γ-Al2O3 for Selective Hydrogenation of

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C: Surfaces, Interfaces, Porous Materials, and Catalysis 2

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Isolated Platinum Atoms in Ni/#-AlO for Selective Hydrogenation of CO Toward CH 2

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Soichi Kikkawa, Kentaro Teramura, Hiroyuki Asakura, Saburo Hosokawa, and Tsunehiro Tanaka J. Phys. Chem. C, Just Accepted Manuscript • DOI: 10.1021/acs.jpcc.9b03432 • Publication Date (Web): 20 Aug 2019 Downloaded from pubs.acs.org on August 23, 2019

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The Journal of Physical Chemistry

Isolated

Platinum

Atoms

in

Ni/γ-Al2O3 for

Selective

Hydrogenation of CO2 Toward CH4 Corresponding authors Prof. Kentaro Teramura and Prof. Tsunehiro Tanaka Department of Molecular Engineering, Graduate School of Engineering, Kyoto University, Kyotodaigaku Katsura, Nishikyo−ku, Kyoto 615−8510, Japan Tel: +81−75−383−2559 Fax: +81−75−383−2561 E–mail address: [email protected]

List of the authors Soichi KIKKAWAa, Kentaro TERAMURAa,b, Hiroyuki ASAKURAa,b, Saburo HOSOKAWAa,b, and Tsunehiro TANAKAa,b*

Affiliation and full postal address a.

Department of Molecular Engineering, Graduate School of Engineering, Kyoto University, Kyotodaigaku Katsura, Nishikyo−ku, Kyoto 615−8510, Japan

b.

Elements Strategy Initiative for Catalysts & Batteries (ESICB), Kyoto University, 1-30 Goryo−Ohara, Nishikyo−ku, Kyoto 615−8245, Japan

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Abstract

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We introduce a catalyst composed of isolated Pt atoms surrounded by Ni atoms in a

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Ni−Pt alloy (iso-Pt), which was prepared on aluminum oxide (Al2O3) obtained by a

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simple impregnation method with typical hydrogen-reduction pretreatment. This

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catalyst exhibited a relatively high CH4-formation rate while maintaining excellent

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selectivity for CH4 evolution, when compared to bulk Ni atoms (bulk-Ni), although bulk

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Pt atoms (bulk-Pt) produced CO rather than CH4. Kinetics studies revealed that one of

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the two roles of the iso-Pt species in the Ni−Pt alloy is to provide H2-dissociation sites

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at low temperature, resulting in high CO2-methanation activity. FT-IR spectroscopy

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clarified the second role of the iso-Pt species; tuning of the d-electronic state by

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alloying to surrounding Ni atoms leads to CO molecules that are strongly anchored to

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the iso-Pt atoms, which weakens the C−O bond of the CO species attached to the Pt

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atoms and improves the abilities of the surrounding Ni atoms to promote further

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methanation with hydrogen.

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The Journal of Physical Chemistry

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Introduction

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Alloy catalysts are well known to exhibit unique catalytic behavior that is different

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from that of their monometallic counterparts, as a result of the “ligand effect” and the

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“ensemble effect”; however the reaction mechanisms of alloy catalysts have not been

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fully elucidated yet.1-3 In particular, isolated atoms surrounded by atoms of another

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element in the alloy, which are referred to as “single atom alloys (SAAs)”, have

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received significant attention.4-6 Although incipient reports of single crystal SAA

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substrates have appeared in the surface science field,7-10 more practical nanoparticle

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catalysts have been reported in recent years.11-16 The electronic interactions and

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geometric-positional relationships between single element “guest” atoms and the

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surrounding atoms of the “host” element are expected to induce unique catalytic

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behavior for the following four reasons. i) Isolated atoms are active sites. Shishido et al.

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reported

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highly-efficient cycloadditions of alkynes using a Pd−Au alloy catalyst, which was due

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to the geometric character of the active Pd atoms surrounded by Au atoms.17-18 ii) The

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electronic states of active isolated atoms induce high activity. Sykes et al. reported that

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the negative electronic state of monomeric Pd on a Au(111) substrate catalyzed the

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dissociative adsorption of H2 at lower temperatures than bulk-Pd.10 iii) Both isolated

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atoms and their surroundings play cooperative roles. Kobayashi et al. reported that

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mono-atomically dispersed Rh atoms on Co atoms played supportive roles that

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maintained an active Co0 state for efficient methane oxidation.15 iv) Electronic

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interactions between isolated atoms and the surrounding atoms induce high activity.

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Sykes et al. reported the selective hydrogenation of butadiene to butene over an isolated

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Pt-atom-containing Pt−Cu alloy. Although, in this case, single Pt atoms actively

highly-selective

hydrosilylations

of

α,β-unsaturated

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ketones

and

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dissociated H2, Cu atoms also acted as butadiene adsorption sites.6, 12, 19 Nagaoka et al.

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reported that a catalyst composed of isolated Pt in a Pt−Co alloy showed activity for

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exhaust purification due to the activation of NOx and the oxidizations of CO and

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hydrocarbons by the electron-rich Pt atoms and the metallic Co atoms, respectively.16

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Clearly, designing catalysts that combine isolated atoms with the surrounding atoms is a

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useful approach to achieving highly selective and efficient reactions.

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The catalytic hydrogenation of carbon dioxide (CO2) affords various products, such

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as methane (CH4), carbon monoxide (CO), formic acid (HCOOH), formaldehyde

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(HCHO), methanol (CH3OH), and hydrocarbons. Controlling selectivity for these

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products over supported alloy catalysts has attracted significant interest from the

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perspective of designing effective alloy catalysts based on the tuning of their electronic

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and geometric properties.20-23 Among transition metals, Ni is known to exhibit catalytic

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activity for the formation of CH4 at ambient pressure via the “CO2 methanation”

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reaction, although Ni catalysts require high reaction temperatures (723–823 K)

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compared to those of Ru catalysts due to their low H2-dissociation activities.24-26 Under

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CO2-hydrogenation conditions, the exothermic CO2 methanation (CO2 + 4H2 → CH4 +

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2H2O, ΔrH°298 K = −205.9 kJ mol−1) and the endothermic reverse water gas shift reaction

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(rWGS) (CO2 + H2 → CO + H2O, ΔrH°298 K = 41.1 kJ mol−1) compete with each other;

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hence, low reaction temperatures favor CH4 formation. Generally speaking, the

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dissociation of H2 over Pt atoms proceeds at low temperatures. Unfortunately, while Pt

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catalysts are effective for the rWGS reaction, they are not good catalysts for the

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methanation of CO2.24 Since the methanation of CO is also an exothermic reaction (CO

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+ 3H2 → CH4 + H2O, ΔrH°298 K = −164.7 kJ mol−1), the successive hydrogenation of

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CO by dissociated hydrogen is a useful strategy for highly selective methanation at low -4ACS Paragon Plus Environment

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The Journal of Physical Chemistry

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temperature. The CO methanation activity is explained by electronic interactions

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between the supports and the active metal species;27-28 in other words, electron donation

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from the metal to the 2π anti-bonding orbital of the adsorbed CO species weakens the

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C−O bond and promotes the hydrogenation of CO toward CH4. Therefore, CO that is

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strongly adsorbed on an electron-rich Pt species due to overlap between the 2π orbital of

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the CO and the d orbital of the metal is expected to exhibit high desorption durability

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and a low activation barrier for C−O bond dissociation.29-30 Nørskov et al. mentioned

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that the presence of a 3d transition metal on Pt(111) facilitated the donation of electrons

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from the 3d metal to the 5d-band of Pt.31 In addition, a structure composed of isolated Pt

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species surrounded by Ni atoms is expected to induce the rapid hydrogenation of

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Pt-adsorbed CO by spillover hydrogens on Ni. With this in mind, in this study we

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designed a catalyst composed of isolated Pt atoms in a Ni−Pt alloy for the selective

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low-temperature methanation of CO2. Isolated Pt atoms in the Ni−Pt alloy were

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produced by a simple impregnation method on aluminum oxide (Al2O3) pretreated by

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reduction with hydrogen. X-ray absorption spectroscopy (XAS) and Fourier-transform

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infrared (FT-IR) spectroscopy with CO as a probe were used to identify the negative

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electronic state and the isolated geometric structure of the Pt species in the Ni/Al2O3

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catalyst. Kinetics studies and FT-IR spectroscopy suggested that isolated negative Pt

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species play bifunctional roles as H2-dissociation sites and CO-adsorption sites for the

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efficient and selective formation of CH4. To the best of our knowledge, this is the first

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report on the design of active sites composed of isolated Pt atoms surrounded by Ni

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atoms, and that demonstrates the specific roles of isolated Pt atoms during the

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hydrogenation of CO2.

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Experimental Section

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Catalyst preparation

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Ni−Pt alloys were prepared on γ-Al2O3 powder (Catalysis Society of Japan,

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JRC-ALO-7) by an impregnation method using Ni(NO3)2 and Pt(NH3)2(NO2)2 as

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precursors. The amount of loaded Ni + Pt was fixed at 1.0 mmol gcat−1 with Ni:Pt molar

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ratios of 100:0, 99:1, 95:5, 75:25, 50:50, 25:75, and 0:100. After impregnation, the

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catalysts were calcined at 773 K for 5 h, and then grained and sieved to 25–50 mesh.

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For catalytic activity experiments and characterization, the catalysts were reduced at

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1173 K for 1 h under 5% H2 at a flow rate of 50 mL min−1; this reduction temperature

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was sufficiently high to reduce Ni-based oxides to Ni metal (Figure S1).

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Catalytic activities

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CO2 was hydrogenated over 100 mg of catalyst in a fixed-bed flow reactor at ambient

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pressure. K-type thermocouples in contact with the central part of the catalyst bed were

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used to measure and control the temperature. Each catalyst was exposed to 50 mL min−1

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flow of a mixed gas containing 10% CO2 and 40% H2 with He as the balance and 0.5%

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N2 as the internal standard during catalytic activity testing at elevated temperatures 473–

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973 K. Apparent reaction orders were determined from the reaction results under a

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mixture of H2 and CO2; the proportions of these gases varied between 10 and 40% at a

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constant pressure of the other substrate gas at a temperature of 523 K. The CO and CH4

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products were analyzed by gas chromatography (GC) using two GC-8A

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chromatographs (Shimadzu Corp.) equipped with a thermal conductivity detector

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(TCD) and a flame ionization detector (FID) using a Molecular Sieve 5A column

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(Shimadzu Corp.) and He as the carrier gas. All transfer lines were maintained at 373 K -6ACS Paragon Plus Environment

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The Journal of Physical Chemistry

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to avoid water condensation. Magnesium perchloride was placed downstream of the

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reaction bed as the desiccant.

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The proportion of carbon atoms at the inlet of the reactor to that at the outlet of the

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reactor was better than 3%. Using the composition of the reactor outlet, the yields of

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CH4 ( YCH4 ) and CO ( YCO ) were calculated using the following formula:

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YCH4 or CO  %   100 

F

CH4,out

or FCO,out  /

F

CO2,in



(1)

where, Fi is the molar ratio of component i contained in the inlet or outlet of the reactor.

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Characterization techniques

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The reduced catalysts were subjected to X-ray diffractometry (XRD, Multiflex,

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Rigaku) with Cu Kα radiation at an accelerator voltage of 40 kV over the 10-90° 2θ

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range in steps of 0.01°. Transmission electronic microscopy (TEM) images were

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acquired on a JEOL JEM-2100F microscope at an accelerator voltage of 200 kV.

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Samples were prepared as follows: Ni−Pt/Al2O3 dispersed in 2-propanol was dipped

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onto a carbon-coated copper grid and dried at room temperature. The X-ray absorption

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fine structure (XAFS) spectra at the Ni K-edge and Pt LIII-edge were acquired on the

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BL01B1 beamline of the SPring-8 facility. The XAFS spectra were recorded in

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transmittance mode at room temperature using Si(111) double-crystal monochromators

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for the Ni K-edge and Pt LIII-edge measurements, respectively. The samples were

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reduced at 1173 K under 5% H2/He, after which the sample pellets were reduced at 873

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K in a glass tube purged with H2. The pellets were packed with an A-500HS oxygen

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absorber (I.S.O. Inc., Japan) prior to XAFS spectroscopy. The A-500HS absorber was

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still pink following the XAFS experiments, suggesting that sample oxidation had been

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prevented. The data were reduced using a typical procedure in the Athena and Artemis

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version 0.9.18 software included in the Demeter package.32 Fourier transforms of the Ni

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K- and Pt LIII-edge EXAFS oscillations were curve fitted using the FEFF6L code.

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FT-IR spectra of the adsorbed CO species were acquired on an infrared spectrometer

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equipped with a mercury cadmium telluride (MCT) detector (FTIR-4200, Jasco). The

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IR cell was connected to a vacuum line and a 25-mg pellet of pre-reduced Ni−Pt/Al2O3

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was fixed in a sample-holder cup. FT-IR spectra were collected in vacuo at 303 K

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following H2 pretreatment at 873 K for 1 h, and then acquired at 303 K following

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introduction of 0.08 Torr of CO.

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The Journal of Physical Chemistry

1

Results and discussion

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Hydrogenation of CO2 over Isolated-Pt Atoms Contained in the Ni−Pt/Al2O3 Catalyst

Figure 1 Yields of (a) CH4 and (b) CO following hydrogenation of CO2 over Ni−Pt/Al2O3. Closed and open green circles, Ni/Al2O3; red triangles, Ni95Pt5/Al2O3; blue squares, Pt/Al2O3. The dashed lines show equilibrium conversions for each reaction; mcat = 100 mg, 10% CO2, and 40% H2 in He (total flow rate = 50 mL min−1). 3

Figure 1(a) and (b) shows the yields of CH4 and CO as functions of temperature

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during CO2 hydrogenation, respectively. In Figure 1(a), the Ni/Al2O3 catalyst mainly

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exhibited CH4-formation activity below 723 K with a low yield of CO. While the

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CH4-formation activity over Ni/Al2O3 increased with increasing reaction temperature, it

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decreased when the temperature exceeded 773 K due to the establishment of an

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equilibrium (dashed line). Although the activity was sufficiently low to achieve

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conversion equilibrium, the yield of CO over Ni/Al2O3 increased with increasing

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reaction temperature (Figure 1(b)). On the other hand, CO was generated as the main

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product over Pt/Al2O3. Although the yield of CO increased with increasing reaction

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temperature below 723 K, significant yields of CH4 were also generated at higher than

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673 K. Ni−Pt/Al2O3 containing 5 mol% Pt (hereafter, Ni95Pt5/Al2O3) exhibited higher

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yields of CH4 than Ni/Al2O3 below 673 K. Although bulk-Pt species are known to act as

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active sites for CO formation, the yield of CO over Ni95Pt5/Al2O3 was as low as that

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formed over Ni/Al2O3. In other words, very small amounts of Pt species within the

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Ni95Pt5/Al2O3 catalyst improved its activity toward CO2 methanation while suppressing

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CO formation, suggesting that the Pt species in Ni95Pt5/Al2O3 possess unique catalytic

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properties.

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The Journal of Physical Chemistry

Figure 2(a) Pt LIII-edge XANES spectra of Pt/Al2O3 (blue), Ni95Pt5/Al2O3 (red), and Pt foil (dashed black) (b) Ni K-edge XANES spectra of Ni/Al2O3 (green), Ni95Pt5/Al2O3 (red), and Ni foil (dashed black). (c) Difference between the Pt LIII-edge XANES spectrum of Ni95Pt5/Al2O3 and that of Pt/Al2O3. (d) Difference between the Ni K-edge XANES spectrum of Ni95Pt5/Al2O3 and that of Ni/Al2O3. The spectra of pre-reduced samples were acquired in a degassing sealer packed with A-500HS oxygen absorber. 1

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Figure 3 (a) Ni K-edge EXAFS oscillations of (i) Ni95Pt5/Al2O3, (ii) Ni/Al2O3, and (iii) Ni foil. (b) Pt LIII-edge EXAFS oscillations of (iv) Ni95Pt5/Al2O3, (v) Pt/Al2O3, and (vi) Pt/Al2O3.

Figure 4 (a) Fourier transforms of the Ni K-edge EXAFS of (i) Ni95Pt5/Al2O3, (ii) Ni/Al2O3, and (iii) Ni foil. (b) Fourier transforms of the Pt LIII-edge EXAFS of (iv) Ni95Pt5/Al2O3, (v) Pt/Al2O3, and (vi) Pt/Al2O3. The blank circles correspond to the fitting curve, the parameters and results of which are listed in Table 1. The Ni K-edge (1.4