A Convenient Homologation of Acyclic and Cyclic Ketones to

Neil F. Badham,*,† Wilford L. Mendelson,†. Andrew Allen,‡ Ann M. Diederich,† Drake S. Eggleston,‡. John J. Filan,† Alan J. Freyer,‡ Lewi...
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Rearrangement of Epoxynitriles: A Convenient Homologation of Acyclic and Cyclic Ketones to Carboxylic Acids Neil F. Badham,*,† Wilford L. Mendelson,† Andrew Allen,‡ Ann M. Diederich,† Drake S. Eggleston,‡ John J. Filan,† Alan J. Freyer,‡ Lewis B. Killmer, Jr.,‡ Conrad J. Kowalski,† Li Liu,† Vance J. Novack,† Frederick G. Vogt,‡ Kevin S. Webb,† and Jennifer Yang† GlaxoSmithKline Pharmaceuticals, 709 Swedeland Road, King of Prussia, Pennsylvania 19406 [email protected]

FIGURE 1. Retrosynthesis of SB-207499 from a ketone precursor.

SCHEME 1. White’s Methodology for Alkyl-Substituted Epoxynitriles

Received March 19, 2002

Abstract: A convenient two-step homologation of both aliphatic and aromatic ketones to the corresponding carboxylic acid has been developed. First ketones were converted to epoxynitriles with the Darzens reaction. Second, a Lewis acid mediated rearrangement of these epoxynitriles with lithium bromide was achieved to give homologated secondary alkanoic acids (as well as aryl-alkanoic) in good yields. The mechanism and the scope of the rearrangement reaction were investigated. This strategy constitutes a twostep homologation of ketones to secondary carboxylic acids.

Secondary alkanoic acids are found in bile acids, as well as several important nonsteroidal antiinflammatory agents (e.g ibuprofen). We were interested in preparing quantities of SB-207499 by an efficient strategy. SB207499 is in clinical trails for COPD (chronic obstructive pulmonary disease) and asthma. One approach to this secondary cyclohexane carboxylate (Figure 1) could be homologation of a cyclohexanone precursor. There are various methodologies in the literature for the homologation of a ketone to a secondary carboxylic acid in two or three steps. Representative methodologies have involved intermediates such as enol ethers,1 epoxides,2 cyanohydrins,3 R,β-unsaturated sulfones,4 ketene thioacetals,5 glycidic esters,6 nitriles,7 and R-acetoxyacrylonitriles8 to add the one-carbon unit. These existing methodologies have been limited by their high cost or low efficiency and throughput for a scalable process. One underutilized strategy has been the formation of an * To whom correspondence should be addressed. Fax: 610 270 4829. † Department of Synthetic Chemistry. ‡ Department of Analytical Chemistry. (1) Levine, S. G. J. Am. Chem. Soc. 1958, 80, 6150. (2) Corey, E. J.; Chaykovsky, M. J. Am. Chem. Soc. 1962, 84, 867. (3) (a) Eliel, E. L.; Freeman, J. P. Organic Syntheses; Wiley: New York, 1963; Collect. Vol. IV, p 58. (b) Ruzicka, L.; Plattner, P. A.; Heusser, H.; Meier, K. Helv. Chim. Acta 1947, 30, 1342. (4) Scho¨llkopf, U.; Schroder, R. Angew. Chem., Int. Ed. Engl. 1972, 11, 311. (5) Christensen, S. B.; Guider, A.; Forster, C. J.; Gleason, J. G.; Bender, P. E.; Karpinski, J. M.; DeWolf, W. E., Jr.; Barnette, M. S.; Underwood, D. C.; Griswold, D. E.; Cieslinski, L. B.; Burman, M.; Bochnowicz, S.; Osborn, R. R.; Manning, C. D.; Grous, M.; Hillegas, L. M.; O’Leary Bartus, J.; Ryan, M. D.; Eggleston, D. S.; Haltiwanger, R. C.; Torphy, T. J. J. Med. Chem. 1998, 41, 821. (6) Newman, M. S.; Magerlein, B. J. Org. React. 1949, 5, 413. (7) Oldenziel, O. H.; van Leusen, A. M. Tetrahedron Lett. 1973, 1357. (8) Jonczyk, A.; Fedorynski, M.; Zdrojewski, T. Polish J. Chem. 1997, 71, 941.

SCHEME 2. Attempted Rearrangement of Epoxynitrile 3

epoxynitrile from a ketone by using the Darzens reaction9 followed by rearrangement to give the secondary carboxylic acid. This methodology has been successfully demonstrated by White.10 Initially we focused our attention on White’s conditions for alkyl-substituted epoxynitriles and their conversion to aliphatic secondary acids (Scheme 1). We successfully prepared epoxynitrile 3 in 73% yield (Scheme 2) under modified phase transfer conditions.11 However, in attempting to use White’s conditions (Scheme 1) to give the acid 1a, exposure to anhydrous HCl resulted in decomposition of compound 3 without formation of White’s disclosed intermediates. Thus we tried other conditions for rearrangement of 3 which did not require strong acid. In the same publication, White had disclosed conditions specific for rearrangement of aryl-substituted epoxynitriles (Scheme 3). White’s synthetic approach for aryl-substituted epoxynitriles was very attractive, since it involved a one-pot rearrangement of the aryl precursors. However, application of this methodology failed with our dialkyl-substituted epoxynitrile 3. For example, with White’s Lewis acids, LiClO4, Li(OOCCF3), and KHSO4 in toluene or (9) Rosen, T. Compr. Org. Synth. 1991, 2, 409. (10) (a) White, D. R.; Wu, D. K. J. Chem. Soc., Chem. Commun. 1974, 988. (b) White, D. R. U.S. Patents 3994964, 397431, and 4021478. (11) Jonczyk, A.; Fedorynski, M.; Makosza, M. Tetrahedron Lett. 1972, 2395. 10.1021/jo025737g CCC: $22.00 © 2002 American Chemical Society

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Published on Web 06/21/2002

SCHEME 3. White’s Methodology for Aryl-Substituted Epoxynitriles

SCHEME 4.

TABLE 1. Preparation of Epoxynitrilesa

Rearrangement of Epoxynitrile 3

xylene at reflux resulted in recovery of starting material. We therefore extended our studies to other Lewis acids and solvents with the hope that they could be applied to substrate 3. Ultimately we found a set of conditions that did work for this pivotal transformation. The combination of lithium bromide (or magnesium bromide) in DMF, acetonitrile, and a small amount of water efficiently transformed the cyclohexyl-epoxynitrile 3 into acids 112 in 75% yield (Scheme 4). Moreover, we were successful in carrying out the above conversion of precursor 3 to SB207499 in the pilot plant. Intrigued by this result, we wanted to see how general this new rearrangement methodology was for other alkyl-, alkenyl-, or aryl-substituted epoxynitriles. A selection of epoxynitriles 7-12 were synthesized (Table 1) according to the methods of Stork,13 Svoboda,14 or Mongelli.15 In the case of epoxynitrile 10 the reported method (solid NaOH) was too slow in our hands to be practical,16 therefore the method implemented by Stork was used. In all of these examples the epoxynitriles 7-12 could be isolated in good yield. Epoxynitriles 7-12 were formed as mixtures of cis and trans isomers. The mixtures were treated under our rearrangement conditions (LiBr, DMF, CH3CN, H2O, 90-95 °C, 24 h); we were pleased to find that in most cases good yields of the secondary carboxylic acids were obtained (Table 2). (12) Allen, A.; Diederich, A. M.; Mendelson, W.; Liu, L. PCT Int. Appl. 1998, 9834584. (13) Stork, G.; Worrall, W. S.; Pappas, J. J. J. Am. Chem. Soc. 1960, 82, 4315. (14) Svoboda, J.; Kocfeldova, Z.; Palecek, J. Collect. Czech. Chem. Commun. 1988, 53, 822. (15) Mongelli, N.; Animati, F.; D’Alessio, R.; Zuliani, L.; Gandolfi, C. Synthesis 1988, 310. (16) Zakharova, N. I.; Gutnikova, N. P.; Bekker, A. R.; Filippova, T. M.; Miropol’skaya, M. A.; Samokhvalov, G. I. J. Org. Chem. USSR (Engl. Trans.) 1986, 21, 1870.

a

All yields are isolated.

In the case of compound 7 the cis- and trans-epoxynitriles were separated. Rearrangement of both isomers separately gave identical results (products/reaction times). This result suggested a mechanism that involved a common intermediate for the rearrangement of both cisand trans-epoxynitriles. Most substrates showed complete reaction within 12-24 h, with very few impurities observed. Hydrogen cyanide was liberated as a byproduct of the rearrangement and care was taken when handling the reaction and subsequent workup and disposal of waste. Increasing the steric bulk R to the epoxynitrile proved deleterious and no reaction was observed for either the isopropyl epoxynitrile 11 or the tert-butyl epoxynitrile 12. Starting material was recovered in either case. These results suggested that steric factors are critical. It was J. Org. Chem, Vol. 67, No. 15, 2002 5441

TABLE 2. Rearrangement Products from the Epoxynitrilesa

SCHEME 5. Proposed Mechanism for the Rearrangement of Bisalkyl-Substituted Epoxynitriles

SCHEME 6. Proposed Mechanism for Formation of Compound 16

a

All yields are isolated.

also found that aryl-substituted epoxynitriles rearrange to give acids. Thus, compound 8 rearranged to give ibuprofen (14).17 A proposed mechanism for the rearrangement is given for the bisalkyl-substituted epoxynitriles in Scheme 5. In our proposed mechanism, bromide attacks the epoxide at the quaternary position either in a SN1 or SN2 fashion to give intermediate 17, which then undergoes loss of elements of HBr to give the enol or enolate 18. This enol or enolate may be protonated to give compound 19, which undergoes hydrolysis in situ to give compound 15. In support of the mechanism, in the case of compound 3, intermediates were isolated and identified in which bromide had added to the dialkyl portion of the epoxide.18 Also if the lithium bromide was acting only as a Lewis (17) Ebbers, E. J.; Ariaans, G. J. A.; Bruggink, A.; Zwanenburg, B. Tetrahedron: Asymmetry 1999, 10, 3701. (18) This compound gave satisfactory analysis by NMR and mass spectroscopy.

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acid (Lewis acid promoted ring opening/hydride shift) it would be expected that epoxynitriles 11 and 12 would rearrange readily to give acid products. This was not observed, thus this alternative mechanism is considered unlikely. Water was found to be essential for the rearrangement reaction. We believe it is required to hydrolyze the proposed intermediate acyl-nitriles, e.g. compound 19 (Scheme 5). In the absence of water, acyl-nitrile dimer products were formed almost exclusively instead of the acid product. Such dimers are known to be formed from acyl-nitriles in the presence of HCN.19 To ensure acid product formation, water (1.5-3.0% w/w) was added at the start of the reaction, leading to the desired transformation of epoxynitrile to acid rather than producing unwanted dimer products. When the rearrangement was extended to an R,βunsaturated epoxynitrile 10, the desired acid product was not formed. Instead, a rather unstable R,β,γ,δ-unsaturated aldehyde 16 was isolated (1:1 mixture of cis and trans isomers) (Scheme 6). Isolation of the unsaturated aldehydes indicated that the double bond in epoxynitrile 10 had participated in the rearrangement. Our proposed mechanism for formation of compound 16 (Scheme 6) is consistent with the results found with Ph3SiClO4 for selective isomerization of glycidates.20 We have developed a strategy for the two-step homologation of ketones to secondary carboxylic acids. This (19) For example: (a) Tate, B. E.; Bartlett, P. D. J. Am. Chem. Soc. 1956, 78, 5575. (b) Oku, A.; Nakaoji, S.; Kadono, T.; Imai, H. Bull. Chem. Soc. Jpn. 1979, 52, 2966. (20) Torii, S.; Inokuchi, T.; Kusumoto, M.; Matsumoto, S.; Okada, H. Chem. Lett. 1991, 2009.

efficient protocol produces secondary carboxylic acids in good to high yield. The rearrangement reaction is unfavorable for alkyl-ketones with hindered aliphatic substituents R to the epoxynitrile. The course of the rearrangement was found to be different in the case of an R,β,γ,δ-unsaturated epoxynitrile. Finally, water was found to be essential for the rearrangement reaction. In its absence, the secondary carboxylates are not produced. Experimental Section Warning: Hydrogen cyanide will be released in the rearrangement of epoxynitriles 3 and 7-12. All cyanide safety precautions should be taken during handling of reaction solutions, purification, and waste disposal of contaminated materials. Representative Darzens Reaction. 2,3-Epoxy-3-methyloctanenitrile (7): To a solution of 2-heptanone (5.74 g, 7.0 mL, 50.3 mmol) and ClCH2CN (3.82 g, 3.2 mL, 50.6 mmol) was added dropwise potassium tert-butoxide (1 M in t-BuOH, 50.3 mL, 50.3 mmol) over 45 min. The reaction was stirred overnight under nitrogen at ambient temperature. The reaction solution was then filtered through a plug of silica gel, which was then washed with ether. The crude mixture was concentrated in vacuo and chromatographed on silica gel (ether:hexane 1:9) to give 2,3epoxy-3-methyloctanenitrile (7) (5.217 g, 68.2%) as a colorless oil. These data are consistent with published data.21 cis-2,3-Epoxy-3-methyloctanenitrile: IR (neat) 2245, 1250 cm-1; 1H (400 MHz, CDCl3) δ 3.23 (1H, s), 1.76 (2H, m), 1.54 (2H, m), 1.38 (3H, s), 1.36 (4H, m), 0.93 (3H, t, J ) 9.9 Hz); 13C (100 MHz, CDCl3) δ 116.29, 63.55, 47.62, 34.53, 31.53, 24.84, 22.42, 19.96, 13.86. Anal. Calcd for C9H15NO: C, 70.55; H, 9.87; N, 9.14. Found: C, 70.44; H, 9.87; N, 9.14. trans-2,3-Epoxy-3-methyloctanenitrile: IR (neat) 2245, 1250 cm-1; 1H (400 MHz, CDCl3) δ 3.23 (1H, s), 1.61 (2H, m), 1.54 (3H, s), 1.39 (6H, m), 0.90 (3H, t, J ) 6.9 Hz); 13C (100 MHz, CDCl3) δ 116.43, 63.55, 46.87, 36.12, 31.46, 24.44, 22.42, 18.49, 13.86. Anal. Calcd for C9H15NO: C, 70.55; H, 9.87; N, 9.14. Found: C, 70.26; H, 9.74; N, 9.21. Representative Rearrangement Reaction. 2-Methylheptanoic acid (13): 2,3-Epoxy-3-methyloctanenitrile (7) (0.500 g; 3.26 mmol), LiBr (0.426 g, 4.90 mmol), CH3CN (2.5 mL), DMF (2.5 mL), and H2O (110 µL, 6.11 mmol) were heated and stirred overnight at 91 °C. The reaction was then cooled and diluted with EtOAc and washed with H2O. The aqueous layer was separated and the pH of the aqueous layer was adjusted to 2 (21) Mongelli, N.; Animati, R. D.; Zuliani, L.; Gandolfi, C. Synthesis 1988, 310.

with 3 N HCl. This was then extracted with ether. The organic layers were combined and dried with Na2SO4. The solution was filtered and concentrated in vacuo. The crude mixture was chromatographed on silica gel (ether:hexane 2:3) to give 2-methyl-heptanoic acid (13) (0.296 g, 62.8%) as a colorless oil. These data are consistent with published data.22 2-Methylheptanoic acid (13): IR (neat) 3100-2500, 1708, 1243 cm-1 ; 1H (400 MHz, CDCl3) δ 2.48 (1H, m), 1.69 (1H, m), 1.46 (1H, m), 1.30 (6H, m), 1.18 (3H, d, J ) 7.0 Hz), 0.90 (3H, t, J ) 6.8 Hz); 13C (100 MHz, CDCl3) δ 183.62, 39.39, 33.46, 31.65, 26.76, 22.44, 16.76, 13.95, 13.92. Anal. Calcd for C8H16O2: C, 66.63; H, 11.18. Found: C, 66.76; H, 10.89. Rearrangement of an r,β-Unsaturated Epoxynitrile. 2-[Cyclohex-2-enyl]idenepropanal (16): A solution of 2,3epoxy-3-[cyclohex-1-enyl]butanenitrile (11) (2.00 g, 12.3 mmol), LiBr (2.10 g, 24.18 mol), DMF (10 mL), CH3CN (10 mL), and H2O (0.45 mL, 25.0 mmol) was stirred overnight at 91 °C. The reaction was cooled, diluted with Et2O, and washed with H2O and then dried over Na2SO4. The solution was filtered and concentrated in vacuo. The crude reaction mixture was chromatographed on silica gel (ether:pentane 1:9) to give an unstable, colorless oil, 2-[cyclohex-2-enyl]idene-propanal (16) (0.320 g, 19.2%). IR (neat) 1664, 1648, 1612, 1582 cm-1. cis-2-[Cyclohex-2-enyl]idenepropanal: 1H (400 MHz, CDCl3) δ 10.26 (1H, s), 7.16 (1H, dt, J ) 2.1, 10.4 Hz), 6.17 (1H, m), 2.47 (2H, m), 2.18 (2H, m), 1.76 (2H, m), 1.72 (3H, d, J ) 0.8 Hz); 13C (100 MHz, CDCl3) δ 189.82, 151.90, 136.80, 129.72, 122.25, 28.35, 25.71, 21.73, 10.47. trans-2-[Cyclohex-2-enyl]idenepropanal: 1H (400 MHz, CDCl3) δ 10.16 (1H, s), 6.54 (1H, dt, J ) 2.1, 10.1 Hz), 6.27 (1H, m), 2.84 (2H, m), 2.22 (2H, m), 1.76 (2H, m), 1.74 (3H, s); 13C (100 MHz, CDCl3) δ 191.14, 150.30, 139.11, 129.35, 126.65, 26.27, 24.68, 22.37, 9.82. Due to the compound’s instability, CHN analysis was not possible.

Acknowledgment. We thank Professor A. I. Meyers for helpful suggestions and discussions during this work. Supporting Information Available: Procedures for the preparation and full characterization of compounds 1, 3, 8-12, 14, and 15. This material is available free of charge via the Internet at http://pubs.acs.org. JO025737G (22) Aurell, M. J.; Domingo, L. R.; Mestres, R.; Munos, E.; Zaragoza, R. J. Tetrahedron 1999, 55, 815.

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