Aqueous Stream Characterization from Biomass ... - ACS Publications

Sep 5, 2016 - David C. Dayton,. ‡ and Gregg T. Beckham*,†. †. National Bioenergy Center, National Renewable Energy Laboratory, 15013 Denver West...
0 downloads 0 Views 1MB Size
Subscriber access provided by EPFL | Scientific Information and Libraries

Article

Aqueous stream characterization from biomass fast pyrolysis and catalytic fast pyrolysis Brenna A. Black, William E. Michener, Kelsey J. Ramirez, Mary J. Biddy, Brandon C Knott, Mark William Jarvis, Jessica Olstad, Ofei D. Mante, David C. Dayton, and Gregg T Beckham ACS Sustainable Chem. Eng., Just Accepted Manuscript • DOI: 10.1021/ acssuschemeng.6b01766 • Publication Date (Web): 05 Sep 2016 Downloaded from http://pubs.acs.org on September 11, 2016

Just Accepted “Just Accepted” manuscripts have been peer-reviewed and accepted for publication. They are posted online prior to technical editing, formatting for publication and author proofing. The American Chemical Society provides “Just Accepted” as a free service to the research community to expedite the dissemination of scientific material as soon as possible after acceptance. “Just Accepted” manuscripts appear in full in PDF format accompanied by an HTML abstract. “Just Accepted” manuscripts have been fully peer reviewed, but should not be considered the official version of record. They are accessible to all readers and citable by the Digital Object Identifier (DOI®). “Just Accepted” is an optional service offered to authors. Therefore, the “Just Accepted” Web site may not include all articles that will be published in the journal. After a manuscript is technically edited and formatted, it will be removed from the “Just Accepted” Web site and published as an ASAP article. Note that technical editing may introduce minor changes to the manuscript text and/or graphics which could affect content, and all legal disclaimers and ethical guidelines that apply to the journal pertain. ACS cannot be held responsible for errors or consequences arising from the use of information contained in these “Just Accepted” manuscripts.

ACS Sustainable Chemistry & Engineering is published by the American Chemical Society. 1155 Sixteenth Street N.W., Washington, DC 20036 Published by American Chemical Society. Copyright © American Chemical Society. However, no copyright claim is made to original U.S. Government works, or works produced by employees of any Commonwealth realm Crown government in the course of their duties.

Page 1 of 45

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

1

Aqueous stream characterization from biomass

2

fast pyrolysis and catalytic fast pyrolysis

3

Brenna A. Black†, William E. Michener†, Kelsey J. Ramirez†, Mary J. Biddy†, Brandon C. Knott†,

4

Mark W. Jarvis†, Jessica Olstad†, Ofei D. Mante‡, David C. Dayton‡, and Gregg T. Beckham†, *

5 6



7

Parkway, Golden CO 80401 USA

8



9

Park NC 27709 USA

National Bioenergy Center, National Renewable Energy Laboratory, 15013 Denver West

Energy Technologies Division, RTI International, 3040 E. Cornwallis Road, Research Triangle

10 11 12

*

13

Gregg T. Beckham

14

Email: [email protected]

Corresponding author footnote:

15 16

Key words

17

Pyrolysis, Reforming, Wastewater, Biomass conversion, Biorefinery, Thermochemical

18

Conversion

19

ACS Paragon Plus Environment

1

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 2 of 45

20

Abstract

21

Biomass pyrolysis offers a promising means to rapidly depolymerize lignocellulosic biomass for

22

subsequent catalytic upgrading to renewable fuels. Substantial efforts are currently ongoing to

23

optimize pyrolysis processes including various fast pyrolysis and catalytic fast pyrolysis

24

schemes. In all cases, complex aqueous streams are generated containing solubilized organic

25

compounds that are not converted to target fuels or chemicals, and are often slated for

26

wastewater treatment, in turn creating an economic burden on the biorefinery. Valorization of the

27

species in these aqueous streams, however, offers significant potential for substantially

28

improving the economics and sustainability of thermochemical biorefineries. To that end, here

29

we provide a thorough characterization of the aqueous streams from four pilot-scale pyrolysis

30

processes: namely, from fast pyrolysis, fast pyrolysis with downstream fractionation, in situ

31

catalytic fast pyrolysis, and ex situ catalytic fast pyrolysis. These configurations and processes

32

represent characteristic pyrolysis processes undergoing intense development currently. Using a

33

comprehensive suite of aqueous-compatible analytical techniques, we quantitatively characterize

34

between 12 g kg-1 organic carbon of a highly aqueous catalytic fast pyrolysis stream and up to

35

315 g kg-1 organic carbon present in the fast pyrolysis aqueous streams. In all cases, the analysis

36

ranges between 75-100% of mass closure. The composition and stream properties closely match

37

the nature of pyrolysis processes, with high contents of carbohydrate-derived compounds in the

38

fast pyrolysis aqueous phase, high acid content in nearly all streams, and mostly recalcitrant

39

phenolics in the heavily deoxygenated ex situ catalytic fast pyrolysis stream. Overall, this work

40

provides a detailed compositional analysis of aqueous streams from leading thermochemical

41

processes – analyses that are critical for subsequent development of selective valorization

42

strategies for these current waste streams.

ACS Paragon Plus Environment

2

Page 3 of 45

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

43 44

Introduction

45

Biomass pyrolysis is a promising high-temperature conversion approach to deconstruct

46

lignocellulosic substrates to intermediates for upgrading to drop-in hydrocarbon fuels, or

47

potentially to aromatic chemicals.1–3 However, multiple challenges remain to fully realize the

48

cost-effective potential of biomass pyrolysis at the industrial scale.4,5 As such, multiple process

49

configurations are being developed in parallel to address these challenges, which mostly differ in

50

the means by which they deal with the pyrolysis products and where and how chemical catalysis

51

is applied. In virtually all cases, biomass pyrolysis processes (and other high-temperature

52

conversion processes such as hydrothermal liquefaction) reject a fraction of biomass carbon to

53

the aqueous phase, creating a potentially costly wastewater treatment burden for thermochemical

54

biorefineries. Emerging strategies to upgrade the aqueous fractions originating from

55

thermochemical processing include aqueous-phase reforming to produce hydrogen for use in the

56

biorefinery, catalytic hydrothermal gasification to produce fuel- or synthesis-gas, or fractionation

57

and selective upgrading of components rejected to the aqueous stream.3,6 The two former

58

strategies often require a significant process heat burden and the latter potentially costly

59

separations depending on the target molecules and intended applications. Regardless, treating the

60

aqueous streams as only wastewater represents a potentially significant carbon loss and high

61

cost, relative to a potential revenue stream in a more holistic, efficient biorefinery scheme.

62

Developing robust strategies to valorize the aqueous fractions from thermochemical processing

63

will, however, undoubtedly need to be designed closely with the pyrolysis process scheme, and

64

the composition of the aqueous fractions will need to be thoroughly characterized.

65

ACS Paragon Plus Environment

3

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 4 of 45

66

Subsequent to biomass fast pyrolysis (FP), bio-oil can be fractionated via multiple strategies.

67

Bio-oil can be partitioned through the addition of water, (mass ratios as high as 9:1 water-to-oil

68

have been reported)7 creating a bio-oil and a carbon-rich aqueous phase containing a substantial

69

amount of polysaccharide-derived compounds; the organic phase is typically hydrotreated and

70

the aqueous fraction slated for wastewater treatment, thus representing a carbon loss for FP

71

processes.1,8,10 Past work on characterizing the aqueous fraction produced via FP has utilized gas

72

chromatography-flame ionization detection (GC-FID), gas chromatography- mass spectrometry

73

(GC-MS), and high performance liquid chromatography (HPLC), where mass and carbon

74

closures have generally not exceeded 60 wt%. The most prevalent compounds identified in FP

75

aqueous streams are levoglucosan, 1-hydroxypropan-2-one (hydroxyacetone or acetol), acetic

76

acid,

77

(furfural).7,10–12 Brown et al. developed a strategy to overcome this carbon loss in FP via the use

78

of a multistage separation strategy that combines condensers and electrostatic precipitation

79

through “stage fractions” to produce up to 5 streams from FP of tunable composition, including

80

an aqueous-rich stream with a high content of light oxygenates (Stage Fraction 5, SF5).13

2-hydroxyacetaldehyde,

benzene-1,2-diol

(catechol),

and

furan-2-carbaldehyde

81 82

Conversely to FP, catalytic fast pyrolysis (CFP) has emerged as another promising biomass

83

conversion approach. In particular, in situ CFP is conducted by mixing biomass and a catalyst

84

together before pyrolysis, and partial deoxygenation occurs via dehydration, decarboxylation,

85

and decarbonylation during the thermal deconstruction of biomass. Thus the water yield is

86

increased in CFP relative to FP, as a sizable fraction of the biomass carbon can become

87

solubilized in the aqueous phase.15 Ex situ CFP, on the other hand, passes pyrolysis vapors over

88

metal, or metal free micro- and meso-porous zeolite catalysts for partial deoxygenation, thus

ACS Paragon Plus Environment

4

Page 5 of 45

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

89

physically separating the catalyst and solid biomass.15 Chemical characterization of CFP aqueous

90

phase is limited, and if available is not detailed adequately for upgrading potential. Paasikallio et

91

al. reported the composition of a solvent fractionated in situ CFP process as broad classes of

92

compounds, such as “acids, aldehydes, ketones, alcohols, phenols” (11 wt%), and “sugar-type

93

compounds” (22 wt%).16

94 95

Each of these described pyrolysis processes are undergoing development at the pilot scale, and

96

rigorous techno-economic and life-cycle analyses are being conducted to identify key cost

97

drivers in these processes.17,18 In all cases, aqueous streams are produced, which to date have not

98

been thoroughly characterized. To that end, here we employ a wide range of analytical methods,

99

including aqueous based gel permeation chromatography (GPC), liquid chromatography - mass

100

spectrometry (LC-MS), GC-MS, ultimate analysis, elemental analysis, and physicochemical

101

measurements to fully characterize the aqueous fractions from five process streams (Figure 1).

102

These streams include the aqueous fractions from FP, FP with fractionation from Iowa State

103

University (ISU), two in situ CFP streams from RTI International, and one ex situ CFP stream

104

from the National Renewable Energy Laboratory (NREL). The results highlight a broad range of

105

compositions and chemical functionality with a strong dependence on the pyrolysis process and

106

feedstock. Overall, these results will inform the development of selective valorization strategies

107

of pyrolysis-derived aqueous streams based on thermal, catalytic, or biological approaches.

108

ACS Paragon Plus Environment

5

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 6 of 45

109 110

Figure 1. Simplified process flow diagram of FP and CFP tracking aqueous streams collected for

111

compositional and chemical characterization.13,19,20

112 113

Materials and Methods

114

Vapor phase upgrading system

115

To produce the CFPNREL stream, the Vapor Phase Upgrading system was used, which comprises

116

two separate units, the pyrolysis reactor and the Davison Circulating Riser (DCR), both of which

117

can be operated independently when not integrated (Figure 2). The pyrolysis system consisted of

118

a 2” fluidized bed reactor (500°C, 25 psig, 1.5 s) with dual stage cyclonic char removal and hot

119

gas filtration (400°C) to provide char free pyrolysis vapor in nitrogen to the DCR (1 kg hr-1

120

total). A mixture of hardwood (red and white oak) biomass was fed into the system at a rate of

ACS Paragon Plus Environment

6

Page 7 of 45

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

121

1.75 kg hr-1 with 3.5 kg hr-1 of nitrogen for fluidization, for a biomass to nitrogen ratio of 0.5.

122

The primary flow of vapors was condensed in a spray tower with dodecane at 25°C and

123

separated from the quench fluid in a horizontal phase separator. A slipstream of the hot pyrolysis

124

products was monitored via molecular beam mass spectrometry and the permanent gases via

125

nondispersive infrared (NDIR) detection (CO2, CO, CH4).

126 127

Catalytic upgrading of the pyrolysis vapor was conducted in the DCR. The DCR was operated

128

adiabatically, similar to industrial fluid catalytic cracking (FCC) units. During DCR operation,

129

the system was operated at a pressure of 20 psig, a riser temperature of 550°C, and a pyrolysis

130

vapor feed rate of 1 kg hr-1. The catalyst circulation rate (the source of heat to the riser) varies to

131

maintain the desired target temperatures. Product was removed from the catalyst via stripping

132

(500°C, steam rate of 30 ml hr-1). Air was introduced into the regenerator (600°C) for in situ

133

catalyst regeneration, and the resulting flue gas was analyzed via NDIR (CO and CO2) to

134

determine coke deposition on the catalyst. The post-stripper product stream, which was

135

composed of nitrogen, steam, and hydrocarbons, was sent through a reflux condenser that uses a

136

countercurrent flow of cold product liquids to scrub the product gases. The condensed product

137

was allowed to drain and separates into a hydrocarbon phase and an aqueous phase. Residual

138

product gases were analyzed via GC. For the current work, fresh ZSM-5 catalyst (containing

139

FCC additive, 1.8 kg) was used to upgrade the pyrolysis vapors, with a catalyst to biomass ratio

140

of 12.9. The resulting aqueous phase was collected and analyzed. It is important to note that,

141

although the direct relationship was not studied in this work, the process conditions of CFP, such

142

as the catalyst to biomass ratio, directly affect the quality and quantity of the aqueous stream,

143

which will be reported in a future study.

ACS Paragon Plus Environment

7

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 8 of 45

144

145 146

Figure 2. Schematic of the integrated pyrolysis and DCR units

147 148

Aqueous phase sample collection

149

Production of FP aqueous samples at NREL was conducted in a pilot-scale system by pyrolyzing

150

white oak particles (Quercus alba) (Country Boy, Gamaliel, KY) at 500°C in an entrained flow

151

reactor with a nitrogen carrier gas, as similar to the setup described previously without hot gas

152

filtration.19 The aqueous fraction of the oil was made using a 1 HP high shear lab mixer with a

153

3.5 cm dispersing head in batch mixing mode (Model ME 100LC, Charles Ross and Sons Co.,

154

Hauggauge, NY). The mixer was operated at 3300 rpm while 200 g min-1 pyrolysis oil was added

155

to deionized water for a final ratio of water/oil (2:1, w/w), and mixed for an additional 10 min.

156

After allowing the bulk material to phase separate, the upper aqueous phase was decanted,

157

collected and characterized.

158

ACS Paragon Plus Environment

8

Page 9 of 45

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

159

The aqueous fraction of fast pyrolysis from ISU was produced using red oak biomass (Quercus

160

rubra) (Wood Residual Solutions LLC, Montello, WI), as previously described.13 Briefly, the

161

biomass was fed into a fluidized bed pyrolysis reactor (8 kg h-1 process development unit) with a

162

five-stage recovery system. The biomass was pyrolized at 500°C and fluidized with nitrogen in

163

the reactor prior to stage fractionation. The fifth and final fraction designed to remove water and

164

light oxygenate compounds was collected and characterized.

165 166

A pilot-scale, 1 tonne per day, circulating fluidized bed reactor system was used for the CFP of

167

both loblolly pine (Pinus taeda) and white oak feedstock by RTI International, as described

168

previously.20 Briefly, biomass was continuously fed into an entrained reactor system with

169

fluidizing nitrogen, into which, the catalyst was also circulated into the mixing zone and

170

pyrolysis reactions occurred between approximately 450-500°C, 20-30 psi at a residence time of

171

0.5 – 1 min. Aqueous products were collected after condensation of pyrolysis vapors in the

172

quench system. The quench products were allowed to settle and phase separate over time, after

173

which the aqueous phase was collected and characterized.

174 175

The ultimate and proximate compositional analyses of all woody feedstocks used in this study

176

are presented in Table 1. All samples have lower ash contents and the compositions are typical

177

to that of woody biomass.21

178 179 180 181

ACS Paragon Plus Environment

9

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

182

Page 10 of 45

Table 1. Biomass composition in dry weight basis (wt%) Fast Pyrolysis Catalytic Fast Pyrolysis CFPRTI-pine18 CFPRTI-oak CFP NREL-oak FPNREL-oak17 SF5ISU-oak11 Properties ex-situ in-situ in-situ 48.6 46.4 49.7 46.0 48.7 Carbon 5.1 6.4 6.6 6.0 6.6 Hydrogen 0.1 0.1 0.1 0.5 0.5 Nitrogen 39.9 46.8 43.3 47.0 44.2 Oxygen* 5.8 4.8 3.6 10.6 10.1 Moisture** 0.5 0.3 0.4 0.6 0.4 Ash 79.1 NR 88.6 82.5 82.8 Volatile carbon 14.6 NR 11.0 17.2 16.8 Fixed carbon *Calculated by difference of CHN and ash; **as received; NR = not reported

183 184

Compositional analysis

185

Approximately 30 mg aliquots of aqueous fractions were analyzed for water content using Karl

186

Fisher titration according to the standard ASTM E203-08. The analysis was performed using a

187

Metrome 701 Titrino titration system using methanol as a solvent and Hydranal®-Composite 5

188

reagent (Sigma Aldrich, St. Louis, MO) as the titrant, which was standardized against a National

189

Institute of Standards and Technology traceable water standard prior to titration. TOC analysis

190

was measured by a Shimadzu TOC-LCSH analyzer (Shimadzu, Columbia, MD) via a combustion

191

catalytic oxidation method after sample acidification by concentrated hydrochloric acid. COD

192

measurements were performed following a digestion with the addition of an acidified dichromate

193

solution (Hach COD Digestion Vials, high range) for two hours at 150°C. The resulting material

194

was measured for the reduction of the dichromate ion (Cr2O72-) into a green chromic ion (Cr3+) at

195

620 nm using a DR600 Benchtop spectrometer (Hach, Loveland, CO). Ultimate analysis was

196

performed via high temperature combustion using a LECO TruSpec module (LECO Corp., St.

197

Joseph, MI) for carbon, hydrogen, and nitrogen with oxygen by difference. Approximately 100

198

mg of each sample was combusted at 950°C under a flow of oxygen for 200 sec. The gas

ACS Paragon Plus Environment

10

Page 11 of 45

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

199

produced during combustion was collected and analyzed using infrared spectroscopy to calculate

200

hydrogen and carbon content. After which, the gas was scrubbed and reduced to calculate

201

nitrogen via the change in thermal conductivity. Ethylenediaminetetraacetic acid (EDTA) was

202

used as standard for CHN determination and to assess drift. Inductively coupled plasma atomic

203

emission spectroscopy (ICP-AES) was performed following a concentrated nitric acid digestion

204

of samples at a concentration of 0.05 g mL-1 with a microwave oven temperature gradient of

205

23°C to 150°C over 10 min and then held constant at 150°C for an additional 10 min. Aluminum

206

(Al), calcium (Ca), chromium (Cr), copper (Cu), iron (Fe), potassium (K), magnesium (Mg),

207

manages (Mn), sodium (Na), nickel (Ni), phosphorus (P), sulfur (S), and zinc (Zn) measurements

208

were performed using a Spectro Arcos ICP analyzer monitoring elemental emission lines in the

209

range of 130 to 773 nm (Spectro Analytical Instruments Inc., Kleve, Germany). All lines were

210

acquired at 1425 W plasma. The instrument was calibrated with commercial standards and

211

samples were run in nine independent measurements (n=9). Determination of carbonyl groups

212

was done using potentiometric titration with triethanolamine using 0.1 g sample, as outlined

213

previously.22 Total acid number (TAN) was determined similarly to an adjusted solvent method23

214

from that of ASTM D664, using a Metrohm 842 Titrando automatic titrator (Metrohm,

215

Riverview, FL) for potentiometric titrations. A 4:1 ethanol/water (v/v) solution was added at 40

216

mL to each 0.5 – 0.8 g aqueous sample and titrated to a pH of 13 with standardized 50 mM

217

sodium hydroxide in water. The sodium hydroxide solution was standardized with potassium

218

hydrogen phthalate, and carboxylic acids of known concentration were used to ensure validity of

219

the method. Compositional evaluation of pyrolysis aqueous streams was measured in triplicate

220

analysis unless otherwise stated.

221

ACS Paragon Plus Environment

11

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 12 of 45

222

Aqueous gel permeation chromatography analysis

223

Molecular weight distribution was performed using an HPLC Agilent 1260 Infinity series,

224

including a refractive index detector (RID) (Agilent Technologies, Santa Clara, CA). Samples

225

were injected at a 10-fold dilution at 20 µL onto a TSKgel Alpha column (7 µm, 7.8 mm i.d. ×

226

300 mm). Analytes were separated using an isocratic flow of 40 mM LiBr in water/methanol

227

(1:1, v/v) at a flow rate of 0.5 mL min-1. A temperature of 55°C was maintained for both the

228

column and the RID. Data from the RID was processed using Cirrus GPC software version 3.4.1

229

(Agilent Technologies, Santa Clara, CA). The software was calibrated using 8K and 3K

230

polyethylene glycol standards, as well as acetic acid, glucose, xylobiose, xylotriose, and

231

xylotetraose. Masses were also confirmed by coupling the GPC chromatography to an Ion Trap

232

mass spectrometer monitoring masses between 40 – 2200 Da with mass parameters as described

233

subsequently.

234 235

High resolution infusion-tandem mass spectral analysis

236

Infusion-mass analysis was performed for initial identification of residual water-soluble analytes.

237

Samples were diluted 1000-fold in a solvent mixture of methanol/isopropyl alcohol (3:1, v/v);

238

additionally, to ensure the ionization of analytes, a modifier of either 25 mM ammonium

239

hydroxide or 4 mM ammonium formate was added to each mixture. Sample solutions were

240

directly infused at 10 µL min-1 into a Waters Micromass Q-Tof micro™ with MassLynx™ V4.1

241

software (Waters Corp., Milford, MA). External and internal calibration of the mass analyzer

242

was implemented to provide a mass measurement accuracy of less than five parts-per-million

243

facilitating elemental composition assignment. To ensure mass accuracy of the mass

244

spectrometer, a LockSpray™ interface was used to infuse a concentration of 20 pmol µL-1

ACS Paragon Plus Environment

12

Page 13 of 45

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

245

glucose in methanol/water (1:1, v/v) with either 4 mM ammonium acetate (negative-ion mode)

246

or sodium chloride (positive-ion mode) was infused at a flow rate of 0.2 µL min-1. The frequency

247

of the LockSpray™ was set at 10 sec and averaged over 10 spectra to provide an in-line

248

correction factor.

249 250

Positive- and negative-ion ESI/MS and tandem mass spectrometry (MS/MS) in centroid data

251

collection mode was performed. For both ion modes, the nebulization gas was set to 550 L h-1 at

252

a temperature of 250°C, the cone gas was set to 10 L h-1 and the source temperature was set to

253

110°C. For negative-ion mode, the capillary and cone voltages were set to 2650 V and 25 V,

254

respectively and for positive-ion mode the capillary voltage was 3000 V and the cone voltage

255

was 35 V. For MS experiments, data were collected between m/z 20-1500 with collision energy

256

of 8 eV and an acquisition rate of 0.4 sec spectrum-1. MS/MS experiments were performed by

257

increasing the collision energy to 15-45 eV, specific to each analyte.

258 259

Liquid chromatography quantitative analysis

260

Sugars were separated and quantified using a Waters Acquity ultra performance liquid

261

chromatography (UPLC) system coupled to an evaporative light scattering detector (ELSD) and

262

a Waters Micromass Q-Tof micro™ mass spectrometer (Waters Corp., Milford, MA). A Shodex

263

Sugar SZ5532, 6 mm i.d. × 150 mm column (Showa Denko America Inc., New York, NY) was

264

used at 65°C and a flow rate of 0.9 mL min-1 with a gradient of A) water and B) acetonitrile:

265

starting with 20 % A; 9 min, 17% A; 25 min, 30% A; and lastly, 40 min, 40% A for a total run

266

time of 45 min. Sugars were monitored post-column, with the eluent flow split (2:1, v/v) to the

267

ELSD and the MS. Sugars were identified by positive-ion ESI/MS aided with a source

ACS Paragon Plus Environment

13

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 14 of 45

268

temperature of 100°C, a capillary voltage of 3000 V with a nebulization gas of 550 L h-1 at a

269

temperature of 250°C, and a cone gas and voltage of 10 L h-1 and 25 V, respectively.

270 271

Organic acids, select aldehydes, and select aldehydes were quantified via an Agilent 1100 HPLC

272

system fitted with a RID and a diode array (DAD) (Agilent Technologies, Santa Clara, CA).

273

Analytes were separated using an Aminex HPX-87H 9 µm, 7.8 mm i.d. × 300 mm column (Bio-

274

Rad Laboratories, Hercules, CA) using an isocratic mobile phase of 5 mM H2SO4 at a flow rate

275

of 0.6 mL min-1. Column and detector temperatures were maintained at 55°C.

276 277

Analysis of phenolic, aromatic, nitrogen-containing and larger molecular mass ketone

278

compounds was performed on an Agilent 1100 HPLC system equipped with a DAD and an Ion

279

Trap SL (Agilent Technologies, Santa Clara, CA) MS with in-line ESI. Each sample was

280

injected undiluted at a volume of 50 µL into the LC/MS system. Compounds were separated

281

using an YMC C30 Carotenoid 0.3 µm, 4.6 mm i.d. × 150 mm column (YMC America,

282

Allentown, PA) at an oven temperature of 30°C. The chromatographic eluents consisted of A)

283

water modified with 0.03% formic acid, and B) acetonitrile/water (9:1, v/v) also modified with

284

0.03% formic acid. At a flow rate of 0.7 mL min-1, the eluent gradient was as follows: 0-3 min,

285

0% B; 16 min, 7% B; 21 min, 8.5% B; 34 min, 10% B; 46 min, 25% B; 51-54 min, 30% B; 61

286

min, 50% B; and lastly 64-75 min, 100% B before equilibrium. Flow from the HPLC-DAD was

287

directly routed in series to the ESI-MS ion trap. The DAD was used to monitor chromatography

288

at 210 and 264 nm for a direct comparison to MS data. MS and MS/MS parameters are as

289

follows: smart parameter setting with target mass set to 165 Da, compound stability 70%, trap

290

drive 50%, capillary at 3500 V, fragmentation amplitude of 0.75 V with a 30 to 200 % ramped

ACS Paragon Plus Environment

14

Page 15 of 45

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

291

voltage implemented for 50 msec, and an isolation width of m/z 2 (He collision gas). The ESI

292

nebulizer gas was set to 60 psi, with dry gas flow of 11 L min-1 held at 350°C. Into each sample

293

and standard mixture, 0.01 g L-1 3,4-dihydroxybenzaldehyde (97% purity, Sigma Aldrich, St.

294

Louis, MO) was added to adjust for chromatographic shift and detector response. MS scans and

295

precursor isolation-fragmentation scans were performed across the range of 40-750 Da. All LC

296

quantitative analysis was performed in triplicate independent experiments (n=3) and all

297

quantitative standard curves were maintained with an R2 value of ≥ 0.995 with five or more

298

points of reference ranging between concentrations of 1 to 100 µg mL-1. Authentic standards

299

were obtained for quantitation in the highest purity available as listed in Table S3. Samples were

300

diluted with methanol accordingly to fit within the linear regions of the calibration curves. LC-

301

DAD/MS was also used to confirm the quantitation of many organic acids, sugars, furfural, and

302

5-hydroxymethylfurfural as indicated in Table S2.

303 304

Gas chromatography quantitative analysis

305

The aqueous fractions were diluted in methanol to fit within the linear range of calibration curves

306

prior to analysis by GC-MS for select ketone, aldehyde, and alcohol compounds. An Agilent

307

6890N gas chromatograph and Agilent 5973N mass-selective detector (Agilent Technologies,

308

Santa Clara, CA) was used for the identification of analytes. Using a splitless injection, 1 µL

309

sample volume was introduced onto a 30 m × 0.25 mm i.d., 0.25 µm film thickness DB-Wax

310

capillary column (J & W Scientific Inc., Folsom, CA) at 260°C. The helium flow was kept

311

constant at 1 ml min-1 with an oven program as follows: the initial column temperature of 35°C

312

was held for 3 min and then increased to 225°C at 5°C min-1 with a hold time of 1 min, and

313

lastly, to 250°C at 15°C min-1 with a hold time of 5 min. Electron impact ionization was used at

ACS Paragon Plus Environment

15

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 16 of 45

314

70 eV electron energy and a mass scan range of m/z 25 – 450. An internal standard of 1,2-

315

diphenylbenzene (99.9+% purity, AccuStandard, New Haven, CT) was added to all standards

316

and samples at a concentration of 0.05 g L-1 to adjust for any detector response shift. An Agilent

317

Environmental ChemStation G1701DA version D.00.00.38 and NIST 2011 library was used for

318

data analysis. All gas chromatography quantitative analysis was performed in triplicate

319

independent experiments (n=3) and all quantitative standard curves ranged between 1 to 100 µg

320

mL-1 with no less than four points of reference and were maintained with a high correlations of

321

an R2 value of ≥0.995 Extracted ions specific to each analyte were used as quantitation markers

322

as presented in Table S2; additionally, GC-MS was used to confirm the quantitation of many

323

aldehydes, organic acids and aromatic compounds from LC analysis. Authentic standards were

324

obtained for quantitation in the highest purity available as listed in Table S3.

325 326

Results

327

Efforts to characterize the organic matter from lignocellulosic biomass pyrolysis aqueous

328

streams focused on compositional and chemical characterization. Analysis was performed on the

329

aqueous fractions of FP processes from NREL (FPNREL) and Stage Fraction 5 from ISU (SF5ISU),

330

in addition to the aqueous fractions of CFP processes from NREL (CFPNREL ex situ), and RTI

331

International (CFPRTI-pine and CFPRTI-oak in situ). Samples from these streams are shown in Figure

332

3.

333

ACS Paragon Plus Environment

16

Page 17 of 45

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Sustainable Chemistry & Engineering

334 335

Figure 3. Aqueous FP and CFP streams studied in this work (from left) CFPNREL, CFPRTI-oak,

336

CFPRTI-pine, SF5ISU, and FPNREL.

337 338

Compositional characterization

339

The physicochemical properties of the five aqueous streams are presented in Table 2 (with

340

deviations presented in Table S1). Unsurprisingly, given the differences in pyrolysis conditions

341

and configurations, each process notably produced compositionally distinct fractions, further

342

altered by feedstock selection, as seen between the RTI hardwood and softwood aqueous

343

streams. The water content ranged from 60 to 98 wt% between aqueous samples, indicating a

344

considerable amount of organic and inorganic matter remaining in select aqueous fractions.

345

Table 3 provides the inorganic composition of individual elements of the aqueous fractions

346

measured on a dry weight basis. The total inorganics (wet weight basis) were 0.01 wt% FPNREL,

347

0.01 wt% SF5ISU, 0.07 wt% CFPNREL, 0.01 wt% CFPRTI-pine, and 0.02 wt% CFPRTI-oak. The

348

inorganic content of CFPNREL was likely high due to recent reactor commissioning, and a

349

reduction will be examined in further experiments. The inorganic composition accounted for a

350

minor fraction of the non-aqueous matter from the pyrolysis aqueous streams. The total organic

351

carbon (TOC) was measured to estimate organic matter content of each sample. Organic matter

ACS Paragon Plus Environment

17

ACS Sustainable Chemistry & Engineering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 18 of 45

352

was determined using a conversion factor of 2.5, which was selected due to the low organic

353

carbon content of the aqueous streams.24 Table 2. Physicochemical properties of pyrolysis aqueous streams Fast Pyrolysis Catalytic Fast Pyrolysis CFPNREL CFPRTI-pine CFPRTI-oak FPNREL SF5ISU ex-situ in-situ in-situ 80.6 59.6 97.5 86.4 93.9 Water (wt%) a 39.7 40.1 24.8 40.0 32.9 TOC (wt%) 105.1 188.3 105.1 87.0 24.3 TAN (mg NaOH g-1)a 5.9 9.6 42.8 12.0 5.5 Carbonyl (mmole g-1)a -1 a 765 808 1255 801 810 COD (mg g ) 2.3 2.1 1.6 2.8 5.3 pH a presented on a dry weight basis

354 Table 3. ICP-AES elemental analysis of pyrolysis aqueous streams presented in parts per million (ppm) on a dry weight basis Fast Pyrolysis Catalytic Fast Pyrolysis Element CFPRTI-pine CFPRTI-oak CFPNREL FPNREL SF5ISU (ppm) ex-situ in-situ in-situ 28.3 12.8 2887.0 76.1 94.1 Al 134.6 17.9 716.6 77.6 232.2 Ca