Pyrolysis of Shale Oil Crude and Vacuum Distillate Fractions

considerable straight chain material with large peaks at 14, 23,. 30 and 32 ppm ... analysis and pyrolysis of the shale oil vacuum distillate. In part...
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19 Pyrolysis of Shale Oil Crude and Vacuum Distillate Fractions ROBERT N. HAZLETT and ERNA J. BEAL

Downloaded by PURDUE UNIV on November 17, 2016 | http://pubs.acs.org Publication Date: August 1, 1983 | doi: 10.1021/bk-1983-0230.ch019

Naval Research Laboratory, Washington, D C 20375

The vacuum d i s t i l l a t e from Paraho shale o i l crude was separated on s i l i c a gel into three f r a c t i o n s - saturate, aromatic, and p o l a r . The carbon-13 NMR spectra indicated that these f r a c t i o n s contained 58, 15 and 36 percent, respectively, of unbranched a l k y l groups. These fractions were subjected to pyrolysis at 450°C for various times. The y i e l d of JP-5 jet fuel was good for the saturate fraction, varying between 24 and 27 percent for pyrolysis times of 15 to 120 minutes. The JP-5 yield for the polar fraction was lower, 18 to 22%. The n-alkanes and 1-alkenes were determined by capillary gas chromatography. The sum of these two classes comprised over 30 percent of the JP-5 cut in the saturate pyrolysis product but less than 15 percent for the polar and aromatic pyrolysis products.

The f r e e z i n g p o i n t o f U.S. Navy j e t f u e l (JP-5) has been r e l a t e d to the amounts o f l a r g e n-alkanes present i n the f u e l (1,2). This behavior a p p l i e s t o j e t f u e l s d e r i v e d from a l t e r n a t e f o s s i l f u e l resources, such as shale o i l , c o a l , and t a r sands, as w e l l as those d e r i v e d from petroleum. In general, j e t f u e l s from shale o i l have the highest and those from c o a l the lowest n-alkane content. The o r i g i n o f these n-alkanes i n the amounts observed, e s p e c i a l l y i n shale-derived fuels, i s not readily explained on the b a s i s o f l i t e r a t u r e information. Studies of the processes, p a r t i c u l a r l y the ones i n v o l v i n g thermal s t r e s s , used t o produce these f u e l s are needed t o define how the n-alkanes form from l a r g e r molecules. The information developed w i l l s i g n i f i c a n t l y c o n t r i b u t e to the s e l e c t i o n o f processes and r e f i n i n g techniques f o r future f u e l production from shale o i l .

T h i s c h a p t e r n o t subject t o U . S . c o p y r i g h t . P u b l i s h e d 1983, A m e r i c a n C h e m i c a l S o c i e t y

Miknis and McKay; Geochemistry and Chemistry of Oil Shales ACS Symposium Series; American Chemical Society: Washington, DC, 1983.

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GEOCHEMISTRY A N D CHEMISTRY O F OIL SHALES

Carbon-13 nmr s t u d i e s i n d i c a t e that o i l shale from the Green River Formation contains much a l i p h a t i c m e t e r i a l ( 3 ) . F u r t h e r , the shale o i l derived from the rock a l s o gives i n d i c a t i o n of considerable s t r a i g h t c h a i n m a t e r i a l w i t h large peaks at 14, 23, 30 and 32 ppm i n the C-13 nmr spectrum. Previous p y r o l y s i s studies at NRL s t r e s s e d f r a c t i o n s of crude shale o i l r e s i d u a , measured the y i e l d s of JP-5, and determined the content of p o t e n t i a l n-alkanes i n the JP-5 d i s t i l l a t i o n range ( 4 ) . A d d i t i o n a l s t u d i e s have p y r o l y z e d model compounds w i t h long uhbranched a l k y l groups ( 5 ) . These types of compounds a r e thought t o be p r e s e n t i n s h a l e crude o i l . T h i s work presents the r e s u l t s o f two s t u d i e s : (a) the p y r o l y s i s of Paraho crude shale o i l and (b) the separation, a n a l y s i s and p y r o l y s i s of the shale o i l vacuum d i s t i l l a t e . In part ( b ) , a shale crude o i l vacuum d i s t i l l a t e (Paraho) was separated i n t o three chemical f r a c t i o n s . The f r a c t i o n s were then subjected to nmr a n a l y s i s to estimate the p o t e n t i a l f o r n-alkane production and to p y r o l y s i s studies to determine an experimental n-alkane y i e l d .

Downloaded by PURDUE UNIV on November 17, 2016 | http://pubs.acs.org Publication Date: August 1, 1983 | doi: 10.1021/bk-1983-0230.ch019

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Experimental D e t a i l s P y r o l y s i s Procedure. The shale o i l samples were stressed at c o n d i t i o n s s i m i l a r to the petroleum r e f i n i n g process known as delayed coking ( 6 ) . These c o n d i t i o n s are 450°C and about 90 p s i pressure. Each Thermal s t r e s s was conducted i n a 1/4 inch o.d. 316 s t a i n l e s s s t e e l tube f i t t e d w i t h a s t a i n l e s s s t e e l v a l v e v i a a Swagelok connection. The tube, with a weighed amount of sample (approximately 0.1 g ) , was attached to a vacuum system, cooled t o -78°C, and pumped to remove a i r . The tube was then thawed and the cooling/pumping process repeated. The tubes were heated by inserting them i n t o 9/32-inch holes i n a s i x - i n c h diameter aluminum block fitted with a temperature controller. Complete d e t a i l s of sample workup and a n a l y s i s can be found i n r e f e r e n c e ( 4 ) . One gas chromatographic (GC) technique d e t e r mined the JP-5 y i e l d from the p y r o l y s i s by summing the t o t a l FID area f o r carbon numbers 9 through 16. A second GC a n a l y s i s determined the i n d i v i d u a l n-alkanes and 1-alkenes w i t h a fused s i l i c a c a p i l l a r y column. Separation o f Vacuum D i s t i l l a t e . Paraho shale o i l was d i s t i l l e d at atmospheric pressure to an end p o i n t of 300°C. A second cut was obtained by continuing the d i s t i l l a t i o n at reduced pressure, 40 mm Hg. T h i s vacuum d i s t i l l a t e , with an end point of 300°C, was used i n the studies described below. The vacuum d i s t i l l a t e was separated on s i l i c a gel i n t o s a t u r a t e , a r o m a t i c , and p o l a r f r a c t i o n s by the p r o c e d u r e described e a r l i e r ( 4 ) . The vacuum d i s t i l l a t e comprised 33% of the crude shale o i l and contained 1.82% (W/W) of n i t r o g e n . The

Miknis and McKay; Geochemistry and Chemistry of Oil Shales ACS Symposium Series; American Chemical Society: Washington, DC, 1983.

19.

HAZLETT A N D BEAL

Shale Oil Crude & Vacuum Distillate

373

three chemical c l a s s e s represented 36%-saturates, 22%-aromatics, and 42%-polars o f the vacuum d i s t i l l a t e and contained