The Preparation of Aqueous-Based Flowables Ranging the Sample

for the Crescent Dental Mills, as well as the .01,. 1S and 01 Szegvari Attritor systems. One of the tasks that the formulation chemist is often called...
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4 The Preparation of Aqueous-Based Flowables Ranging the Sample Size from Sub-Gram to Several Gallons R. W. FRALEY

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SDS Biotech Corporation, World Headquarters, Painesville, OH 44077

In the course of developing pesticide candidates, i t is often necessary to supply commercial type formulations for advanced greenhouse testing as well as for field plot work. Often requests are submitted for these types of formulations in quantities ranging from sub-gram to several gallons. This paper will discuss the evaluation of several wet milling systems for providing precisely controlled (percent a.i., particle size, etc.) aqueous base flowables in a wide range of sample sizes. Included will be data on grind parameters (i.e., grind time vs. grind media type and charge) for the Crescent Dental Mills, as well as the .01, 1S and 01 Szegvari Attritor systems. One of the tasks that the formulation chemist is often called upon to perform is to supply samples of formulations which are of commercial quality, yet may vary in size from a few milligrams of active ingredient to several pounds. As is often the case, especially with experimental compounds, minimal quantities of the compound are available for formulation development work. In the event that such formulations are requested for compounds having very limited solubility in solvents or solvent systems commonly used in emulsifiable concentrates, this challenge can become even greater. It is the purpose of this paper to present some techniques for supplying samples of aqueous based flowables in these size ranges. We will be looking at several commercially available wet milling units and demonstrating their utility in meeting our stated objectives. It is not within the scope of this paper to present a treatise on grind kinetics or to correlate experimental results 0097-6156/ 84/ 0254-0047506.00/ 0 © 1984 American Chemical Society

American CnemTcaT Society Library

1155 16th St. N. W. Scher; Advances in PesticideD.Formulation Technology Washington. C. 20036

ACS Symposium Series; American Chemical Society: Washington, DC, 1984.

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ADVANCES IN PESTICIDE FORMULATION TECHNOLOGY

w i t h theory. However, an attempt w i l l be made i n some cases to suggest some m i l l i n g parameters ( i . e . , g r i n d media type, g r i n d media charge and sample s i z e ) which should h e l p i n d e l i v e r i n g the d e s i r e d sample.

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BACKGROUND To set a general b a s i s f o r t h i s d i s c u s s i o n with regards to the d i f f e r e n t m i l l s included i n t h i s paper, i t may be h e l p f u l to address the e f f i c i e n c y of the b a l l m i l l i n g process as i t r e l a t e s to two simple equations. The e f f e c t i v e n e s s of a p a r t i c u l a r type of m i l l or type of g r i n d media i n breaking p a r t i c l e s on impact i s r e l a t e d to the momentum of the grind media which i s equal to the mass of the media times i t s v e l o c i t y . Therefore, g r i n d time can be minimized f o r a s p e c i f i c media s i z e by i n c r e a s i n g i t s v e l o c i t y and/or i t s mass. A second f a c t o r which a f f e c t s g r i n d time f o r agitated type m i l l s (i.e., the Szegvari A t t r i t o r ) has been expressed as: kd Grind time =

(I) η

k = a constant which f a c t o r s i n the e f f e c t of the m a t e r i a l being m i l l e d , type of media and m i l l type, d = diameter of media η = RPM o f the a g i t a t o r This equation shows that g r i n d times can be minimized by reducing the media s i z e , which e s s e n t i a l l y increases the number of media per u n i t volume and, t h e r e f o r e , number of impacts per u n i t time. A l s o , i n c r e a s i n g m i l l speed has the e f f e c t of reducing g r i n d time by i n c r e a s i n g media momentum as w e l l as the number of impacts per u n i t time. These two equations e x p l a i n why a p a r t i c u l a r m i l l o p e r a t i n g at a s p e c i f i c speed and media type has an optimum media s i z e . This i s i l l u s t r a t e d ^ ) i n Figure 1. As the media s i z e (mass) decreases, fewer and fewer e f f e c t i v e impacts occur and the m i l l e f f i c i e n c y f a l l s o f f . On the other hand, as media s i z e i n c r e a s e s , fewer and fewer impacts a c t u a l l y occur, which a l s o reduces m i l l e f f i c i e n c y . Another important f a c t o r when attempting to prepare flowables of s p e c i f i c sample s i z e s with small m i l l s i s media charge. The greater the media charge, the f a s t e r the sample w i l l g r i n d but at the same time m i l l c a p a c i t y decreases. Reducing media charge below a s p e c i f i c l e v e l to increase m i l l c a p a c i t y g r e a t l y reduces the e f f i c i e n c y of the m i l l . I t ' s , t h e r e f o r e , u s u a l l y necessary to compromise s e v e r a l f a c t o r s i n order to do the best job of t u r n i n g out the d e s i r e d sample.

Scher; Advances in Pesticide Formulation Technology ACS Symposium Series; American Chemical Society: Washington, DC, 1984.

4.

FRALEY

49

Preparation of Aqueous-Based Flowables

More extensive available (3).

theoretical

approaches

in

wet

milling

are

EQUIPMENT The m i l l i n g equipment evaluated i n t h i s l i m i t e d study was s e l e c t e d on the b a s i s of t h e i r a b i l i t y to supply p r e c i s e and r e p r o d u c i b l e samples of a s p e c i f i c s i z e range. The e v a l u a t i o n of other types of a v a i l a b l e m i l l s , having s i m i l a r c a p a b i l i t i e s , was beyond the scope of t h i s study. A b r i e f d e s c r i p t i o n of the m i l l s evaluated i s included below.

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Crescent Wig-L-Bug, Model 3110-3A This machine (Figure 2) i s manufactured by the Crescent Dental Mfg. Co. and was designed to wet or dry m i l l very small samples. It has been used extensively i n other applications (i.e., spectroscopy - i n f r a r e d potassium bromide pellet technique). All of the Wig-L-Bug models are based on a very r a p i d r e c i p r o c a t i n g motion. The g r i n d chamber i s swung through a 6-1/2 degree arc i n a f i g u r e 8 formation at 3200 RPM. This provides 200 changes i n m i l l d i r e c t i o n per second and r e s u l t s i n very r a p i d m i l l i n g of most m a t e r i a l s to a low micron range. This machine can be equipped with a number of v i a l type g r i n d chambers of v a r i o u s m a t e r i a l s and s i z e s . The chamber used i n t h i s work c o n s i s t e d of a ground agate v i a l , 9/16 inch diameter χ 1-5/16 inch long, with an agate stopper and had a t o t a l working volume of about 1.8 c c . The chamber was mounted to the o s c i l l a t i n g arm v i a an a v a i l a b l e p l e x i g l a s s adaptor (stock numbers 3118 and 3115). Crescent Wig-L-Bug, Model 6000 This m i l l (Figure 3) i s based on the same r e c i p r o c a t i n g motion as the Model 3110-3A, however, i t i s much l a r g e r i n s i z e . It i s s u p p l i e d with a 1/4 horsepower s p l i t phase motor and i s designed to use a 7/8 inch diameter χ 2 inch long s t a i n l e s s s t e e l or tungsten carbide grind chamber which has a working volume of about 9 cc. A t t r i t o r , Model 01 This equipment i s manufactured by the Union Process Company and i s used widely as a research t o o l i n a number of i n d u s t r i e s . It i s based on an a g i t a t e d bed p r i n c i p l e and has a g r i n d chamber c a p a c i t y of 750 ml. The u n i t comes equipped with a v a r i a b l e speed

Scher; Advances in Pesticide Formulation Technology ACS Symposium Series; American Chemical Society: Washington, DC, 1984.

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ADVANCES IN PESTICIDE FORMULATION TECHNOLOGY

ure 2.

Crescent M i l l Model 3110-3A with and Grind Chamber Adaptor.

Grind

Chamber

Scher; Advances in Pesticide Formulation Technology ACS Symposium Series; American Chemical Society: Washington, DC, 1984.

4.

FRALEY

Preparation of Aqueous-Based Flowables

51

a g i t a t o r and uses a jacketed s t a i n l e s s s t e e l g r i n d chamber. T y p i c a l g r i n d media used with t h i s u n i t includes spheres of various s i z e s and of m a t e r i a l s such as s t a i n l e s s s t e e l , ceramic, zirconium, and g l a s s . A t t r i t o r , Model 01, M i n i

Cup

The mini cup (Figure 4) i s a simple insert adaptor which e f f e c t i v e l y reduces the g r i n d chamber volume of the 01 A t t r i t o r to about 95 ml. The adaptor and s p e c i a l a g i t a t o r are a v a i l a b l e from the m i l l manufacturer.

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A t t r i t o r , Model

1-S

This u n i t i s a l a r g e r batch type laboratory m i l l , as compared to the Model 01. The u n i t used had a g r i n d tank c a p a c i t y of 1-1/2 g a l l o n and was equipped with a jacketed g r i n d tank and v a r i a b l e speed a g i t a t o r . A t t r i t o r , Ql System The c i r c u l a t i o n a t t r i t o r i s w e l l known i n the industry, and the Q-l system has been shown to be q u i t e u s e f u l as a p i l o t plant t o o l i n the development of commercial flowable formulations. The u n i t used had a 1.9 g a l l o n , jacketed, g r i n d tank with a v a r i a b l e speed a g i t a t o r and which could be f i t t e d to a 5-gallon or 20-gallon side tank v i a a v a r i a b l e speed p o s i t i v e displacement pump. FORMULATIONS The technique used i n the routine p r e p a r a t i o n of small samples (0.5 to 200 ml) of aqueous based flowables was to work from a preformulated base which could be simply mixed with the a c t i v e i n g r e d i e n t and m i l l e d . This approach saved a great deal of time, since the 6 to 10 d i f f e r e n t i n g r e d i e n t s d i d not have to be mixed for each p r e p a r a t i o n . A t y p i c a l formulation base should c o n t a i n nost of the e s s e n t i a l i n g r e d i e n t s to provide a f a i r l y s h e l f - s t a b l e flowable. I t s i n g r e d i e n t s should include a good wetting and d i s p e r s i n g agent which has the q u a i l i t y of being a low foamer. A short chain g l y c o l can be used as an a n t i f r e e z e agent and a p r e s e r v a t i v e should be included, since the base i s o f t e n made up and h e l d at room temperatures for long p e r i o d s . I t i s important that a e f f e c t i v e t h i x o t r o p i c agent or suspending agent be used which provides good d i s p e r s i n g p r o p e r t i e s when d i l u t e d for spraying and yet provides good s h e l f s t a b i l i t y .

Scher; Advances in Pesticide Formulation Technology ACS Symposium Series; American Chemical Society: Washington, DC, 1984.

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A D V A N C E S IN PESTICIDE F O R M U L A T I O N

ure 3.

TECHNOLOGY

Crescent M i l l Model 6000 with Grind Chamber.

Figure 4.

A t t r i t o r Model 01 M i n i Cup Adaptor.

Scher; Advances in Pesticide Formulation Technology ACS Symposium Series; American Chemical Society: Washington, DC, 1984.

4.

FRALEY

53

Preparation of Aqueous-Based Flowables

M i l l i n g Runs

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Most of the m i l l i n g runs presented i n t h i s paper were made on the small Crescent m i l l s , p a r t i c u l a r l y on Model 6000. This was done i n an e f f o r t to f u l l y explore the u t i l i t y of t h i s equipment as a l a b o r a t o r y t o o l f o r preparing very small samples of p e s t i c i d e flowables. In these runs, a preemergence h e r b i c i d e , dimethyl 2,3,5,6-tetrachloroterephthalate, was s e l e c t e d to serve as a model compound. This m a t e r i a l has a melting point of 156 C and can be r e a d i l y m i l l e d to the less than f i v e micron s i z e range. In the studies with the Crescent m i l l s , a f l a k e d t e c h n i c a l was used which had been mortar and p e s t l e d and screened to l e s s than 60 mesh feed material. The general o b j e c t i v e of t h i s study was to determine the sample size limits of each of the above m i l l s . Factors which a f f e c t e d m i l l e f f i c i e n c y and g r i n d times were a l s o evaluated. In some cases, the grind times r e q u i r e d to reduce the sample p a r t i c l e s i z e to l e s s than three microns were determined as a f u n c t i o n of g r i n d media type, g r i n d media charge and sample s i z e . A l l p a r t i c l e s i z e analyses were c a r r i e d out on a Coulter Counter (Model TA I I ) . Crescent Wig-L-Bug, Model 3110-3A The g r i n d i n g time data Table I.

Table I.

generated

Glass Glass Glass

this

apparatus are

shown i n

P a r t i c l e Size (u) v s . Grind Time f o r the Wig-L-Bug

Grind Media Charge Type 1 mm 1 mm 1 mm

on

1.35 1.35 1.35

g g g

(50%) (50%) (50%)

Sample Size,

Cone. % a.i

0.6 0.9 0.9

10 10 30

P a r t i c l e Size (u) v s . Grind Time 1 min. 2 min. 4 min. 3.4 5.0 5.3

2.4 3.5 3.8

2.9 3.2

Crescent Wig-L-Bug, Model 6000 A s e r i e s of runs were made on t h i s u n i t using 1/8 inch s t a i n l e s s s t e e l g r i n d media i n which the sample s i z e , media charge and s l u r r y c o n c e n t r a t i o n were v a r i e d . Runs were a l s o made using 1 mm g l a s s media. The g r i n d times versus p a r t i c l e s i z e are shown i n Tables I I and I I I .

Scher; Advances in Pesticide Formulation Technology ACS Symposium Series; American Chemical Society: Washington, DC, 1984.

54

ADVANCES IN PESTICIDE FORMULATION TECHNOLOGY

Table I I . Wig-L-Bug 6000 Grind Studies (1/8-inch S.S. Media)

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Media Charge, g 35.1 27.3 19.5 10.0 19.5 19.5 19.5 19.5

Sample Size, g

Cone. % a.i.

3.4 3.4 3.4 3.4 6.8 5.1 5.1 5.1

10 10 10 10 10 10 20 30

(90%) (70%) (50%) (25%) (50%) (50%) (50%) (50%)

Table I I I .

Media Charge, g 10.5 10.5 7.5 7.5

P a r t i c l e Size (u) v s . Grind Time 1 min. 2 min. 4 min. 8 min 4.6 4.8 5.0

-

3.4 4.1 4.3

-

6.2 6.0

-

2.6 2.9 3.1 8.0 4.5 4.0 4.7 4.5

_

6.0 3.4 3.3 3.0 3.5

P a r t i c l e Size (u) v s . Grind Time with the Wig-L-Bug 6000 (1 mm Glass Media) Sample Size, g

(70%) (70%) (50%) (50%)

3.4 5.1 3.4 5.1

Cone. P a r t i c l e Size (u) v s . Grind Time % a . i . 1 min. 2 min. 4 min. 8 min. 10 10 10 10

3.5 3.6

-

2.9 3.0 4.9 4.9

2.2 2.4 2.9 3.1

2.0 2.2

A t t r i t o r , Model 01, M i n i Cup Adaptor The data from two grind runs are shown i n Table IV. Both runs were made using 1/8-inch S.S. g r i n d media with the a g i t a t o r speed set at 75.

Table IV. Grind Studies with A t t r i t o r 01 M i n i Cup (1/8-inch S.S. Media) Media Charge (*) 287 287

Sample Size

(70%) (70%)

(g)

Cone. P a r t i c l e Size (u) vs• Grind Time % a . i . 10 min. 15 min. 20 min. 25 min. 30 min.

45 45

10 40

4.6 7.5

3.8 6.4

3.2 5.3

4.1

Scher; Advances in Pesticide Formulation Technology ACS Symposium Series; American Chemical Society: Washington, DC, 1984.

3.5

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Preparation of Aqueous-Based Flowables

4. FRALEY

A t t r i t o r (Model 01) Three runs were made on t h i s model a t t r i t o r to determine roughly the sample s i z e ranges p o s s i b l e . A small, low concentrate was prepared, as w e l l as a large, high concentrate. The r e s u l t i n g g r i n d i n g times from these runs, as w e l l as a medium s i z e run are shown i n Table V.

Table V.

Grind Studies with A t t r i t o r 01 (1/8-inch S.S. Media)

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Media Charge

Sample Size

970 (30%) 2250 (70%) 1600 (50%)

P a r t i c l e Size (u) v s . Grind Time Cone % a . i . 10 min. 20 min. 30 min. 40 min. 60 min. 20 40 50

160 400 550

5.2 6.3 6.0

4.0 4.1 4.7

3.2 3.1 4.5

3.8

3.3

A t t r i t o r (Model 1-S) The f o l l o w i n g run (Table VI) was made using f l a k e d adding the formulation i n g r e d i e n t s i n the m i l l .

t e c h n i c a l and

Table VI. Grind Study with A t t r i t o r 1-S (1/8-inch S.S. Media)

Media

Sample

Charge, g 7,000 (70%)

2200

Cone. % a.i. 50

P a r t i c l e Size (u) v s . Grind Time 60 min. 90 min • 120 min. 10

8

4

A t t r i t o r , Q-l System A s e r i e s of runs were made on t h i s m i l l , and grind times were measured to achieve a 3 micron average p a r t i c l e s i z e f o r batch s i z e s ranging from 4.5 to 20 g a l l o n s . The m i l l used 1/8 inch s t a i n l e s s s t e e l media and operated at 360 RPM, with the pump r a t e set at 2 gpm (see Table V I I ) .

Scher; Advances in Pesticide Formulation Technology ACS Symposium Series; American Chemical Society: Washington, DC, 1984.

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ADVANCES IN PESTICIDE FORMULATION TECHNOLOGY

Table V I I .

Grind Time v s . P a r t i c l e S i z e f o r A t t r i t o r Q-l System Grind Time to 3 u, hours

Batch Size, g a l .

1.75 4.0 5.8 6.5

4.5 10.0 15.0 20.0

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DISCUSSION The e f f e c t i v e sample s i z e ranges f o r the s i x m i l l s , which we considered i n t h i s study, are summarized i n Table V I I I . As can be seen, these u n i t s i n concert can cover e s s e n t i a l l y the e n t i r e range of sample s i z e s from a few m i l l i g r a m s of a . i . up to 50 kg. This c a p a b i l i t y should cover sample needs f o r most research and f i e l d development programs. The s t a t e d sample s i z e ranges shown i n Table V I I I are based on the smallest p r a c t i c a l sample s i z e f o r each u n i t of a 5% flowable, and the l a r g e s t sample p o s s i b l e o f a 30 or 50% flowable.

Table V I I I .

M i l l Type Crescent Wig-L-Bug (3110-3A) Crescent Wig-L-Bug (6000) A t t r i t o r 01 (Mini Cup) A t t r i t o r 01 A t t r i t o r (1-S) A t t r i t o r (Q-l System)

Sample Size C a p a b i l i t y o f M i l l s E f f e c t i v e Sample Size Range, g a . i .

Grind Times, Min. 1 to 4

0.025 to 0.3

2 t o 10

0.15 to 2.0 1.5 15 200 900

to to to to

20 250 1400 50,000

10 30 90 120

to to to to

30 90 180 480

The Crescent m i l l s were found to be extremely v e r s a t i l e i n p r o v i d i n g the u l t r a - s m a l l samples. Grind curves f o r the 3110-3A model are shown i n Figure 5 and i n d i c a t e a very f a s t g r i n d with the 1 mm g l a s s media at the 50% charge l e v e l . In d e a l i n g with the two Crescent models, i t was o f t e n found to be convenient to t r a n s f e r the media with the sample and separate out the media a f t e r d i l u t i o n f o r spraying. In the case of the smallest Crescent m i l l , the adaptor plus sample was a l i t t l e too heavy f o r the u n i t and should be modified to provide smoother o p e r a t i o n .

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Preparation of Aqueous-Based Flowables

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The g r i n d curves for the Crescent 6000 m i l l are shown i n Figures 6, 7 and 8. Figure 6 suggests an optimum media charge of about 40 percent. This would supply appreciable sample room and still r e t a i n a reasonable g r i n d time. Comparative g r i n d times f o r two d i f f e r e n t media types are shown i n Figure 7 and demonstrate that the smaller glass media i s p e r f e c t l y acceptable, i f not b e t t e r than the s t a i n l e s s s t e e l media. As i s expected, as sample s i z e i s increased, g r i n d time i s increased (Figure 8 ) . T o t a l v o i d space for t h i s m i l l at 50% media charge i s about 6.8 ml. It is i n t e r e s t i n g to note that a sample which occupied s l i g h t l y more than 90% of the v o i d space was s t i l l m i l l e d to the 3 u l e v e l i n about 10 minutes. Based on our experience i n conducting t h i s study, the Crescent m i l l s have good v e r s a t i l i t y and should f i n d u t i l i t y i n a number of research areas. Some that come to mind i n c l u d e : 1) 2) 3) 4)

Greenhouse e v a l u a t i o n of p e s t i c i d e s Small scale p a r t i c l e s i z e v s . e f f i c a c y s t u d i e s R a d i o l a b e l e d studies Sample preparation f o r t o x i c o l o g y s t u d i e s

The 01 A t t r i t o r mini cup adaptor, s o l d by Union Process, does a good job at f i l l i n g the sample s i z e gap between the l a r g e r Wig-L-Bug and the 01 A t t r i t o r . As shown i n Figure 9, reasonable g r i n d times are p o s s i b l e f o r flowables of v a r i o u s c o n c e n t r a t i o n s . Making q u a n t i t a t i v e t r a n s f e r s i n any m i l l i n g procedure can be very difficult, as was true with this unit. It i s , t h e r e f o r e , suggested that samples be ground at a high concentration ( i . e . , 50 to 55%) and that they then be l e t down to a lower concentration (ie., 10 or 12%) with the m i l l washings. I t i s suggested that a formulation base be used i n the washing step to maintain the d e s i r e d p h y s i c a l p r o p e r t i e s of the formulation. Grind curves for the a t t r i t o r 01 and 1-S are shown i n Figures and 11. The u n i t s are s i m i l a r i n many respects and are capable covering a wide sample s i z e range. G e n e r a l l y , smaller samples be handled i n e i t h e r u n i t by reducing the media charge to f i t sample s i z e . I t i s suggested that at l e a s t 1/4 to 1/2 inch l i q u i d be maintained above the g r i n d meda. In the case with 1-S, i t i s b e t t e r to b u i l d the batch i n the m i l l . In order f a c i l i t a t e sample t r a n s f e r , v i s c o s i t y m o d i f i e r s should be added the formulation a f t e r the t r a n s f e r .

10 of can the of the to to

The a t t r i t o r Q-l system was q u i t e e f f e c t i v e at handling samples from 2 g a l l o n s up to 20 g a l l o n s . The g r i n d time to achieve a 3 micron g r i n d versus sample s i z e f o r a 40% flowable i s shown in Figure 12. An optimal s i z e range f o r t h i s u n i t i s i n the 5 to 15 g a l l o n range and would t y p i c a l l y r e q u i r e 2 to 6 hours to achieve a

Scher; Advances in Pesticide Formulation Technology ACS Symposium Series; American Chemical Society: Washington, DC, 1984.

ADVANCES IN PESTICIDE FORMULATION TECHNOLOGY

58

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AVERAGE PARTICLE SIZE, urn.

1.0

2.0 2.5 3.0 GRIND TIME, minutes 1 m m GLASS GRIND MEDIA USED.

1.5 NOTE:

Figure

5.

Particle

Size v s . Grind

Time

(Crescent

3110-3A).

GRIND TIME, minutes

10

Figure

20

40 50 60 70 PERCENT GRIND MEDIA CHARGE Conditions: 10% Flowable, 3.4g Sample, 1 / 8 i n . S S media 6.

30

Milling

Time

(Crescent

(to 3

urn) v s .

Grind

Media

6000).

Scher; Advances in Pesticide Formulation Technology ACS Symposium Series; American Chemical Society: Washington, DC, 1984.

90

100

Charge

Preparation of Aqueous-Based Flowables

4. FRALEY

59

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AVERAGE PARTICLE SIZE, urn. 8 1

2 I 0

I

I

1

I

2

Figure 7.

3

1

I

I

I

I

4 5 6 7 GRIND TIME, minutes

P a r t i c l e Size v s . Grind (Crescent 6000).

1

8

Time

-

1

9

L

10

10% Flowable

GRIND TIME, minutes 12 I

SAMPLE SIZE, g. Conditions:

Figure 8 .

10% Flowable, 50% Media Charge, 1 / 8

Grind

in. S S media

Time ( t o 3 urn) v s . Sample Size

(Crescent

6000).

Scher; Advances in Pesticide Formulation Technology ACS Symposium Series; American Chemical Society: Washington, DC, 1984.

ADVANCES IN PESTICIDE FORMULATION TECHNOLOGY

60

AVERAGE PARTICLE SIZE, urn.

10% FLOWABLE 40 g BATCH

40% FLOWABLE 40 g BATCH

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-

\

-

_

\

1 1

I

1

10

Conditions: Figure

9.

.1 ...

I

1

1

20 25 30 GRIND TIME, minutes 70% Media Charge, 1 / 8

35

40

45

1

1

15

Particle

Size v s . Grind

50

in. S S Media

Time

(Attritor

01

-

Mini

Cup).

AVERAGE PARTICLE SIZE, urn. 7.0 6.5

400 g - 40% ai 70% Charge

160 g. - 20% α ϊ 30% Charge

-

550 a - 50% ai 50% Charge

6.0 5.5 5.0

-

\\\-

4.5

Ν

\ \ 4.0

-

3.5

-

\ .

^\ VS.

3.0 2.5

L

L,

1

L

10

20

30

40

1

1

50

60

70

GRIND TIME, minutes Conditions: Figure

10.

Particle

1/8

in. S S Media

Size v s . Grind

Time

(Attritor

Scher; Advances in Pesticide Formulation Technology ACS Symposium Series; American Chemical Society: Washington, DC, 1984.

01).

4.

Preparation of Aqueous-Based Flowables

FRALEY

61

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AVERAGE PARTICLE SIZE, urn.

20

60

40 Conditions:

Figure 11.

1/8

120 80 100 GRIND TIME, minutes fn. S S Media, 50% af, 2 2 0 0 g. B a t c h , 70%

Particle

160

140 Media

Size v s . Grind Time ( A t t r i t o r

1-S)

GRIND TIME, hours

3

8

10

12

14

BATCH SIZE, gallons Conditions:

Figure 12.

40% at Flowable, 1 / 8

In. S S Media

Grind Time ( t o 3 urn) v s . Batch Size Q-l System).

(Attritor

Scher; Advances in Pesticide Formulation Technology ACS Symposium Series; American Chemical Society: Washington, DC, 1984.

62

A D V A N C E S IN PESTICIDE F O R M U L A T I O N T E C H N O L O G Y

3 micron average p a r t i c l e s i z e . With repeated runs, the Q-l systems c o u l d e a s i l y supply samples as large as 100 g a l l o n s or more f o r an extensive f i e l d t e s t i n g program. The performance and u t i l i t y shown with some, i f not a l l , o f these u n i t s c o u l d probably be d u p l i c a t e d by other equipment a v a i l a b l e ofl the market. I t was not the purpose of t h i s paper to recommend a s p e c i f i c type of equipment, but rather to provide examples of how appropriately s i z e d equipment can e f f e c t i v e l y be used i n a research and development e f f o r t .

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LITERATURE

CITED

1) Herbst and Sepulvida, "Fundamentals of Fine and Ultrafine Grinding in a Stirred Ball Mill", Proc. Powder & Bulk Solids. Conf., Chicago, Illinois, May, 1978. (Unpublished Seminar) 2) A. Szegvari, "Attritor Grinding and Dispersing Equipment", Seminar on Dispersion of Pigments and Resins in Fluid Media, May, 1982, Kent State University. (Unpublished Paper) 3) Tamura, K., Tanaka, T., Ind. Eng. Chem. Proc. Prod.Dev., 1970, 9, 165-173. RECEIVED

February 9, 1984

Scher; Advances in Pesticide Formulation Technology ACS Symposium Series; American Chemical Society: Washington, DC, 1984.