Subscriber access provided by UNIV OF CALIFORNIA SAN DIEGO LIBRARIES
Article
Pore scale Investigation of Crude Oil/CO2 Compositional Effects on Oil Recovery by Carbonated Water Injection Mojtaba Seyyedi, and Mehran Sohrabi Ind. Eng. Chem. Res., Just Accepted Manuscript • DOI: 10.1021/acs.iecr.6b04743 • Publication Date (Web): 18 Jan 2017 Downloaded from http://pubs.acs.org on January 19, 2017
Just Accepted “Just Accepted” manuscripts have been peer-reviewed and accepted for publication. They are posted online prior to technical editing, formatting for publication and author proofing. The American Chemical Society provides “Just Accepted” as a free service to the research community to expedite the dissemination of scientific material as soon as possible after acceptance. “Just Accepted” manuscripts appear in full in PDF format accompanied by an HTML abstract. “Just Accepted” manuscripts have been fully peer reviewed, but should not be considered the official version of record. They are accessible to all readers and citable by the Digital Object Identifier (DOI®). “Just Accepted” is an optional service offered to authors. Therefore, the “Just Accepted” Web site may not include all articles that will be published in the journal. After a manuscript is technically edited and formatted, it will be removed from the “Just Accepted” Web site and published as an ASAP article. Note that technical editing may introduce minor changes to the manuscript text and/or graphics which could affect content, and all legal disclaimers and ethical guidelines that apply to the journal pertain. ACS cannot be held responsible for errors or consequences arising from the use of information contained in these “Just Accepted” manuscripts.
Industrial & Engineering Chemistry Research is published by the American Chemical Society. 1155 Sixteenth Street N.W., Washington, DC 20036 Published by American Chemical Society. Copyright © American Chemical Society. However, no copyright claim is made to original U.S. Government works, or works produced by employees of any Commonwealth realm Crown government in the course of their duties.
Page 1 of 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Industrial & Engineering Chemistry Research
1
Pore scale Investigation of Crude Oil/CO2 Compositional Effects on Oil Recovery by
2
Carbonated Water Injection
3
Mojtaba Seyyedi1,2* and Mehran Sohrabi1
4 5
1. Centre for Enhanced Oil Recovery and CO2 Solutions, Institute of Petroleum Engineering, Heriot-Watt University, Edinburgh, UK
6
Abstract
7
Through coreflood and micromodel studies, it has been shown that carbonated water injection
8
(CWI) can improve oil recovery compared to conventional waterflood. However, in most of early
9
studies either a refined oil or dead crude oil had been used, which is not representative of a real oil
10
reservoir where the oil has significant dissolved gases. In such studies oil swelling and oil viscosity
11
reduction had been introduced as the main mechanisms of additional oil recovery by CWI. However,
12
in our direct flow visualisation (micromodel) studies reported here, we have used live crude oil and
13
we have observed the formation and growth of a new gaseous phase inside the oil when it comes in
14
contact with carbonated water (CW). The aim of this work is to visually study the effect of this
15
phenomenon on oil recovery by CWI at pore scale.
16
In this paper, we present the results of two high-pressure high temperature direct flow visualization
17
(micromodel) experiments which have been performed using a live crude oil sample. These include a
18
tertiary (post-waterflood) and a secondary (pre-waterflood) CWI experiments performed at 2500
19
psia and 100 °F.
20
The results of our secondary and tertiary CWI showed that CWI can improve the oil displacement
21
and recovery compared to conventional waterflood. Although both secondary and tertiary CWI
22
improved oil recovery significantly, the performance of CWI was better when it was injected instead
23
of conventional watdflood (secondary) rather than after conventional waterflood (tertiary). Based
24
on our study, the predominant mechanism that led to this additional oil recovery was the formation
25
and growth of a new gaseous phase within the oil. Formation of the new phase improved the oil
26
recovery through; (i) reconnection of the trapped oil and oil displacement, (ii) creating a favourable
27
three phase flow region with less residual oil saturation, and (iii) restricting the flow path of CW and 1 *Corresponding Author Email:
[email protected] 2. Danish Hydrocarbon Research and Technology Centre, Technical University of Denmark, Copenhagen, Denmark
ACS Paragon Plus Environment
Industrial & Engineering Chemistry Research
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 2 of 24
28
diverting it toward unswept areas of the porous medium. Formation of the new phase happened
29
faster and stronger when CW was injected as secondary and its final saturation, for a fixed period of
30
CWI, was higher than its final saturation in tertiary CWI. We also show that the nucleation and
31
growth of the new gaseous phase is directly proportional to the amount of hydrocarbon gas
32
dissolved in the oil which is a function of oil properties and saturation pressure and temperature.
33
Keywords: New gaseous phase, Carbonated Water Injection, Pore scale
34
1. Introduction
35
It has been shown that carbonated (CO2 enriched) water injection (CWI) can improve oil recovery.
36
Oil swelling and oil viscosity reduction have been suggested amongst the main mechanisms of CWI
37
by several researchers. Sohrabi et al.1–4 studied the pore-scale mechanisms of oil recovery by CWI
38
through a high pressure flow visualization system. Experimental conditions were 2000 psia and 100
39
°F. Based on their study, CWI improved oil recovery for both light oil and heavy oil compared to
40
unadulterated waterflooding. The results showed that CWI, compared to conventional water
41
injection, improved oil recovery in both secondary (pre-waterflood) and tertiary (post-waterflood)
42
injection modes. However, the results showed a stronger potential of CWI when it is injected as a
43
secondary recovery mode. The main mechanisms of oil recovery under the conditions of those
44
experiments in which dead oil (either refined oil or crude oil) had been used were oil swelling that
45
causes coalescence of trapped oil ganglia and therefore local flow diversion and oil viscosity
46
reduction as a result of CO2 diffusion from carbonated water (CW) into the oil. Riazi et al. 5,6 studied
47
performance of CWI by using a high pressure flow visualization system. Experiments were performed
48
at pressure of 2000 psia and temperature of 100 °F. The results of their studies, in which dead oil
49
(either refined oil or crude oil) had been used, showed strong potential of CWI either as a secondary
50
or tertiary injection mode. Based on their study, oil swelling and oil viscosity reduction are
51
responsible mechanisms for additional oil recovery by CWI. They also studied potential benefit of a
52
subsequent depressurisation period on oil recovery after the CWI. Sohrabi et al.7 studied the
53
potential of CWI for improving recovery from oil reservoirs with the added benefit of safe storage of
2 ACS Paragon Plus Environment
Page 3 of 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Industrial & Engineering Chemistry Research
54
CO2 through conducting high-pressure flow visualization as well as coreflood experiments at
55
reservoir conditions. Crude oil was used in their study. In their micromodel test CWI led to 16%
56
additional oil recovery and in core flood test CWI led to 9% addition oil recovery. Kechut et al.
57
studied tertiary CWI by conducting a series of high pressure flow visualization and core flood
58
experiments as well as compositional simulation. Dead oil had been used in the experiments and oil
59
swelling and oil viscosity reduction, due to CO2 transfer from CW into the oil, were proposed as the
60
main responsible mechanisms for additional oil recovery by tertiary CWI.
61
Sohrabi et al.9 studied the potential of CWI through performing a series of coreflood experiments at
62
pressure and temperature of 2500 psia and 100 °F. Based on their study both secondary and tertiary
63
CWI showed significant potentials for improving oil recovery. Furthermore, the water breakthrough
64
time for the secondary CWI took place later than water breakthrough time during plain
65
waterflooding. Crude oil was used in this study as the oil phase. Kechut et al. 10 presented the results
66
of a series of core flood experiments and numerical investigations on the oil recovery and CO2
67
storage by CWI in both secondary and tertiary recovery modes. Their experimental results showed a
68
good performance for CWI and also a good delivery of CO2 to the oil by CW front. Based on their
69
study CO2 was moving a head of CW front instead of behind it as predicted by commercial
70
simulators. Dead decane and crude oil were used in these experiments. Sohrabi et al.
71
series of core flood experiments studied the effects of oil viscosity, rock wettability and brine salinity
72
on CWI performance. Their study shows that CO2 front is moving ahead of CW front which shows
73
good delivery of CO2 by CW. light oil (n-decane), refined viscous oil and a stock-tank crude oil were
74
used in this study. Furthermore, they observed some evidence of wettability alteration by CW that
75
could also influence the oil recovery. Seyyedi et al. 12 studied the possibility of wettability alteration
76
by CW through performing a series of contact angle measurements at high-pressures and high
77
temperature. Based on their study, CW has a significant impact on wettability. They showed that the
78
extent of wettability alteration is a direct function of CO2 concentration in brine (pressure) and also
79
initial wettability stage of the rock. Seyyedi et al.
13
11
8
through a
studied the potential of CW for enhancing the 3
ACS Paragon Plus Environment
Industrial & Engineering Chemistry Research
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 4 of 24
80
rate of water imbibition in both sand stone and carbonate rocks through a series of high pressure
81
imbibition experiments. Experiments were performed at pressure of 2500 psia and crude oil was
82
used. Their results revealed high potential for carbonated water to enhance water imbibition rate
83
and oil recovery.
84
Torabi and Mosavat14 studied the performance of CWI through a series of core flood experiments.
85
Results of their study show that the recovery for both secondary and tertiary CWI was higher than
86
conventional waterflooding. They studied the effect of pressure and temperature on CWI
87
performance. They used dead crude oil sample in their study. Alizadeh et al.15 studied CO2 exsolution
88
by dropping the pressure of the system during CWI. They dropped the pressure of back pressure
89
from around 180 psig to 0 psig at specific period of time to study effect of in situ degassing on
90
mobilization and recovery of trapped oil. In their study, they used Soltrol 170 (a mineral oil) as the oil
91
phase. Based on their study, oil recovery increased through gas exsolution formed by pressure
92
dropping. Guanli et al.16 studied the potential of CW on improving the CO2 EOR performance in
93
water-wet Berea sandstones. They observed that injecting one pore volume CW before CO2 flooding
94
can alleviate the negative effect of water shielding and thereby led to better recovery during CO2
95
injection in water-wet oil reservoirs. In their study they used a light crude oil as the oil phase. Zuo et
96
al.17,18 studied gas exsolution from CW using micromodel investigations. Pressure drop led to CO2
97
exsolution from CW which led to water flow blockage and local flow diversion into oil filled pores
98
and therefore better oil recovery. A 10% incremental oil recovery was achieved by lowering the
99
pressure by 2 MPa below the CO2 liberation pressure. Mineral oil was used as the oil phase in these
100
studies.
101
In all of the above studies, either mineral oil or dead crude oil was used which cannot represent the
102
condition of real oil reservoirs when oil has dissolved gases. Currently, Sohrabi et al.19 presented a
103
study of CWI and its mechanism at the pore and core scales using live and dead crude oil samples.
104
The results revealed an important new mechanism of additional oil recovery by CWI. The results
105
showed that when CW comes in contact with live crude oil (crude oil with dissolved hydrocarbon 4 ACS Paragon Plus Environment
Page 5 of 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Industrial & Engineering Chemistry Research
106
gas) a new gaseous phase nucleated inside the oil. The formation of this new phase led to significant
107
improvement in the performance of CWI in live oil compared to dead oil. In a recent paper, Seyyedi
108
et al.20 through a series of high-pressure and high-temperature fluid characterization tests
109
thoroughly studied the phase behaviour of CW-‘’live oil’’ (oil with dissolved gas) system. Based on
110
their results CO2 partitioning between CW and live oil led to rapid formation of a new gaseous phase
111
inside the system. They analysed the characteristics of the new gaseous phase formed during
112
contact of carbonated water with live oil. Based on their results, the new phase is a multi-
113
component mixture of hydrocarbons starting with CH4 and CO2 at early stages and becoming richer
114
towards the latter contacts. Latter on through a series of integrated coreflooding experiments,
115
they21 studied the coupling impacts of gaseous new phase formation and wettability alteration on
116
additional oil recovery by CWI for live oil system. Their results showed that formation and continues
117
growth of the new gaseous phase is the dominant oil recovery mechanism by CWI.
118
In this paper, through using high-pressure micromodel system, we are aiming to reach an in-depth
119
understanding of the effects of nucleation and growth of this new phase on the performance of CWI
120
at pore-scale. Live crude oil had been used in this study. The experimental conditions were 2500 psia
121
and 100 °F.
122
2. Experimental Setup
123
2.1. Micromodel rig
124
Figure 1 shows the schematic of the micromodel rig used in this study. As can be seen, all fluids are
125
kept inside fluid’s oven at test temperature and pressure (100 °F and 2500 psia). The micromodel is
126
inside a separate oven at same experimental conditions. The micromodel is a transparent porous
127
media which is made of two glass plates. The micromodel dimensions are shown in Table 1. Figure 2
128
shows the micromodel when it was fully saturated with water.
5 ACS Paragon Plus Environment
Industrial & Engineering Chemistry Research
129 130
Fig. 1. Schematic of micromodel rig
131
Table 1. Micromodel dimensions height (cm) 4
width (cm) 0.7
pore volume (cm3) 0.01
porosity 0.5109
average pore depth (µm) 50
pore dia. range(µm) 30-500
132 4 cm
7 mm
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 6 of 24
133 134
Fig. 2. Micromodel when it is fully saturated with water
135
2.2. Fluids Properties
136
The properties of the crude oil used in this investigation are shown in Table 2. To prepare the live oil,
137
the crude oil was fully saturated with CH4 at our experimental conditions. Table 3 presents the
138
properties of the crude oil (Crude P) used in our previous study19. As can be seen from Tables 2 and
139
3, crude P is lighter than crude J used in this study. The viscosities of both crude P and J were
140
measured at atmospheric pressure and temperature of 100 °F. Furthermore, the amount of
141
dissolved gas in crude P is much higher than the one for crude J. Both crudes were fully saturated
6 ACS Paragon Plus Environment
Page 7 of 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Industrial & Engineering Chemistry Research
142
with CH4 at same saturation pressure and temperature (2500 psia and 100 °F). Table 4 presents the
143
compositions of our brine in this study. The total brine salinity is 54,500 ppm. CW was made at test
144
conditions by mixing brine with CO2.
145 crude ID Crude J 146 crude ID Crude P 147
API 20.87
Table 2. Properties of crude J dead oil viscosity (cp) GOR (scc CH4/cc oil) 85 51
Table 3. Properties of crude P dead oil viscosity (cp) GOR (scc CH4/cc oil) API 28.9 31 106.7 Table 4. Brine composition ion ppm Na 16844 Ca 664 Mg 2279 -2 SO4 3560 Cl 31107 HCO3-1 193
148
2.3. Methodology
149
Having prepared the CW and live oil samples, they were transferred into the fluid oven and their
150
pressure were controlled and monitored. As oil was fully saturated with CH4, to minimise the CH4
151
mass transfer between the brine and oil during experiments, the brine was also fully saturated with
152
CH4 at the conditions of the experiments. Having transferred the fluids into their storage cells, the
153
micromodel was saturated with CH4-saturated brine. Next, the live oil was injected to displace the
154
water and establish initial water saturation (Swi). The injection of live oil was continued for several
155
pore volumes to be sure that no more water would be produced and also to age the model’s surface.
156
Having established the initial water saturation, in the first experiment, the performance of tertiary
157
CWI was studied. For this purpose, the model was flooded by CH4-saturated brine with the rate of
158
0.05 cc/hr. The injection continued until the distribution of fluids in the model stabilised. Next, CW
159
was injected into the model with the same rate. The injection of CW continued for 24 hours during
160
which the model was scanned by a high resolution camera to detect any possible oil redistribution in
161
the model. After the 24hrs of CWI, the model was flooded by CH4-saturated brine one more time to 7 ACS Paragon Plus Environment
Industrial & Engineering Chemistry Research
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 8 of 24
162
strip the CO2 out of the oil and determine residual oil saturation after CWI.
163
In the second test, the performance of secondary CWI has been studied. The procedure was the
164
same as the one used in the tertiary CWI experiment with the only difference being that CWI replace
165
WF. The experiments were performed at pressure of 2500 psia and temperature of 100 °F.
166
3. Experimental Results and Discussion
167
A mentioned above, two high-pressure micromodel experiments have been conducted to study the
168
effects of the new phase formation on oil recovery by CWI at the pore scale. In the first experiment
169
the effect of nucleation and growth of new gaseous phase on oil recovery during tertiary CWI was
170
studied. Furthermore, the results were compared with the results reported in our previous paper19
171
to study the impact of crude oil type (see Tables 2 and 3) on the nucleation and growth of the new
172
phase during CWI. In the second test, the effect of the formation and growth of the new gaseous
173
phase on oil recovery by secondary CWI was studied.
174
3.1. Tertiary CWI
175
In the first experiment, a tertiary CWI was performed. First, the initial water and oil saturations were
176
established in the model (Figure 3A). Next, the model was flooded by CH4 (methane) saturated brine
177
to mimic a conventional waterflooding. The direction of flow was from bottom of the model to the
178
top. Figure 3B shows the model at the last stage of waterflooding when there was no more oil
179
redistribution and production. Oil production and fluid redistribution in the porous medium stopped
180
almost immediately after the water breakthrough (BT). The recovery factor of the waterflood was
181
46% based on the original oil in place (OOIP). As can be seen from Figure 3B, a large volume of oil, in
182
the form of separated oil ganglia, was bypassed by water and remained in the model after
183
waterflooding. When we switched to CWI, we noticed that after 21 minutes of injection, a new
184
gaseous phase nucleated inside the oil. Figure 4 shows a section of micromodel after 21 minutes of
185
tertiary CWI. As CWI continued, the saturation of this gaseous phase increased. Figure 3c shows the
186
model after 24 hrs of tertiary CWI. The yellow areas show the gas phase formed inside the oil after
187
24 hrs of contact with CW. The gas saturation at this stage was 10%. At this stage, due to dissolution 8 ACS Paragon Plus Environment
Page 9 of 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Industrial & Engineering Chemistry Research
188
of CO2 into the oil, oil swelled and therefore to determine the actual volume of the remaining oil
189
after CWI, the model was flooded by CH4-saturated brine one more time but this time for stripping
190
the oil of its dissolved CO2. No oil was produced at this stage. Figure 3d shows the residual oil
191
saturation at the end of the test. Clearly the oil saturation reduced compared to waterflood (see the
192
rectangular areas). Based on the image analysis, the oil recovery at the end of tertiary CWI was 55%,
193
which is 9% higher than the recovery obtained by secondary waterflood (Figure 6). Interestingly, the
194
difference between residual oil saturation after waterflooding with the residual oil saturation after
195
CWI, which was 9%, was almost equal to the saturation of new phase at the end of CWI (around
196
10%, Figure 7). This indicates that the predominant mechanism in here was not oil swelling or oil
197
viscosity reduction but it was the formation and growth of the new phase.
198
It should be noted that the onset of the new phase reported in our previous publication19, where a
199
slightly lighter crude oil had been used, was 6 minutes. This indicates the effect of the amount of
200
dissolved gas (solution gas) in the oil on the nucleation and growth of the new phase during CWI. For
201
a given pressure and temperature, the amount of dissolved gas in oil is a direct function of oil
202
properties. It means that the lighter the oil the higher the amount of dissolved gas (GOR) and vice
203
versa.
204
To illustrate this effect, in Figure 5, we have shown the distribution of fluids in the micromodel after
205
around 20 minutes of CWI as reported in our previous study19. Figure 4, shows fluid distribution in
206
the micromodel obtained in the current study almost after the same time during CWI with the only
207
difference being oil type (or in another word amount of dissolved gas in oil). Comparing saturation of
208
new gaseous phase in this figure with the one from Figure 5, confirms that nucleation and growth of
209
new gaseous phase is a direct function of the amount of the gas dissolved in the oil which is a
210
function of saturation pressure and temperature and also oil type.
211
In the next sections we will discuss in details how the formation of this new phase lead to better oil
212
recovery.
9 ACS Paragon Plus Environment
Industrial & Engineering Chemistry Research
B
C
D
Oil Injection
A
213 214 215 216 217
WF and CWI
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 10 of 24
Fig. 3. Oil distribution in the micromodel at different time periods. A) Initial oil saturation. B) End of waterflooding. C) After 24 hours of CWI. D) After final seawater injection to strip the CO 2 out of the oil and have its realistic volume. The yellow colour shows the new gaseous phase formed inside the oil during CWI period.
10 ACS Paragon Plus Environment
Page 11 of 24
Industrial & Engineering Chemistry Research
1 2 3 4 Un-etched glass 5 6 7 Live Oil 8 9 10 CW 11 12 13 14 15 New gaseous phase 16 17 18 19 20 21 22 23 24 218 25 26 219 Fig. 4. Nucleation of new gaseous phase inside the oil after 21 min of tertiary CWI in a system where 27 220 live crude J was used 28 29 30 31 32 33 34 35 36 37 38 39 40 New gaseous phase 41 42 43 44 45 46 47 48 49 50 51 52 221 53 54 222 Fig. 5. Nucleation of new gaseous phase inside the oil after 24 min of tertiary CWI in a system where 55 223 live crude P was used19 56 57 58 59 60
11 ACS Paragon Plus Environment
Industrial & Engineering Chemistry Research
60 55 50 45
RF (%OOIP)
40 35 30 25 20 15 10 5 0
WF
224 225
Tertiary CWI
Fig. 6. Recovery factor (%OOIP) during both secondary waterflooding (WF) and tertiary CWI 55 50
Oil/ Gas Saturation (%)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 12 of 24
45 40 35 30 25 20 15 10 5 0
Soil after Secondary Soil after Tertiary CWI Sgaseous phase at the WF end of tertiary CWI
226 227 228
Fig. 7. Residual oil saturations at the end of WF and tertiary CWI and gas saturation at the end of tertiary CWI
229 230
3.2. Secondary CWI
231
In the next experiment the performance of CWI as a secondary injection scenario was studied. For
232
this purpose, after establishing the initial water and oil saturations (Figure 8A), CW was injected into
233
the model for 24 hrs. Figure 8B shows the model after one hour of CWI and Figure 8C shows the
234
model at the end of CWI period. The yellow areas in this image show the new gaseous phase formed
235
inside the oil. The gas saturation at the end of CWI was 11% which is only around 1% higher than the
12 ACS Paragon Plus Environment
Page 13 of 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Industrial & Engineering Chemistry Research
236
gas saturation at the end of tertiary CWI. Furthermore, we noticed that almost immediately after
237
CW breakthrough, the new gaseous phase started to nucleate inside the oil which was faster than
238
the time it took for the formation of new phase during tertiary CWI (Figure 9). The reason for the
239
observed later formation of the new gaseous phase inside oil during tertiary CWI was the presence
240
of large volume of plain water in the model which had been injected during the preceding
241
conventional waterflooding. Figure 9 shows the new phase formed inside the oil just after the BT of
242
CW. The oil recovery during the secondary CWI was 58% of the OOIP, which was around 3% higher
243
than the recovery during tertiary CWI and around 12% higher than the oil recovery obtained by
244
secondary WF (Figure 10). Although both secondary and tertiary CWI were effective in improving oil
245
recovery compared to plain (conventional) waterflood, the secondary CWI was more efficient. This is
246
because of the higher oil saturation and better oil connectivity during secondary CWI compared to
247
tertiary CWI. Furthermore, the saturation of the new gaseous phase at any given time during CWI
248
was higher in secondary CWI than in tertiary CWI. The reason for the observed stronger and faster
249
formation of new gaseous phase during secondary CWI is the lower saturation of water in the model
250
during secondary CWI compared to tertiary where the model had been flooded with plenty of plain
251
water beforehand.
252
13 ACS Paragon Plus Environment
Industrial & Engineering Chemistry Research
B
C
D
Oil Injection
A
CWI
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 14 of 24
253 254 255 256
Fig. 8. Oil distribution in the micromodel at different time periods. A) Initial oil saturation. B) After 1 hours of CWI. C) After 24 hrs of CWI, and D) Final seawater injection period to strip the dissolved CO2 out of oil. The yellow colour shows the gaseous phase formed inside the oil during CWI period.
14 ACS Paragon Plus Environment
Page 15 of 24
New gaseous phase
257 258
Fig. 9. Nucleation of new phase inside the oil just after CW breakthrough 60 55 50 45
RF (%OOIP)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Industrial & Engineering Chemistry Research
40 35 30 25 20 15 10 5 0
259 260
Secondary WF
Secondary CWI
Tertiary CWI
Fig. 10. Recovery factor (%OOIP) during secondary WF and secondary and tertiary CWI
261
Figure 11 shows the residual oil saturations at the end of the secondary CWI and its secondary WF
262
counterpart. Furthermore, it shows the saturation of new gaseous phase at the end of secondary
263
CWI. Interestingly, the saturation of new gaseous phase at the end of CWI is close to the difference
264
between the oil saturations at the end of secondary CWI and secondary WF. This result indicates the
265
importance of formation and growth of new gaseous phase on additional oil recovery by CWI.
15 ACS Paragon Plus Environment
Industrial & Engineering Chemistry Research
55 50
Oil/Gas Saturation (%)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 16 of 24
45 40 35 30 25 20 15 10 5 0
266 267 268
Soil after Secondary WF
Soil after secondary Sgaseous phase at the CWI end of secondary CWI
Fig. 11. Residual oil saturations at the end of secondary CWI and counterpart secondary WF and new gaseous phase saturation at the end of secondary CWI
269 270
3.3. Effects of Nucleation and Growth of the New Gaseous Phase on Oil Recovery by CWI
271
As was shown in Figures 4 and 9, as soon as CW comes in contact with live crude oil, a new gaseous
272
phase nucleates inside the oil at the interface between the oil and CW and with time the saturation
273
of this new phase increases. Based on our direct observation, the formation and growth of the new
274
gaseous phase was the main reason for the additional oil recovery during CWI in our micromodel.
275
Formation and growth of the new phase inside the oil can help improve oil recovery through:
276
1) Reconnection of isolated oil ganglia. Formation of the new phase leads to a much larger effective
277
oil swelling (compared to the normal swelling of oil) and thereby the isolated oil ganglia are
278
reconnected and redistributed. This reconnection and redistribution leads to movements of some of
279
the bypassed oil ganglia and hence, additional oil recovery. Figure 12 demonstrates how CW can
280
lead to reconnection of an isolated oil ganglion. This figure also shows how the new phase grows
281
with time. Shortly after CW comes in contact with live crude oil, small bubbles of gas forms inside
282
the oil at the interface of the oil and CW (Figures 4 and 9). With time and as CWI continues, more of
283
these gas bubbles are formed inside the oil and as they grow, they merge with their surrounding
284
bubbles and form a larger bubble as can be seen from Figure 12. When the saturation of the new 16 ACS Paragon Plus Environment
Page 17 of 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Industrial & Engineering Chemistry Research
285
phase passes a critical value, it can flow inside the oil and brings about a favourable three phase flow
286
(Figure 14).
287 288 A 289 290 291 292 293 294 295 296 297 298 299 300 301 D 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316
B
C Merge of new gaseous phase bubbles
Oil Reconnection
F
E
Oil Reconnection Merge of new gaseous phase bubbles
Fig. 12. Reconnection of an isolated oil in a dead end pore due to formation and growth of the new gaseous phase
317
To quantify the effect of the formation and growth of the new phase on the total enlargement of oil,
318
the change in the volume of an isolated oil ganglion was measured during CWI. As can be seen from
319
Figure 13, the total increase in the volume of oil in this example was around 35% and more than 60%
320
of that was due to formation of the new phase. As can be seen, shortly after the start of CWI, there
321
is some (normal) oil swelling which stops relatively quickly but the increase in the oil volume due to
322
the formation of the new phase continues.
17 ACS Paragon Plus Environment
Industrial & Engineering Chemistry Research
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 18 of 24
323 324
Fig 13. Total enlargement of an isolated oil ganglia during CWI period
325 326
2) Restricting the path of CW and diverting it to unswept areas of porous medium. As it is shown in
327
Figure 14, the formation and growth of the new phase can restrict the flow path of flowing water
328
and thereby diverting it to unswept areas of the porous medium. The area highlighted by the circle
329
in Figure 14 shows how the growth of the new gaseous phase can block the water path and lead to
330
reconnection of two isolated oil ganglia.
331 332 333 334 335 336 337 338 18 ACS Paragon Plus Environment
Page 19 of 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Industrial & Engineering Chemistry Research
339 A
B
340 341 342 343 344 345 346 C 347
D
Isolated oil ganglia
348 Blocking water path
349 350 351 352 353 E 354
F Oil reconnection
355 356 357 358 359 360 361
Fig. 14. Effect of nucleation and growth of the new phase on restricting the path of CW and diverting it to unswept area of porous media
362
3) Formation of the new phase results in a favourable three phase flow condition. As mentioned
363
earlier, as the injection of CW continues, the new phase formed inside the oil grows in volume and
364
its saturation increases and when its saturation reaches a critical saturation, it starts to flow (Figure
365
15). However, it only flows inside the oil. The flow of this gaseous phase creates a favourable three
366
phase flow region which leads to lower residual oil saturation. Figure 15 demonstrates how the
367
movement of the new gaseous phase inside the oil will affect the oil displacement and leads to
368
lower residual oil saturation. 19 ACS Paragon Plus Environment
Industrial & Engineering Chemistry Research
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
369 A 370 371 372 373 374 375 376 377 378 379 C380 381 382 383 384 385 386 387 388
Page 20 of 24
B
D
389
Fig. 15. Flow of new gaseous phase inside the oil that creates a favourable three phase flow region
390
We noticed that during CWI period the colour of the crude oil became lighter gradually (Figure 16).
391
The colour of a crude oil is an indication of its composition. The heavier the oil the darker its colour
392
and vice versa. The observed change in the colour of oil is attributed to dissolution of CO2 into the
393
oil. As CW comes in contact with oil due to partitioning of CO2 between the CW and oil, CO2 transfers
394
into the oil, which causes reduction in the oil density and viscosity.
395 A
B
396 397
Fig. 16. Change in the oil colour during CWI. A) End of waterflooding period. B) End of CWI
398 20 ACS Paragon Plus Environment
Page 21 of 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Industrial & Engineering Chemistry Research
399
4. Conclusion
400
The flowing conclusion can be drawn from the high-pressure micromodel experiments performed in
401
this study with the aim of visual investigation of pore-scale interactions and fluid compositional
402
effects taking place during oil recovery by CWI.
403
1. Formation of the new phase happened rapidly at very early times during CWI and was
404
stronger for the case of secondary CWI compared to tertiary CWI.
405
2. Formation and growth of the new gaseous phase is a direct function of the amount of
406
dissolved gas in oil which is a function of oil type and saturation pressure and temperature.
407
3. Formation of the new phase led to better oil recovery by; (i) reconnection of the trapped oil
408
and oil displacement, (ii) creating a favourable three phase flow region with less residual oil
409
saturation, and (iii) restricting the flow path of CW and diverting CW toward unswept area of
410
the porous medium.
411
4. The colour of the oil became lighter when it came in contact with CW. This is a good
412
indication of oil density and viscosity reduction due to CO2 transfer from CW to crude oil.
413
5. More than 60% of the total enlargement of the oil volume was due to the formation of the
414
new phase.
415
Acknowledgment
416
This work was carried out as part of the ongoing Enhanced Oil Recovery by Carbonated Water
417
Injection (CWI) joint industry project (JIP) in the Institute of Petroleum Engineering of Heriot-Watt
418
University. The project is equally sponsored by ADCO, BG Group, Eni, Galp Energia, Oil India, and the
419
UK DECC, which is gratefully acknowledged.
420
References
421
(1)
422 423
Sohrabi M; Riazi M; Jamiolahmady M. Mechanisms of oil recovery by carbonated water injection. SCA. 2009, 1-12.
(2)
Sohrabi M; Riazi M; Jamiolahmady M; Kechut NI; Ireland S; Robertson G. Carbonated Water
21 ACS Paragon Plus Environment
Industrial & Engineering Chemistry Research
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 22 of 24
424
Injection (CWI) - A productive way of using CO2 for oil recovery and CO2 storage. Energy
425
Procedia. 2011, 4, 2192-2199. doi:10.1016/j.egypro.2011.02.106.
426
(3)
427 428
Recovery and Co2 Storage. 2008, 1-30. (4)
429 430
Sohrabi M; Riazi M; Jamiolahmady M; Ireland S; Brown C. Carbonated Water Injection for Oil
Sohrabi M; Riazi M; Jamiolahmady M; Ireland S. Carbonated Water Injection ( CWI ) Studies. 2011, (June), 1-14.
(5)
Riazi M; Sohrabi M; Jamiolahmady M. Experimental Study of Pore-Scale Mechanisms of
431
Carbonated Water Injection. Transp Porous Media. 2011, 86(1), 73-86. doi:10.1007/s11242-
432
010-9606-8.
433
(6)
434 435
Riazi M; Sohrabi M. Oil recovery improvement using CO2-enriched water injection. SPE Eur Annu Conf Exhib. 2009.
(7)
Sohrabi M; Kechut NI; Riazi M; Jamiolahmady M; Ireland S; Robertson G. Safe storage of Co2
436
together with improved oil recovery by Co2-enriched water injection. Chem Eng Res Des.
437
2011, 89(9), 1865-1872. doi:10.1016/j.cherd.2011.01.027.
438
(8)
Kechut NI; Riazi M; Sohrabi M; Jamiolahmady M. Tertiary Oil Recovery and CO2 Sequestration
439
by Carbonated Water Injection (CWI). SPE Int Conf CO2 Capture, Storage, Util. 2013.
440
doi:10.2118/139667-MS.
441
(9)
442 443
Sohrabi M; Tavakolian M; Emadi A; Jami M; Ireland S. Improved Oil Recovery and Injectivity By Carbonated Water Injection. 2012, 1-12.
(10)
Kechut NI; Sohrabi M; Jamiolahmady M. Experimental and numerical evaluation of
444
carbonated water injection (CWI) for improved oil recovery and CO2 storage. SPE Eur Annu
445
Conf Exhib. 2011.
446
(11)
Sohrabi M; Kechut NI; Riazi M; Jamiolahmady M; Ireland S; Robertson G. Coreflooding Studies
447
to Investigate the Potential of Carbonated Water Injection as an Injection Strategy for
448
Improved Oil Recovery and CO2 Storage. Transp Porous Media. 2012, 91(1), 101-121.
449
doi:10.1007/s11242-011-9835-5.
450
(12)
Seyyedi M; Sohrabi M; Farzaneh A. Investigation of Rock Wettability Alteration by Carbonated
451
Water through Contact Angle Measurements. Energy and Fuels. 2015, 29(9), 5544-5553.
452
doi:10.1021/acs.energyfuels.5b01069.
453
(13)
Seyyedi M; Sohrabi M. Enhancing Water Imbibition Rate and Oil Recovery by Carbonated 22 ACS Paragon Plus Environment
Page 23 of 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Industrial & Engineering Chemistry Research
454 455
Water in Carbonate and Sandstone Rocks. Energy and Fuels. 2016, 30(1), 285-293. (14)
Mosavat N; Torabi F. Experimental evaluation of the performance of carbonated water
456
injection (CWI) under various operating conditions in light oil systems. Fuel. 2014, 123, 274-
457
284. doi:10.1016/j.fuel.2014.01.077.
458
(15)
Alizadeh AH; Khishvand M; Ioannidis MA; Piri M. Multi-scale experimental study of
459
carbonated water injection: An effective process for mobilization and recovery of trapped oil.
460
Fuel. 2014, 132, 219-235. doi:10.1016/j.fuel.2014.04.080.
461
(16)
Shu G; Dong M; Chen S; Luo P. Improvement of CO2 EOR performance in water-wet
462
reservoirs by adding active carbonated water. J Pet Sci Eng. 2014, 121, 42-148.
463
doi:10.1016/j.petrol.2014.07.001.
464
(17)
465 466
Zuo L; Benson SM. Exsolution enhanced oil recovery with concurrent CO2 sequestration. Energy Procedia. 2013, 37, 6957-6963. doi:10.1016/j.egypro.2013.06.629.
(18)
Zuo L; Zhang C; Falta RW; Benson SM. Micromodel investigations of CO2 exsolution from
467
carbonated water in sedimentary rocks. Adv Water Resour. 2013, 53, 188-197.
468
doi:10.1016/j.advwatres.2012.11.004.
469
(19)
Sohrabi M; Emadi A; Farzaneh SA; Ireland S. A Thorough Investigation of Mechanisms of
470
Enhanced Oil Recovery by Carbonated Water Injection. SPE Annual Technical Conference and
471
Exhibition. 2015. doi:10.2118/175159-MS.
472
(20)
Seyyedi M; Mahzari P; Sohrabi M. An integrated study of the dominant mechanism leading to
473
improved oil recovery by carbonated water injection. J Ind Eng Chem. 2016, 45, 22-32.
474
doi:10.1016/j.jiec.2016.08.027.
475
(21)
Seyyedi M; Sohrabi M; Sisson A. Experimental Investigation of the Coupling Impacts of New
476
Gaseous Phase Formation and Wettability Alteration on Improved Oil Recovery by CWI. J Pet
477
Sci Eng. 2016. doi:10.1016/j.petrol.2016.11.016.
478 479 480 481 482
23 ACS Paragon Plus Environment
Industrial & Engineering Chemistry Research
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 24 of 24
483 Graphical Abstract:
484 485 486
24 ACS Paragon Plus Environment