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Significantly enhanced production of patchoulol in metabolically engineered Saccharomyces cerevisiae Bin Ma, Min Liu, Zhen-Hai Li, Xinyi Tao, Dong-Zhi Wei, and Feng-Qing Wang J. Agric. Food Chem., Just Accepted Manuscript • DOI: 10.1021/acs.jafc.9b03456 • Publication Date (Web): 09 Jul 2019 Downloaded from pubs.acs.org on July 18, 2019
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Journal of Agricultural and Food Chemistry
1
Significantly enhanced production of patchoulol in metabolically engineered
2
Saccharomyces cerevisiae
3
Bin Ma#, Min Liu#, Zhen-Hai Li, Xinyi Tao, Dong-Zhi Wei, Feng-Qing Wang*
4 5
State key Lab of Bioreactor Engineering, Newworld Institute of Biotechnology, East
6
China University of Science and Technology, Shanghai 200237, China.
7 8
*Address
9
Email addresses for other authors:
correspondence to Feng-Qing Wang,
[email protected] 10
Min Liu:
[email protected] 11
Bin Ma:
[email protected] 12
Zhen-Hai Li:
[email protected] 13
Xinyi Tao:
[email protected] 14
Dong-Zhi Wei:
[email protected] 15 16
Bin Ma and Min Liu contributed equally to this work.
17 18
Declarations of interest: none
19 20 21 22
1
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Abstract
25
Patchoulol, a natural sesquiterpene compound, is widely used in perfumes and
26
cosmetics. Several strategies were adopted to enhance patchoulol production in
27
Saccharomyces cerevisiae: (i) farnesyl pyrophosphate (FPP) synthase and patchoulol
28
synthase were fused to increase the utilization of FPP precursor; (ii) expression of the
29
limiting genes of mevalonate pathway was enhanced; (iii) squalene synthase was
30
weakened by a glucose-inducible promoter of HXT1 (promoter for hexose transporter)
31
to reduce metabolic flux from FPP to ergosterol; (iv) farnesol biosynthesis was
32
inhibited to decrease the consumption of FPP. Glucose was used to balance the
33
trade-off between the competitive squalene and patchoulol pathways. The patchoulol
34
production was 59.2 ± 0.7 mg/L in flask shake, and final 466.8 ± 12.3 mg/L (20.5 ±
35
0.5 mg/g dry cell weight) combined with fermentation optimization, which was
36
7.8-fold higher than the reported maximum production. The work significantly
37
promoted the industrialization process of patchoulol production using bio-based
38
microbial platforms.
39 40
Keywords
41
Patchoulol; sesquiterpene; metabolic engineering; Saccharomyces cerevisiae;
42
terpenoids
43 44 2
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Introduction
47
Terpenoids are a large family of natural products with wide applications as the
48
precursors of pharmaceuticals, biofuels, and perfume ingredients, and so on.
49
Sesquiterpenoids, one of the largest subgroup of terpenoids, contain a large variety of
50
useful compounds.
51
pharmacological properties, such as neuroprotective, anti-inflammatory, and
52
anti-cancer activities. 5, 6 Typically, patchoulol represents 30-40 % of the total mass of
53
compounds in patchouli oil (with annual price ranging between 15 and 200 $/kg), an
54
essential oil commonly obtained from the leaves of Pogostemon cablin, which is
55
extensively used in the perfume and fragrance industry. 7 Patchoulol is an interesting
56
compound due to its potent pharmacological properties as well as its characteristic
57
aromas and flavors. 8, 9
58
Compared with plants, microorganisms exhibit several advantages in producing
59
terpenoids, such as land-saving, fast-growing and controllable culture conditions.
60
With the development of metabolic engineering and synthetic biology, many valuable
61
plant-derived terpenoids have been produced in microbial cell factories, such as
62
artemisinic acid,
63
Although naturally produced patchoulol can be obtained from plant materials,
64
patchoulol production using bio-based microbial platforms is an economical and
65
sustainable alternative. Until recently, based on the endogenous mevalonate (MVA)
66
pathway or 2-C-methyl-D-erythritol 4-phosphate (MEP)-pathway, heterologous
10
1-4
Patchoulol, a sesquiterpene alcohol, exhibits diverse
carotenoids,
11
ginsenosides,
12
and glycyrrhetinic acid.
2, 4
13
3
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production of patchoulol is accomplished by introducing patchoulol synthase gene in
68
Saccharomyces cerevisiae
69
moss Physcomitrella patens 5 and eukaryotic microalga Chlamydomonas reinhardtii. 6
70
Nevertheless, the highest titer obtained in C. glutamicum is only 60 mg/L in fed-batch
71
fermentation using complex medium supplemented with 40 g/L glucose monohydrate,
72
which is too low for industrial production.
73
required to achieve sufficient yields for industrial applications.
74
Of the available producing microorganisms, S. cerevisiae has emerged as the most
75
successful chassis due to a wide range of advantages. Unlike prokaryotes, S.
76
cerevisiae has multiple organelles providing various compartments and environments
77
for biosynthesis of terpenoids.
78
several advantages of ease of manipulation, ample engineering tools, depth of genetic
79
and physiological characterizations, high sugar catabolic rate, relatively fast growth
80
rate, GRAS status, and high tolerance against harsh industrial conditions.
81
cerevisiae thus has been developed as a platform microorganism for synthetic biology
82
and metabolic engineering.
83
In S. cerevisiae, farnesyl pyrophosphate (FPP) is formed by the condensation of two
84
molecules of isopentenyl pyrophosphate (IPP) and one molecule of dimethylallyl
85
pyrophosphate (DMAPP) generated through the MVA pathway, which is catalyzed by
86
the FPP synthase.
87
precursor of FPP by the catalysis of sesquiterpene synthases.
88
biosynthetic pathways have been widely investigated with the aim of controlling the
3
8, 14
and Corynebacterium glutamicum 9, as well as in the
4
9
Therefore, significant engineering is
As a model eukaryotic system, S. cerevisiae shows
1, 4
S.
Sesquiterpene products are generated from the prenylated 15
Isoprenoid
4
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pathway flux for product of interest. Many strategies have been proposed to engineer
90
S. cerevisiae toward the synthesis of terpene molecules, the major objectives of which
91
include the enhancement of precursor supplies and the optimization of metabolic
92
pathways by genome and pathway engineering. The general strategies of metabolic
93
engineering for synthesis of terpenes in S. cerevisiae are as follows: to enhance the
94
MVA pathway fluxes by overexpressing the key genes; to downregulate competitive
95
pathways by replacement of the native promoter with HXT1 (glucose inducible
96
promoter), MET3 (methionine repressible promoter), or CTR3 (copper repressible
97
promoter); to knock out or inhibit some negative regulators or uncharacterized targets;
98
to strengthen the terpene synthases or other rate-limiting enzymes associated with
99
terpene synthesis, either by overexpression or protein engineering. 1-4
100
In the present study, several metabolic engineering strategies were conducted to
101
enhance the production of patchoulol in S. cerevisiae. First, ERG20 (encoding FPP
102
synthase) and PTS (encoding patchoulol synthase) were fused to increase the
103
utilization of FPP precursor; second, the limiting genes tHMGR (encoding truncated
104
hydroxymethylglutary-CoA reductase), IDI1 (encoding isopentenyl diphosphate
105
δ-isomerase), and upc2-1 (encoding an activated allele of the UPC2 transcription
106
factor, UPC2-1) were integrated into the genome to enhance the flux of MVA
107
pathway; third, ERG9 (encoding squalene synthase) was weakened by a glucose
108
inducible promoter of HXT1 to reduce metabolic flux from FPP to ergosterol; fourth,
109
farnesol biosynthetic pathway was inhibited by knocking out DPP1 (encoding
110
phosphatidate phosphatase) and LPP1 (encoding phosphatidate phosphatase) to 5
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decrease the consumption of FPP. The main optimizing strategy and the biosynthesis
112
pathway of patchoulol in S. cerevisiae are shown in Figure 1. To develop a
113
cost-effective production process, a carbon source controlled three-stage fermentation
114
was conducted. Glucose was used to control the switch time between the competitive
115
squalene and patchoulol pathways, and to balance the trade-off between the two
116
pathways. The strategy achieved the production of patchoulol with a titer of 466.8 ±
117
12.3 in a 5 L bioreactor, which was 7.8-fold higher than the reported maximum
118
production (60 mg/L).
119
Materials and Methods
120
Strains, media and cell cultivation
121
S. cerevisiae BY4741 derived from S288c was used as the parent strain. YPD medium
122
(1% yeast extract, 2% peptone, and 2% glucose), YPDL medium (1% yeast extract,
123
2% peptone, 2% lactic acid, and 3% glycerol), and YPDG medium (1% yeast extract,
124
2% peptone, 1% glucose, and 1% glycerol) were used to cultivate yeast cells.
125
Escherichia coli DH5α (Invitrogen) was used for the construction of plasmids.
126
Recombinant E. coli was cultivated at 37℃ in Luria-Bertani (LB) medium
127
supplemented with 100 mg/L ampicillin (Sangon Biotech, China). Synthetic complete
128
medium minus the corresponding amino acids was used for the selection of
129
auxotrophic marker. The medium for fed-batch fermentation was composed of 25 g/L
130
glucose, 15 g/L (NH4)2SO4, 8 g/L KH2PO4, 3 g/L MgSO4, 0.72 g/L ZnSO4·7H2O, 10
131
mL/L trace metal solution, and 12 mL/L vitamin solution. To make cells grow better,
132
leucine (1 g/L), histidine (1 g/L), and methionine (1 g/L) were added in the medium. 6
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Feeding solution I was composed of 500 g/L glucose, 20 g/L peptone, and 10 g/L
134
yeast extract. Feeding solution II was composed of 250 g/L glucose, 250 g/L glycerol,
135
20 g/L peptone and 10 g/L yeast extract.
136
Construction of plasmids and strains
137
All the primers and plasmids used for plasmid construction are listed in Table 1 and
138
Table 2, respectively. The codon-optimized gene encoding PTS (GenBank ID:
139
AY508730) was synthesized by RUIMIANBIO (Shanghai, China). The genes of
140
tHMGR, IDI1, and upc2-1 were PCR-amplified from the genome of S. cerevisiae
141
4741. The fusion of ERG20 and PTS with a Gly-Ser-Gly (GSG) tag was constructed
142
according to a previous work,
143
gene tHMGR was amplified using primers tHMGR-F and tHMGR-R. The gene IDI1
144
was amplified using primers IDI1-F and IDI1-R. Genes tHMGR and IDI1 were
145
introduced into pESC-URA by BamH I/Sal I and EcoR I/Spe I, generating plasmid
146
pESCU-tHMGR-IDI.
147
UPC21-F/UPC21-UP-R and UPC21-R/UPC21-DN-F firstly. Then, the two parts were
148
separately
149
UPC21-R/UPC21-OL-F. Finally, the two parts were overlapping amplified using
150
primers UPC21-F and UPC21-R. The gene upc2-1 was introduced into pESC-URA
151
by Not I and Spe I, generating plasmid pESCU-UPC21. The gene PTS was amplified
152
using primers PTS-F and PTS-R. The genes tHMGR and PTS were introduced into
153
pESC-URA by BamH I/Sal I and EcoR I/Spe I, generating plasmid pESCU-tPTS. The
154
gene FPTS was amplified using primers FPTS-UF/FPTS-UR FPTS-DF/PTS-R, and
The
amplified
8
which generated a fusion protein called FPTS. The
gene
using
upc2-1
primers
was
amplified
using
UPC21-F/UPC21-OL-R
primers
and
7
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two parts were separately amplified using primers FPTS-UF/FPTS-OL-R and
156
FPTS-OL-F/PTS-R, and two parts were overlapping amplified using primers
157
FPTS-UF and PTS-R. The gene FPTS was introduced into pESC-URA by EcoR I and
158
Spe I, generating plasmid pESCU-FPTS. The genes tHMGR and FPTS were
159
introduced into pESC-URA by BamH I/Sal I and EcoR I/Spe I, generating plasmid
160
pESCU-tFPTS.
161
The gRNA-expressing plasmid p426-SNR52p-gRNA.CAN1.Y-SUP4t was purchased
162
from Addgene Inc (ID: 43803). The gRNA-expressing plasmid targeting GAL80 was
163
constructed by using p426-SNR52p-gRNA.CAN1.Y-SUP4t as the template. The
164
gRNA fragment was amplified using primers g80-F and g80-R. Then, seamless
165
cloning was carried out using this fragment, generating gRNA-expressing plasmid
166
pSCM-g80. With the same method, the gRNA-expressing plasmids targeting GAL1-7,
167
PERG9, DPP1 and LPP1 were constructed using primers g17-F/g17-R, gE9p-F/gE9p-R,
168
gDPP1-F/gDPP1-R and gLPP1-F/gLPP1-R, respectively.
169
The donors targeting GAL80 were amplified using primers gal80-UP-F/gal80-UP-R
170
and gal80-DN-F/gal80-DN-R. The donors targeting GAL1-7 were amplified using
171
primers GAL17-UP-F/GAL17-UP-R and GAL17-DN-F/GAL17-DN-R. The donors
172
targeting PERG9 were amplified using primers ERG9-Up-F/ERG9-Up-R and
173
ERG9-Dn-F/ERG9-Dn-R. The donors targeting DPP1 were amplified using primers
174
DPP1-UF/DPP1-UR and DPP1-DF/DPP1-DR. The donors targeting LPP1 were
175
amplified
LPP1-UF/LPP1-UR
and
176
TCYC1-tHMGR-PGAL1-PGAL10-IDI1-TADH1 cassette
was
using
primers
LPP1-DF/LPP1-DR. amplified
using
The
primers 8
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80-TADH1-F/80-CYC-R. The PGAL10-upc2-1-TADH1 cassette and promoter HXT1 were
178
amplified using primers GAL17-UPC21-F/GAL17-UPC21-R and HXT1pro-F/
179
HXT1pro-R, respectively. Plasmids of p414-TEF1p-Cas9-CYC1t (ID: 43802) and
180
p415-GalL-Cas9-CYC1t (ID: 43804) containing cas9 cassette were purchased from
181
Addgene Inc. The modification of p415-GalL-Cas9-CYC1t was conducted to replace
182
the promoter of Cas9 with PTEF1 as follows. First, plasmid p414-TEF1p-Cas9-CYC1t
183
was digested with Swa I and Spe I, and the fragment containing promoter PTEF1 was
184
collected. Plasmid p415-GalL-Cas9-CYC1t was digested with Swa I and Spe I, and
185
the fragment containing Cas9 was collected. Second, the two fragments were ligated
186
to generate plasmid pTCL, which was transformed into yeast using the Frozen-EZ
187
Yeast Transformation II kit (ZYMO RESEARCH, USA). The plasmid pTCL was
188
introduced into BY4741 to create strain 47419. The DNA assembly was conducted as
189
follows:
190
TCYC1-tHMGR-PGAL1-PGAL10-IDI1-TADH1 cassette and pSCM-g80. Second, cells were
191
plated on a SD-Leu-Ura (synthetic defined medium with glucose as carbon source
192
plus leucine and uracil omitted) plate to screen for leu2 and ura3 auxotrophic mutants.
193
Third, in order to drop out the gRNA-expressing plasmid pSCM-g80, the confirmed
194
mutant was cultured in liquid YPD medium and then streaked onto a SD-Leu-5-FOA
195
(synthetic defined medium with glucose as carbon source and 5-fluoroorotic acid
196
added, leucine omitted) plate to confirm the losing of the gRNA-expressing plasmid.
197
The confirmed recombinant yeast was named REL001. With the same method, the
198
recombinant yeasts REL002, REL003 and REL004 were also constructed. The
First,
47419
was
transformed
with
donors
targeting
GAL80,
9
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primers used for DNA assembly are listed in Table 1. Prime STAR HS DNA
200
polymerase (Takara, China) and T4 DNA ligase (Fermentas, USA) were applied for
201
DNA amplification and ligation. PCR product and Plasmid DNA were purified using
202
AxyPrep DNA gel extraction kit and Axygen plasmid mini prep kit (Axygen
203
Biosciences, Hangzhou, China).
204
Cultivation in shaking flask
205
The recombinant yeasts were precultured in 5 mL YPD at 30℃, 220 rpm for 24 h.
206
Precultures were inoculated to 50 mL YPGD or YPGL in 250 mL flasks at an initial
207
OD600 of 0.05 and were grown under the same condition. An overlay of 10 mL
208
dodecane was added to the flasks after 12 h.
209
Analysis of patchoulol, squalene, farnesol, and glucose
210
Samples from organic layer were centrifuged for 10 min at 6,000 g to determine the
211
level of sesquiterpenes during the course of fermentation. The patchoulol and farnesol
212
were analyzed by Gas Chromatography-Mass Spectrometer (GC-MS, Agilent 6890N
213
GC couple with 59751 MSD) using the HP-5 column (30 m X 0.25 mm, 0.25 μm film
214
thickness, Agilent, USA). Sample (1 μL) was injected in splitless mode. A constant
215
flow of 1.2 mL/min nitrogen was used as carrier gas. The injector temperature was
216
250℃. The initial oven temperature was 80℃. After 1 min, the oven temperature was
217
increased to 120℃ at the rate of 10℃/min, subsequently increased to 160℃ at the rate
218
of 3℃/min, and further to 270℃ at the rate of 10℃/min and was held for 5 min. The
219
patchoulol standard (P115183, Aladdin, Shanghai, China) and farnesol standard
220
(F113776, Aladdin, Shanghai, China) were used to identify the substances. Squalene 10
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in the cells was extracted using ethyl acetate and analyzed by GC-MS as described
222
above. Sample (1 μL) was injected and the split ratio was set to 5:1. A constant flow
223
of 1 mL/min nitrogen was used as carrier gas. The injector temperature was 280℃.
224
The initial oven temperature was 90℃. After 0.5 min, the oven temperature was
225
increased to 170℃ at the rate of 20℃/min and was held for 0.5 min. Subsequently, it
226
was increased to 190℃ at the rate of 10℃/min and was held for 0.5 min. Finally, the
227
oven temperature was increased to 280℃ at the rate of 20℃/min and was held for 10
228
min. The standard compound squalene (Sigma, Aldrich, St. Louis, MO) was dissolved
229
in ethyl acetate for standard curve preparation. Samples from water layer were
230
centrifuged for 10 min at 6,000 g to determine ethanol concentration. Ethanol was
231
analyzed by GC (Agilent 7820) using the DB-WAX column (30 m X 0.25 mm, 0.25
232
μm film thickness, Agilent, USA). A constant flow of 1 mL/min nitrogen was used as
233
carrier gas. The injector temperature was 180℃. The oven temperature was kept
234
120℃ for 10 min. The standard compound of ethanol (Titan, shanghai, China) was
235
dissolved in water and used for standard curve preparation. Glucose and glycerol
236
concentrations in the medium were determined using assay kits (ID: 361500 and
237
361320, Rsbio, China), respectively. All values were average of three independent
238
experiments. The statistical significance was calculated using Student’s t-test. A
239
p-value of ≤ 0.05 was considered statistically significant.
240
Fed-batch fermentation
241
The fed-batch fermentation was carried out in a 5 L bioreactor (5SJA-AUTO, BLBIO,
242
China) containing 2.8 L fermentation medium. The seed culture was prepared by 11
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inoculating the colonies into a 500 ml flask containing 100 ml YPD and culturing at
244
220 rpm and 30 oC for 20 h to an OD600 of 4-8. Four flasks of seed cultures were
245
transferred to the bioreactor. The temperature of fermentation was kept at 30℃. The
246
agitation speed was kept at 200-500 rpm with an airflow rate of 1 vvm to 2 vvm. The
247
pH was controlled at 5.5 by automated addition of 5 M ammonia hydroxide.
248
Moreover, 280 mL dodecane was added after 16 h of fermentation.
249
Results and Discussion
250
Engineering S. cerevisiae for the production of patchoulol
251
Generally, introduction of a biosynthetic pathway containing heterologous genes is
252
the first step for the production of pharmaceuticals, chemicals, and biofuels with a
253
bio-based microbial platform, moss or microalga. 5, 6, 8, 9 A patchoulol synthase (PTS)
254
from Pogostemon cablin could catalyze the conversion of FPP to the product of
255
patchoulol and other different by-products. 8, 15 Previous work has shown that coupled
256
farnesyl diphosphate synthase (ERG20) of yeast and patchoulol synthase (PTS) could
257
reduce the loss of FPP intermediate and increase the production of patchoulol.
258
order to test the capability of codon-optimized PTS and the fusion strategy for
259
patchoulol production, PTS and ERG20 were fused to generate a coupled enzyme of
260
FPTS. PTS and FPTS were introduced into BY4741 by a high-copy plasmid
261
pESC-URA containing tHMGR, generating the recombinant strains 4741-tPTS and
262
4741-tFPTS, respectively. GC-MS analysis indicated that patchoulol was successfully
263
synthesized in strains 4741-tPTS and 4741-tFPTS, as shown in Figure 2. A and B.
264
The production of patchoulol by 4741-tPTS was determined to be 1.0 ± 0.1 mg/L and
8
In
12
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the fusion strategy led to one-fold increase to 2.0 ± 0.1 mg/L in 4741-tFPTS with
266
galactose as carbon source (Figure 2. C). Thus, this strategy of fusing FPTS to PTS
267
could take advantage of the FPP pool and redirect the flux toward patchoulol
268
production in yeast.
269
Enhancing patchoulol production by repressing the limiting steps
270
In the present work, to enhance the FPP supply, several genes responsible for FPP
271
synthesis were upregulated to increase the metabolic flux to patchoulol. All
272
modifications in the genome were conducted utilizing the CRISPR/Cas9 system and
273
homologous recombination in S. cerevisiae. The HMG-CoA reductase was the major
274
rate-limiting enzyme of MVA pathway in yeast. IDI1 is an essential single-copy gene
275
that encodes isopentenyl diphosphate isomerase.
276
transcriptional regulator to GAL promoters when induced by glucose, tHMGR and
277
IDI1 were introduced into GAL80 loci to knock out the GAL80 gene, generating
278
engineered strain REL001. Disruption of GAL80 gene could switch the regulatory
279
sugar from galactose to glucose and eliminate the dependency of gene expression on
280
galactose induction, which could avoid the utilization of high-cost galactose, making
281
it more suitable for industrial purposes.
282
proteins, in some cases, overexpression of positive regulators is an effective method
283
for metabolic engineering. As a representative example, overexpression of UPC2-1,
284
an active mutant of UPC2 transcription factor involved in increasing the expression of
285
genes for sterol uptake and MVA pathway, could result in significantly improved
286
production of artemisinin precursor and bisabolene.
17
16
Since GAL80 is a negative
Besides the modification of the regulated
4, 10
Thus, we introduced upc2-1 13
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gene into GAL1-7 loci in strain REL001, generating strain REL002.
288
The plasmid pESCU-FPTS expressing FPTS was transformed into REL001 and
289
REL002, generating strains REL001-FPTS and REL002-FPTS, respectively. As
290
expected, GC analysis showed that the production of patchoulol was significantly
291
enhanced. Production of patchoulol in strain REL001-FPTS was 10.7 ± 0.1 mg/L (2.8
292
± 0.1 mg/g dry cell weight (DCW)), while increasing up to 18.9 ± 2.1 mg/L (4.0 ± 0.4
293
mg/g DCW) in strain REL002-FPTS with glucose as carbon source (Table 3).
294
Production of squalene in strains REL001-FPTS and REL002-FPTS was also
295
determined, reaching 314.8 ± 8.8 mg/L and 361.6 ± 11.9 mg/L, respectively. The
296
results demonstrated that the throughput capacity of MVA pathway towards FPP was
297
strengthened by overexpressing the tHMGR, IDI1 and upc2-1 genes.
298
Enhancing patchoulol production by repressing the competitive step
299
In S. cerevisiae, MVA pathway is the only pathway for the biosynthesis of isoprenoid
300
precursors, which can originally lead to the formation of ergosterol as the major
301
product in yeast cells. In the case of ergosterol biosynthesis, FPP, direct precursor for
302
patchoulol, is converted to squalene by squalene synthase (encoded by ERG9 gene).
303
Squalene can be converted to ergosterol, which is essential for yeast growth. Since
304
yeast cells are unable to assimilate exogeneous ergosterol during aerobic growth,
305
ERG9 gene cannot be deleted completely. In order to enhance the availability of FPP
306
for synthesis of patchoulol, the native promoter of ERG9 gene was replaced with a
307
sugar-responsive promoter HXT1 herein, generating strain REL003. The plasmid
308
pESCU-FPTS was transformed into REL003, generating strain REL003-FPTS. As 14
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shown in Figure 3, repression of ERG9 at the late stage reduced the growth of yeast
310
cells because of the decreased flux towards ergosterol. Production of patchoulol in
311
strain REL003-FPTS increased up to 59.2 ± 0.7 mg/L (Table 3). Meanwhile, the titer
312
of squalene decreased to 6.5 ± 0.3 mg/L. In terms of DCW, the production of
313
patchoulol in REL003-FPTS was almost 8-fold higher (31.3 ± 0.3 mg/g DCW) than
314
that of strain REL002-FPTS (4.0 ± 0.4 mg/g DCW).
315
Promoter HXT1 (promoter for hexose transporter) was high-glucose induced and
316
low-glucose repressed, which was weaker than native ERG9 promoter in low-glucose
317
condition.
318
promoters was repressed by glucose and was induced by glucose-limiting conditions.
319
At the beginning of culture, expression of ERG9 gene controlled by HXT1 was high
320
due to the abundant glucose. 11, 18 When glucose was exhausted, expression of ERG9
321
was repressed and patchoulol pathway was highly expressed. Therefore, balancing the
322
trade-off between the two pathways was important to improve patchoulol production.
323
Nevertheless, the repressed expression of ERG9 resulted in lower squalene production
324
and cell density of REL003-FPTS, compared with REL002-FPTS (Table 3 and Figure
325
3). It was indicated that early repression of ERG9 or induction of the patchoulol
326
pathway might be toxic to the cells. Similar results were also found for α-santalene
327
and β-carotene. 11
18
In yeast, for a GAL80 disrupted regulation system, the activity of GAL
328
Genes DPP1 and LPP1, encoding two phosphatases, were considered to be
329
responsible for conversion of FPP to farnesol. Previous report indicated that deletion
330
of DPP1 and LPP1 could increase the production of sesquiterpene.
19
Thus, DPP1 15
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331
and LPP1 were knocked out in REL003, generating strain REL004. The plasmid
332
pESCU-FPTS was transformed into REL004, generating strain REL004-FPTS.
333
Compared with farnesol titer in REL003-FPTS (44.3 ± 1.3 mg/L), the titer of
334
farnesol was decreased significantly in REL004-FPTS (13.9 ± 0.5 mg/L). However,
335
the production of patchoulol did not increase as anticipated (Table 3). Surprisingly, it
336
was a bit lower in REL004-FPTS, compared with that of REL003-FPTS (Table 3).
337
The similar result was also observed in the previous study.
338
previously tried to decrease the flux toward farnesol by deleting the LPP1 and DPP1
339
genes for biosynthesis of patchoulol in yeast, which did not increase the
340
sesquiterpene production in the ERG9-repressed strain. 8 Beside LPP1 and DPP1 for
341
farnesol and squalene synthase (ERG9) for squalene, FPP is also the substrate for
342
several other enzymes, including hexaprenyl diphosphate synthetase (COQ1), heme
343
A farnesyltransferase (COX10), and the cis-prenyltransferases (RER2 and SRT1).
344
Thus, we speculated that the FPP flux might redirect from LPP1 and DPP1 to other
345
enzymes, but not to PTS for patchoulol production.
8
Albertsen et al have
8
346
Optimizing fermentation process to improve the patchoulol production
347
When glucose-inducible HXT1 was combined with the glucose-repressible modified
348
GAL regulation system, glucose concentration could decide the expression level of the
349
HXT1-controlled squalene pathway and the GAL promoter-controlled patchoulol
350
pathway. To develop a cost-effective production process, carbon source controlled
351
three-stage fermentation was conducted in a 5 L fermenter. Glucose was used to
352
control the switch time between the squalene and patchoulol pathways. To explore the 16
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highest performance of the recombinant yeast REL003-FPTS, a three-stage fed-batch
354
fermentation with patchoulol capture using a two-phase dodecane-culture was
355
employed, as shown in Figure 4.A.
356
At the first stage, feeding-medium I (1 L) with high glucose concentration was fed at
357
12 h to achieve rapid cell growth. The OD600 reached 42.7 and the production of
358
patchoulol was 6.36 ± 0.7 mg/g DCW at the end of the stage 1. Previous report
359
indicated that by reducing glucose in media and adding glycerol as carbon source, the
360
repression of GAL promoter could be alleviated and more cellular resources could be
361
devoted to the transcription of exogenous genes controlled by GAL promoters.
362
Moreover, the switch time from squalene pathway to the assembled pathway could be
363
earlier when compared to using glucose as a sole carbon source. 18 At the second stage,
364
feeding-medium II (500 mL) with lower concentration of glucose and glycerol was
365
added at 60 h. As shown in Figure 4.B, the production of patchoulol was quickly
366
improved (reached 203 ± 15.3 mg/L, 9.97 mg/g ± 0.8 DCW), while the cell growth
367
rate was decreased. Glycerol concentration was increased from 9.8 ± 0.2 g/L (60 h)
368
to 29.3 ± 0.5 g/L (72 h), and was almost unchanged until the end of fermentation.
369
Ethanol is a commonly used carbon source for the production of terpenoids in yeast,
370
such as amorpha-4,11-diene (precursor of artemisinin)
371
which can increase the titer and yield of terpenoids on biomass tremendously in
372
comparison to glucose. 14 At the third stage, ethanol was fed into medium at 96 h and
373
dominated as the sole carbon source for patchoulol production until the end of
374
fermentation. Finally, 466.8 ± 12.3 mg/L patchoulol was obtained (with volumetric
10
and protopanoxadiol
11
20,
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375
productivity of 66.7 ± 1.8 mg/L/d), and the final content of patchoulol reached 20.5 ±
376
0.5 mg/g DCW. The titer, yield, and volumetric productivity of patchoulol obtained in
377
this work was compared to those obtained in previous reports, such as in S. cerevisiae,
378
C. glutamicum and C. reinhardtii, as shown in Table 4. Our results indicated that the
379
titer, yield, and volumetric productivity of patchoulol obtained in this work were the
380
highest. Combined with fermentation optimization, the final titer of patchoulol was
381
7.8-fold higher than the reported maximum production (60 mg/L). 9 Nevertheless, low
382
OD600 (up to 50) was obtained in the high-density fermentation (Figure 4), which
383
might be due to the repressed expression of ERG9 and lower squalene production. To
384
our limited knowledge, this is the highest titer of patchoulol obtained in microbial cell
385
factories. The work significantly promotes the industrialization process of patchoulol
386
production using bio-based microbial platforms.
387 388
Acknowledgments
389
This work was financially supported by the National Natural Science Foundation of
390
China (No. 31500043), the Natural Science Foundation of Shanghai (No.
391
19ZR1473000), the General Project of Beijing Municipal Education Commission (No.
392
SQKM201311417004), the Fundamental Research Funds for the Central Universities
393
(No. 22221818014), and the Open Funding Project of the State Key Laboratory of
394
Bioreactor Engineering.
395
References
396
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Saccharomyces cerevisiae: New tools and their applications. Metab. Eng. 2018, 50,
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the moss Physcomitrella patens to produce the sesquiterpenoids patchoulol and
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alpha/beta-santalene. Front. Plant Sci. 2014, 5, 636.
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Hubner, W.; Huser, T.; Kruse, O., Efficient phototrophic production of a high-value
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sesquiterpenoid from the eukaryotic microalga Chlamydomonas reinhardtii. Metab.
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supercritical carbon dioxide. J. Chem. Eng. Data 2007, 52, 235-238.
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Mortensen, U. H., Diversion of flux toward sesquiterpene production in
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Saccharomyces cerevisiae by fusion of host and heterologous enzymes. Appl. Environ.
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Vickers, C. E.; Williams, T. C.; Peng, B.; Cherry, J., Recent advances in synthetic
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Lian, J.; Mishra, S.; Zhao, H., Recent advances in metabolic engineering of
Zhan, X.; Zhang, Y. H.; Chen, D. F.; Simonsen, H. T., Metabolic engineering of
Lauersen, K. J.; Baier, T.; Wichmann, J.; Wordenweber, R.; Mussgnug, J. H.;
Hybertson, B. M., Solubility of the sesquiterpene alcohol patchoulol in
Albertsen, L.; Chen, Y.; Bach, L. S.; Rattleff, S.; Maury, J.; Brix, S.; Nielsen, J.;
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M.; Peters-Wendisch, P.; Kruse, O.; Wendisch, V. F., Patchoulol Production with
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Metabolically Engineered Corynebacterium glutamicum. Genes 2018, 9, 1-15.
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10. Westfall, P. J.; Pitera, D. J.; Lenihan, J. R.; Eng, D.; Woolard, F. X.; Regentin, R.;
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Horning, T.; Tsuruta, H.; Melis, D. J.; Owens, A.; Fickes, S.; Diola, D.; Benjamin, K.
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R.; Keasling, J. D.; Leavell, M. D.; McPhee, D. J.; Renninger, N. S.; Newman, J. D.;
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Paddon, C. J., Production of amorphadiene in yeast, and its conversion to
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dihydroartemisinic acid, precursor to the antimalarial agent artemisinin. P. Natl. Acad.
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Sci. 2012, 109, 111-118.
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11. Xie, W. P.; Ye, L. D.; Lv, X. M.; Xu, H. M.; Yu, H. W., Sequential control of
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12. Wang, P.; Wei, W.; Ye, W.; Li, X.; Zhao, W.; Yang, C.; Li, C.; Yan, X.; Zhou, Z.,
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Synthesizing ginsenoside Rh2 in Saccharomyces cerevisiae cell factory at
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13. Zhu, M.; Wang, C. X.; Sun, W. T.; Zhou, A. Q.; Wang, Y.; Zhang, G. L.; Zhou,
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X. H.; Huo, Y. X.; Li, C., Boosting 11-oxo-beta-amyrin and glycyrrhetinic acid
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synthesis in Saccharomyces cerevisiae via pairing novel oxidation and reduction
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system from legume plants. Metab. Eng. 2018, 45, 43-50.
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14. Gruchattka, E.; Kayser, O., In Vivo Validation of In Silico Predicted Metabolic
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Engineering Strategies in Yeast: Disruption of alpha-Ketoglutarate Dehydrogenase
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and Expression of ATP-Citrate Lyase for Terpenoid Production. PloS one 2015, 10.
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15. Asadollahi, M. A.; Maury, J.; Moller, K.; Nielsen, K. F.; Schalk, M.; Clark, A.;
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Nielsen, J., Production of plant sesquiterpenes in Saccharomyces cerevisiae: effect of
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ERG9 repression on sesquiterpene biosynthesis. Biotechnol. Bioeng. 2008, 99,
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16. Zhao, Y.; Fan, J.; Wang, C.; Feng, X.; Li, C., Enhancing oleanolic acid
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production in engineered Saccharomyces cerevisiae. Bioresour. Technol. 2018, 257,
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17. Wang, F.; Lv, X.; Xie, W.; Zhou, P.; Zhu, Y.; Yao, Z.; Yang, C.; Yang, X.; Ye,
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L.; Yu, H., Combining Gal4p-mediated expression enhancement and directed
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evolution of isoprene synthase to improve isoprene production in Saccharomyces
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18. Xie, W. P.; Liu, M.; Lv, X. M.; Lu, W. Q.; Gu, J. L.; Yu, H. W., Construction of
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a Controllable beta-Carotene Biosynthetic Pathway by Decentralized Assembly
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Strategy in Saccharomyces cerevisiae. Biotechnol. Bioeng. 2014, 111, 125-133.
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sesquiterpenoid zerumbone from metabolic engineered Saccharomyces cerevisiae.
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high-level production of protopanoxadiol. Bioresour. Technol. 2017, 227, 308-316.
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Figure captions Figure 1 Scheme for biosynthesis pathway of patchoulol in S. cerevisiae. Green arrow represents the transformation step for patchoulol catalyzed by patchoulol synthase. IPP, DMAPP, GPP and FPP are defined as isopentenyl pyrophosphate, dimethylallyl pyrophosphate, geranyl pyrophosphate and farnesyl pyrophosphate, respectively.
ERG10,
acetyl-CoA
C-acetyltransferase;
ERG13,
hydroxymethylglutaryl-CoA synthase; tHMGR, truncated hydroxymethylglutary-CoA reductase; ERG12, mevalonate kinase; ERG8, phosphomevalonate kinase; ERG19, diphosphomevalonate decarboxylase; IDI1, isopentenyl diphosphate δ-isomerase; ERG20,
farnesyl
diphosphate
synthase;
ERG9,
squalene
synthase;
DPP1,
phosphatidate phosphatase; LPP1, phosphatidate phosphatase. Figure 2 GC-MS analysis of patchoulol production in engineered strains. (A) The retention time of patchoulol standard and product of engineered yeast strain. The peak of patchoulol produced by strain 4741-tFPTS corresponds to the authentic patchoulol standard; (B) Mass spectra of patchoulol produced by strain 4741-tFPTS and authentic patchoulol standard; (C) Patchoulol production (mg/L) by strains 4741-tPTS and 4741-tFPTS. All values were average of three independent experiments. Error bars represent standard deviations. Figure 3 Growth curves of engineered strains REL001-FPTS, REL002-FPTS, REL003-FPTS and REL004-FPTS. All values were average of three independent experiments. Error bars represent standard deviations.
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Figure 4 Fermentation performance of strain REL003-FPTS in a 5L bioreactor. (A) Feeding strategy of fermentation process; (B) Time courses of cell growth and patchoulol production of strain REL003-FPTS.
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Table 1 Primers used in the work Primer name
Sequence (5’ to 3’)
FPTS-UF
GCGAATTCATGGCTTCAGAAAAAGAAATT
FPTS-UR
TCCGGACCCTTTGCTTCTCTTGTAAACTTTG
FPTS-DF
GGGTCCGGAATGGAATTGTATGCTCAATCA
FPTS-OL-F
GTTTACAAGAGAAGCAAAGGGTCCGGAATGGAATTGTATGCTCAA TCAGTTGGTG
FPTS-OL-R
TTGAGCATACAATTCCATTCCGGACCCTTTGCTTCTCTTGTAAACTT TGTTCAAGAACGC
PTS-F
TCGAATTCATGATGGAATTGTATGCTCAATCAG
PTS-R
CGACTAGTTTAATATGGAACTGGATGCAG
tHMGR-F
TACTCGAGTTAGGATTTAATGCAGGTGACG
tHMGR-R
CCCGGATCCAAAAATGGACCAATTGGTGAAAACTGAAG
UPC21-F
TCACTAAAGGGCGGCCGCATGAGCGAAGTCGGTATACAG
UPC21-UP-R
AAATGTTGCTGTTTCTGTTCATGTTTC
UPC21-OL-R
AACACTGCAGAGGGCGTTGATGGAGAAATGTTGCTGTTTCTGTTCATGTTTC
UPC21-DN-F
TCCATCAACGCCCTCTGCAGTGTT
UPC21-OL-F
GAAACATGAACAGAAACAGCAACATTTCTCCATCAACGCCCTCTGCAGTGTT
UPC2-1-R
CCTTGTAATCCATCGATACTAGTTCATAACGAAAAATCAGAGAAATT
IDI1-F
TCGAATTCATGACTGCCGACAACAATAGTATGCC
IDI1-R
GCACTAGTTTATAGCATTCTATGAATTTGCCTGTCATTTTCCAC
g80-F
TAAGGCTGCTGCTGAACGTGGTTTAAGAGCTATGCTGGAAACAG
g80-R
CACGTTCAGCAGCAGCCTTAGATCATTTATCTTTCACTGCGGAG
g17-F
TAGTGGATTGTAACGTCTATGTTTAAGAGCTATGCTGGAAACAG
g17-R
ATAGACGTTACAATCCACTAGATCATTTATCTTTCACTGCGGAG
gE9p-F
CCACTGCACTTTGCATCGGAGTTTAAGAGCTATGCTGGAAACAG
gE9p-R
TCCGATGCAAAGTGCAGTGGGATCATTTATCTTTCACTGCGGAG
gDPP1-F
AGTGAAAGCTTTGCAGGACTGTTTAAGAGCTATGCTGGAAACAG
gDPP1-R
AGTCCTGCAAAGCTTTCACTGATCATTTATCTTTCACTGCGGAG
gLPP1-F
TATGTACCTAACGAACTCGTGTTTAAGAGCTATGCTGGAAACAG
gLPP1-R
ACGAGTTCGTTAGGTACATAGATCATTTATCTTTCACTGCGGAG
gal80-UP-F
ATTGGGTGCCTCTATGATGGGTAT
gal80-UP-R
ATAGCATGAGGTCGCTCCAATTCAGGGAAAGAACGGGAAACCAACTATCG
80-TADH1-F
CGATAGTTGGTTTCCCGTTCTTTCCCTGAATTGGAGCGACCTCATGCTAT
80-CYC-R
GGGGGCCAAGCACAGGGCAAGACTTCGAGCGTCCCAAAACCTTCTC
gal80-DN-F
GAGAAGGTTTTGGGACGCTCGAAGTCTTGCCCTGTGCTTGGCCCCC
gal80-DN-R
GCCATTCATCGTGTTGTTTTGGC
Gal80-F
GGATTGCGCTTGCCTTTGTA
GAL17-UP-F
CCATCGATAACGACACCGACAAT
GAL17-UP-R
ATAGCATGAGGTCGCTCCAATTCAGTTGTCGACTTGAACGGAGTGACAAT
GAL17-UPC21-F
ATTGTCACTCCGTTCAAGTCGACAACTGAATTGGAGCGACCTCATGCTAT
GAL17-UPC21-R
AGTGTTACTACTCGTTATTATTGCGTCTGCGTTTCAGGAACGCGACCGGT
GAL17-DN-F
ACCGGTCGCGTTCCTGAAACGCAGACGCAATAATAACGAGTAGTAACACTTTTATAGT
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GAL17-DN-R
CCTCCTCGCGCTTGTCTACTAAA
ERG9-Up-F
AGCCTCAGTACGCTGGTAC
ERG9-Up-R
GGAATTATATTCCAGATGAGACCTGCATCCCAGAACCCACCGGGACACGC
HXT1pro-F
GCGTGTCCCGGTGGGTTCTGGGATGCAGGTCTCATCTGGAATATAATTCC
HXT1pro-R
ATGCCAATTGTAATAGCTTTCCCATGATTTTACGTATATCAACTAGTTGACGATTATGA
ERG9-Dn-F
TCAACTAGTTGATATACGTAAAATCATGGGAAAGCTATTACAATTGGCAT
ERG9-Dn-R
CTAAGATGTAGTCGGCCATACC
DPP1-UF
GATTCAACCGGCTCTTTGTCAACAG
DPP1-UR
ATCTAGGGTCCACTAACATACGCGCTTAATCTTGACGTGCAAGGGCCTGC
DPP1-DF
GCAGGCCCTTGCACGTCAAGATTAAGCGCGTATGTTAGTGGACCCTAGAT
DPP1-DR
ACTAGTACTCGATTTCTGGCGCAGC
LPP1-UF
GGCAACCTTGGAGAATGGATCTTGT
LPP1-UR
ACATCAACGCCTAAGGAAACTCGTCGCCGATCAAGCTTCATTCTCAGGTA
LPP1-DF
TACCTGAGAATGAAGCTTGATCGGCGACGAGTTTCCTTAGGCGTTGATGT
LPP1-DR
ACGTCTCCCAATCATGGTTTCATGG
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Table 2 Plasmids and Strains used in this study Name Plasmids
Description
Source
pESC-URA
2μ, URA3
Stored
in
the lab pESCU-tPTS
Cloning
TCYC1-tHMGR-PGAL1-PGAL10-PTS-TADH1
This study
cassettes into pESC-URA pESCU-tFPTS
Cloning
TCYC1-tHMGR-PGAL1-PGAL10-FPTS-TADH1
This study
cassettes into pESC-URA pESCU-FPTS
Cloning
PGAL10-FPTS-TADH1
cassettes
into
This study
TCYC1-tHMGR-PGAL1-PGAL10-IDI1-TADH1
This study
pESC-URA pESCU-tHMGR-IDI
Cloning
cassettes into pESC-URA pESCU-UPC21
Cloning
PGAL10-upc2-1-TADH1
cassettes
into
This study
pESC-URA p414-TEF1p-Cas9-CYC1t
Containing cas9 cassette
Addgene
p415-GalL-Cas9-CYC1t
Containing cas9 cassette
Addgene
pTCL
Containing PTEF1-cas9-TCYC1 cassette
This study
p426-SNR52p-gRNA.CAN1.Y-SUP4
gRNA-expressing plasmid
Addgene
pSCM-g80
gRNA-expressing plasmid which targets GAL80
This study
pSCM-g17
gRNA-expressing plasmid which targets GAL1-7
This study
pSCM-gE9p
gRNA-expressing plasmid which targets PERG9
This study
pSCM-gDPP1
gRNA-expressing plasmid which targets DPP1
This study
pSCM-gLPP1
gRNA-expressing plasmid which targets LPP1
This study
MATa, his3Δ1, leu2Δ0, met15Δ0, ura3Δ0
Stored
t
Strains BY4741
in
the lab 4741-tPTS
BY4741, pESCU-tPTS
This study
4741-tFPTS
BY4741, pESCU-tFPTS
This study
REL001
BY4741,
ΔGAL80
::
This study
TCYC1-tHMGR-PGAL1-PGAL10-IDI1-TADH1 REL002
REL001, ΔGAL17 :: PGAL10-upc2-1-TADH1
This study
REL003
REL002, ΔPERG9::: PHXT1
This study
REL004
REL003, ΔDPP1, ΔLPP1
This study
REL001-FTPS
REL001, pESCU-FPTS
This study
REL002-FPTS
REL002, pESCU-FPTS
This study
REL003-FPTS
REL003, pESCU-FPTS
This study
REL004-FPTS
REL004, pESCU-FPTS
This study
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Table 3 The patchoulol and squalene production in recombinant yeasts
Strain
Patchoulol (mg/L)a
Patchoulol (mg/g DCW)b
Squalene (mg/L) c
REL001-FTPS
10.7 ± 0.1
2.8 ± 0.1
314.8 ± 8.8
REL002-FTPS
18.9 ± 2.1
4.0 ± 0.4
361.6 ± 11.9
REL003-FTPS
59.2 ± 0.7
31.3 ± 0.3
6.5 ± 0.3
REL004-FTPS
41.4 ± 1.5
22.5 ± 0.8
4.1 ± 0.2
a & c:
Patchoulol and squalene were measured at the 7th day of fermentation at shake
flask. a &b& c:
All values containing standard deviations were average of three independent
experiments.
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Table 4 Patchoulol production in different hosts
Host
Titer of shake flask (mg/L)
Titer of fed-batch (mg/L)
Yield (mg/g dry weight)
Volumetric productivity
References
(mg/L/d)
S. cerevisiae
59.2
466.8
20.5
66.7
This work
C. glutamicum
0.46
60
NA
18
9
C. reinhardtii
1.03
NA
0.922
NA
6
S. cerevisiae
23
40.9
NA
NA
8
NA: Not available
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Figure 1
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Figure 2 A
B
C
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Figure 3
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Figure 4 A
B
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Cell Density (OD600) Patchoulol (mg/L) Ethanol (g/L) Squalene (mg/L)
40
400
16
16
30
300
20
200
10
Cell Density (OD600)
0 0
24
48
72
96
120
144
Squalene (mg/L)
20
Ethanol (g/L)
20
Patchoulol (mg/L)
500
50
12
12
8
8
100
4
4
0
0
0
168
Time (h)
TOC Graphic
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