Superabsorbent Poly(isoprenecarboxylate) Hydrogels from Glucose

Mar 24, 2019 - ... of ICA-H and its sodium salt (ICA-Na) were used to give hydrogels that ... In particular, these new materials show increasing level...
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Superabsorbent Poly(isoprenecarboxylate) Hydrogels from Glucose Grant W. Fahnhorst and Thomas R. Hoye* Department of Chemistry, University of Minnesota, 207 Pleasant St. SE,Minneapolis, Minnesota 55455, United States

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ABSTRACT: Isoprenecarboxylic acid (ICA-H), available from glucose via one of its major metabolites mevalonate, has been converted to cross-linked networks by radical polymerization. Monomer feeds comprising various ratios of ICA-H and its sodium salt (ICA-Na) were used to give hydrogels that show attractive performance in comparison with (nonbioderived) poly(acrylate) hydrogels. In particular, these new materials show increasing levels of water uptake (i.e., swelling ratio) across the entire range of ionization (10−90 %Na). This behavior is attributed to the larger distance between carboxylate moieties in the hydrogels, a feature that reduces the average amount of charge repulsion between proximal sodium carboxylate ion pairs (counterion condensation). KEYWORDS: Hydrogels, Bioderived, Superabsorbent



INTRODUCTION Hydrogelscross-linked polymer networks that swell in the presence of waterare widely used in everyday applications. Their unique ability to retain water have made them suitable for applications ranging from personal care commodity and specialty products such as diapers, shampoos, lotions, and cosmetics to more sophisticated applications such as drugdelivery agents and contact lenses. Most commonly, hydrogels are derived from water-soluble monomers of the acrylic acid family [e.g., (meth)acrylic acid, (meth)acrylamide, N-isopropylacrylamide, dimethylacrylamide, etc.]. Superabsorbent polymers (SAPs) are capable of retaining very large amounts of water [e.g., >100 times the mass of the dried polymer network (aka, dried gel)]. These typically comprise copolymers of ionizable carboxylic acids, portions of which are present as their corresponding alkali metal carboxylate salts (e.g., sodium acrylate with acrylic acid). The ionic nature of such copolymers provides the enthalpic driving force that renders them hydrophilic.1 With growing demand toward replacing petroleum-based polymers with sustainable alternatives, researchers have explored producing acrylic acid from renewable feedstocks like lactic acid,2−5 3-hydroxypropionic acid,6,7 and glycerol.8,9 Although technically feasible, at present, these are not deemed to be economically viable. Additionally, considerable research has been focused on incorporating other renewable monomers such as α-methylene-γ-butyrolactone,10 starch,11 alginates,12 cellulose,13−17 itaconic acid,18−20 and chitosan21,22 into hydrogels, but this nearly always involves incorporation of acrylate moieties for the polymerization chemistry. There remains a need for viable alternatives in which the content of the hydrogel polymer is largely bioderived. © XXXX American Chemical Society

Recently, we prepared isoprenecarboxylic acid (ICA-H, Figure 1) from anhydromevalonolactone, which can be

Figure 1. Previous work: conversion of isoprenecarboxylic acid (ICAH) to its corresponding esters ICA-R and their polymerization to poly(isoprenecarboxylic acid esters) [poly(ICA-R)].23

efficiently obtained from glucose via mevalonate.23 We proceeded to synthesize and radically polymerize the corresponding isoprenecarboxylate esters (ICA-R) to poly(isoprenecarboxylic acid esters) [poly(ICA-R)]. We observed that these behave similarly to poly(acrylates) in terms of entanglement molecular weights and glass transition temperatures. To expand on this technology, we envisioned that ICAH could be used as a new platform for the development of novel hydrogels and SAPs. This route is attractive because ICA-H has the potential to be produced at a price point where it perhaps could serve as a major component of a specialty hydrogel.24 This study was, therefore, undertaken to explore a potential practical application of this new polymer. Received: January 12, 2019 Revised: February 12, 2019

A

DOI: 10.1021/acssuschemeng.9b00218 ACS Sustainable Chem. Eng. XXXX, XXX, XXX−XXX

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and ground to fine powders (see SI for details) having particle sizes ranging from the tens to low hundreds of μm (see representative SEM images in Figure S4). Overall, mass recovery of the final dried powder was typically in the range of 70%−90% based on monomer conversion. The IR spectra of the dried sodiated isoprenecarboxylic acid gels are shown in Figure 2c. With increasing ionization, the spectra show (i) a decrease in the intensity of the CO stretch corresponding to the acid repeat units (1688 cm−1) and (ii) an increase in that of two CO stretches at 1547 (asymmetric stretch) and 1395 (symmetric stretch) cm−1, indicative of the sodium carboxylate repeat units.28 Additionally, more water is incorporated within those dried gels that contain higher percentages of ICA-Na in the starting polymerization mixture as observed by the intensity of the broad OH stretch between ∼3100−3600 cm−1 [distinct from the underlying OH stretch from CO2H groups (ca. 2500− 3500 cm−1)]. This interpretation of water retention at higher %Na is supported by the observed early mass loss ( Na > K. In the presence of excess (5−8 fold) 0.17 M NaCl or KCl solution, the differences among the SRs as well as their overall magnitude are considerably compressed. We also briefly studied the effect of cross-link density within vs swelling, and the data are shown in Table 1. A reduction in SR is observed Gel(ICA-H/Na) as the number of cross-links increases within a given volume, a common phenomenon for many hydrogels.29

RESULTS AND DISCUSSION We first synthesized a series of sodiated poly(isoprenecarboxylates) [poly(ICA-H/Na)] as shown in Figure 2a. The relative number of carboxylates to carboxylic acids was

Figure 2. (a) Synthesis of linear poly(isoprenecarboxylic acid/ carboxylate) [poly(ICA-H/Na)]. (b) Synthesis of cross-linked hydrogels Gel(ICA-H/Na) from monomers ICA-H and ICA-Na and the cross-linking agent ICA-XL. (c) IR spectra of hydrogels containing varying amounts of sodium carboxylates.

controlled by varying the relative amounts of ICA-H and its sodium salt ICA-Na in the monomer feed by pretitrating the former with controlled amounts of NaOH. Use of 50:50 MeOH/H2O as the solvent allowed for maintenance of homogeneity at the reaction temperature (65 °C) throughout the entire polymerization. The ratio of the two monomers had little effect on the 1,2-mode vs 1,4-mode of addition in the radical polymerization. The ratio of these competing additions was assessed by 1H NMR analysis (D2O) of the resulting linear poly(ICA-H/Na); the value of 1.0:1.5 was the same as that observed in poly(ICA-R).23 However, the rate of the polymerization slowed as the percentage of sodium carboxylates in the feed was increased. This phenomenon is also reported for (meth)acrylic acid and sodium (meth)acrylate copolymerizations.25−27 We proceeded to use solution polymerization to synthesize cross-linked networks of sodiated poly(isoprenecarboxylic acid) [Gel(ICA-H/Na)] (Figure 2b). We used analogous conditions described for the linear poly(ICA-H/Na) preparation, now in the presence of 1 mol % of the cross-linking agent ICA-XL. Each sample was polymerized to the gel state, from which any soluble components leached with water and acetone. The resulting gels were dried (100 °C, vacuum) B

DOI: 10.1021/acssuschemeng.9b00218 ACS Sustainable Chem. Eng. XXXX, XXX, XXX−XXX

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poly(acrylic acid)-based gels made by polymerization of acrylic acid/sodium acrylate feeds,30,31 we opted to synthesize our own Gel(AA-H/Na) for this comparative study by an analogous protocol to that used to prepare Gel(ICA-H/Na) (SI). The results for the swelling of Gel(AA-H/Na) are shown by the blue bars in Figures 3a and b. The most significant difference in the observed trends is that Gel(AA-H/Na) swelling reaches a maximum at 50% sodiation of its acid groups and then wanes at higher levels of ionization,32−34 whereas the Gel(ICA-H/Na) samples continue to increase their extent of swelling at increasingly higher amounts of sodiation. This behavior is parallel for the swelling data in either DI water (Figure 3a) or 0.17 M (1% w/v) NaCl solution (Figure 3b). This difference can be explained by a phenomenon known as counterion condensation.35−37 Because the average distance between any two carboxylate groups is smaller for Gel(AA-H/ Na) than for Gel(ICA-H/Na) (see red vs blue in Figure 4),

Figure 4. Average distance between carboxylates is larger for poly(ICA-Na) than for poly(AA-Na) (i.e, dICA > dAA). Representative substructure shown for the former (here for a pair of adjacent 1,2- and 1,4-ICA subunits) is one of several present in poly(ICA-Na).

the average “tightness” of the ion pairing of each Na+ with its carboxylate is greater in the former than in the latter in order to minimize repulsion between neighboring anionic carboxylates. This leads to a reduced driving force for water solvation of the sodium counterions present in Gel(AA-H/Na). From the alternative perspective, the carboxylate ions are less repulsive in Gel(ICA-H/Na), allowing its sodium counterions to take on higher levels of solvation. Thus, the greater average spacing between the carboxylates in Gel(ICA-H/Na) imparts a significant performance advantage to these novel hydrogels. Because each series of polymeric gels was made by using different ratios of RCO2H:RCO2Na monomer feeds, it is possible that differences in the morphologies of the resulting networks contribute to the differences in swelling behavior. This was briefly explored by taking a sample of the 50% sodiated material for each of the acrylate [Gel(AA-H/Na)] and isoprenecarboxylate [Gel(ICA-H/Na)] and titrating it to 90% sodiation by addition of aqueous NaOH. The SRs of the resulting hydrated gels, in each case, were within error, identical to those observed for the material made directly by starting with a 10:90 RCO2H:RCO2Na ratio of monomers [see diamonds in Figure 3a]. This suggests that any morphological differences associated with the method of gel synthesis is not contributing significantly to the differences in the trends for these two classes of hydrogels, further supporting the counterion condensation interpretation. We briefly explored the effect of pH on the swelling ratio38 of a single gel sample for each of Gel(ICA-H/Na) and Gel(AA-H/Na) (25 %Na in various buffered solutions at constant ionic strength; Table S5, Figure S10). The trends seen there mirror reasonably well those observed for the swelling studies portrayed in Figure 3.

Figure 3. Swelling ratio (SR = g of swollen gel/g of dried gel) vs percent sodiation in the starting monomer feed for both Gel(ICA-H/ Na) (red) and Gel(AA-H/Na) hydrogels (blue) prepared under identical conditions in (a) DI H2O and (b) 0.17 M (1% w/w) NaCl aqueous solution. Diamonds represent the SR in DI water for a sample of 90 %Na Gel(ICA-H/Na) or Gel(AA-H/Na) prepared by titrating a 50 %Na gel with additional NaOH.

Table 1. Effect of Alkali Metal Counterion (Met) on SR for 90% ionization of Li, Na, and K Gel(ICA-H/Met) and Effect of Cross-Link Density on SR for 90 %Na of Gel(ICA-H/Na) Alkali metal counterion vs swelling ratio for Gel(ICA-H/Met) M

DI H2O

0.17 M NaCl

0.17 M KCl

90 %Li 322 ± 12 56 ± 1 54 ± 2 90 %Na 258 ± 15 52 ± 1 48 ± 1 90 %K 224 ± 21 46 ± 0.3 44 ± 2 Cross-link density vs swelling ratio for Gel(ICA-H/Na) (90 %Na) Mol% ICA-XL 0.1 1.0 2.5 5.0

DI H2O

0.17 M NaCl

0.17 M KCl

No gel fraction detected 258 ± 15 185 ± 6 116 ± 3

No gel fraction detected 52 ± 1 48 ± 1 35 ± 2

No gel fraction detected 48 ± 1 49 ± 1 25 ± 2

Finally, we were also interested in benchmarking the swelling performance of these new bioresourced Gel(ICA-H/ Na) samples against that of samples of sodiated, cross-linked, poly(acrylic acid) gels [Gel(AA-H/Na)]. Because many factors are known to influence the precise nature of the C

DOI: 10.1021/acssuschemeng.9b00218 ACS Sustainable Chem. Eng. XXXX, XXX, XXX−XXX

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ACS Sustainable Chemistry & Engineering Notes

The phenomenon of lack of counterion condensation across a full range of %ionization has been observed for poly(styrenesulfonic acid)39 and poly(2-acrylamido-2-methylpropanesulfonic acid),40 polymers in which the ionizable groups are also spatially separated to a greater extent than in poly(acrylic acid). However, we are not aware of this being observed previously for carboxylic acid-containing polymers or those that are bioresourcable. In addition, we have not seen examples of reports of continuous increase in SRs across the full spectrum of ionization.

The authors declare no competing financial interest.



ACKNOWLEDGMENTS The authors appreciate guidance provided by Professor Ronald A. Siegel, University of Minnesota. Financial support for this research was provided by (i) the Center for Sustainable Polymers at the University of Minnesota, an NSF-supported Center for Chemical Innovation (CHE-1413862), and (ii) University of Minnesota Doctoral Dissertation Fellowship. Some of the NMR data were recorded on an instrument purchased with support of the NIH Shared Instrumentation Grant program (S10OD011952). SEM imaging was performed in the Characterization Facility at the University of Minnesota, which receives partial support from the NSF through the MRSEC program.



CONCLUSION Using the bioderived isoprenecarboxylic acid monomer ICAH, we have synthesized and studied the swelling properties of Gel(ICA-H/Na). A series of these cross-linked, polymeric hydrogels varying in the extent of ionization (i.e., %Na loading) of the carboxyl groups present in each backbone repeat unit was prepared. The swelling behavior of each gel was benchmarked against similar hydrogels that we made by the same polymerization protocol from acrylic acid/sodium acrylate monomer feeds. The novel Gel(ICA-H/Na) materials retain ever-increasing amounts of water across the entire range of %Na loading, a phenomenon that distinguishes them from and is advantageous to the behavior we observed for the analogous acrylate-based gels. The poly(acrylate)s [Gel(AAH/Na)] showed a maximum amount of swelling at 50 %Na (140 times in DI water), whereas the new Gel(ICA-H/Na) gels showed continuously increased uptake even at the highest (90 %Na) degree of ionization (260 times in DI water). We attribute this difference to a reduced amount of counterion condensation in the Gel(ICA-H/Na) samples because of the greater spatial separation of the carboxyl groups in the ICAbased gels, a potentially more broadly exploitable phenomenon. It is notable that (i) all of the carbon atoms in mevalonate, the organic raw material whose production from glucose by an engineered metabolic pathway24 has been performed on large scale, are present in the hydrogel; (ii) >99% of the entire carbon content of the gel is derived from mevalonate; and (iii) only straightforward chemistry (water is the sole byproduct) is needed for the three reactions that transform mevalonate into the network gel: an acid-catalyzed dehydration, a basemediated eliminative ring-opening, and a radical initiated polymerization.





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ASSOCIATED CONTENT

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The Supporting Information is available free of charge on the ACS Publications website at DOI: 10.1021/acssuschemeng.9b00218.



REFERENCES

Experimental procedures for gel preparation, IR data for the dried gels, swelling data for saturated gels, and structural characterization, including copies of 1H and 13 C NMR spectra, for monomers ICA-H and ICA-XL. (PDF)

AUTHOR INFORMATION

Corresponding Author

*E-mail: [email protected]. ORCID

Grant W. Fahnhorst: 0000-0002-2193-4246 Thomas R. Hoye: 0000-0001-9318-1477 D

DOI: 10.1021/acssuschemeng.9b00218 ACS Sustainable Chem. Eng. XXXX, XXX, XXX−XXX

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DOI: 10.1021/acssuschemeng.9b00218 ACS Sustainable Chem. Eng. XXXX, XXX, XXX−XXX