Understanding Lignin Fractionation and ... - ACS Publications

Mar 16, 2018 - Center for Applied Energy Research, University of Kentucky, Lexington, Kentucky 40511, United States. ⊥. Department of Chemistry, Uni...
1 downloads 0 Views 3MB Size
Subscriber access provided by - Access paid by the | UCSB Libraries

Understanding lignin fractionation and characterization from engineered switchgrass treated by an aqueous ionic liquid Enshi Liu, Mi Li, Lalitendu Das, Yunqiao Pu, Taylor Frazier, Bingyu Zhao, Mark Crocker, Arthur Jonas Ragauskas, and Jian Shi ACS Sustainable Chem. Eng., Just Accepted Manuscript • DOI: 10.1021/ acssuschemeng.8b00384 • Publication Date (Web): 16 Mar 2018 Downloaded from http://pubs.acs.org on March 18, 2018

Just Accepted “Just Accepted” manuscripts have been peer-reviewed and accepted for publication. They are posted online prior to technical editing, formatting for publication and author proofing. The American Chemical Society provides “Just Accepted” as a service to the research community to expedite the dissemination of scientific material as soon as possible after acceptance. “Just Accepted” manuscripts appear in full in PDF format accompanied by an HTML abstract. “Just Accepted” manuscripts have been fully peer reviewed, but should not be considered the official version of record. They are citable by the Digital Object Identifier (DOI®). “Just Accepted” is an optional service offered to authors. Therefore, the “Just Accepted” Web site may not include all articles that will be published in the journal. After a manuscript is technically edited and formatted, it will be removed from the “Just Accepted” Web site and published as an ASAP article. Note that technical editing may introduce minor changes to the manuscript text and/or graphics which could affect content, and all legal disclaimers and ethical guidelines that apply to the journal pertain. ACS cannot be held responsible for errors or consequences arising from the use of information contained in these “Just Accepted” manuscripts.

is published by the American Chemical Society. 1155 Sixteenth Street N.W., Washington, DC 20036 Published by American Chemical Society. Copyright © American Chemical Society. However, no copyright claim is made to original U.S. Government works, or works produced by employees of any Commonwealth realm Crown government in the course of their duties.

Page 1 of 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

1 2 3

Understanding lignin fractionation and characterization from engineered

4

switchgrass treated by an aqueous ionic liquid

5 6

Enshi Liu1, Mi Li2, Lalitendu Das1, Yunqiao Pu2, Taylor Frazier3, Bingyu Zhao3, Mark

7

Crocker4, 5, Arthur J. Ragauskas2,6, Jian Shi1, *

8 1

9 10

2

Biosystems and Agricultural Engineering, University of Kentucky, Lexington, KY 40546

Joint Institute of Biological Science, BioEnergy Science Center, Biosciences Division, Oak

11

Ridge National Laboratory, Oak Ridge, TN 37831 3

12 4

13

Center for Applied Energy Research, University of Kentucky, Lexington, KY 40511 5

14 15

6

Department of Horticulture, Virginia Tech, Blacksburg, VA 24061

Department of Chemistry, University of Kentucky, Lexington, KY 40506

Department of Chemical & Biomolecular Engineering, Center for Renewable Carbon, and

16

Department of Forestry, Wildlife, and Fisheries, University of Tennessee, Knoxville, TN

17

37996

18 19

*

Corresponding to: Dr. Jian Shi, University of Kentucky, 115 C.E. Barnhart Building

20

Lexington, KY 40546

21

Email: [email protected]; Phone: (859) 218-4321; Fax: (859) 257-5671

1 ACS Paragon Plus Environment

ACS Sustainable Chemistry & Engineering 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

22

ABSTRACT

23

Aqueous ionic liquids (ILs) have received increasing interest because of their high efficacy in

24

fractionating and pretreating lignocellulosic biomass while at the same time mitigating

25

several challenges associated with IL pretreatment such as IL viscosity, gel formation during

26

pretreatment and the energy consumption and costs associated with IL recycling. This study

27

investigated the fate of lignin, its structural and compositional changes and the impact of

28

lignin modification on the deconstruction of cell wall compounds during aqueous IL (10%

29

w/w cholinium lysinate) pretreatment of wild type and engineered switchgrass. The 4CL

30

genotype resulting from silencing of 4-coumarate: coenzyme A ligase gene (Pv4CL1) had a

31

lower lignin content, relative higher amount of hydroxycinnamates, and higher S/G ratio and

32

appeared to be less recalcitrant to IL pretreatment likely due to the lower degree of lignin

33

branching and more readily lignin solubilization. Results further demonstrated over 80% of

34

lignin dissolution from switchgrass into the liquid fraction under mild conditions while the

35

remaining solids were highly digestible by cellulases. The soluble lignin underwent partial

36

deploymerization to a molecular weight around 500-1000 Daltons. 1H-13C HSQC NMR

37

results demonstrated that the variations in lignin compositions led to different modes of lignin

38

dissolution and depolymerization during pretreatment of engineered switchgrass. Results

39

provide insights into the impact of lignin manipulation on biomass fractionation and lignin

40

depolymerization and lead to possible ways towards developing a more selective and efficient

41

lignin valorization process based on aqueous IL pretreatment technology.

42

KEYWORDS: Lignin, pretreatment, ionic liquid, engineered switchgrass 2 ACS Paragon Plus Environment

Page 2 of 40

Page 3 of 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

43

INTRODUCTION

44

Despite the recent fluctuation of oil and chemical markets, shifting society’s dependence on

45

petroleum based fuels and chemicals to biomass derived products is important not only to

46

address environmental challenges but also to increase the robustness of our energy security

47

and economic stability1-2. Biofuels derived from lignocellulosic biomass are well suited to

48

address the challenges associated with petroleum liquid fuels. However, truly cost-effective

49

production of biofuels has not been attained with existing technologies and processes3-4.

50

Consequently, development of biomass feedstocks with desirable traits for cost effective

51

conversion is one of the focus areas in biofuels research5-7.

52

Genetic modification of plants has been investigated to enhance the crop yield, the drought

53

and pest resistance, and the ease of conversion to biofuels and bioproducts8-10. Particularly,

54

manipulations of lignin pathways have drawn extensive attention. Lignin usually consists of

55

three different phenylpropane units, i.e. p-coumaryl, coniferyl and sinapyl, and plays

56

important roles in plant structural support and resistance against microbial and oxidative

57

stresses11. In principle, reduction of lignin content or modification of lignin composition,

58

lignin deposition and lignin-carbohydrates linkage could all lead to reduced feedstock

59

recalcitrance for biochemical conversion12-13. Switchgrass (Panicum virgatum) is a promising

60

bioenergy crop in North America with high productivity and low energy and nutrient

61

requirements14-15. Previous studies have demonstrated that genetically modification of lignin

62

in switchgrass can lead to reduction of recalcitrance and improvement of bioconversion

3 ACS Paragon Plus Environment

ACS Sustainable Chemistry & Engineering 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

63

efficiency8, 16.

64

To overcome the recalcitrant nature of lignocellulosic biomass, a pretreatment step is

65

commonly needed prior to the downstream saccharification and fermentation processes in a

66

lignocellulose based biorefinery. Compared with the other pretreatment approaches (e.g.

67

dilute acid, ammonia, steam explosion, sodium hydroxide.), ionic liquid (IL) pretreatment has

68

received increasing interest because of certain ILs’ high efficacy in fractionating and

69

pretreating lignocellulosic biomass. Imidazolium based ILs, such as

70

1-ethyl-3-methylimidazolium acetate ([C2C1Im][OAc]), 1-butyl-3-methylimidazolium

71

chloride ([C4C1Im][Cl]), and 1-ethyl-3-methylimidazolium chloride ([C2C1Im][Cl]), have

72

been evaluated and proved highly effective in pretreatment for a variety of biomass

73

feedstocks, including corn stover, switchgrass, poplar and pine wood, and municipal solid

74

waste17-22.

75

Some bio-based ILs containing ions made of naturally occurring bases and acids from protein,

76

hemicellulose, and lignin has recently emerged and been estimated to be more cost-effective

77

when compared with imidazolium based ILs23-26. Cholinium lysinate, a bio-derived and

78

biocompatible IL, has been demonstrated to be effective for biomass pretreatment owing to

79

its efficacy in solubilizing lignin23, 27-28. The lignin streams derived during pure cholinium

80

lysinate pretreated switchgrass, hardwood and softwood were characterized in recent study29.

81

Recent study also demonstrated that an aqueous IL ([C2C1Im][OAc]) can be as effective as

82

pure IL in pretreating plant biomass. Our recent work has demonstrated that aqueous IL

83

pretreatment by10% cholinium lysinate were as effective as dilute acid and soaking in 4 ACS Paragon Plus Environment

Page 4 of 40

Page 5 of 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

84

aqueous ammonia pretreatment in terms of improving enzymatic digestibility of pretreatment

85

switchgrass varieties30. Using IL-water mixtures as pretreatment agents could reduce

86

viscosity, eliminate gel formation during pretreatment and significantly reduce the energy

87

requirements and costs associated with IL recycling31. Furthermore, the biocompatibility of

88

certain ILs provides a potential way to upgrade lignin by biological catalysts in an aqueous IL

89

solution.

90

Pretreatment is a crucial step for making biomass feedstocks more amenable to biological

91

conversion by unlocking polysaccharides for enzymatic hydrolysis and subsequent

92

fermentation. Nevertheless, as suggested by techno-economic analyses, the success of a

93

lignocellulose-based biorefinery largely relies on the utilization of lignin to generate

94

value-added products, such as fuels and chemicals. The fate of lignin and its

95

structural/compositional changes during pretreatment have recently received increasing

96

attention; however, the effect of genetic modification on the fractionation and

97

depolymerization of lignin from engineered plants is not fully understood. This study aims to

98

fractionate and characterize the lignin streams from wild type and engineered switchgrass

99

species using an aqueous IL. The effects of lignin manipulation on the composition and

100

enzymatic digestibility after pretreatment and enzymatic hydrolysis were investigated and

101

compared with lignin in untreated switchgrass. The molecular weight of the lignin fractions

102

recovered from the liquid and solids streams after pretreatment and enzymatic hydrolysis was

103

determined by gel permeation chromatography (GPC); while the cleavage of inter-unit lignin

104

linkages was evaluated by 1H-13C HSQC NMR and compared with results from lignin in 5 ACS Paragon Plus Environment

ACS Sustainable Chemistry & Engineering 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

105

untreated switchgrass. Results from this study provide a better understanding of how lignin

106

engineering of switchgrass influences lignin fractionation and upgrading during conversion

107

processes based on aqueous IL pretreatment technology.

108

EXPERIMENTAL

109

Materials

110

Wild type and genetically engineered switchgrass (Panicum virgatum) were grown during the

111

year 2015 in a greenhouse at Virginia Polytechnic Institute and State University (Blacksburg,

112

VA, USA). Transgenic RNAi-4CL switchgrass plants with silenced 4-coumarate:coenzyme A

113

ligase gene (Pv4CL1; denoted as 4CL thereafter) have reduced lignin content of the cell wall

114

biomass9. Transgenic plants with overexpression of an Arabidopsis transcription factor

115

AtLOV1 (denoted as AtLOV1 thereafter) have erected leaf phenotype and increased lignin

116

content10. The transgenic plants along with the wild type controls were clonal prorogated and

117

maintained in a greenhouse with temperatures set at 22/28°C, night/day with a 12-14 h light

118

regime. The plants were grown in Miracle-Gro Potting Mix (Miracle-Gro Lawn Products,

119

Inc., Marysville, OH, USA) in 11 L pots and watered about twice a week. Plant samples (the

120

stems between of 2nd and 3rd internodes above the ground) were collected at the R3 stage32.

121

Collected samples were dried at 60°C for three days and then ground by a Wiley Mill (Model

122

4) into a 1 mm size fraction and sieved by a Ro-Tap® testing sieve shaker (Model B, W. S.

123

Tyler Industrial Group, Mentor, OH, US). Cholinium lysinate (>95% purity) was synthesized

124

following a method described elsewhere23. The commercial enzymes including cellulase 6 ACS Paragon Plus Environment

Page 6 of 40

Page 7 of 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

125

(Cellic® CTec2) and hemicellulase (Cellic® HTec2) were gifts from Novozymes, North

126

America (Franklinton, NC, US).

127

Compositional analysis

128

Structural carbohydrates (i.e., glucan and xylan), acid-soluble and acid insoluble lignin were

129

determined according to a NREL laboratory analytical procedure33. Before compositional

130

analysis, extractable materials in the switchgrass sample were removed by water and ethanol

131

using Dionex Accelerated Solvent Extractor (ASE) 350 system (Dionex, Sunnyvale, CA, US).

132

Briefly, an air-dried and extractive-free sample was mixed with 72% (w/w) sulfuric acid at a

133

ratio of 1:10. The mixture was incubated at 30 ± 3°C for 60 ± 5 min, and stirred every 10 min.

134

After 60 minutes of hydrolysis, deionized (DI) water was added to the mixture to reach an acid

135

concentration of 4% (w/w), after which the mixture was autoclaved at 121°C for 1 hour. After

136

two-stage acid hydrolysis, acid soluble lignin was measured using a spectrophotometer at 205

137

nm34; acid insoluble lignin was obtained by subtracting the ash content from the weight of solid

138

residues. Monomeric sugars (glucose and xylose) were determined by HPLC following a

139

method shown in section Analytical Methods.

140

Aqueous ionic liquid pretreatment

141

Aqueous cholinium lysinate was used for all the pretreatment experiments. Cholinium

142

lysinate (10% w/w) and switchgrass were mixed at a ratio of 9:1 (w/w) in a 20 mL stainless

143

steel (SS316) reactor, capped and then heated at 140 ± 2°C in a stirred oil bath for 1 h

144

(pretreatment reaction were conducted under air). After heating, the reactor was removed from 7 ACS Paragon Plus Environment

ACS Sustainable Chemistry & Engineering 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

145

the oil bath and quenched in iced water. The mixture was transferred from the reactor to a 50

146

mL centrifuge tube and centrifuged at 4000 rpm for 10 min to separate the solids and liquid.

147

The solids were washed three times with 150 mL of hot DI water to remove the excess

148

cholinium lysinate. The washed solids were used for further enzymatic hydrolysis. The liquid

149

was titrated using 6 M HCl until the pH reached 1-2, and then stored at 4°C for 7 days to

150

precipitate lignin. After precipitation, the recovered lignin was washed and freeze-dried.

151

Monomeric sugars in the liquid phase was determined according to NREL laboratory

152

analytical procedure33. Briefly, the residual liquid was adjusted to an acid concentration of 4%

153

(w/w) sulfuric acid and was then autoclaved at 121°C for 1 h. Glucose and xylose in the

154

residual liquid were determined by HPLC.

155

Enzymatic hydrolysis

156

Enzymatic hydrolysis of the untreated and pretreated switchgrass followed the NREL

157

laboratory analytical procedure35. After pretreatment, the recovered solids were mixed with 50

158

mM citrate buffer, 0.01 g/L sodium azide and enzymes (CTec2/HTec2, 9:1, v/v). Two enzyme

159

loadings, 20 mg and 5.25 mg enzyme protein/g starting biomass, were tested. The

160

saccharification was performed at 50°C for 72 h in an orbital shaker (Thermo Forma 435,

161

Thermo Fisher Scientific Inc., Waltham, MA, US). After hydrolysis, monomeric sugar

162

concentration was determined by HPLC. The residual solids were collected, washed, and

163

freeze-dried for compositional analysis and lignin characterization.

8 ACS Paragon Plus Environment

Page 8 of 40

Page 9 of 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

164

Mass balance

165

Mass balances (sugars and lignin) were closed on the liquid and solid streams of fractionated

166

switchgrass after aqueous IL pretreatment and enzymatic hydrolysis. Glucan, xylan, and lignin

167

for mass balances were determined according to an NREL laboratory analytical procedure33.

168

Analytical methods

169

The major monomeric sugars (glucose, xylose and arabinose) in the liquid streams from

170

compositional analysis and enzymatic saccharification were measured by a Dionex HPLC

171

(Ultimate 3000, Dionex Corporation, Sunnyvale, CA, US) equipped with a refractive index

172

detector and Aminex HPX-87H column and guard column assembly, using 5 mM H2SO4 as

173

the mobile phase at a flow rate of 0.4 mL/min and a column temperature of 50°C.

174

Lignin characterization

175

Cellulolytic enzyme lignin (CEL) isolation: The untreated switchgrass, including wild type

176

(WT) and two transgenic plants (4CL and AtLOV1), and their precipitated lignin-enriched

177

solids of ionic liquid pretreatment were thoroughly extracted with a mixture of

178

toluene-ethanol (2/1, v/v) in a Soxhlet for 24 h. CEL was isolated from the extracted

179

switchgrass and the lignin-enriched solids according to a published literature procedure (ESI

180

Figure S1)36-37. In brief, the extractives-free samples were loaded into a 50 mL ZrO2 grinding

181

jar (including 10×10 ball bearings) in a Retsch Ball Mill PM 100. The biomass was then ball

182

milled at 580 RPM for 5 min, followed by a 5 min pause; this procedure was repeated for 1.5

183

h in total. The milled fine cell wall powder was then subjected to enzymatic hydrolysis with a 9 ACS Paragon Plus Environment

ACS Sustainable Chemistry & Engineering 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

184

mixture of Cellic® CTec2 and HTec2 in acetic acid/sodium acetate buffer (pH 4.8, 50°C)

185

under continuous agitation at 200 rpm for 48 h. The residue was isolated by centrifugation

186

and was hydrolyzed once more with freshly added enzymes. The residue obtained was rich in

187

lignin and was washed with DI water, centrifuged, and freeze-dried. The lignin-enriched

188

residue was extracted with dioxane-water (96% v/v, 10.0 mL/g biomass) for 24 h. The

189

extracted mixture was centrifuged and the supernatant was collected. Dioxane extraction was

190

repeated once by adding fresh dioxane-water. The extracts were combined, roto-evaporated to

191

reduce the volume at a temperature of less than 45°C, and freeze-dried. The obtained lignin

192

samples, designated as CEL, was used for further analysis.

193

Gel permeation chromatographic (GPC) analysis: The weight-average molecular weight (Mw)

194

and number-average molecular weight (Mn) of lignin were measured by GPC after

195

acetylation as previously described38. Briefly, lignin derivatization was conducted on a basis

196

of ~3 mg lignin in 1 mL of pyridine/acetic anhydride (1:1, v/v) in the dark with magnetic

197

stirring at room temperature for 24 h. The solvent/reagents were removed by co-evaporation

198

at 45°C with ethanol, several times, using a rotatory evaporator until dry. The resulting

199

acetylated lignin was dissolved in tetrahydrofuran (THF) and the solution was filtered

200

through 0.45 µm membrane filter before GPC analysis. Size-exclusion separation was

201

performed on an Agilent 1200 HPLC system (Agilent Technologies, Inc., Santa Clara, CA,

202

US) equipped with Waters Styragel columns (HR1, HR4, and HR5; Waters Corporation,

203

Milford, MA, US). A UV detector (270 nm) was used for detection. THF was used as the

204

mobile phase at a flowrate of 1.0 mL/min. Polystyrene narrow standards were used for 10 ACS Paragon Plus Environment

Page 10 of 40

Page 11 of 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

205

establishing the calibration curve.

206

NMR spectroscopic analysis: Nuclear magnetic resonance (NMR) spectra of isolated lignin

207

samples were acquired in a Bruker Avance III 400-MHz spectrometer and spectral processing

208

was carried out using Bruker Topspin 3.5 (Mac) software. A standard Bruker heteronuclear

209

single quantum coherence (HSQC) pulse sequence (hsqcetgpspsi2) was used on a BBFO

210

probe with the following acquisition parameters: spectra width 10 ppm in F2 (1H) dimension

211

with 2048 time of domain (acquisition time 256.1 ms), 210 ppm in F1 (13C) dimension with

212

256 time of domain (acquisition time 6.1 ms), a 1.5-s delay, a 1JC–H of 145 Hz, and 32 scans.

213

The central DMSO solvent peak (δC/δH at 39.5/2.49) was used for chemical shifts calibration.

214

The relative abundance of lignin compositional subunits and interunit linkages was estimated

215

using volume integration of contours in HSQC spectra36, 38-39. For monolignol compositions

216

of S, G, H, p-coumarate (pCA), and ferulate (FA) measurements, the S2/6, G2, H2/6, pCA2/6,

217

and FA2 contours were used with G2 and FA2 integrals doubled. The Cα signals were used for

218

contour integration for the estimation of interunit linkages.

219

Statistical analysis

220

All experiments were conducted in triplicate and the data were presented as means with

221

standard deviations. The statistical analysis was performed by using SAS® 9.4 (SAS Institute,

222

Cary, NC, US), with a significance level of P