Chapter 13
Molecular Dynamics Studies of Crystal Growth and Thin Films George H. Gilmer and Marcia H. Grabow
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AT&T Bell Laboratories, Murray Hill, NJ 07974 We discuss the application of atomic scale computer models to bulk crystal growth and the formation of thin films. The structure of the crystal-fluid interface and the mobility of the material at this interface are discussed in some detail. The influence of strain on thin film perfection and stability is also examined. A n u n d e r s t a n d i n g of the a t o m i c scale processes t h a t o c c u r d u r i n g c r y s t a l g r o w t h is essential to the development of technologies t h a t u t i l i z e h i g h l y perfect c r y s t a l s .
T h e s t r u c t u r e of the interface between the c r y s t a l a n d the
s u r r o u n d i n g l i q u i d or v a p o r phase is of great i m p o r t a n c e since the
interface
serves t o order a n d s t a b i l i z e the adjacent molecules i n the fluid phase, t h u s f a c i l i t a t i n g t h e i r i n c o r p o r a t i o n i n t o the c r y s t a l l a t t i c e .
In this article some
of the basic mechanisms of c r y s t a l g r o w t h are considered, together w i t h the i m p a c t of c o m p u t e r s i m u l a t i o n s o n our perception of these processes. i n c l u d e d are m o l e c u l a r d y n a m i c s ( M D ) s i m u l a t i o n s of t h i n films.
Also
These pro-
vide i n f o r m a t i o n o n the s t a b i l i t y of s t r a i n e d films against the spontaneous generation of misfit dislocations or a b r e a k u p i n t o islands. T h e rate of c r y s t a l g r o w t h c a n be extremely sensitive to the b i n d i n g energy of atoms at different sites o n the surface. array
of energetic
efficiently.
A surface w i t h a dense
b i n d i n g sites condenses atoms from the
vapor
most
T h e density of these active sites depends o n the surface
tem-
p e r a t u r e , c r y s t a l l o g r a p h i c o r i e n t a t i o n a n d i m p u r i t y content. A surface near a close-packed o r i e n t a t i o n is i l l u s t r a t e d i n F i g . 1. Here the active sites are l o c a t e d at the edges of steps, where molecules condensing from the v a p o r c a n i n t e r a c t w i t h a large n u m b e r of neighbors.
In the presence of a super-
s a t u r a t e d v a p o r , these steps advance as the edge sites are filled, a n d event u a l l y the steps a n n i h i l a t e at the edge of the c r y s t a l . W h e n a l l of the existing steps are a n n i h i l a t e d i n this w a y , the c r y s t a l is b o u n d e d b y close-packed layers
and
growth
terminates,
unless
there
is
a
mechanism
for
generation of new steps. 0097-6156/87/0353-0218$06.00/0 © 1987 American Chemical Society
In Supercomputer Research in Chemistry and Chemical Engineering; Jensen, K., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1987.
the
13.
GILMER AND GRABOW
Crystal Growth and Thin
219
Films
Surface Roughening and Crystal Growth E a r l y a t t e m p t s to c a l c u l a t e g r o w t h rates were based o n the n u c l e a t i o n of clusters o n the surfaces of a perfect c r y s t a l . A c c o r d i n g t o these theories, clusters are generated b y a fortuitous series of i m p i n g e m e n t events t h a t o c c u r o n neighboring sites.
V e r y s m a l l clusters are l i k e l y to
since few neighbors are present t o s t a b i l i z e the s y s t e m .
disintegrate
B u t occasionally a
large stable cluster m a y appear, a n d its p e r i p h e r y t h e n provides the active sites for c r y s t a l g r o w t h .
T h i s cluster c o u l d t h e n e x p a n d a n d cover the sur
face, or merge w i t h neighboring clusters t o complete the l a y e r . Downloaded by MONASH UNIV on May 4, 2015 | http://pubs.acs.org Publication Date: October 22, 1987 | doi: 10.1021/bk-1987-0353.ch013
A
difficulty
with
this
mechanism
is
the
small
nucleation
rate
p r e d i c t e d (1).
Surfaces of a c r y s t a l w i t h low v a p o r pressure have v e r y few
clusters
two-dimensional
and
nucleation
is
almost
impossible.
Indeed,
dislocation-free crystals c a n often r e m a i n i n a m e t a s t a b l e e q u i l i b r i u m w i t h a s u p e r s a t u r a t e d v a p o r for long periods of t i m e .
N u c l e a t i o n c a n be i n d u c e d
by resorting to a v a p o r w i t h a v e r y large s u p e r s a t u r a t i o n , but this often has undesirable
side effects.
Instabilities i n the
interface
shape result
in a
d e g r a d a t i o n of the q u a l i t y a n d u n i f o r m i t y of c r y s t a l l i n e m a t e r i a l . O n m e t h o d t o f a c i l i t a t e c r y s t a l g r o w t h i n a c r y s t a l - v a p o r system is to grow at h i g h t e m p e r a t u r e s .
T h e large e q u i l i b r i u m v a p o r pressure causes
more atoms t o adsorb o n the surface, a n d the p r o b a b i l i t y of finding large clusters is increased. that
a surface
In fact, B u r t o n et a l . (1) a n d J a c k s o n (2) p r e d i c t e d
phase t r a n s i t i o n occurs at
h i g h t e m p e r a t u r e s where
the
adsorbed atoms o c c u p y a b o u t 5 0 % of the a v a i l a b l e sites, p r o v i d e d t h a t the c r y s t a l does not melt at a lower t e m p e r a t u r e .
A l t h o u g h their calculations
were m a i n l y derived from a model l i m i t e d t o a single l a y e r of a d a t o m s on the surface
of a perfect
c r y s t a l , later w o r k confirmed the existence of a
roughening t r a n s i t i o n i n m u l t i l e v e l surfaces (3,4). T y p i c a l surfaces observed i n Ising model s i m u l a t i o n s are i l l u s t r a t e d i n F i g . 2.
T h e size a n d extent of a d a t o m a n d v a c a n c y clusters increases w i t h
the t e m p e r a t u r e . A b o v e a t r a n s i t i o n t e m p e r a t u r e T
R
face i l l u s t r a t e d ) , the clusters percolate.
( Τ « 0 . 6 2 for the sur Λ
T h a t is, some of the clusters l i n k Above T , R
cry
s t a l g r o w t h c a n proceed w i t h o u t t w o - d i m e n s i o n a l n u c l e a t i o n , since
up t o produce a connected n e t w o r k over the entire surface.
large
clusters are a n inherent p a r t of the interface s t r u c t u r e . are expected at a r b i t r a r i l y s m a l l values of the M o d e l c a l c u l a t i o n s of the g r o w t h rate R are
plotted
as
Δ μ ~ \n(p /p ), e
a
function
where ρ a n d p
of e
the
F i n i t e g r o w t h rates
supersaturation. are s h o w n i n F i g . 3.
driving
force
for
These
crystallization,
are the a c t u a l a n d e q u i l i b r i u m v a p o r pres
sures, respectively. A t v e r y low temperatures, the g r o w t h rate is essentially
In Supercomputer Research in Chemistry and Chemical Engineering; Jensen, K., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1987.
SUPERCOMPUTER RESEARCH
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220
Fig. 1
S c h e m a t i c representation of a c r y s t a l surface i n c l i n e d at a s m a l l
angle t o a low-index c r y s t a l l o g r a p h i c o r i e n t a t i o n .
Fig. 2 In
T y p i c a l Ising model surfaces p r o d u c e d b y c o m p u t e r s i m u l a t i o n s .
this system
s h o w n o n the
T#=0.62, i n terms of the
dimensionless
temperature
figure.
In Supercomputer Research in Chemistry and Chemical Engineering; Jensen, K., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1987.
13.
GILMER AND GRABOW
221
Crystal Growth and Thin Films
zero for s m a l l Δ μ , as p r e d i c t e d b y n u c l e a t i o n t h e o r y .
A t higher tempera
tures measurable g r o w t h occurs at s m a l l e r values of Δ μ , a n d above T
R
the
m e t a s t a b l e region is absent (5). T h e m o r p h o l o g y of crystals is affected b y the t e m p e r a t u r e .
A t low
t e m p e r a t u r e s a growing c r y s t a l is b o u n d e d b y the close-packed planes t h a t move most s l o w l y .
F a s t - m o v i n g orientations t h a t m a y be present o n the
i n i t i a l c r y s t a l surface
move t o the
c r y s t a l edges, d i s a p p e a r i n g from
the
g r o w t h f o r m . A t moderate t e m p e r a t u r e s the d i s p a r i t y between the kinetics o n different faces is reduced; the c r y s t a l assumes a more c o m p a c t shape a n d Downloaded by MONASH UNIV on May 4, 2015 | http://pubs.acs.org Publication Date: October 22, 1987 | doi: 10.1021/bk-1987-0353.ch013
r o u n d e d edges are present.
A t h i g h t e m p e r a t u r e s some of the
bounding
faces m a y disappear because of surface roughening, a n d i f a l l of the faces are r o u g h the c r y s t a l assumes a shape t h a t is n e a r l y s p h e r i c a l , a c c o r d i n g to this m o d e l (see below). morphology w i t h
U s i n g this a p p r o a c h , J a c k s o n (2) has
a n o r m a l i z e d interface
correlated
t e m p e r a t u r e for crystals grown
from the m e l t .
Molecular Dynamics Studies of Interfaces Ising models w i t h e l e m e n t a r y l a t t i c e structures are not a p p r o p r i a t e for c a l c u l a t i o n s of the
influence of surface
other complex surface structures.
stress, surface
reconstruction
In most s i m u l a t i o n s , the surface
or
structure
is represented o n l y b y the presence or absence of atoms at b u l k l a t t i c e sites, a l t h o u g h more general structures c a n be i n c l u d e d b y the use of a fine grid lattice.
A n i m p o r t a n t factor i n v a p o r g r o w t h systems is the rate of mass
transport
along the surface t o the active g r o w t h sites.
T h e m i g r a t i o n of
atoms along the surface c a n be i n c l u d e d as a n a d d i t i o n a l M o n t e C a r l o event i n Ising model s i m u l a t i o n s . H o w e v e r , the rate constants for this process a n d t h e i r dependence o n the local surface configuration must be assigned i n a somewhat
arbitrary
manner.
Molecular
dynamics
calculations
permit
u n a m b i g u o u s measurements of the surface t r a n s p o r t of atoms, a l t h o u g h the a p p l i c a b i l i t y of the results depends o n the v a l i d i t y of the i n t e r a t o m i c poten tial employed. We
now describe a r e l a t i v e l y simple M D model of a low-index c r y s t a l
surface, w h i c h was conceived for the purpose of s t u d y i n g the rate of mass t r a n s p o r t (8).
The
effect
several c o m p e t i n g processes. jectories s o m e w h a t , sidered.
of t e m p e r a t u r e
o n surface
transport
involves
A rough surface s t r u c t u r e complicates the t r a
a n d the diffusion of clusters of atoms must be con
In order to simplify the model as m u c h as possible, but r e t a i n the
essential d y n a m i c s of the mobile atoms, we w i l l consider a model i n w h i c h the
atoms
move o n a "substrate" represented
by an analytic
potential
energy f u n c t i o n t h a t is adjusted t o m a t c h t h a t of a surface of a (100) facecentered cubic c r y s t a l composed of atoms i n t e r a c t i n g w i t h a L e n n a r d - J o n e s
In Supercomputer Research in Chemistry and Chemical Engineering; Jensen, K., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1987.
222
SUPERCOMPUTER RESEARCH
( L J ) p o t e n t i a l (6).
T h e diffusing atoms also have L J forces between t h e m .
A t o m s i n t e r a c t w i t h a ghost a t o m i n the substrate t h a t is subjected to r a n dom a n d dissipative forces t h a t closely m a t c h the forces exerted b y a neighb o r i n g shell of atoms i n the c r y s t a l . In this w a y the M D c o m p u t a t i o n is l i m i t e d to a r e l a t i v e l y s m a l l n u m b e r of mobile atoms a n d t h e i r ghost atoms, a n d the influence of the large n u m b e r of atoms i n the c r y s t a l is represented by the forces a p p l i e d to the ghost a t o m . T u l l y el a l (7) have s t u d i e d the m o t i o n of single atoms a n d s m a l l clus-
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ters i n s u c h a system, a n d found t h a t the diffusion rates have a n A r r h e n i u s temperature
dependence.
Although
longer j u m p
distances
h i g h temperatures,
at
it is true t h a t
adatoms
with
an
experience
average
j u m p of
a p p r o x i m a t e l y four a t o m i c diameters at the m e l t i n g point T , there is no M
a n o m a l y i n the t e m p e r a t u r e dependence.
C l u s t e r s of t w o to six atoms were
found t o diffuse at a slower rate, as m i g h t be expected, b u t c o u l d alter the t o t a l mass t r a n s p o r t i f present i n large quantities. The model.
essential influence of surface roughening is also present
i n this
G r a n d c a n o n i c a l M o n t e C a r l o c a l c u l a t i o n s were used t o generate
a d a t o m p o p u l a t i o n s at v a r i o u s temperatures up t o T . m
C h e m i c a l potentials
corresponding to those i n the b u l k L J c r y s t a l were used, a n d these p r o d u c e d adatom
densities t h a t increased w i t h t e m p e r a t u r e
and roughly approxi-
m a t e d the values observed i n Ising model s i m u l a t i o n s below A
plot of the
adatom
density versus
L
T~
Tr.
is s h o w n i n F i g . 4.
anomalous increase i n the density is observed at h i g h temperatures.
An The
dashed line represents the a d a t o m p o p u l a t i o n t h a t w o u l d be p r e d i c t e d i f there were no l a t e r a l i n t e r a c t i o n s . H o w e v e r , the L J p o t e n t i a l between a d a toms tends t o s t a b i l i z e t h e m at the higher coverages, a n d i t is this effect t h a t causes the d e v i a t i o n from A r r h e n i u s b e h a v i o r at h i g h temperatures.
A
s i m i l a r t e m p e r a t u r e dependence is observed i n the rate of mass t r a n s p o r t o n some
m e t a l surfaces (8,9), a n d
it is possible t h a t
it is caused
by
the
H o w e v e r , the increased n u m b e r of a d a t o m s at h i g h temperatures
can
e n h a n c e d p o p u l a t i o n of the superlayer at h i g h temperatures.
influence t h e i r m o b i l i t y , since clusters of L J atoms were observed to have s m a l l e r diffusion coefficients t h a n isolated atoms.
F i g u r e 5 shows the aver1
age diffusion coefficients of a d a t o m s , also as a f u n c t i o n of T"" ; here the d e v i a t i o n from A r r h e i n u s b e h a v i o r is i n the other d i r e c t i o n . T h e rate of mass t r a n s p o r t is the p r o d u c t of these t w o factors, the dens i t y of atoms a n d the diffusion coefficient per a t o m , as s h o w n i n F i g . 6. O v e r a large t e m p e r a t u r e i n t e r v a l up to T
M
almost perfectly A r r h e n i u s i n n a t u r e . at h i g h temperatures atoms.
the mass t r a n s p o r t coefficient is
T h e e n h a n c e d a d a t o m concentrations
are offset b y the lower m o b i l i t y of the
interacting
T h u s , surface roughening does not appear to cause anomalies i n the
In Supercomputer Research in Chemistry and Chemical Engineering; Jensen, K., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1987.
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13.
GILMER AND GRABOW
Fig. 3
Crystal
Growth and Thin Films
223
Ising model c a l c u l a t i o n s of the n o r m a l i z e d g r o w t h rate R as a
f u n c t i o n of the
d r i v i n g force.
closed circles, 0.54 T , R
T h e surface
t e m p e r a t u r e s are 0 . 4 0 Τ , Λ
open circles, a n d 1.08 T , R
squares.
-I
In Supercomputer Research in Chemistry and Chemical Engineering; Jensen, K., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1987.
SUPERCOMPUTER RESEARCH
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224
ι
ι
ι
1.5
2
23
ι
I
3
Φ/kT
Fig. 5
f
Diffusion coefficient D for atoms o n surface.
1.5
(T ) M
Fig. 6
2
2.5
3
Φ/kT
M a s s t r a n s p o r t coefficient of surface.
In Supercomputer Research in Chemistry and Chemical Engineering; Jensen, K., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1987.
13.
GILMER ANDGRABOW
Crystal Growth and Thin
225
Films
mass t r a n s p o r t rate, a l t h o u g h it is possible t h a t one of the t w o effects could d o m i n a t e i f a different i n t e r a t o m i c p o t e n t i a l were present.
Crystal Growth T h e k i n e t i c s of c r y s t a l g r o w t h have not been o b t a i n e d b y M D techniques for c r y s t a l - v a p o r systems, because of the v e r y slow g r o w t h rate a n d the extensive c o m p u t a t i o n required.
T h e r e l a t i o n s h i p between the g r o w t h
rate a n d d r i v i n g force as s h o w n i n F i g . 2 requires g r o w t h s i m u l a t i o n s at s m a l l values of the d r i v i n g force.
T h e difficulty of a direct M D c a l c u l a t i o n
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is the large a m o u n t of c o m p u t a t i o n required t o o b t a i n the a t o m i c tories.
trajec-
T h e complex m o t i o n of a n a t o m t h a t impinges from the v a p o r a n d is
i n c o r p o r a t e d i n t o the growing c r y s t a l is represented i n the Ising model b y a simple s p i n
flip.
T h e M D s i m u l a t i o n s of v a p o r g r o w t h t h a t have
been
a t t e m p t e d t o date were performed w i t h a n i n c i d e n t flux eight t o t e n orders of
magnitude
larger
than
that
of the
equilibrium vapor.
Under
such
extreme conditions the e v a p o r a t i o n flux is essentially zero, corresponding to a dimensionless g r o w t h rate of u n i t y .
S u r p r i s i n g l y , L J systems were found
t o grow w i t h r e l a t i v e l y w e l l ordered layers under these conditions, a l t h o u g h the s t a c k i n g of adjacent
layers d i d not correspond to a regular space lat-
tice (10). Different results were o b t a i n e d i n the case of the S t i l l i n g e r - W e b e r ( S W ) p o t e n t i a l for s i l i c o n (10). I n this case, m a t e r i a l deposited o n the (111) orient a t i o n was disordered, w i t h o u t d i s t i n c t layers of atoms.
G r o w t h o n the
(100) face d i d produce about t e n d i s t i n c t layers at sufficiently h i g h temperatures, a l t h o u g h i t is not clear whether t h i c k e r deposits w o u l d r e t a i n this order since some degeneration was observed as successive layers were deposited. Molecular
dynamics
c a l c u l a t i o n s of solidification
at
a
crystal-melt
interface have been performed; the faster g r o w t h k i n e t i c s of this system make
it
possible t o
c r y s t a l l i z e a significant a m o u n t
presently a v a i l a b l e c o m p u t e r technology.
of m a t e r i a l
using
L a n d m a n et a l (11) have s i m u -
l a t e d the m o t i o n of atoms i n a slab of supercooled l i q u i d t h a t was p l a c e d i n contact
w i t h a c r y s t a l surface.
O r d e r i n g of the
atoms
i n t o layers was
observed first, a n d t h e n the l o c a l i z a t i o n of the atoms at l a t t i c e sites w i t h i n the layers. A n interface speed of « 1 0 0 m /s was e s t i m a t e d d u r i n g the early stages of o r d e r i n g w h e n p a r a m e t e r s a p p r o p r i a t e
for argon were
inserted.
T h e m e l t i n g a n d resolidification of a two-component s y s t e m has also been s i m u l a t e d (12). Steady-state
c r y s t a l l i z a t i o n rates were measured for a range of tem-
peratures below the m e l t i n g point b y B r o u g h t o n et a l (13). A face-centered cubic (100) c r y s t a l - m e l t interface was e q u i l i b r a t e d i n a box elongated i n the
In Supercomputer Research in Chemistry and Chemical Engineering; Jensen, K., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1987.
226
SUPERCOMPUTER RESEARCH
direction
normal
to
the
interface.
Periodic boundary
conditions
were
a p p l i e d i n the p a r a l l e l directions. P a r t i c l e s at the t w o ends of the box were coupled to a heat b a t h at a fixed t e m p e r a t u r e T dissipative forces. below T .
0
by means of r a n d o m a n d
C r y s t a l g r o w t h was observed
when
T
was
0
reduced
N e w l i q u i d particles were s u p p l i e d at the lower end of the box
m
at a rate t h a t was adjusted to keep the interface roughly at the center of the
box.
Crystalline material
extruding
from the
top
of the
box
was
T h e measured g r o w t h rates are i l l u s t r a t e d by the circles i n F i g . 7.
The
removed.
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interface v e l o c i t y is p l o t t e d versus the interface t e m p e r a t u r e T . of Τ is a l w a y s greater t h a n T
0
the interface. The
T h e value
because of the release of the latent heat at
Dimensionless units for Τ a n d the v e l o c i t y are used here.
m a x i m u m v e l o c i t y corresponds
s u r p r i s i n g aspect is the
The
most
r a p i d c r y s t a l l i z a t i o n at low t e m p e r a t u r e s .
to
~ 8 0 r a /s
for
argon.
Most
m a t e r i a l s e x h i b i t s h a r p l y reduced rates at low t e m p e r a t u r e s , as expected for a n a c t i v a t e d g r o w t h process.
T h a t is, the k i n e t i c s c a n be represented as
the p r o d u c t of a n A r r h e n i u s factor F(T)
a n d a t e r m t h a t accounts for the
net p r o d u c t i o n of c r y s t a l l i n e m a t e r i a l as a result of the atoms ordering a n d disordering at the interface, R =^(Γ)[1-βχρ(-Δμ/*Γ)]
(1)
T h e A r r h e n i u s factor is often represented b y a n expression of the type
F(T) = Z>«/ /A
2
(2)
0
where D is the diffusion coefficient i n the l i q u i d a n d Λ is the m e a n path.
It
is assumed
that
atoms i n the
adjacent
free
l i q u i d of thickness 2
impinge o n the c r y s t a l surface at a rate p r o p o r t i o n a l to D/A .
a
A site fac
tor / o < l is i n c l u d e d to account for thee fact t h a t some of these collisions do not c o n t r i b u t e t o c r y s t a l g r o w t h , either because t h e y are not sufficiently close t o a lattice site or because the region neighboring the site is r e l a t i v e l y disordered.
T h e low e n t r o p y of fusion Δ 5 = 1 . 6 2 (13) insures t h a t the sur
face t e m p e r a t u r e is well above the n o r m a l i z e d roughening t e m p e r a t u r e (2), a n d therefore the g r o w t h sites are not l i m i t e d to the edges of steps s u p p l i e d by a l a t e r a l g r o w t h m e c h a n i s m s u c h a t w o - d i m e n s i o n a l n u c l e a t i o n or s p i r a l growth.
T h e diffusion coefficient i n the l i q u i d has been measured over the
range from T
d o w n to 0.4 T , where the h i g h v i s c o s i t y prevents a c c u r a t e
measurements.
A n A r r h e n i u s expression fits the d a t a , a n d c a n be used to
m
m
e x t r a p o l a t e to lower t e m p e r a t u r e s .
T h e d r i v i n g force Δ μ c a n be c a l c u l a t e d
a c c u r a t e l y using t h e r m o d y n a m i c d a t a for the b u l k c r y s t a l a n d the super cooled l i q u i d . T h e solid curve i n F i g . 7 is a plot of eqs. ( l ) a n d (2), w i t h the values of Δ μ a n d D o b t a i n e d as described above.
T h e supercooled L J l i q u i d becomes
In Supercomputer Research in Chemistry and Chemical Engineering; Jensen, K., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1987.
Downloaded by MONASH UNIV on May 4, 2015 | http://pubs.acs.org Publication Date: October 22, 1987 | doi: 10.1021/bk-1987-0353.ch013
13.
GILMER AND GRABOW
Crystal Growth and Thin
227
Films
>-
u ο
_J
lxl >
0
0.2
0.4
0.6
TEMPERATURE
Fig. 7
M o l e c u l a r d y n a m i c s c a l c u l a t i o n s , open circles, for the v e l o c i t y of
the c r y s t a l - m e l t interface versus the t e m p e r a t u r e of the interface. s o l i d curve corresponds to eq. (1) a n d the dashed curve to eq. (3).
In Supercomputer Research in Chemistry and Chemical Engineering; Jensen, K., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1987.
The
SUPERCOMPUTER RESEARCH
228
h i g h l y viscous at low temperatures whereas the measured interface veloci ties i n t h i s region are quite large.
C r y s t a l i z a t i o n is a p p a r e n t l y not l i m i t e d
by a n a c t i v a t e d process. E v e n a s m a l l a c t i v a t i o n b a r r i e r w o u l d reduce the g r o w t h rate significantly at low temperatures.
T u r n b u l l a n d B a g l e y (14)
h a d a r g u e d t h a t c r y s t a l l i z a t i o n of simple melts s h o u l d not be l i m i t e d b y the liquid
diffusion
rates,
since the
movement
across
the
interface
is less
impeded by backscattering. T h e large m o b i l i t y i n the interface is a p p a r e n t l y the result of a density deficit i n this region.
A t the m e l t i n g point the i n t e r f a c i a l densities are
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i n t e r m e d i a t e between the t w o b u l k phases.
T h e r e is no i n d i c a t i o n of voids,
a n d the m o b i l i t y of the i n t e r f a c i a l atoms is a p p r o x i m a t e l y the same as t h a t of the b u l k l i q u i d .
H o w e v e r , as the temperature is reduced below T , the m
density of the interface region drops, a n d at Τ =0.15 it is 5 % lower t h a n t h a t of the l i q u i d phase.
T h u s , the a m o u n t of free v o l u m e a v a i l a b l e for
a t o m i c m o t i o n increases at low temperatures.
T h i s e x t r a free v o l u m e could
be caused b y the large v i s c o s i t y o f the l i q u i d phase.
A t large g r o w t h rates
there is l i t t l e t i m e for the l i q u i d t o accomodate t o c r y s t a l l i n e m a t e r i a l , a n d hence the interface energy is h i g h .
E n h a n c e d diffusion of atoms at
the
interface between t w o solid phases is c o m m o n l y observed i n experiments o n g r a i n b o u n d a r y diffusion (15). In the absence of a p o t e n t i a l b a r r i e r , the rate at w h i c h l i q u i d atoms i n the interface c o u l d move t o l a t t i c e sites is d e t e r m i n e d b y the average ther m a l v e l o c i t y , (ZkT/πιγ.
If t h e y t r a v e l a distance λ, the interface v e l o c i t y
is e
A
r
3
R = (a A ) ( 3 * r / m ) V o [ l - x p ( - M / * ) ]
( )
T h e dashed curve i n F i g . 7 is o b t a i n e d w h e n λ = 0 . 4 α , the average distance from the center of points u n i f o r m l y d i s t r i b u t e d i n a sphere, a n d
/ =0.27. 0
T h i s expression is i n good agreement w i t h the d a t a over the full range of T , and
has no a c t i v a t i o n b a r r i e r whatsoever.
A p p a r e n t l y the atoms i n the
l i q u i d c a n rearrange i n t o a c r y s t a l l a t t i c e along a p a t h i n configuration space t h a t involves a monotonie r e d u c t i o n i n energy.
T h i s unexpected con
clusion applies o n l y t o simple atoms a n d molecules. T h e c r y s t a l l i z a t i o n of ordered alloys w o u l d involve the diffusion of atoms t o the correct s u b l a t t i c e sites, a n d m a y involve a n a c t i v a t i o n energy. S i m i l a r l y , the c r y s t a l l i z a t i o n of most m o l e c u l a r crystals requires a r e o r i e n t a t i o n of the molecules, a n d w o u l d also be i n h i b i t e d at low temperatures. If eq. (1) were a p p l i c a b l e to other m a t e r i a l s , a p p r o x i m a t e values of the maximum
g r o w t h rates
could
be
obtained
by scaling w i t h
%
(T /m) . m
A c c o r d i n g l y , we estimate m a x i m u m rates of 400 m / s for n i c k e l a n d 430 m / s for
silicon.
Interface
velocities of 50 m / s
have been measured
In Supercomputer Research in Chemistry and Chemical Engineering; Jensen, K., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1987.
for N i
13.
GILMER AND GRABOW
Crystal Growth and Thin
dendrites growing i n t o a supercooled melt at 0.9 T
m
229
Films
(16). T h e v e l o c i t y d a t a
of F i g . 7 i m p l y t h a t the interface t e m p e r a t u r e is « 0 . 9 6 T . m
0
T h i s is a 70 C
undercooling at the interface, a s u r p r i s i n g l y large v a l u e for s u c h a simple system.
T h e m a x i m u m v e l o c i t y measured for silicon is o n l y 18 m / s , a n d
this indicates t h a t the m o b i l i t y of interfaces i n covalent m a t e r i a l s is m u c h s m a l l e r t h a n i n simple metals a n d the noble gases. An
increase i n the
n u m b e r of l a t t i c e defects was noted d u r i n g the
g r o w t h of the L J c r y s t a l at low t e m p e r a t u r e s .
The crystallizing material
formed at Τ =0.05 c o n t a i n e d 0 . 5 % vacancies, whereas the e q u i l i b r i u m con Downloaded by MONASH UNIV on May 4, 2015 | http://pubs.acs.org Publication Date: October 22, 1987 | doi: 10.1021/bk-1987-0353.ch013
centration observed.
at
this t e m p e r a t u r e
is less t h a n
3 0
10~ .
T w i n n i n g was
also
In every instance this process began as a defect i n v o l v i n g a single
row of atoms i n a p a r t i a l l y ordered (100) layer.
T h e atoms were displaced
by a distance a / 2 i n a d i r e c t i o n p a r a l l e l to the row. T h e next layer to crys t a l l i z e u s u a l l y c o n t a i n e d t w o adjacent
rows d i s p l a c e d , a n d so o n u n t i l the
entire layer was i n the new p o s i t i o n a n d the c r y s t a l was a g a i n perfect. Significant
reductions
i n the
defects were i n the interface.
g r o w t h rate were
T h i s contrasts
observed while
w i t h the usual
the
assumption
t h a t defects enhance the g r o w t h b y p r o v i d i n g sources of steps or preferred n u c l e a t i o n sites.
In this case the i n t r i n s i c a l l y rough interface a l r e a d y con
t a i n s a h i g h density of good g r o w t h sites.
T h e s t r a i n a n d reduced bonding
i n the defective c r y s t a l reduce the difference i n the free energy between the c r y s t a l a n d the melt, a n d therefore the effective d r i v i n g force for c r y s t a l l i z a t i o n is reduced.
A n o t h e r factor is the presence of new sites at the g r o w t h
interface where the p o t e n t i a l energy is a m i n i m u m , but w h i c h are not con sistent
with
closely spaced
neighboring sites.
C o m p e t i t i o n between
the
different sites for l i q u i d atoms a p p a r e n t l y retards the c r y s t a l l i z a t i o n process. R e c e n t u n p u b l i s h e d d a t a for the (111) interface demonstrates this T h e close p a c k e d layers m a y s t a c k i n the face-centered sequence, or as ababab...
cubic
effect.
abcabc...
to f o r m hexagonal close p a c k e d m a t e r i a l .
The
energy difference between these t w o lattices is extremely s m a l l , a n d indeed the
crystallized material
does
not
have
a
regular
stacking
sequence,
a l t h o u g h the i n d i v i d u a l close p a c k e d planes are essentially perfect. T
m
Near
the g r o w t h rate on this face is 5 0 % of t h a t o n the (100), a n d at low
t e m p e r a t u r e s it has the f o r m expected for a n a c t i v a t e d process.
T h u s , the
(100) a n d (111) faces have q u a l i t a t i v e l y different b e h a v i o r : the (100) g r o w t h is l i m i t e d o n l y b y the rate at w h i c h l i q u i d atoms c a n a r r i v e at g r o w t h sites, whereas the (111) g r o w t h requires t h a t a n a c t i v a t i o n energy b a r r i e r be sur mounted.
In Supercomputer Research in Chemistry and Chemical Engineering; Jensen, K., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1987.
SUPERCOMPUTER RESEARCH
230
Thin Films E p i t a x i a l g r o w t h of t h i n films u s u a l l y involves the f o r m a t i o n of s t r a i n e d material
as
a result
o f m i s m a t c h between
the
film
and substrate
because of the large surface to v o l u m e r a t i o i n the film.
and
Surface stress c a n
be a major factor, even w h e n the l a t t i c e constants of film a n d s u b s t r a t e are perfectly m a t c h e d .
A l t h o u g h it appears t o be difficult
to eliminate
the
stress t o t a l l y , it is i m p o r t a n t to be able to c o n t r o l it a n d even use i t t o produce desired qualities. W e have seen t h a t the deposition of crystals from the v a p o r is m u c h
Downloaded by MONASH UNIV on May 4, 2015 | http://pubs.acs.org Publication Date: October 22, 1987 | doi: 10.1021/bk-1987-0353.ch013
too slow t o model b y M D techniques.
M o s t l a b o r a t o r y equipment for pro-
d u c i n g t h i n films involves r e l a t i v e l y slow c r y s t a l g r o w t h processes, a n d is not s u i t a b l e for direct s i m u l a t i o n . I n f o r m a t i o n o n the s t a b i l i t y a n d properties of t h i n films c a n be o b t a i n e d b y s i m i l a r m o d e l i n g techniques, however. W e describe below some of our results t h a t provide necessary d a t a to find the e q u i l i b r i u m configuration of t h i n films at low t e m p e r a t u r e s . T h e m o t i o n of particles of the film a n d s u b s t r a t e were c a l c u l a t e d b y s t a n d a r d m o l e c u l a r d y n a m i c s techniques.
In the s i m u l a t i o n s discussed here,
our purpose is to c a l c u l a t e e q u i l i b r i u m or m e t a s t a b l e configurations of the s y s t e m at zero K e l v i n .
F o r this purpose, we have a p p l i e d r a n d o m a n d dissi-
p a t i v e forces t o the p a r t i c l e s .
F i n i t e r a n d o m forces provide the
thermal
m o t i o n w h i c h allows the system t o explore different configurations, a n d the d i s s i p a t i o n serves
t o s t a b i l i z e the
system
at
a
fixed
temperature.
The
p o t e n t i a l energy m i n i m a are p o p u l a t e d b y r e d u c i n g the r a n d o m forces to zero, t h u s p e r m i t t i n g the d i s s i p a t i o n to absorb the k i n e t i c energy. A l l particles of the film a n d s u b s t r a t e i n t e r a c t w i t h L J potentials, a n d for p a r t i c l e s t a n d j w i t h s e p a r a t i o n r - this p o t e n t i a l is tJ
12
6
M'y) =4 ^[(Wr,y) -(