Carbonated Aluminate Solutions

The controlling reaction involved in the catalytic esterification of butanol and acetic acid at elevated temperatures (100' C. or higher) is of the se...
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Octobet, 1945

INDUSTRIAL AND ENGINEERING CHEMISTRY

cites a variation in K from 1.0 to 6.8, depending upon the pr+ portions of reactanta used. The average value for the equilibrium constant for the esterification of butanol and acetic acid from the above summary is about 2.85, which is considerably lower than the value of 4.24 reported by Menschutkin (9) for-the uncatalyeed reaction at 155” C. CONCLUSIONS

The controlling reaction involved in the catalytic esterification of butanol and acetic acid at elevated temperatures (100’ C. or higher) is of the second order kinetically and is proportional to the square of acetic acid concentration up to 75 to 85% completion. The rate constant is a linear function of the catalyst concentration and the molar ratio of butanol to acetic acid. At temperatures in the range 100” t o 120” C., the logarithm of the rate constant is proportional to the reciprocal of absolute temperature. ACKNOWLEDGMENT

Appreciation is expressed to the Vulcan Copper and Supply Company for financial assistance, to C . J. Ley- and Isabel Ley- for aid in the experimenta, to C. L. Gabriel, of Publicker Commercial Alcohol Company, for supplying the butanol, and to D. G. Zink and associates of U. 5.Industrial Chemicals, Inc., for help in the preparation of the manuscript. The authors are also indebted to Richard S. Egly for kind suggestions during the review of this paper. LITERATURE CITED

41) Backhaus, A. A., U. 8.Patents 1,400,84961(1921); 1,403,2245,1,425,624-5(1922); 1,454,4624(1923).

971

Bennett, G. M., J. Chem. Soc., 107,351 (1915). Brunjes, A. S., and Furnas, C. C., IND.ENQ. CHBIM,, 27, 396 (1935).

Carney, 8.C. (to Shell Development Co.), U. 8. Patent 2,081,322 (1937). Evans, P. N., and Albertson, J. M., J. Am. Chem. Soo., 39,450 (1917). Getman, F. H., and Daniels, F., “Outlines of Theoretical Chemistry”, 5th ed., New York, John Wiley & Sons, 1931. Goldschmidt, H., Chem.-Ztg., 36,526 (1913); 2.physik. Chem., 94. 283 _ - 119201. ,-.-_, . Goldschmidt, H., el al., 2.phy84. Chem., 60,728 (1907): 81,30 (1912); 143,139,278(1929). Groggins, P. H.,“Unit Processes in Organic Synthesis”, 2nd ed., New York, McGraw-Hill Book Co., Inc., 1938. Hinshelwood, C. N., “The Kinetics of Chemical Change”, London, Oxford Press, 1940. Hodgman, C. D., “Handbook of Chemistry and Physios”, 23rd ed., Cleveland, Chemical Rubber Publishing Co., 1939. International Critical Tables, Vol. 3, New York. MoGraw-Hill Book Co., Inc., 1928. Kailan, A,, et al., Monutah., 61,116 (1932); 68, 109 (1936). Keyes, D. B.,IND. ENQ.C H ~ M24, . , IO96 (1932). Leyes, C. E., and Othmer, D. F., Tram. Am. Inst. Chem. Enura., 41, 157 (1945). McKeon, T. J., Pyle, C., and Van Ness, R.J. (to Du Pont Co.), U.8.Patent 2,208,789(1940). Poananski, S., Roozniki Chsnz., 8, 377 (1928). Smith, H. A.,J . Am. Chem. Soc., 61,254 (1939). Suter. C. M.,“Organic Compounds of Sulfur”, New York, John Wiley & Sons, 1944. Suter, C. M., and Oberg. E., J. Am. Chem. Soc., 56,677 (1934). Watson, H. B., “Modern Theories of Organic Chemistry”, London, 2nd ed., Oxford Press, 1937.

.

Presented aa part of the Unit Process Symposium before the Division of Industrial and Engineering Chemistry at the 108th Meeting of the AMQUICAN C K ~ M I CSOCIBTY AL in NQWYork, N. Y.

Viscosity of Carbonated Aluminate Solutions JAMES M. HALL AND STANLEY J. GREEN &tern

Experiment Station,

U. S.Bureuu of Mines, College Park, Md. Viscosity data are presented for plant solutions that have been encountered in the development of an alkaline process for the production of alumina. The solutions represent aqueous mixtures of sodium carbonate, sodium aluminate, sodium hydroxide, and minor constituents. Viscosities were measured at 15”. 30°, 45”, 60”,7 5 O , 90’ C. and at 0 - 3 0 ~dissolved ~ solids. The composition of the dissolved solids was varied from about 43% carbon dioxide0% alumina to 0% carbon d i o x i d d %alumina, with the sodium oxide nearly constant at 57%. Viscosity increased as the ratio of sodium oxide to carbon dioxide Increased.

N THE course of an extended investigation of a lime-soda sintering procesa for alumina from low-grade bauxites and clays, a need arose for Viscosity data on the plant liquors. Such data were desired for calculations of heat transfer, fluid flow, etc., for purposes of engineering design. The solutions involved were aqueous mixtures of sodium hydroxide, sodium aluminate, and sodium carbonate with small amounts of impurities. For simplicity, the solutions can be considered part of the four-compcnent system NazO-COrAl~O~-H~O.The range of compositiona encountered in plant operation falla approximately along the line ahown in Figure 1, which neglecb the component, water.

Sodium oxide is nearly constant at 56-58%; carbon dioxide and alumina vary reciprocally from 0 to about 43%. This corresponds to sodium carbonate at one extreme and a mixture of sodium aluminate and sodium hydroxide at the other end. No viscosity data on the four-component system and relatively little data on related alkaline solutions were found in the literature. Values for solutions containing sodium hydroxide and sodium carbonate together were reported by Hitchcock and McTlhenny (8). The measurements of viscosity in the present work were carried out with sufficient accuracy for design purposes. The data obtained should be useful for application to similar industrial processes. An Ostwald-type viscometer waa mounted in a water bath consisting of a 4-liter glass beaker, motor stirrer, electric immersion heater, and calibrated thermometer. The temperature was controlled within *O.l’ C. Time was measured to 0.1 second with a precision electric stop clock. The teat solutions were prepared from plant liquors by concentrating to a point just preceding saturation at 100’ C. (compare the system NaOH-NazCOs-HzO, 2) and by diluting subsequently with water in the ratios l:’/*,1:1, and 1:3 by weight. Five-milliliter samples were pipetted into the viscometer. Each determination was repeated three or four times. Weighed samples of the R O ~ I I -

978

AND DENSITY OF CARBONATED ALUMINATE SOLUTIONS~ TABLE I. VISCOSITY

Solution No. 1-A I-B 1-C I-D 2-A 2-B 2-C 2-D 3-A 3-B 3-c 3-D 4-A 4-B 4-c 4-D 5-A 6-B 5-c 5-D

~

1

n b

. C-.35 Oo ~ d b

6.84 1.283 3.13 1.182 1.73 1.082 b

b

9.11 3.60 1.82 b

1.302 1.195 1.088 b

9.12 3.63 1.84 b

10.42 3.91 1.88 115.7 19.43 5.22 2.10

Viscosity,

0

Vol. 37, No. 10

INDUSTRIAL A N D ENGINEERING CHEMISTRY

7 , in

1.294 1.191 1.086 b

1,302 1.195 1.087 1.472 1.350 1.226 1,104

C-.45' C.--60° d n d 1.370 5136 1.356 1.270 2 . 6 1 1.257 1.171 1.36 1.159 1.071 0.88 1.060 1.395 7.39 1.381 3.14 1.276 1.289 1.183 1.58 1.171 1,077 0 . 9 1 1.066 7.34 1.372 1.386 1.281 3.14 1.268 1.179 1 . 5 8 1.167 1.075 0 . 9 0 1.064 1.394 8.53 1.380 1.289 3 . 4 5 1.276 1.183 1.67 1.171 1,076 0.93 1.065 1,457 17.74 1.442 1.336 5.31 1.323 1.214 2 . 0 8 1,202 1,093 1.01 1.082

n g.'bz 4.00 2.04 1.15 13.79 4.99 2.30 1.23 13.75 5.02 2.30 1.23 16.44 5.59 2.45 1.26 39.3 9.37 3.12 1.39

n 3.49 1.84 1.06 0.68 4.50 2.16 1.16 0.70 4.47 2.16 1.16 0.70 5.07 2.33 1.21 0.71 9.43 3.39 1.45 0.76

C.d 1.343 1.244 1.147 1.049 1.366 1.262 1.159 1.055 1.358 1.255 1.155 1.054 1.366 1.262 1.159 1.055 1.428 1,309 1.189 1.071

-75' n 2.45 1.32 0.84 0.54 3.05 1.57 0.91 0.55 3.02 1.55 0.89 0.55 3.37 1.67 0.93 0.57 5.82 2.38 1.11 0.60

C.d 1.329 1.231 1.135 1.039 1.352 1.249 1.147 1.044 1.344 1.242 1.143 1.043 1.352 1.249 1.147 1.044 1.413 1.296 1.177 1.060

-90' a 1.84 1.06 0.69 0.44

C.-d 1.316 1.218 1.123 1.028

2.19 1.21 0.73 0.46 2.19 1.19 0.72 0.45 2.42 1.26 0.75 0.46 3.97 1.74 0.87 0.50

1.338 1.236 1.135 1.033 1.330 1.229 1.131 1.032 1.338 1.236 1.135 1.033 1.398 1.282 1.165 1,049

f o r e a c h solution. P u r e w a t e r a t temperatures from 15" to 90' C, wm also used for calibration. For times of efflux greater than 35 seconds. the value of was constant within fO.&. Corrections for all sources of error other than liquid head were included in the pipet constant by the method of calibrai tion.

Figure 1. Composition of Dissolved Solids in Solutions Used for Viscosity Tests (Weight Per Cent)

centipoises: density, d , in grams per mi. a t 15' C.

b Solution crystallized

tions were analyzed for carbon dioxide, sodium, and aluminum by standard gravimetric procedures. Densities were calculated by an empirical equation developed in another study on the same type of solutions (4):

+

density = (0.0129 W 0.938) [l f 0.0007 (80 where W = solids in solut?, % t = temperature, C.

- t)]

The viscometer w m caIibrated by the method of Fenske et al. Aqueous glycerol solutions were used as standards as recommended by Sheely ( 8 ) . Seven solutions ranging from 25 to 95% were prepared from C.P. glycerol and checked by density. The pipet constant, k, was determined at 20" and 30" C. (6).

TABLE 11. COMPOSITION

OF SOLUTION8

USED

I N VISCOSITY

TESTS Solution

' No.'

NaaO

Com osition, % by WeigbtAh01

20,

Total

-%

TABLE 111. INTERPOLATED VALUESOF THE VISCOSITY OF CARBONATED ALUMINATE SOLUTIONS Solids, %byWt.'

15'C.

NanO/COa = 1.614

1-A I-B

1.85 1.39 0.93 0.46 6.19

29.90 22.42 14.98 7.49 100.0

17.94 13.46 8.98 4.49 56.6

NatO/CO* = 2.060 8.71 6.53 4.36 2.18 27.5

5.07 3.80 2.54 1.27 16.0

31.73 23.80 15.89 7.94 100.0

17.84 13.36 8.93 4.48 57.4

NaaO/COa = 3.385 5.27 3.95 2.64 1.32 17.0

7.98 5.98 3.99 2.00 25.7

31.09 23.29 15.56 7.80 100.0

4-A 4-B 4-c 4-D 4-8

18. I9 13.64 9.12 4.66 57.3

NarO/COz = 5,095 3.57 2.68 1.79 0.90 11 3

9.97 7.47 5.00 2.50 31.4

31 73 23.79 15.90 7.96 100.0

5-A 5-B 5-c 5-D

19.85 14.91 9.94 4.97 54.5

NaaO/COa = 11.28 1 76 1.32 0.88 0.44 4.83

14.85 11.16 7.43 3.72 40.7

36.46 27.39 18.25 9.12 100.0

1-c I-D

1-s 2-A 2-B 2-c 2-0 2-9 3-A 3-B

3-c 3-D 3-8

-

5-5

17.32 12.99

8.68

4.34 57.9

10.73 8.05 5.38 2.69 35.9

-

-

Numerals refer t o original five samples. Letters refer to dilutions. A concentrated aolutions. B C D dilutions of solution A by weight fsstors of approximately 1.3,'2, Lnd'4, respectively; S solids basis.

AltOa

5

10

16 20 25 30

15 20 25 30

5

NaaO/COz = 2.060 1.02 0.772 0.594 1.41 1.04 0.791 2.12 1.47 1.09 3.39 2.22 1.58 5.71 3.53 2.40 10.7 6.02 3.81

0.473 0.616 0,839 1.19 1.75 2.63

0.397 '0.514 0.690 0.944 1.32 1.91

0.477 0.625

0.505

..

5

10 15 20 25 30 3s a NaaO

1.49 2.12 3.30 5.64 10.6

1.52 2.20 3.53 6.32 12.2

15 20 25 30

+

c.'

0,394 0.508 0.669 0.905 1.28 1.85

...

10

goo

0.480 0.616 0.824 1.13 1.62 2.48

1.51 2.18 3.41 5.94 11.5

5

-

1.47 2.06 3.13 5.23 9.47

...

10 15 20 25 30

Viscosity, Centi oises 45O C. 6OPC 75O C.

NaaO/COz 1.614 1.00 0.754 0.594 1.38 0.993 0.777 2.04 1,40 1.06 3.15 2.11 1.52 5.31 3.31 2.28 9.14 5.40 3.53

...

5 10

30°C.

1.54 2.25 3.62 6.40 13.0 30.4 83.1 Cor 4- AlnO,.

NaaO/COa = 3.585 1.03 0.762 0,594 1.44 1.03 0,800 2.18 1.50 1.12 3.60 2.30 1.62 6.12 3.70 2.47 11.6 6.44 4.00 NanO/COn 5.095 1.05 0.779 0 601 1.47 1.07 0,805 2.23 1.54 1.13 3.37 2.37 1.68 6.56 3.91 2.61 12.7 6.91 4.24 NarO/COz 11 , 2 8 1.04 0.774 0.587 1.47 1.08 0.793 2.23 1.58 1.12 3.70 2.46 1.68 6.80 4 06 2.66 13.8 7122 4.46 30.7 14.2 7.94

-

-

~~~

0.855

1.20 1.77 2.72

0.481 0.636 0.875 1.24

0.391

0.685 0.950 1.36 2.00 0.397 0.518

2.86

0.700 0.976 1.40 2.05

0.476 0.634 0.880 1.27 1.91 3.02 5.01

0.708 0.982 1.43 2.18 3.47

1.85

0.400

0.525

October, 1945

INDUSTRIAL A N D ENGINEERING CHEMISTRY

979

30

expressed on a weight baris in order to make it independent of temperature. For brevity, solu90 tion composition can be expressed in terms of per cent dissolved solids and NhO/COa ratio. The NsO/COs ratios are weight rather than mole ratios. IO The measured viscosities may be considered a 9 e function of temperature, per cent solids, and 7 N@/CO* ratio. The data of Table I were 6 plotted as log7 against per cent solids. The points 5 fell along smooth curves of slight curvature, con4 cave upward and terminating for each temperaE 3 ture at the logarithm of the viscosity of water. 2 The six curves for series 2 are shown in Figure 2. g The interpolated viscosity values of Table 111 F 2 L were read from these and similar curves. At w 0 the highest N@O/COI ratio (namely, 11.28) the ssolubility waa greater so that viscosities can be 1.0 0.9 reported u p to 35y0 solids. I n order to obtain 00 0.8 viscosities at other temperatures by interpolation, e 0.7 0.6 log 7 was plotted against t o C. as shown iii Figure 3. Again the points fell closely on smooth 0.5 curves. By plotting log v against l/to K., curves 0.4 were obtained with less curvature but this method 0.J is not so convenient to use. Log 7 was also plotted against log absolute temperature. I n none of these 0.t three cases was a linear relation obtainrd. The relation between viscosity and Na20/C02 ratio is TOTAL SOLIDS (Nor0 COrlAI~O~),WEIOHT PERCENT illustrated in Figure 4. As the P\'alO/COa ratio incrowed from 1.614to 11.28,the viscosity at 30" C. Figure 2. Effect of Concentration on Viscosity of Carbonated increased by 4.0% at 5% solids up to 52% at 30% Aluminate Solutions solids. At 90"the corresponding increases in viscosity were 1.5% and 18%. With pure solutions of sodium hydroxide and sodium carbonate also, the viscosity inTable I gives the data obtained in 120 viscosity teak on the creases with increasing NhO/CO* ratio, as shown by Hitchcock five series of solutions at 15", 30°, 45", 60°, 75O, and 90' C. and McIlknny's data (B) after recalculation to the present basis. The corresponding solution compositions are listed in Table 11. No data were found in the literature for comparison with the The composition of the dissolved solids in each seriee, comepresent results. However, by converting the analytical values for sponding to a point in Figure 1, is also given. Composition is

'

TEMPERATURE, *C.

Figure 3. Effect of Temperature on Vlsoosity of Carbonated Aluminate Solutions

Nor O/COi,WElWT RATIO

Figure 4. Effect of NarO/COa Ratio on V h s i t y of Carbonated Aluminate Solutione

INDUSTRIAL ANI) ENGINEERING CHEMISTRY

980

TABLEIv. COMPARISON O F THE VISCOSITY O F SODIUM CARBONATESODIUM HYDROXIDE SOLUTIONS, WITH AND WITHOUT DISSOLVED ALUMINA Viscosity at 30’ C., Centipoise8 Present data Hitchcock data (8) 8.28 9.52 1.17 1.15 8.43 13.79 1.17 1.23 3.21 5.59 3.78 9.37 1.16 1.39

Solution No. 1-A 1-D %A 2-D

4-B 5-B 5-D

TABLEV. PRECISION OF MEASUREMENTS IN VISCOSITY DETERMINATIONS Component Measurement Time of efflux Density Calibration Analysis Temperature

Av. Deviation from Mean 0.04-0.5%

0.7% 0.6%

2%

0 . l o C . or less

_ _

sodium oxide and carbon dioxide into concentrations of sodium hydroxide and sodium carbonate as gram equivalents per liter and neglecting the alumina,a comparison may be made with the data of Hitchcock and McIlhenny (g). Such a comparison is made for a range of compositions in Table IV. The higher values of our results may be attributed to the higher solids content due to the presence of alumina and impurities. Further interpretation of the data does not seem warranted, because of the complexity of the solutions studied, and is not the purpose of this paper. The solutions used in this work were not prepared from pure reagents but contained small amounts of several minor elements commonly found in clays. Besides the three major constituents,

Vol. 37, No. 10

there were about 1.8 grams of sulfate (as SOJ per 100 grams of solids ( N e 0 COn ALOs), 0.1-0.2 gram of silica, and about 0.05 gram of chloride. Other elements were present 83 traces only. The accuracy of the individual viscosity values obtained depends on the precision and accuracy of the component measurements: time of efflux, density, calibration curve of viscometer, composition of solution, and temperature. The average deviation for each factor was computed from all the available data and is presented in Table V. The value for density was based on about 100 points used to derive the density equation given above. The relatively low precision for analysis waa due largely to the gravimetric carbon dioxide determination, which had an average deviation of 1%. From consideration of the data in Table V, it may be concluded that the reliability of the viscosity detenninations is 1.5 to 2%. This estimate is supported by the close agreement of the points with smooth curves when plotted as in Figures 2 and 3. The precision obtained is satisfactory for the purposes of this work.

+

+

ACKNOWLEDGMENT

The authors are indebted to Guy Ervin, Jr., for preparation of the standard glycerol solutions, LITERATURE CITED

(I) Freeth, F. A., Trans. Bog. Soc. (London), 2238,35 (19.22). ( 2 ) Hitchaock, L. B.,and McIIhenny, J. S o ,IND.ENQ.Gama., 27,461 (1936). (3) Sheely, M. L., Zbid., 24, 1060 (1932). (4) U.8. Bur. of Mines, College Park, Md., unpublished work. ( 5 ) Willihnganc, E. A.. McCluer. W.B.. Fenske. M. R., and MrGrew, R. V., IND.ENQ.CHSM.,ANAL.ED.,6,231 (1934). PUBLISHED by permission of the Director, U. 8. Bureau of Mines.

PEANUT PROT IN HYD Utilization as Tacky and Remoistening Adhesives

T

H E peptization characteristics of the nitrogenous constituents of peanut and soybean meals are similar (@, and solutions of proteins isolated from these meals have similar viscos;ty relations (3). These and related investigations indicate that peanut meal and isolated peanut proteins have the same industrial applications as soybean meal and proteins. These applications have been limited largely to those to which casein is best adapted-namely, the production of plywood glues, paper coatings and sizes, cold water paint$, and similar products where tacky or remoistening types of adhesives are not required or aould be disadvantageous. There is, however, a large field in which the applied wet glue film must be tacky in order to hold two surfaces together until the glue film dries to form a more permanent bond. For example, paper-box makers and bookbinders w e large quantities of tacky adhesives, called “flexible glues”, which are ordinarily mixtures of bolie or hide glue with sufficient glycerol, sorbitol, or sugars to give flexibility to the dry glue film.

There is also a large adhesive field in which a dried glue coating must develop adhesive properties and form a bond when it is moistened with water. Such varieties are called “remoistening” or “gumming” adhesives. Large amounts of gummed paper suitable for labels, stamps, and envelope seals are prepared with dextrin adhesives. Animal glues are employed for making gummed tape or fabric for sealing the heavier types of cartons. For this use the remoistened adhesive coating must develop strong adhesive properties and set up rapidly to form a bond. About 20 million pounds of bone glue and an estimated 25 million pounds of dextrins are used annually for gumming purposes. These adhesives must have tacky and/or remoistening properties, and they must possess a pH value which is neither strongly acid nor alkaline. This paper describes the preparation from peanut proteins of d e a i v e s which meet these requirements. A description of peanut and soybean hydrates from which the tacky and remoistening adhesives are prepared wm reported in a previous article (I).

R. S. BURWETT, E. D. E’ABKER, AND E. J. ROBEaTS Southern Regional Research h b o r a t o r y , U. S. Depurtment of AgriEultwre, NBU)Orleans, Lo.