biofuel--from systems biology to synthetic design. Curr. Opin. Biotechnol. 2014, 27 (0), 195-203. 4. Gargulak, J. D.; Lebo, S. E., Commercial Use of Lignin-Based Materials. In Lignin: Historical, Biological, and Materials Perspectives, American Chemical Society: 1999; Vol. 742, pp 304-320. 5. Association, N. A. P., The Asphalt Paving Industry, A Global Perspective. EAPA, Brussels: 2011.www.eapa.org/userfiles/2/Publications/GL101-2nd-Edition.pdf. 6. Wang, P.; Dong, Z.-j.; Tan, Y.-q.; Liu, Z.-y., Investigating the Interactions of the Saturate, Aromatic, Resin, and Asphaltene Four Fractions in Asphalt Binders by Molecular Simulations. Energ. Fuel. 2015, 29 (1), 112-121. 7. Strausz, O. P.; Mojelsky, T. W.; Faraji, F.; Lown, E. M.; Peng, P. a., Additional structural details on Athabasca asphaltene and their ramifications. Energ. Fuel. 1999, 13 (2), 207-227. 8. Wei, J. B.; Shull, J. C.; Lee, Y.-J.; Hawley, M. C., Characterization of asphalt binders based on chemical and physical properties. Int. J. Polym. Anal. Charact. 1996, 3 (1), 33-58. 9. 230, I. S. N., The Bitumen Industry-A Global Perspective: Production, Chemistry, Use, Specification and Occupational Exposure. 3rd Edition, a joint publication of Asphalt Institute and Eurobitume 2015, (ISBN 978-1-934154-73-1). 10. Xu, Z.; Zhang, D.; Hu, J.; Zhou, X.; Ye, X.; Reichel, K. L.; Stewart, N. R.; Syrenne, R. D.; Yang, X.; Gao, P.; Shi, W.; Doeppke, C.; Sykes, R. W.; Burris, J. N.; Bozell, J. J.; Cheng, M. Z.; Hayes, D. G.; Labbe, N.; Davis, M.; Stewart, C. N., Jr.; Yuan, J. S., Comparative genome analysis of lignin biosynthesis gene families across the plant kingdom. BMC Bioinformatics 2009, 8 (10), 1471-2105. 11. Li, Q.; Koda, K.; Yoshinaga, A.; Takabe, K.; Shimomura, M.; Hirai, Y.; Tamai, Y.; Uraki, Y., Dehydrogenative Polymerization of Coniferyl Alcohol in Artificial Polysaccharides Matrices: Effects of Xylan on the Polymerization. J. Agric. Food Chem. 2015, 63 (18), 4613-4620. 12. Mills-Beale, J.; You, Z.; Fini, E.; Zada, B.; Lee, C. H.; Yap, Y. K., Aging influence on rheology properties of petroleum-based asphalt modified with biobinder. J. Mater. Civ. Eng. 2012, 26 (2), 358-366. 13. Pan, T., A first-principles based chemophysical environment for studying lignins as an asphalt antioxidant. Constr. Build. Mater. 2012, 36, 654-664. 14. Zhao, C.; Xie, S.; Pu, Y.; Zhang, R.; Huang, F.; Ragauskas, A. J.; Yuan, J. S., Synergistic enzymatic and microbial lignin conversion. Green Chem. 2016, 18 (5), 1306-1312. 15. Pandey, M. P.; Kim, C. S., Lignin depolymerization and conversion: a review of thermochemical methods. Chem. Eng. Technol. 2011, 34 (1), 29-41. 16. Peramanu, S.; Pruden, B. B.; Rahimi, P., Molecular Weight and Specific Gravity Distributions for Athabasca and Cold Lake Bitumens and Their Saturate, Aromatic, Resin, and Asphaltene Fractions. Ind. Eng. Chem.Res. 1999, 38 (8), 3121-3130.

ACS Paragon Plus Environment

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

366 367 368 369 370 371 372

Page 18 of 22

17. Rahimi, A.; Ulbrich, A.; Coon, J. J.; Stahl, S. S., Formic-acid-induced depolymerization of oxidized lignin to aromatics. Nature 2014, 515 (7526), 249-52. 18. Golestani, B.; Nam, B. H.; Nejad, F. M.; Fallah, S., Nanoclay application to asphalt concrete: Characterization of polymer and linear nanocomposite-modified asphalt binder and mixture. Constr. Build. Mater. 2015, 91, 32-38. 19. Golestani, B.; Nejad, F. M.; Galooyak, S. S., Performance evaluation of linear and nonlinear nanocomposite modified asphalts. Constr. Build. Mater. 2012, 35, 197-203.

373

ACS Paragon Plus Environment

Page 19 of 22

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

374

ACS Sustainable Chemistry & Engineering

Figures and figure legends

375 376

Figure 1.The limitation of raw Kraft lignin as asphalt binder modifier, and the strategies to

377

process lignin toward effective asphalt binder modifier.

ACS Paragon Plus Environment

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 20 of 22

378 379

Figure 2. The performance of laccase-HBT processed lignin fractions as asphalt binder modifiers.

380

A. The high temperature performance grade of asphalt binder with different percentage of

381

various lignin fractions. B. The low temperature performance grade of asphalt binder with

382

different percentage of various lignin fractions. C. The GPC analysis of the different processed

383

lignin fractions. D. The 13C NMR analysis of the different processed lignin fractions. KL, Kraft

384

lignin without processing; KL-L/H-Insol, the insoluble fraction of the Kraft lignin after laccase-

385

HBT processing; KL-L/H-Sol, the soluble fraction of the Kraft lignin after laccase-HBT

386

processing.

387

ACS Paragon Plus Environment

Page 21 of 22

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

388 389

Figure 3. The performance of formic acid/Fenton-processed lignin. A. The high temperature

390

performance grade of asphalt binder with the addition of different percentage of various lignin

391

fractions. B. The low temperature performance grade of asphalt binder when adding various

392

lignin fractions at different concentrations. C. The GPC analysis of the different lignin fractions

393

after chemical processing. D. The

394

processing. KL, Kraft lignin without processing; KL-FA-Insol, the insoluble fraction of the Kraft

395

lignin after formic acid/Fenton processing; KL-FA-Sol, the soluble fraction of the Kraft lignin

396

after formic acid/Fenton processing.

13

C analysis of the different lignin fractions after chemical

397

ACS Paragon Plus Environment

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

398

For Table of Contents Use Only

399

Lignin as Renewable and Superior Asphalt Binder Modifier

400

Shangxian Xie, Qiang Li, Pravat Karki, Fujie Zhou, and Joshua S. Yuan

401

Page 22 of 22

Abstract Graphic

402 403 404 405

Synopsis The biologically and chemically processed lignin could serve as unique renewable modifier to improve both high and low temperature performance of asphalt binder.

ACS Paragon Plus Environment