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Relating Silica Scaling in Reverse Osmosis to Membrane Surface Properties Tiezheng Tong, Song Zhao, Chanhee Boo, Sara M. Hashmi, and Menachem Elimelech Environ. Sci. Technol., Just Accepted Manuscript • DOI: 10.1021/acs.est.6b06411 • Publication Date (Web): 28 Mar 2017 Downloaded from http://pubs.acs.org on March 31, 2017
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Relating Silica Scaling in Reverse Osmosis to Membrane Surface Properties
5 6 7 8 9 10 11 12 13 14 15 16
Environmental Science & Technology
Revised: February 20, 2017 ‡
Tiezheng Tong
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
§∥
†‡
, Song Zhao
∥,
‡
‡
Chanhee Boo , Sara M. Hashmi , and ‡
Menachem Elimelech
§*
†
School of Chemical Engineering and Technology, Tianjin Key Laboratory of Membrane Science and Desalination Technology, Tianjin University, Tianjin 300072, P. R. China
‡
Department of Chemical and Environmental Engineering, Yale University, New Haven, Connecticut 06520-8286 §
∥
Nanosystems Engineering Research Center for Nanotechnology-Enabled Water Treatment (NEWT), Yale University
These authors contribute equally
* Corresponding author: email:
[email protected]; Tel. +1 (203) 432-2789
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ABSTRACT
38
We investigated the relationship between membrane surface properties and silica scaling in
39
reverse osmosis (RO). The effects of membrane hydrophilicity, free energy for heterogeneous
40
nucleation, and surface charge on silica scaling were examined by comparing thin-film
41
composite polyamide membranes grafted with a variety of polymers. Results show that the rate
42
of silica scaling was independent of both membrane hydrophilicity and free energy for
43
heterogeneous nucleation. In contrast, membrane surface charge demonstrated a strong
44
correlation with the extent of silica scaling (R2 > 0.95, p < 0.001). Positively charged membranes
45
significantly facilitated silica scaling, whereas a more negative membrane surface charge led to
46
reduced scaling. This observation suggests that deposition of negatively charged silica species on
47
the membrane surface plays a critical role in silica scale formation. Our findings provide
48
fundamental insights into the mechanisms governing silica scaling in reverse osmosis and
49
highlight the potential of membrane surface modification as a strategy to reduce silica scaling.
50 51
TOC Art
52 53 54
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INTRODUCTION
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Silica is one of the most common inorganic scalants in membrane desalination systems such as
57
reverse osmosis (RO). Silica is ubiquitous in natural waters, with concentrations normally in the
58
range of 1-60 mg/L 1-3. Once feedwater silica concentration exceeds its solubility limit (typically
59
100-150 mg/L at near neutral pH
60
membrane surface. Silica scaling causes severe flux decline and requires chemical and
61
mechanical cleaning operations
62
desalination. In particular, silica scaling is a major barrier for efficient operation of inland
63
brackish water RO desalination where high water recovery is critical for brine management 4, 6, 8.
64
The chemistry and mechanisms of silica scaling are complex and not well understood 4.
65
Silica scaling involves the polymerization of monomeric silicic acids forming Si-O-Si bonds via
66
dehydration
67
ranging from dimers and trimers to polymers and particles 10. Although heterogeneous nucleation,
68
in which silicic acids deposit and polymerize on the membrane surface, has been proposed as the
69
major mechanism of silica scaling
70
important role 4, 7.
4, 9
2, 4, 5
2-4, 6, 7
), insoluble silica precipitates and forms scale on the
, which limits the efficiency and water recovery of RO
. Polymerization of the weakly acid silicic acids produces various silica species
2, 11
, bulk deposition of colloidal silica may also play an
71
Current strategies for silica scaling control in membrane desalination rely heavily on the use
72
of scale inhibitors (or anti-scalants). Scale inhibitors stabilize silica species in solution and
73
subsequently prevent the formation of scale on the membrane surface
74
scale inhibitors increase the operation cost of desalination and can result in organic and
75
biological fouling
76
pH > 10) has been used as an alternative strategy to scale inhibitor addition in RO desalination of
77
silica-rich feedwater at high water recoveries
78
precipitation of calcium and magnesium silicates 19. As a result, extensive pretreatments, such as
79
chemical softening and cationic exchange, are required to remove hardness from the feedwater 20.
80
Therefore, silica scaling remains a challenging problem facing membrane desalination, making
81
development of new strategies for scaling control highly desired.
15, 16
12-14
. However, the use of
. Since the solubility of silica increases with pH, high operation pH (i.e., 17, 18
. But high operation pH leads to the
82
Membrane surface modification may be a promising approach to reduce silica scaling.
83
Previous studies have demonstrated that surface chemistry influences silica scaling. For example,
84
by using an organic silica precursor, Wallace et al.
21
have shown that silica nucleation occurred
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on model surfaces with carboxyl or hybrid amine/carboxyl functional groups, but not on amine-
86
terminated surfaces. When compared to a cellulose acetate membrane with surface hydroxyl
87
groups, polyamide membranes with native carboxyl groups showed more irreversible silica
88
scaling in both RO and forward osmosis operation 2.
89
To date, membrane surface modification has been used extensively for reducing organic and 22-28
90
biological fouling in membrane desalination systems
91
focused on surface modification for inorganic scaling control. For example, a hydrophilic brush
92
layer of poly(methacrylic acid) or poly(acrylamide) was shown to mitigate gypsum scaling on
93
polyamide RO membranes
94
underlying membrane surface, and their partial local motility reduced the attachment rate of
95
gypsum nuclei and/or crystallites
96
membrane surface modification in reducing silica scaling have not been reported in the literature.
97
Elucidating how membrane surface properties influence silica scaling is the prerequisite for
98
developing scaling-resistant membrane surfaces.
29, 30
. In contrast, very few studies have
. These brush layers provided effective screening of the
29, 30
. To the best of our knowledge, however, applications of
99
In this work, we investigated the relationship between membrane surface properties and
100
silica scaling in reverse osmosis. A commercial thin-film composite (TFC) polyamide membrane
101
was modified with diverse polymer coatings, which provided different surface hydrophilicity,
102
free energy for heterogeneous nucleation, and surface charge. The performance of the modified
103
membranes with a silica-saturated feed solution was tested in a bench-scale cross-flow RO
104
system. The water flux decline rate obtained from the scaling experiments was used to examine
105
the effect of membrane surface properties on the extent of silica scaling. We demonstrate that
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membrane surface chemistry significantly influences silica scaling, with membrane surface
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charge identified as the primary regulating factor. Our findings promote a mechanistic
108
understanding of silica scaling of RO membranes, which may guide the design and development
109
of effective scaling-resistant membranes.
110 111
MATERIALS AND METHODS
112
Materials and Chemicals. Acrylamide (>99.0%), [2-(methacryloyloxy)-ethyl] dimethyl-(3-
113
sulfopropyl)ammonium hydroxide (also known as sulfobetaine methacrylate, SBMA), [2-
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(methacryloyloxy)ethyl] trimethylammonium chloride solution (MTAC, 80 wt% in H2O), 4 ACS Paragon Plus Environment
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polyethylenimine (PEI, branched, Mw of ~800 g/mol and ~1,300 g/mol), 1H,1H,2H,2H-
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perfluorodecanethiol (PFDT, 97%), acrylic acid (99%), N,N-dimethylformamide (DMF),
117
triethylamine (TEA, ≥99%), α-bromoisobutyryl bromide (BiBB, 98%), dopamine hydrochloride,
118
copper(II) chloride (99%), copper(II) bromide (99%), tris(2-pyridylmethyl)amine (TPMA), L-
119
ascorbic acid, potassium persulfate (K2S2O8, ≥99%), sodium metabisulfite (Na2S2O5, ≥99%), and
120
sodium metasilicate pentahydrate (Na2SiO3·5H2O, >95.0%) were purchased from Sigma-Aldrich.
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Calcium chloride dihydrate (CaCl2·2H2O) and magnesium chloride hexahydrate (MgCl2·6H2O)
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were purchased from Alfa Aesar and J.T. Baker, respectively. Commercial TFC RO membranes
123
(SW30 XLE) were provided by Dow Chemical. Deionized (DI) water was obtained from a Milli-
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Q ultrapure water purification system (Millipore).
125
Membrane Surface Modification Approaches. Commercial RO membranes were
126
immersed in 25% isopropanol for 30 minutes, after which the membranes were washed
127
thoroughly with DI water and stored at 4 °C until use. Three modification approaches were
128
employed to tailor the surface chemistry of RO membranes with various polymer coatings: (i)
129
activators regenerated by electron transfer−atom transfer radical polymerization (ARGET-
130
ATRP), (ii) redox radical initiation, and (iii) dopamine-assisted direct grafting (Figure 1). The
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selected polymers (as described below) have different functional groups, creating diverse
132
membrane surface properties in terms of surface hydrophilicity, free energy for heterogeneous
133
nucleation, and surface charge.
134
[FIGURE 1]
135
ARGET-ATRP is a robust and versatile approach to produce polymer brushes with narrow
136
polydispersity and controllable thickness and architecture
31, 32
137
following literature protocols with slight modification
31,
138
poly(acrylamide)
139
(methacryloyloxy)ethyl] trimethylammonium chloride) (PMTAC) on the membrane surface.
(PAM),
poly(sulfobetaine
. This approach, performed
33
methacrylate)
, was used for grafting
(PSBMA),
and
poly([2-
140
Briefly, dopamine hydrochloride (400 mg, ~2.10 mmol) was dissolved in 20 mL of DMF in
141
an amber bottle with a PTFE/red rubber septum, followed by adding TEA (0.15 mL, 1.05 mmol)
142
and Bibb (0.13 mL, 1.05 mmol). After three hours of stirring under N2 at room temperature, the
143
mixture
containing
dopamine-Bibb
was
added
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100
mL
aqueous
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tris(hydroxymethyl)aminomethane buffer (pH 8.5), which was then immediately poured onto the
145
membrane active layer. Dopamine-Bibb self-polymerized and formed poly(dopamine-Bibb)
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(PDA-Bibb) on the membrane surface, which served as the initiator for polymer growth. After
147
three hours, the PDA-Bibb deposited membrane was thoroughly rinsed with DI water.
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Acrylamide (14.2 g, ~0.2 mol), SBMA (15.64 g, ~56 mmol), or MTAC (14.52 g, ~56 mmol)
149
monomers were dissolved in 200 mL of 1:1 isopropanol:DI water mixture (v/v) in a bottle with a
150
septa lid (covered with aluminum foil). After degassing with N2 for 10 minutes, the PDA-Bibb
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deposited membrane was placed into the bottle. After another 10 minutes degassing with N2, a
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solution of copper(II) salt and TPMA in 8 mL 1:1 isopropanol:DI water mixture (v/v) was
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injected into the bottle. Cu(II) bromide (0.008 g, ~35.8 μmol) and TPMA (0.065 g, ~0.225 mmol)
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were used for grafting PAM, whereas Cu(II) chloride (0.004 g, ~29.8 μmol) and TPMA (0.056 g,
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~0.193 mmol) were used for grafting PSBMA and PMTAC. After an additional 10 min
156
degassing with N2, 8 mL of ascorbic acid (0.8 g, ~4.5 mmol) in 1:1 isopropanol:DI water mixture
157
(v/v) were injected into the bottle to initiate the polymerization. The reaction lasted for 1 h, 3 d,
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and 7 d for PSBMA, PMTAC, and PAM, respectively. The longer polymerization duration for
159
PMTAC and PAM was due to their slower polymerization rate than SBMA. Finally, the bottle
160
was opened to air to terminate the reaction. The modified membranes were washed thoroughly
161
with DI water and stored at 4 °C until use.
162
Redox radical initiation was used to create poly(acrylic acid) (PAA)-modified membranes, 34
163
following the protocol reported by Belfer et al
. In this approach, oxygen-centered radicals
164
formed by the action of redox initiators (i.e., K2S2O8 and Na2S2O5) are effective to graft vinyl
165
monomers with subsequent polymerization 34. In brief, 1 M solution of acrylic acid was prepared,
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followed by adding 0.01 M K2S2O8 and 0.01 M Na2S2O5 to the monomer solution. The mixture
167
was then immediately poured onto the membrane active layer. After one hour, the PAA-modified
168
membrane was rinsed thoroughly with DI water and stored at 4 °C until use.
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Dopamine-assisted direct grafting modification was used to create PEI- and PFDT-modified
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membranes. The catechol groups of polydopamine (PDA) (after oxidation to quinone) react with
171
amine or thiol groups of the polymers through the Michael-type addition or Schiff base reaction
172
35-37
173
hydrochloride (30 mg, ~0.157 mmol) was dissolved in 30 mL tris(hydroxymethyl)
, thereby grafting the polymers directly onto the membrane surface. In brief, dopamine
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aminomethane buffer (10 mM, pH 8.5). The mixed solution was then poured onto the membrane
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active layer. Dopamine polymerization to PDA lasted for one hour at room temperature. After
176
rinsing with DI water, the PDA-deposited membrane was immersed in 10 g/L PEI aqueous
177
solution or 0.05% (v/v) PFDT ethanol:DI water solution (1:1, v/v) for four hours at room
178
temperature. After the reaction, the solution was removed and the PEI- or PFDT-modified
179
membrane was rinsed thoroughly with DI water and stored at 4 °C until use.
180
Membrane Surface Characterization. Membrane surface morphology was investigated
181
by scanning electron microscopy (SEM, Hitachi SU-70). Before taking the images, membrane
182
samples were dried and sputter-coated with a thin layer of chromium or iridium. Membrane
183
surface roughness was evaluated by atomic force microscopy (AFM, Bruker Dimension Fastscan)
184
in tapping mode with a silicon nitride probe (ScanAsyst-air, Burker). Micrographs were captured
185
from six different locations with an area of 10 μm × 10 μm. Attenuated total reflectance-Fourier
186
transform infrared (ATR-FTIR) spectra were collected using a Thermo Nicolet 6700
187
spectrometer with 32 scans for each sample. Membrane surface hydrophilicity was analyzed by
188
measuring the water contact angle using the sessile drop method
189
membrane surface was determined using a streaming potential analyzer with an asymmetric
190
clamping cell (EKA, Brookhaven Instruments). The measurements were conducted with a
191
solution containing 1 mM KCl and 0.1 mM KHCO3. Details on the procedure used to calculate
192
the zeta potential from the measured streaming potential are described elsewhere 39.
38
. The zeta potential of the
193
Free Energy for Heterogeneous Silica Nucleation. The thermodynamic barrier to
194
silica nucleation is determined by the free energy of forming a silica nucleus of a critical size
195
( DGcri )
196
het hom heterogeneous nucleation ( DGcri ) is smaller than that for homogeneous nucleation ( DGcri ). The
197
critical free energy for heterogeneous nucleation can be calculated from 21, 40, 41
40
. Because the membrane surface promotes nucleation, the critical free energy for
198
het hom DGcri = f (q )DGcri
199
f (q ) =
(2 + cosq )(1- cosq )2 4
(1) (2)
200
The correction factor f(θ), or the wetting function, describes the geometry of the nucleus-
201
surface interaction (Figure S1) 21. The value of f(θ) ranges from zero to one, and is a function of 7 ACS Paragon Plus Environment
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the contact angle (θ) between the silica nucleus and the membrane surface. θ is calculated using
203
Young’s equation that involves the interfacial free energy among silica, water, and the
204
membrane surface 41:
cosq =
205
g mem-wat - g mem-SiO g SiO -wat
(3)
2
2
206
where g mem-wat , g mem-SiO , and g SiO -wat denote the interfacial free energies associated with the 2
2
207
membrane-water, membrane-silica, and silica-water boundaries at thermodynamic equilibrium,
208
respectively.
209
hom Since DGcri for silica is constant at a fixed temperature and saturation index (eqn S1 in
210
het Supporting Information), DGcri is proportional to the value of f(θ), which is a characteristic
211
property of the membrane surface. The value of f(θ) was calculated for each membrane, with a
212
larger f(θ) corresponding to a higher thermodynamic barrier (or lower membrane scaling
213
propensity) to heterogeneous silica nucleation. The procedure for calculating f(θ), g mem-wat ,
214
g mem-SiO , and g SiO -wat is detailed in the Supporting Information, following methods and 2
215
2
equations described in the literature 23, 40, 42.
216
Measurement of Membrane Transport Properties. The transport properties of the
217
membranes were determined using a bench-scale crossflow RO system. Details of the
218
experimental setup have been described in our previous work
219
an effective area of 20.02 cm2) was compacted overnight using DI water under a pressure of 31.0
220
bar (450 psi). The water permeability coefficient (A) was calculated from the pure water flux
221
measured under 27.6 bar (400 psi) at 22±1 °C. The salt permeability coefficient (B) was
222
calculated from the salt rejection measured under 27.6 bar (400 psi) at 22±1 °C with 50 mM
223
NaCl as the feed solution and a cross-flow velocity of 21.3 cm/s 45.
43, 44
. The membrane coupon (with
224
RO Membrane Silica Scaling Tests. Scaling tests with the various membranes were
225
conducted using a bench-scale RO system and a silica-saturated feed solution. The configuration
226
of the RO system was identical to that used in measuring the membrane transport properties 43, 44.
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The silica-saturated feed solution was composed of 2.8 mM Na2SiO3·5H2O, 7.0 mM CaCl2,
228
3.5 mM MgCl2, and 35 mM NaCl, simulating brackish groundwater after 70-80% recovery 46. A
229
solution containing Na2SiO3·5H2O and NaCl was prepared first with the pH of ~11. Then, CaCl2
230
and MgCl2 were added after the pH was adjusted to less than 7 in order to avoid precipitation of
231
calcium and magnesium silicate salts
232
Thermodynamic calculations using PHREEQC 48 and the database MINTEQ (version 4) showed
233
that silica was the only precipitate formed in the feed solution, with a saturation index (defined
234
as the ratio of the ion activity product to the solubility product) of 1.5 for amorphous silica.
13, 47
. The pH was further adjusted to 6.50 ± 0.05.
235
Prior to silica scaling, membranes were compacted overnight using DI water under 31.0 bar
236
(450 psi), after which pure water flux of the membrane was recorded under 27.6 bar (400 psi) at
237
a crossflow velocity of 8.5 cm/s. Then, the silica scaling experiment was initiated by adding the
238
silica-saturated solution to the RO feed reservoir. The applied pressure (27.6 ± 2.8 bar) was
239
adjusted to create an initial water flux of 56±2 L m-2 h-1. The water flux was continuously
240
monitored for 1400 minutes at a constant crossflow velocity of 8.5 cm/s. A recycling mode was
241
employed, with the permeate recycled back to the feed solution. The feed solution temperature
242
during the silica scaling tests was maintained constant at 22±1 °C.
243
After silica scaling, membrane cleaning was performed by rinsing the membrane with DI
244
water at a high crossflow velocity of 21.3 cm/s for 30 minutes. After the cleaning step, pure
245
water flux of the membrane was measured at 27.6 bar (400 psi) and a crossflow velocity of 8.5
246
cm/s to determine the flux recovery ratio. The membranes before and after silica scaling were
247
analyzed by SEM, energy-dispersive X-ray (EDX) spectroscopy, and ATR-FTIR spectroscopy,
248
to examine the morphology and chemical composition of silica scale formed on the membrane
249
surface.
250 251
RESULTS AND DISCUSSION
252
Modified Membranes Exhibit Diverse Surface Properties. The membranes tested in this
253
study were analyzed by a combination of different techniques to characterize key surface
254
properties, namely membrane morphology, surface functionality, surface hydrophilicity, and
255
surface charge. 9 ACS Paragon Plus Environment
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SEM was employed to observe the morphology of membrane surfaces (Figure S2). Except
257
for the membrane grafted with PEI of 1,300 g/mol (PEI-1300), all modified membranes
258
exhibited a ridge-and-valley surface structure similar to the control commercial RO membrane,
259
indicating that the polymer films formed on the membrane surfaces were ultra-thin. The surface
260
roughness of each membrane was further quantified by AFM (Figure S3). Results show that
261
surface modification did not change the membrane surface roughness. The lack of alteration in
262
surface roughness after modification by PEI-1300 was likely due to the low thickness of the
263
polymer layer relative to the surface roughness of the unmodified (control) membrane.
264
Membrane surface functionality was characterized by ATR-FTIR spectroscopy. As shown in
265
Figure S4, ATR-FTIR spectra of the tested membranes represented a combination of spectra
266
from both the polyamide active layer and polysulfone support layer. For example, the absorbance
267
at ~1670 cm-1 and ~1540 cm-1 corresponds to N-C=O and C-N-H vibrations of the amide groups
268
49
269
was observed at 1726 cm-1 for both PSBMA- and PMTAC-modified membranes, which is
270
attributed to the carbonyl in the ester group of SBMA and MTAC molecules
271
modified membrane also showed an additional peak at 1039 cm-1 that arises from the symmetric
272
stretch of sulfonate group in SBMA
273
polyamide active layer due to the hydrolysis of unreacted acyl chloride groups
274
(approximately 1-30 charges nm-2
275
unmodified control membrane 49. The PAA-modified membrane exhibited an increased signal at
276
~1720 cm-1 due to C=O stretching 52, 53, suggesting an increase of carboxyl group density on the
277
membrane surface. For the other modified membranes, the characteristic peaks of the grafted
278
polymers overlapped with those of the TFC polyamide membrane. Therefore, no difference in
279
the ATR-FTIR spectra was observed as compared to the control membrane.
, while the peak at 1294 cm-1 originates from the S=O stretching in polysulfone 31. A new peak
51
31
31
. The PSBMA-
. Although native carboxyl groups are present in the 50
, their density
) was too low to be detected by ATR-FTIR for the
280
Membrane surface hydrophilicity was determined by measuring the water contact angle of
281
each membrane. As shown in Figure 2A, the control membrane was relatively hydrophilic with a
282
water contact angle of ~30°, which was lower than reported values for pristine TFC polyamide
283
membranes (> 50°
284
commercial membrane surface
285
polymers, the membrane surface became more hydrophilic, with water contact angles lower than
38, 54
). We attribute this result to proprietary polymer coating on the 55
. After modification with PAM, PSBMA, PEI, and PAA
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20°. The reduction in water contact angle was attributed to the introduction of polar functional
287
groups (-O=C-NH2, -NH2/-NH, and -COO- for PAM, PEI, and PAA, respectively) or
288
zwitterionic brush layer (for SBMA), which increased the affinity of water molecules to the
289
membrane surface
290
surface (water contact angle > 110°) due to the abundance of fluorine groups
291
membrane modifications with PMTAC, PDA, and PDA-Bibb resulted in a slight, but statistically
292
insignificant, increase of membrane hydrophilicity as compared to the control membrane.
56-58
. Conversely, grafting of the PFDT polymer created a more hydrophobic 36
. In addition,
293
[FIGURE 2]
294
Zeta potential indicates the surface charge properties of the membrane 39, which may impact
295
the adsorption of charged foulants due to electrostatic interactions. The zeta potential of each
296
membrane was calculated from streaming potential measurements as a function of pH
297
shown in Figure 2B, the control membrane had negative surface charge over the range of
298
investigated solution pH (i.e., pH of 3-9). The negative surface charge is attributed to the
299
deprotonation of carboxylic groups formed in the interfacial polymerization process 59.
39
. As
300
Membrane surface modification with different polymers altered the membrane zeta potential,
301
providing additional evidence for the success of polymer grafting. PMTAC and PEI increased
302
the membrane zeta potential dramatically, with the membrane surface charge shifting from
303
negative to positive at almost every investigated solution pH. The positive charge was derived
304
from the quaternary ammonium of MTAC 31, 60 or abundant amine groups of PEI molecules 61, 62.
305
In contrast, the PAA-modified membrane exhibited a more negatively charged surface than the
306
control membrane, consistent with its higher surface density of carboxyl groups as revealed by
307
ATR-FTIR spectra. The other polymers used in this study generally diminished the negative
308
surface charge as compared to the unmodified control membrane. For example, the zeta potential
309
at near neutral pH changed from ~-12 mV for the control membrane to ~-6 mV for the PSBMA-
310
and PAM-modified membranes. The grafting of these net zero charge polymers covered the
311
underlying negatively charged functional groups 29, 31.
312
Membrane Transport Properties. As shown in Figure 2C, most modified membranes
313
exhibited slightly higher water permeability coefficients (A between 2.6±0.0 and 3.0±0.2 L m-1 h-
314
1
bar-1) than the control membrane (A of 2.5±0.0 L m-1 h-1 bar-1), probably due to their improved 11 ACS Paragon Plus Environment
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membrane hydrophilicity. However, both PEI-modified membranes showed reduced water
316
permeability (2.3±0.1 L m-1 h-1 bar-1). We noticed that the grafting of hydrophobic PFDT
317
polymer did not decrease membrane water permeability. This counterintuitive phenomenon was
318
attributed to the use of ethanol to dissolve PFDT during the membrane modification process.
319
Ethanol could swell the polyamide active layer by enhancing chain flexibility and chain-chain
320
distance, resulting in a larger free volume that facilitates water transport 63. After immersing the
321
control membrane in 1:1 ethanol:DI water solution for four hours, the membrane water
322
permeability increased by 40% and became significantly higher than that of the PFDT-modified
323
membrane (Figure S5).
324
Salt permeability coefficients (B) of the membranes were calculated from the measured 45
325
water flux and salt rejection after accounting for concentration polarization (Figure 2C)
326
average salt rejection of the control membrane was 99.0% with 50 mM NaCl in the feed solution,
327
while the modified membranes exhibited similar or slightly lower salt rejection of 98.4%99.1%.
328
Except for the membrane modified with PEI-1300, the calculated salt permeability coefficients
329
moderately increased after membrane modification, reflecting the water permeability−salt
330
permeability trade-off of TFC polyamide membranes
331
transport properties were not greatly affected by surface modification in our study.
64
. The
. Therefore, the intrinsic membrane
332
Membrane Surface Modification Influences Silica Scaling. The silica scaling tests
333
were conducted with a silica-saturated feed solution (saturation index of 1.5) in a bench-scale
334
cross-flow RO system. As shown in Figure S6A, the water flux of the control membrane
335
decreased gradually with a total flux decline of ~15% after 1400 minutes. No flux recovery was
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achieved after membrane cleaning (Figure S6B), consistent with our previous finding that silica
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scaling of polyamide membranes in RO mode was irreversible 2. SEM images revealed that the
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scaled membrane surface was fully covered by a layer of particles (Figures S6C and S7), with
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the ridge-and-valley surface structure no longer visible. EDX spectra clearly showed the energy
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peak of Si at 1.74 keV (Figure S6C); no signal of Ca or Mg was detected, thus excluding the
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formation of calcium and magnesium scale. Compared to the pristine membrane, increased
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signals associated with Si-OH (1654 cm-1) 65 and Si-O-Si bonds (between 1050 and 1100 cm-1) 66,
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67
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unambiguously confirmed the formation of silica scale on the membrane surface.
were detected in the ATR-FTIR spectra after membrane scaling (Figure S6D). These analyses
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Water flux decline curves of all modified membranes were compared with that of the control
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membrane (Figure 3A). RO membranes modified with different polymers showed varied extents
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of flux decline due to silica scaling. Since other factors potentially influencing the rate of silica
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scaling (e.g., permeate flux, trans-membrane pressure, cross-flow velocity, and feedwater
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chemistry) were kept the same during the scaling tests for all membranes, the observed variation
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in water flux decline is attributed to the difference in membrane surface properties. Membranes
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modified with PMTAC and two PEI polymers experienced the most severe flux decline (~30%
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after 1400 minutes), significantly higher than that for the control membrane (~15%, p < 0.015 in
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paired t test). In contrast, the PAA-modified membrane showed the lowest flux decline (~12%).
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All other modified membranes displayed a larger water flux decline than the control membrane,
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suggesting that the grafted polymer layers favored silica scale formation. In addition, except for
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the PAA-modified membrane, no recovery of water flux was observed for all other modified
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membranes after membrane cleaning (Figure 3B), underscoring the irreversibility of silica
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scaling in RO operation.
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[FIGURE 3]
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Silica scaling on the membrane surface is governed by both silica-membrane and silica-
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silica interactions 2. The membrane surface was directly exposed to silica scalants at the initial
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stage of the scaling tests, when membrane surface properties influenced silica deposition and
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nucleation by controlling silica-membrane interactions. However, the influence of membrane
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surface properties diminished as the membrane surface was progressively covered by a silica
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layer, after which further accumulation of silica scale was controlled by silica-silica interactions.
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This transition was notably observed for the MTAC- and PEI-modified membranes that have
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high scaling propensity. Specifically, these membranes experienced a rapid flux decline at the
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beginning of the scaling tests, reducing the water flux by more than 10% within six hours. The
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flux decline rate was then decelerated and became comparable to the other membranes after
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~800 minutes, indicating that the membrane surfaces were covered by silica scale. In contrast,
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the PAA-modified membrane maintained 99% of the initial water flux during the first six hours,
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suggesting that the initial deposition of silica species on the membrane surface was effectively
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reduced with PAA polymers.
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Silica Scaling is Independent of Membrane Hydrophilicity and Free Energy for
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Heterogeneous Nucleation. In order to delineate the relationship between membrane
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hydrophilicity and silica scaling, the water flux decline ratio of each membrane was plotted
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against the corresponding water contact angle (Figure 4A). No correlation was observed (R2 =
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0.03, p = 0.61), indicating that silica scaling is independent of membrane hydrophilicity. For
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example, although membranes modified with PFDT, PDA, and PSBMA exhibited distinct water
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contact angles (119±7°, 26±3°, and