Silicon in Aluminium–Silicon Alloys | Industrial & Engineering Chemistry

May 1, 2002 - Silicon in Aluminium–Silicon Alloys. John D. Gat · Cite This:Ind. Eng. Chem.1924169959-960. Publication Date (Print):September 1, 1924...
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September, 1924

INDUSTRIAL A N D ENGINEERING CHEMISTRY

0.1 per cent of lead present, an amount of cobalt as small as 0.005 per cent dries linseed oil in less than 12 hours. A more extended study of the effect of different concentrations of lead on small concentrations of cobalt is desirable. From Fig. 3 it is seen that if lead is added to samples of linseed oil containing manganese in the proportion of 3 parts of lead to 1part of manganese, there is a marked increase in the catalytic drying effect. A sample of linseed oil containing 0.01 per cent of manganese is changed in drying time from 85 to 24 hours by the addition of 0.03 per cent of lead. The addition of small amounts of copper to an oil containing lead and manganese appears to have no appreciable effect upon the drying time. This point is of interest because of the possible entrance of copper into linseed oil which has been heat-treated in a copper kettle. From Fig. 4 it is seen that if lead is added to samples of linseed oil containing iron in the proportion of 3 parts of lead to 1 part of iron, there is no appreciable increase in the catalytic drying action. I n no case did sampIes of linseed oil containing 0.1 per cent of lead and 0.02 , 0.01, and 0.005 per cent of iron, respectively, dry in less than 35 hours. This fact indicates that iron cannot be classed with manganese and cobalt in catalytic drying action.

959

The addition of lead to samples of linseed oil containing copper in the proportion of 3 parts of lead to 1 part of copper seemed to have a marked retarding effect upon the drying time. I n a similar manner, larger amounts of lead with comparatively small amounts of copper did not produce an effective catalytic drying action. Fig. 5 shows in a marked way the large increase in drying effect obtained by the addition of relatively small percentages of manganese to samples of linseed oil containing different percentages of lead. There appears to be no advantage in using more than 0.05 per cent of lead in combination with 0.01 per cent of manganese or more than 0.1 per cent of lead in combination with 0.005 per cent of manganese. I n conclusion, it should be emphasized that the data shown in the paper apply to the relative drying effects of certain metals and combinations of these metals when incorporated with raw linseed oil in the form of metallic resinates. The effect of heat treatment during incorporation of the different metals in the manufacture of a true boiled linseed oil has not been considered. Such heat treatment might have a very considerable modifying effect on the catalytic action of the five metals studied.

Silicon in Aluminium-Silicon Alloys‘ By John D. Gat 405 SECOND ST..N.

A

N ANALYTICAL chemist who deals with this class of

alloys is sometimes a t a loss when his results do not a. gree, and although all probable variables have been kept practically constant, he frequently desires considerably more accuracy. The general rule in such a case is to attribute the discrepancies to the lack of uniformity of the sample. Though the lack of uniformity in the aluminium-silicon series is sometimes very pronounced, a wrong assumption seems to be responsible for devising the methods now in general vogue, and which are therefore inherently inaccurate. I n textbooks of inorganic chemistry and, to the author’s knowledge, in all treatises on analysis, it is generally stated t h a t so-called “graphitic” silicon obtained in the course of analysis cannot be oxidized to silicon dioxide by ignition and remain unaffected when treated with a mixture of hydrochloric, nitric, and sulfuric acids generally used for decomposition of the sample. During some investigations on the microstructure of aluminium-silicon alloys undertaken in this laboratory, certain lack of coordination between the structure of metal as seen under a microscope and the results of analytical determinations led to a closer study of the properties of silicon, especially its graphitic variety, and resulted in two statements, the accuracy of which was proved: 1-Graphitic silicon is oxidized to silicic acid when heated with a mixture of hydrochloric, nitric, and sulfuric acids. 2-Graphitic silicon rapidly oxidizes when subjected to the temperature and for the length of time necessary for dehydration of silica. The amount of oxidation is closeiy related to the temperature and time of ignition.

I n other words, the amount of graphitic silicon in a certain alloy is not a definite quantity, but a function of the composition and amount of acid mixture used for solution of the sample, temperature, and time of ignition. With a considerable degree of certainty the theory may be advanced that in 1

Received March 3, 1924.

W., CANTON,

OHIO

an alloy silicon is present in a state which, after proper treatment, will yield 100 per cent of its graphitic variety. The fact that some silicon dioxide is always present finds its explanation in the oxidizing power of the factors entering a routine analysis, which is sufficiently intense to convert particles of silicon that are very minutely divided-as, for example, in solid solution-into silicic acid during the comparatively short time used in an ordinary analytical determination. If, being powerless to increase materially the concentration of the acids employed, we intensify other variables affecting oxidization, such as time and temperature of ignition, we shall observe in a given sample a gradual transformation of the ratio of silica to graphitic silicon. The percentage of silica will be continuously increasing and, under proper conditions, no graphitic silicon will he present. The intensity of the necessary conditions is in close relation to the silicon content of the sample, comparatively little depending on the heat treatment to which the alloy is subjected. It is quite impossible to consider the amount of silicon in a given sample present in the graphitic state as an absolute value. If no standardization of analytical procedure is made, the results obtained will be in inadmissible discord, If all details are carefully standardized and closely adhered to, one may be sure of the amount of graphitic silicon, but for a different set of conditions, a different value will result. Microscopic examinations and study of cooling curves support the theory that silicon is present in alloys in one modification, graphitic silicon, which as such, instead of being an ingredient the presence of which may indicate certain properties of the alloy, becomes just an undesirable complication in analytical work. A method was devised which eliminates from consideration graphitic silicon and, without being long or elaborate, gives dependable data for routine determinations:

I ~ D ~ i $ T R f l A l j , A i V ENGJNEERING D CHBMISTRY

960

ple of we}J-mixedborings in s of solid sqdium hydroxide. en with 1 cc. of water.' Wh of water, place on a hot plate, arid heat for 30 minutes. At the beginning the liquid boils rapidly, but later, when most of the water has been expelled, no ebullitipn is observed. Without cooling, transfer the contents of the crucible into a porcelain evaporating dish. Rinse the crucible carefully with water, 35 cc. of acid mixture, and then with water again. Collect the washings in the evaporating dish into which the melt was transferred. Evaporate to dryness and fume stqongly for 5 minutes. Cool, take up with 50 cc. of sulfuric acid (1 : 10) and

Vol. 16, No. 9

boil until the solution is cowplete. Filter on ashless filter paper. ix times with water. Ignite in a platinum cruciAdd a few &ops of sulfuric acid, about 20 drops acid, evapo&e carefully on edge of a hot plate, and ignite. The diference in weight will give the amount of silicon present expressed as SiOp. To prepare acid mixture, mix in the order given, 300cc. sulfuric acid (specific gravity 1.84),300 cc. water, 300 cc. hydrochloric acid (specific gravity LlQ),and 100 cc. nitric acid (specific gravity 1.42). Blanks for deduction should be run on reagents used.

Effect of Iron Oxide Pigments on R a t e of Oxidation of' Linseed Oils' By F. H. Rhodes, C. R. Burr, and P. A. Webster C O R N B ~UNIVERSITY, L ITHACA, N. Y.

T

HE effect of certain The red iron oxide pigments tend first to retard and then to acPROCEDURE paint p i g m e n t s o n celerate the oxidation of linseed oil in paint films. Partially hgdrafed iron oxide is more actice than is the anhydrous oxide, The apparatus used and the rate of drying of while the presence of calcium carbonate in th& p f j m e n t renders it the procedure followed in linseed oil has been studied Black iron oxide is determining the rate of miby Rhodes and Van Wirt.2 IGSS active in accelerating the oxidation. This investigation, howrelaticely inert pigment, although it retards slightly the oxidation of dation of the oil in the Presence of the pigments were ever, was confined to the the oil. essentially similar to those study of the effects of varidescribed by Rhodes and ous white paint pigments, and no attention was paid to the iron oxides or to any of the Van WirtW2 Paints were prepared by grinding together other colored pigments. I n view of the great importance two parts by weight of the pigment to be studied and three and the extensive use of the iron oxide pigments, it was thought parts by weight of the vehicle. I n each case the vehicle was advisable to make the study of the effect of these pigments the prepared by dissolving in the linseed oil a sufficient quantity of subject of a separate investigation. The present article lead linoleate paste (17 per cent lead) to contain an amount of describes the results obtained with various typical iron oxide lead equivalent to 0.2 per cent by weight of the oil. The paints reds and with black oxide. The work on the yellow and brown were allowed to stand in sealed containers for at leasf 2 weeks before use. Weighed samples were then spread on cloth and iron pigments is as yet incomplete. exposed to an atmosphere of pure oxygen a t 30" C., and the MATERIALS rate of absorption of oxygen and the rate of evolution of volaThe materials used in this work were pure, refined linseed tile matter were measured. The rate of oxidation of the veoil from North American seed, lead linoleate paste drier, and hicle alone (linseed oil with 0.2 per cent lead) was determined (11

FIG.1

FIG.2

representative iron oxide pigments obtained from various manufacturers. The linseed oil showed the following analysis :

in a similar manner. I n each case a t least two determinations were made with each paint. The individual determinations gave results which agree with each other within the limits of experimental error.

Specific gravity a t 15 5' C Refractive index at 25' Acid number Saponification number, Iodine number..

......... . .......

........... .........

..... .....

0.934 1.4803 0473 193.3

The analyses of the various pigments employed are shown in Table I. 1

Received June 17, 1924.

* TXISJOURNAL,16, 1135'(1923).

RESULTS The results are shown graphically by the accompanying curves, in which the amounts of oxygen absorbed and the amounts of volatile matter evolved (each expressed in terms of percentage by weight of the oil in the paint) are plotted