Rare earths show promise as antiknocks - C&EN Global Enterprise

Mar 25, 1974 - Preliminary testing of several such compounds at the Air Force's Aerospace Research Laboratories at Wright-Patterson Air Force Base, Oh...
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Rare earths show promise as antiknocks Rare-earth metals and their com­ pounds could well replace tetraethyllead as antiknock additives for motor fuels. Preliminary testing of several such compounds at the Air Force's Aerospace Research Laboratories at Wright-Patterson Air Force Base, Ohio, indicates that some of the com­ pounds are better than TEL in some applications. In other applications they are not as good but encouraging. According to Dr. Robert E. Sievers, the senior scientist who directed inves­ tigation of the rare-earth antiknock compounds, development of a suitable replacement for TEL is a matter of crucial importance for the Air Force and for the average motorist. Unless a suitable substitute is developed, the only alternative is to increase the aromatics content of gasolines. And this approach may be intolerable because aromatics yield undesirable engine emissions. Moreover, the refinery in­ vestment required to increase aromat­ ics production probably would increase the price of gasolines, and would fur­ ther drain dwindling natural resources that have greater value as chemical raw materials. Dr. Sievers and his associates have surveyed the properties of rare-earth chelates and find that a number of them are effective antiknock com­ pounds. The most noteworthy com­ pounds contain cerium, and the best compound discovered to date is cerium ( 2,2,6,6-tetramethyl-3,5-heptanedionate) 4 , or Ce(thd) 4 . Tests with

Ce(thd)4 have been carried out with two types of engines, supercharged and conventional. The supercharged engine simulates an aircraft engine during takeoff. Two different fuels tested with Ce(thd)4 in this engine showed better performance than with TEL. The results of the tests conducted in conventional vehicle engines were less encouraging but still good. Used in a synthetic fuel composed of 80% isooctane and 20% heptane, Ce(thd)4 exhib­ its significant antiknock properties but less than TEL at all concentrations. In a full-boiling-range fuel, containing 19.7% aromatics, only slight antiknock activity was obtained from Ce(thd)4. However, if the engine's fuel heater is turned off, Ce(thd)4 has greater effect. Dr. Sievers concluded that it may be possible to improve the antiknock ef­ fect of Ce(thd)4 with minor changes in the operating condition of the engine. Road tests are being conducted but the results are not all in. Some prelim­ inary results suggest that Ce(thd) 4 may be more effective in road tests than first thought. One oil company is known to be testing Ce(thd)4 in a 1973 Ford Galaxie, Dr. Sievers says. In addition to its antiknock quali­ ties, Ce(thd)4 shows unexpected prom­ ise in reducing noxious engine emis­ sions. Dr. Sievers believes that this ef­ fect is due to catalysis by the Ce(thd)4. The effect is particularly noticeable in the reduction of hydrocarbon emis­ sions, although not enough tests have been run to warrant firm conclusions.

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ENVIROTECH Robert Bausman, Dr. Robert Sievers, Dr. Karl Scheller (front), Robert Tischer, and Dr. Kent Eisentraut (left to right) observe an engine test of a new lanthanide antiknock additive that could replace tetraethyllead in gasoline CIRCLE 24 ON READER SERVICE CARD March 25, 1974 C&EN

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C&EN March 25, 1974

Any substitute for TEL will have to have properties other than the ability to suppress engine knock. The substitute must be soluble in gasoline and insoluble in water. It must be stable to light and heat in storage, and should not foul any catalytic converters that may be used in the future. According to Dr. Sievers, Ce(thd)4 meets all these requirements. It also has acceptable hardness (5.0 on the Moh scale)—comparable to other materials tried in the past. This is a major requirement in controlling engine wear. A big advantage of Ce(thd)4 is low toxicity. Under normal conditions of inhalation or ingestion of cerium, the compound is virtually nontoxic. Dr. Sievers says that, even when it was fed to test animals for 90 days in dosages equivalent to 1% of the total diet, no detectable organ damage was observed. At high concentrations of cerium and its compounds there is only mild toxicity, much less than with TEL. The basic raw materials from which Ce(thd)4 is made are rare-earth ores, neopentanoic acid, and acetone. It isn't necessary to use highly purified rare earths to make Ce(thd)4· At the present time, Dr. Sievers says, mixed rareearth chlorides cost about 20 cents per pound and may become even cheaper in the future as by-products from the production of thorium for nuclear fuel. The rare earths are not really rare, and U.S. reserves would be capable of supplying the needed cerium for at least as long as petroleum supplies last. There are extensive deposits of rare earths in California, Tennessee, Idaho, South Carolina, and Florida. Ce(thd)4 can be synthesized in quantitative yield by the inexpensive solvent extraction technique. The process can be carried out either continuously or in batch. Neither method requires heat or special equipment. The low toxicity of Ce(thd)4 also eliminates the need for elaborate safeguards during manufacture. Dr. Sievers regards Ce(thd)4 as the first step in the investigation of possible substitutes for TEL. Work is continuing with other promising compounds, including naturally occurring beta-ketones from wheat straw and other agricultural wastes. At the moment Ce(thd)4 has not been fully evaluated as an antiknock additive. However, the preliminary results are encouraging and Dr. Sievers believes that an aggressive research effort should be started to evaluate Ce(thd)4 and other compounds that show promise of replacing TEL. Meanwhile, a patent (U.S. 3,794,473) on Ce(thd)4 has been issued to Dr. Kent J. Eisentraut and Robert L. Tischer, along with Dr. Sievers, and assigned to the Air Force. Licenses are being negotiated. Molybdenum Corp. of America has acquired exclusive rights to make and sell the additives under patents that may issue from applications filed in 14 foreign countries.