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Chapter 14
Sensitivity of Plasma Fluorinated Polyimide and Poly(tetrafluoroethylene) to High-Energy Ion Beams During Rutherford Backscattering Spectroscopy F. Emmi, L. J. Matienzo, D. C. VanHart, and J. J. Kaufman Systems Technology Division, IBM Corporation, Endicott, NY 13760 Rutherford Backscattering Spectroscopy (RBS) is an established technique for analysis of inorganic materials. Recently, several applications of RBS on polymer films have been reported; however, the effect of ion beams on these surfaces has not been well documented. RBS has been used to determine fluorine distribution in polymers. Since ion beam irradiation of polymers can induce chemical changes, instrumental parameters need to be optimized to minimize damage. In this paper, plasma fluorinated PMDA-ODA films and PTFE were studied to understand beam interactions with the polymers as a function of irradiation time. X-ray photoelectron spectroscopy (XPS), Fourier transform infra-red spectroscopy (FTIR), scanning electron microscopy (SEM) and RBS were used to determine changes induced in the polymers by irradiation. For PTFE, irradiation produced films which were brittle and blistered; in contrast, the fluorinated PMDA-ODA films only darkened and had no blisters. Decomposition of these films resulted in defluorination and formation of C=CF bonds. The damage to PTFE extends to a depth approximately equal to the stopping power of the ions in the polymer. Polymer films are known to undergo changes under various types of irradiation by either crosslinking or degradation reactions (1). Studies have been performed which demonstrate how polymers are affected by ions (2-6), electrons (7,8), x-rays (8,9), and UV light irradiation (10-11). These interactions may produce changes in optical (12), electrical (13), or chemical (12-14) properties of the material. Polyimide films are extensively used in the microelectronic industry as insulators for multilevel interconnect systems because of their excellent thermal and electrical properties. In some cases, 0097-6156/90/044O-Ol%$06.00/0 © 1990 American Chemical Society Sacher et al.; Metallization of Polymers ACS Symposium Series; American Chemical Society: Washington, DC, 1990.
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t h e s e f i l m s can be e t c h e d , o r m o d i f i e d by 0 -CF^ plasmas t o change t h e i r p r o p e r t i e s . The i n t e r a c t i o n o f t h e plasma w i t h p o l y i m i d e s r e s u l t s i n d i f f e r e n t l e v e l s o f f l u o r i n a t i o n t h a t depend upon t h e gas composition. I n plasmas w i t h h i g h c o n c e n t r a t i o n s o f CF^, t h e p o l y i m i d e s u r f a c e becomes h i g h l y f l u o r i n a t e d , w i t h F/C r a t i o s a p p r o a c h i n g 2, s i m i l a r t o t h a t f o r p o l y t e t r a f l u o r o e t h y l e n e (PTFE) (15). An u n d e r s t a n d i n g o f plasma e t c h i n g mechanisms o f p o l y i m i d e i n Oj-CF^ m i x t u r e s r e q u i r e s measurements o f f l u o r i n e p e n e t r a t i o n . T r a d i t i o n a l a n a l y t i c a l t e c h n i q u e s , such as Ar+ i o n e t c h i n g performed d u r i n g SIMS o r XPS a n a l y s e s , can i n t r o d u c e erroneous r e s u l t s . As an a l t e r n a t i v e , t h e u s e o f R u t h e r f o r d B a c k s c a t t e r i n g S p e c t r o s c o p y (RBS) has been r e c e n t l y r e p o r t e d t o be a v i a b l e t e c h n i q u e t o study f l u o r i n e d i s t r i b u t i o n i n p o l y i m i d e f i l m s (16). A l t h o u g h RBS i s nond e s t r u c t i v e f o r most i n o r g a n i c m a t e r i a l s , beam i n t e r a c t i o n s w i t h o r g a n i c f i l m s o c c u r d u r i n g a n a l y s i s (3,17,18). I n o r d e r t o study metal d i f f u s i o n i n t o a fluoropolymer, o r a surface-modified l a y e r , changes i n t r o d u c e d by t h e a n a l y t i c a l t e c h n i q u e must be u n d e r s t o o d . P o l y i m i d e (PMDA-ODA) exposed t o i o n beams i n t h e energy r e g i o n between 1.9 and 3.6 MeV degrades by l o s s o f c a r b o n y l groups and t h e f o r m a t i o n o f a c a r b o n - r i c h s u r f a c e (3). T h i s d e g r a d a t i o n sequence has a l s o been o b s e r v e d f o r i r r a d i a t i o n w i t h Ar+ i o n s i n t h e keV energy range (6,19). I n t h i s s t u d y , plasma f l u o r i n a t e d p o l y i m i d e f i l m s o f v a r i o u s t h i c k n e s s e s were exposed t o a 2 MeV He + i o n beam a t d i f f e r e n t doses t o determine beam e f f e c t s . A t h i c k PTFE f i l m , i r r a d i a t e d under s i m i l a r c o n d i t i o n s , was a l s o examined; s u r f a c e changes and f l u o r i n e l o s s d u r i n g RBS a n a l y s i s were compared.
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2
2
Experimental Sample P r e p a r a t i o n . PMDA-ODA p o l y i m i d e f i l m s were p r e p a r e d by s p i n c o a t i n g p o l y a m i c a c i d o n t o s i l i c o n w a f e r s and c u r i n g t o 360°C f o r 1 hour. The c u r e d f i l m t h i c k n e s s was a p p r o x i m a t e l y 10 urn. These samples were t r e a t e d downstream o f an 85% CF^-15% 0 microwave plasma f o r 30 minutes t o produce a f l u o r i n a t e d l a y e r , a p p r o x i m a t e l y 600Â t h i c k (16). F l u o r i n a t e d l a y e r s l e s s t h a n 600Â t h i c k were o b t a i n e d by a d d i t i o n a l t r e a t m e n t downstream from an 0 r i c h (85%) microwave plasma f o r v a r i o u s t i m e s . PTFE f i l m s (25 urn t h i c k ) were used as r e c e i v e d from Ε. I . duPont de Nemours I n c . 2
2
I n s t r u m e n t a l Techniques. I o n beam i r r a d i a t i o n o f samples was p e r f o r m e d by f o c u s i n g 2.1 MeV He + i o n s , u s i n g an Ionex Tandetron a c c e l e r a t o r , t o a spot s i z e o f a p p r o x i m a t e l y 4 mm . I o n beam c u r r e n t s were h e l d c o n s t a n t a t 10 nA. R a d i a t i o n e f f e c t s were d e t e r m i n e d by v a r y i n g t h e t o t a l charge on t h e sample between 0 and 20 μΟ. RBS s p e c t r a were c o l l e c t e d w i t h t h e samples a t an a n g l e o f 45° w i t h r e s p e c t t o t h e i n c i d e n t beam; a d d i t i o n a l i n s t r u m e n t a l d e t a i l s can be found elsewhere (20). S p e c t r a l s i m u l a t i o n s were performed u s i n g t h e RUMP method d e s i g n e d by D o o l i t t l e (21). X-ray p h o t o e l e c t r o n s p e c t r o s c o p y (XPS) was used t o a n a l y z e polymer s u r f a c e s b e f o r e and a f t e r i o n beam i r r a d i a t i o n . Data were c o l l e c t e d w i t h a S u r f a c e S c i e n c e SSX-100 s p e c t r o m e t e r u s i n g A l Κα x - r a y s i n t h e h i g h r e s o l u t i o n mode w i t h x - r a y s f o c u s e d t o a spot s i z e 2
2
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o f 600 urn on the sample. B i n d i n g e n e r g i e s were r e f e r e n c e d t o t h e a d v e n t i t i o u s C I s l i n e a t 284.6 eV. SEM m i c r o g r a p h s were o b t a i n e d w i t h a Cambridge I n s t r u m e n t s S t e r e o s c a n 250 Mark I I e l e c t r o n m i c r o s c o p e a f t e r t h e sample had been c o a t e d w i t h a 200Â l a y e r o f P t . F o u r i e r t r a n s f o r m i n f r a - r e d (FTIR) s p e c t r a were c o l l e c t e d i n t h e t r a n s m i s s i o n mode u s i n g an IBM I n s t r u m e n t s IR-44 s p e c t r o m e t e r w i t h a s p e c t r a l r e s o l u t i o n o f 4 cm- . U s i n g a B r u k e r m i c r o s c o p e a t t a c h e d t o the s p e c t r o m e t e r , a r e a s between 10 ρ t o 80 ρ i n d i a m e t e r were analyzed. 1
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R e s u l t s and D i s c u s s i o n The use o f h e l i u m i o n beams f o r c o n v e n t i o n a l RBS a n a l y s i s a l l o w s t h e d e t e c t i o n o f elements w i t h atomic numbers g r e a t e r t h a n two; w i t h computer s i m u l a t i o n , atomic r a t i o s and d i s t r i b u t i o n depths c a n be c a l c u l a t e d . F i g u r e 1 shows RBS s p e c t r a f o r an u n t r e a t e d PTFE f i l m and a PMDA-ODA f i l m a f t e r treatment i n a CF^ r i c h microwave plasma. I n the s p e c t r a , i n d i v i d u a l d a t a p o i n t s a r e r e p r e s e n t e d by open c i r c l e s and the c o m p u t e r - s i m u l a t e d s p e c t r a a r e shown as s o l i d l i n e s . For PTFE, o n l y c a r b o n and f l u o r i n e a r e o b s e r v e d ; f o r t h e p l a s m a - t r e a t e d p o l y i m i d e f i l m , c a r b o n , oxygen, n i t r o g e n and f l u o r i n e are found. F o r a g i v e n s e t o f e x p e r i m e n t a l p a r a m e t e r s , t h e c o n c e n t r a t i o n and depth o f an element i n a sample d e t e r m i n e t h e s p e c t r a l shape. F o r PTFE, f l u o r i n e i s homogeneously d i s t r i b u t e d t h r o u g h o u t the f i l m which r e s u l t s i n a s t e p - l i k e s i g n a l . I f the f l u o r i n a t e d l a y e r i s t h i n , t h e f l u o r i n e s i g n a l appears as a peak, as shown i n F i g u r e l b . PMDA-ODA f i l m s , f l u o r i n a t e d f o r 30 m i n u t e s , were exposed downstream o f an 0 r i c h microwave plasma f o r v a r i o u s times t o reduce the t o t a l amount o f f l u o r i n e . F i g u r e 2 compares t h e f l u o r i n e s i g n a l i n t e n s i t i e s (10 μΟ t o t a l charge) c o l l e c t e d a f t e r 0, 25, and 50 minutes o f t r e a t m e n t . U s i n g RBS, t h e i n i t i a l f l u o r i n e t h i c k n e s s was e s t i m a t e d t o be 600Â, w i t h a d i s t r i b u t i o n p r o f i l e r e p r e s e n t a t i v e o f a d i f f u s i o n - c o n t r o l l e d p r o c e s s (16). A f t e r treatments, the f l u o r i n e s i g n a l i n t e n s i t y d e c r e a s e s t o v a l u e s below the r e s o l u t i o n o f t h e i n s t r u m e n t , t h u s n o t a l l o w i n g f o r a c c u r a t e d i s t r i b u t i o n measurements. These f i l m s were used t o study changes induced by v a r i o u s i r r a d i a t i o n times. F l u o r i n e l o s s e s o c c u r r i n g d u r i n g a n a l y s i s , as a f u n c t i o n o f c o l l e c t e d c h a r g e , were m o n i t o r e d by i n t e g r a t i n g f l u o r i n e counts between c h a n n e l numbers 180 and 210. F i g u r e 3 d i s p l a y s t h e i n t e g r a t e d f l u o r i n e counts p e r 2.5 μΟ i n t e r v a l s f o r PTFE and t h e f l u o r i n a t e d p o l y i m i d e f i l m s . F o r each sample, t h e f l u o r i n e counts were the h i g h e s t i n i t i a l l y , b u t they d e c r e a s e d w i t h i r r a d i a t i o n t i m e , a p p r o a c h i n g a c o n s t a n t v a l u e . The b e h a v i o r o f t h e f l u o r i n a t e d p o l y i m i d e f i l m s and PTFE were s i m i l a r . F o l l o w i n g i o n i r r a d i a t i o n , the s u r f a c e s were s t u d i e d u s i n g XPS. A n a l y s e s were p e r f o r m e d on and o f f i r r a d i a t e d a r e a s ; d a t a were c o l l e c t e d u s i n g a spot s i z e w h i c h was c o n t a i n e d w i t h i n the i r r a d i a t e d a r e a . F i g u r e s 4a and 4b show the C I s and F I s r e g i o n s , r e s p e c t i v e l y , f o r a p o l y i m i d e f i l m t r e a t e d i n a CF^ r i c h plasma f o r 30 m i n u t e s . The C I s spectrum f o r the n o n - i r r a d i a t e d f i l m shows an envelope c o n t a i n i n g s i g n i f i c a n t c o n t r i b u t i o n s from CF bonds i n agreement w i t h p r e v i o u s l y r e p o r t e d d a t a (15). A f t e r i r r a d i a t i o n , a decrease i n t h e 2
Sacher et al.; Metallization of Polymers ACS Symposium Series; American Chemical Society: Washington, DC, 1990.
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199
High-Energy Ion Beams
Energy (MeV) 0.4
0.6
0.8
1.0
1
1
1
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ι
100
150
]Λ_ r-
200
Channel Energy (MeV) 0.5 ι
0.6
0.7
0.8
0.9
1.0
1.1
1
1
1
1
1
I
b
100
120
140
160
Channel
180
200
220
F i g u r e 1. RBS S p e c t r a o f : (a) PTFE F i l m , and (b) PMDA-ODA f i l m exposed 30 minutes t o 85% CF^/15% 0 Plasma. S o l i d l i n e s represent the simulated spectra. 2
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METALLIZATION OF POLYMERS
Energy (MeV) 0.85
0.90
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ι
175
0.95
1
180
1.00
1
185
190
Channel
1.05
1
1
195
200
205
Figure 2. RBS signal intensity representative of f l u o r i n e d i s t r i b u t i o n , as a function of time i n 0 r i c h plasma. 2
Figure 3. RBS f l u o r i n e intensity per 2.5 μΟ i n t e r v a l as a function of t o t a l charge f o r PTFE and fluorinated PMDA-ODA films. Given times represent exposure of films to an 0 r i c h plasma. 2
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2000
'300
'700
295 290 285 Binding Energy (eV)
695
F i g u r e 4. (a) XPS C I s b e f o r e ( s o l i d l i n e ) and (b) XPS F I s b e f o r e ( s o l i d l i n e ) and
690 685 680 Binding Energy (eV)
280
675
spectra f o r plasma-fluorinated polyimide a f t e r (dashed l i n e ) He + i r r a d i a t i o n . spectra f o r plasma-fluorinated polyimide a f t e r (dashed l i n e ) He + i r r a d i a t i o n . 2
2
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METALLIZATION OF POLYMERS
CF peak i n t e n s i t y i s o b s e r v e d , w i t h a c o r r e s p o n d i n g i n c r e a s e f o r carbon m o e i t i e s a t lower b i n d i n g e n e r g i e s . A d e c r e a s e o f i n t e n s i t y was a l s o o b s e r v e d i n the F I s spectrum f o l l o w i n g i r r a d i a t i o n (see F i g u r e 4b). The o t h e r plasma t r e a t e d samples behaved i n s i m i l a r manner. XPS r e s u l t s (C I s and F I s ) o b t a i n e d f o r PTFE a r e shown i n F i g u r e s 5a and 5b on and o f f the i r r a d i a t e d a r e a s . From the C I s r e g i o n , the i n t e n s i t y o f the CF peak was s i g n i f i c a n t l y reduced upon i r r a d i a t i o n and, s i m i l a r t o the p l a s m a - t r e a t e d p o l y i m i d e f i l m s , an i n c r e a s e was o b s e r v e d f o r carbon s i g n a l s a t lower b i n d i n g e n e r g i e s . F l u o r i n e l o s s was a l s o d e t e c t e d i n t h e F I s spectrum, but the f l u o r i n e s i g n a l f o l l o w i n g i r r a d i a t i o n was found t o have a lower b i n d i n g energy, p o s s i b l y due t o a change i n the c r o s s l i n k i n g d e n s i t y , as i n the case o f PVDF ( 2 2 ) . The l o s s o f s u r f a c e f l u o r i n e due t o i o n i r r a d i a t i o n , as d e t e r m i n e d u s i n g XPS, i s shown i n T a b l e I ; the amount o f f l u o r i n e d e t e c t e d f o l l o w i n g i r r a d i a t i o n was s i m i l a r f o r a l l f i l m s . A d d i t i o n a l work was performed on PTFE t o g a i n f u r t h e r u n d e r s t a n d i n g o f beam i n t e r a c t i o n s w i t h the polymer.
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2
Table I .
Atomic C o n c e n t r a t i o n o f F from
Sample 0 25 50
min
1
Before RBS
After RBS 2
50
16
min
1
45
17
min
1
44
18
65
15
PTFE 1
XPS
t i m e i n 0 - r i c h plasma 1 0 μC t o t a l charge 2
2
F i g u r e 6 shows atomic c o n c e n t r a t i o n s measured by XPS, on PTFE s u r f a c e s as a f u n c t i o n o f t o t a l charge d u r i n g RBS a n a l y s i s . W i t h exposure t i m e , t h e l e v e l o f f l u o r i n e d e t e c t e d d e c r e a s e s from 65% t o a p p r o x i m a t e l y 9%. Accompanying t h i s l o s s o f f l u o r i n e t h e r e i s an i n c r e a s e i n c a r b o n l e v e l s . Oxygen i s d e t e c t e d i n a l l o f the i r r a d i a t e d samples because o f s u r f a c e r e a c t i v i t y t o a i r d u r i n g t r a n s f e r from the RBS chamber t o the XPS i n s t r u m e n t . The amount o f oxygen i n c r e a s e s w i t h i o n beam e x p o s u r e , p o s s i b l y due t o a h i g h e r d e n s i t y of r e a c t i v e surface s i t e s . E x p e r i m e n t s t o c h a r a c t e r i z e the p h y s i c a l changes on i r r a d i a t e d a r e a s were p e r f o r m e d f o r plasma f l u o r i n a t e d p o l y i m i d e and f o r PTFE samples; o p t i c a l photographs of the damaged a r e a s a r e shown i n F i g u r e 7. PTFE f i l m s d e v e l o p b l i s t e r s d u r i n g He + i o n exposure, w h i l e the f l u o r i n a t e d p o l y i m i d e samples o n l y darken. The apparent d a r k e n i n g seen i n the PTFE photograph r e s u l t s from l i g h t s c a t t e r i n g by t h e b l i s t e r s u r f a c e s . More d e t a i l e d i n f o r m a t i o n on s u r f a c e morphology was o b t a i n e d u s i n g s c a n n i n g e l e c t r o n m i c r o s c o p y (SEM). 2
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High-Energy Ion Beams
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1500
Binding Energy (eV) 4
1.0x10
695 F i g u r e 5. (a) XPS and a f t e r (dashed (b) XPS and a f t e r (dashed
690 685 680 Binding Energy (eV) C Is line) F Is line)
s p e c t r a f o r PTFE f i l m b e f o r e He + i r r a d i a t i o n . s p e c t r a f o r PTFE f i l m b e f o r e He + i r r a d i a t i o n .
675 (solid line)
2
(solid line)
2
Sacher et al.; Metallization of Polymers ACS Symposium Series; American Chemical Society: Washington, DC, 1990.
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High-Energy Ion Beams
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14. EMMIETAL
2
Figure 7. Optical photographs of He + i r r a d i a t e d areas on plasma-fluorinated polyimide and PTFE films.
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F i g u r e 8 shows SEM images o f PTFE f o l l o w i n g i o n beam exposure. At lower m a g n i f i c a t i o n (see F i g u r e 8 a ) , the appearance o f the damaged a r e a resembles t h a t o f a b r i t t l e f i l m . The h i g h e r m a g n i f i c a t i o n photograph (see F i g u r e 8b) shows a r e a s which had b l i s t e r e d and c r a c k e d ; c r a c k i n g may have o c c u r r e d d u r i n g sample t r a n s f e r . From SEM m i c r o g r a p h s , the t h i c k n e s s o f the b l i s t e r w a l l i s 6-7 um. C a l c u l a t i o n s , p e r f o r m e d t o e s t i m a t e t h e depth o f p e n e t r a t i o n o f a 2.1 MeV He + i o n beam a t 45°, i n t o PTFE, y i e l d e d a s t o p p i n g power o f 6 um. The method used t o determine the s t o p p i n g power o f the polymer i s d e s c r i b e d e l s e w h e r e ( 2 3 ) . The c a l c u l a t e d s t o p p i n g power and t h e measured depth o f damage a r e a p p r o x i m a t e l y the same. The b l i s t e r s r e s u l t from the e v o l u t i o n o f v o l a t i l e p r o d u c t s d u r i n g i r r a d i a t i o n . V o l a t i l e p r o d u c t s , d u r i n g exposure t o x - r a y o r i o n beams, have been d e t e c t e d by mass s p e c t r o m e t r y (9,24). FTIR s p e c t r a were o b t a i n e d from f o u r a r e a s o f an i r r a d i a t e d sample, as i n d i c a t e d i n F i g u r e 9. Peaks were o n l y o b s e r v e d i n the r e g i o n between 2000 and 800 cm- . S p e c t r a 1 through 4 were c o l l e c t e d as f o l l o w s : (1) o u t s i d e the i r r a d i a t e d a r e a , (2) t h r o u g h an i n t a c t b l i s t e r , (3) o n l y t h r o u g h the bottom o f the f i l m a f t e r the t o p p o r t i o n o f the b l i s t e r had been removed, and (4) t h r o u g h the top p o r t i o n o f the b l i s t e r o n l y . The c h a r a c t e r i s t i c spectrum o f a t h i c k PTFE f i l m ( r e g i o n 1) shows an i n t e n s e s i g n a l a s s i g n e d t o C F s t r e t c h i n g v i b r a t i o n s c a . , 1200 cm- . Changes o b s e r v e d i n an i r r a d i a t e d a r e a ( r e g i o n 2) i n c l u d e b r o a d e n i n g o f the C F s t r e t c h i n g f r e q u e n c y r e g i o n and the appearance o f a band a t a p p r o x i m a t e l y 1720 cm- . T h i s spectrum i s a summation o f b o t h the a l t e r e d r e g i o n and the b u l k PTFE. The changes o b s e r v e d i n spectrum 2 are p r i m a r i l y from c o n t r i b u t i o n s o f the a l t e r e d l a y e r ( r e g i o n 4 ) . The e x t e n t o f damage appears t o be c o n f i n e d w i t h i n t h e s t o p p i n g power o f the h e l i u m i o n s . I n f o r m a t i o n on the c h e m i c a l changes, r e s u l t i n g from i o n beam i r r a d i a t i o n , can be i d e n t i f i e d from spectrum 4. The b r o a d s i g n a l a t about 1720 cmi s a t t r i b u t e d t o C=0 and t o C=CF type bonds ( 2 5 ) . C=0 bonds l i k e l y d e v e l o p by r e a c t i o n o f t h e exposed s u r f a c e t o a i r d u r i n g sample t r a n s f e r from the i r r a d i a t i o n chamber; C=CF bonds develop during i r r a d i a t i o n . In a d d i t i o n , the CF v i b r a t i o n a t around 1200 cmbroadens towards lower wavenumbers, i n d i c a t i v e o f d e f l u o r i n a t i o n (26).
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2
1
2
1
2
1
1
2
1
Conclusions Ion i r r a d i a t i o n o f PTFE and p l a s m a - f l u o r i n a t e d PMDA-ODA has been performed under t y p i c a l c o n d i t i o n s o f RBS a n a l y s i s . Loss o f f l u o r i n e i s o b s e r v e d on a l l f i l m s , e s p e c i a l l y a t t h e s t a r t o f i r r a d i a t i o n . D e c o m p o s i t i o n i s i n t r o d u c e d by the beam i n t e r a c t i o n w i t h the polymer; d e f l u o r i n a t i o n and f o r m a t i o n o f c a r b o n - c a r b o n double bonds a r e d e t e c t e d by XPS and FTIR. For PTFE, i r r a d i a t i o n produced f i l m s which were b r i t t l e and b l i s t e r e d . The c a l c u l a t e d s t o p p i n g power f o r He + i o n s and the e x p e r i m e n t a l l y measured depth o f damage a r e a p p r o x i m a t e l y the same. 2
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F i g u r e 8.
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SEM m i c r o g r a p h s o f PTFE exposed t o He + i o n s .
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Literature Cited 1. 2. 3. 4.
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RECEIVED May 16,
1990
Sacher et al.; Metallization of Polymers ACS Symposium Series; American Chemical Society: Washington, DC, 1990.