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Environmental Processes

Development of methane-utilizing mixed cultures for the production of polyhydroxyalkanoates (PHAs) from anaerobic digester sludge Ahmed Fergala, Ahmed Alsayed, Saif Khattab, Megan Ramirez, and Ahmed ElDyasti Environ. Sci. Technol., Just Accepted Manuscript • DOI: 10.1021/acs.est.8b04142 • Publication Date (Web): 19 Oct 2018 Downloaded from http://pubs.acs.org on October 23, 2018

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Development of methane-utilizing mixed cultures for the production of

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polyhydroxyalkanoates (PHAs) from anaerobic digester sludge

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Ahmed Fergalaa, Ahmed AlSayeda, Saif Khattabb, Megan Ramirezc, Ahmed Eldyastia*

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aDepartment

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Ontario, Canada M3J 1P3

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bDepartment

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Ontario, Canada M5B 2K3

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cDepartment

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Mexico.

of Civil Engineering, Lassonde School of Engineering, York University, Toronto,

of Chemical Engineering, Ryerson University, 350 Victoria Street, Toronto,

of Environmental Engineering, Universidad International, Cuernavaca, Morelos,

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*Corresponding author:

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Ahmed Eldyasti,

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Assistant Professor, Department of Civil Engineering

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Lassonde School of Engineering, York University

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T: +1 (416) 736 2100 Ext. 31329

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Email: [email protected]

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Abstract

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The fundamental components required for scaling up the production of biogas-based

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biopolymers can be provided through a single process, i.e., anaerobic digestion (AD). In this

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research, the possibility of enriching methane-utilizing mixed cultures from the AD process was

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explored as well as their capability to accumulate polyhydroxyalkanoates (PHAs). For almost 70

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days of operation in a fed-batch cyclic mode, the specific growth rate was 0.078±0.005 hr-1 and

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the biomass yield was 0.7±0.08 mg-VSS/mg-CH4. Adjusting the nitrogen levels in AD centrate

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resulted in results comparable to those obtained with a synthetic medium. The enriched culture

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could accumulate up to 51±2 % PHB. On the other hand, when the culturing medium was

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supplemented with valeric acid, the enriched bacteria were able to produce polyhydroxybutyrate-

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co-valerate (PHBV) up to 52±6 % with an HV percentage of 33±5 %. Increasing the valeric acid

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concentration in the culturing medium above 100 mg/l decreased the overall amount of PHBV by

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60%, whereas the number of HV units incorporated was not affected. Changing the methane-

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to-oxygen ratio (M/O) from 1:1 to 4:1 caused an almost 80 % decline in PHB accumulation. In

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addition, M/O had a significant effect on the fraction composition of PHBV at different valeric

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acid concentrations.

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Keywords

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Methanotrophs; Anaerobic digestion; Biogas; WRRF; PHA.

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1. Introduction

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Recently, the vision of wastewater treatment plants as facilities for the removal of pollutants has

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changed. The water resources recovery facility concept (WRRF) is emerging, and different

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applications for the biological processes involved in the wastewater treatment have been

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employed for energy and value-added resource recovery (1). Anaerobic digestion (AD) of sludge

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is not only an essential component in any modern wastewater treatment facility for stabilization

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and the reduction of organics and pathogens but is also a key component to intensify resource

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recovery from waste streams (2). AD sludge has been successfully employed for various

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biotechnological applications such as production of single-cell proteins, biodiesel, dietary

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supplements and biopolymers (3). Furthermore, AD results in the formation of methane or

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hydrogen, which can both be considered as a valuable source for energy generation (2,4).

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The production of biopolymers is one promising application for biogas generated from the

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anaerobic digestion process (AD) through targeting mixed cultures dominated by bacterial

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species with a high polyhydroxyalkanoate (PHA) accumulation capacity when subjected to feast-

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famine or nutrient-limiting conditions (5,6). Containing up to 70% methane, biogas can be utilized

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by a special type of bacteria called methanotrophs and is converted into polyhydroxybutyrate

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(PHB) under nutrient-limited conditions (7). PHB can then be extracted from the bacterial cells

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and processed to be an ideal substitute for conventional resource-consuming polymers in various

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applications (8). Moreover, these products can be bio-degraded at the end of their useful lives (9).

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It has been estimated that the feedstock contribution towards the cost of biopolymer production

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can be reduced from 50% to 20% if methane is employed for biopolymer production (10), which

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can overcome one of the major forces retarding the sustainability of biopolymer production.

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Methanotrophs can be classified into different types based on their terminal electron acceptor,

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that is, aerobic and anaerobic methanotrophs; or according to their carbon assimilation pathways,

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namely, the ribulose monophosphate (RuMP), Serine or Calvin Benson Bassham (CBB)

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pathways (11). Previous studies revealed that mainly aerobic methanotrophs have the capability of

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undergoing the serine pathway for PHB accumulation; these are named type II methanotrophs

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(12).

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cultures is preventing the invasion of other non-PHB producing methanotrophs, mainly type I,

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which tend to out-compete type II in mixed cultures owing to their higher growth rates and

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methane affinity (13–15).

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The nitrogen-driven selection for type II methanotrophs was the most successful approach on a

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long-term basis (16,17). Using nitrogen gas or ammonium as nitrogen sources provides type II

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methanotrophs with the required advantage to dominate in mixed cultures. Despite the existence

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of the nitrogen-fixation genes in most of the type II species, unlike type I, the growth of type II

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methanotrophs on nitrogen gas results in the slowest growth rate compared to other nitrogen

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sources (18) due to the oxygen sensitivity of the enzymes involved in this process (19). Moreover,

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using nitrogen gas introduces a third gaseous element to the cultivation process at the expense of

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the energy input requirements. On the other hand, ammonium selection depends on the higher

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ability of the type II organisms to handle the inhibition resulting from the co-oxidation of

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ammonium by the methane monooxygenase enzyme (MMO) (20), which supports them in

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out-competing type I in mixed cultures. However, in order to achieve an efficient ammonium-

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based selection, ammonium concentration values should be adapted to eliminate any adverse

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effects on the type II growth rate as well as the PHB accumulation capacity of the enriched

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culture (16).

However, the main challenge to employing methanotrophs for PHB production in mixed

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The possibility of obtaining methanotrophic mixed cultures with high PHB productivity from

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wastewater treatment streams was mainly focused on WAS (21). In addition, previous studies

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employing WAS mainly focused on deducing the operational conditions that would favor the

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growth of type II methanotrophs and their PHB accumulation in mixed cultures without

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considering the effect of the seed origin. Compared to waste activated sludge, anaerobic

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digestion sludge can provide a better seed for the selection of type II over other non-

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PHB-producing methanotrophs considering the higher ammonium concentrations found in the

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digester resulting from ammonification during the anaerobic digestion process (2). Furthermore,

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the ammonium-rich wastewater produced from anaerobic digestion (AD centrate) can replace the

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traditional synthetic medium described for the growth of methanotrophs (15) to develop a

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sustainable microbial culture and feedstock within the wastewater and waste stream process.

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Interestingly, production of biopolymers by methanotrophs is not limited to only PHBs.

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Introducing volatile fatty acids (VFAs) as a co-substrate to the culturing medium under nitrogen-

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limited conditions results in the synthesis of other biopolymers from the PHA family (22). For

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instance, addition of valeric acid supports the incorporation of hydroxyvalerate (HV) units and

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the formation of polyhydroxybutyrate-co-valerate (PHBV) co-polymer (23,24). While the

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applications of PHB can be limited by its stiffness, brittleness, high crystallinity and low thermal

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stability resulting in difficulty processing it (25), PHBV has a lower melting temperature,

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crystallinity, water permeability and enhanced mechanical properties (26), which broaden the

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market for biopolymers produced from methanotrophs in various industrial, medical and

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agricultural applications including food packaging, the production of water-resistant surfaces,

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biodegradable implants, controlled drug delivery systems and fabrication of nanocomposites (27).

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The properties of the produced co-polymer PHBV mainly depend on the HV fraction 5 ACS Paragon Plus Environment

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incorporated in the produced biopolymer. Previous studies showed that the HV fraction is mainly

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regulated by the co-substrate concentration in the culturing medium (16,23,28).

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Therefore, the aim of this research is to evaluate the possibility of directing different products

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from the AD process towards the production of biopolymers. First, the capability of establishing

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methane-utilizing mixed cultures seeded from AD sludge with steady and consistent

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performance is demonstrated in both the growth phase using an enhanced ammonium-driven

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selection approach and in the PHB accumulation phase under nitrogen-limited conditions. In

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addition, the effect of manipulating the AD centrate to support the enriched culture growth is

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illustrated. Furthermore, the PHB accumulation capacity of the enriched culture is shown under

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different operational conditions. Moreover, valeric acid addition is coupled with nitrogen-limited

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conditions to induce PHBV production and to evaluate the environmental factors affecting the

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biopolymer accumulation and the change in the fractions of the co-polymer composition to

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develop an AD-dependent bioreactor for biopolymer production.

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2. Materials and methods

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2.1 Cultivation conditions

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Sludge was collected from anaerobic digesters treating both primary sludge and waste activated

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sludge at the Humber wastewater treatment plant located in Toronto, Canada, and used as a seed

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for the cultivation of methanotrophs. All enrichments were cultivated in mineral salts medium

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(MSM), (29) which had the following concentrations of ingredients (mg/l):1000 MgSO4.7H2O,

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200 CaCl2.H2O, 272 KH2PO4, 610 K2HPO4, 4 Fe-EDTA and 1 ml/l Trace metal solution. The

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trace metal solution had the following concentrations of ingredients (mg/l): 10 ZnSO4.7H2O, 3

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MnCl2.4H2O, 30 H3BO3, 3 Na2MoO4.2H2O, 200 FeSO4.7H2O, 2 NiCl2.6H2O and 20 6 ACS Paragon Plus Environment

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CoCl2.6H2O. Ammonium chloride (NH4Cl) was added as the sole nitrogen source to the MSM

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medium with a concentration of 5 mmol (72 mg-N/l). Copper sulfate (CuSO4.5H2O) was added

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from a stock solution to give a final concentration of 10 µmol.

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Unless otherwise specified, all of the experiments for type II methanotrophs enrichment from

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anaerobic digestion sludge were run in triplicate in a fed-batch mode using consecutive growth

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cycles (16). Enrichments were incubated in 250-ml serum bottles capped with butyl rubber

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stoppers. The liquid volume was 50 ml, and the headspace was filled with a methane and oxygen

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(>99.9% purity, Praxair) mixture of volumetric ratio (1:1). All of the experiments were run at a

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temperature of 25°C using table orbital shakers at a speed of 160 rpm. The pH was kept between

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6 and 7 using a prepared solution of 10% NaOH. Samples were taken from the headspace

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periodically to monitor the consumption of gases, and helium was added to restore atmospheric

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pressure to eliminate any effect from the low methane solubility. The growth and ammonium

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concentration were measured at the beginning and the end of the experiment by measuring the

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optical density (OD600) and ammonium concentration as mg-N/l in the culturing medium.

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2.2 Growth cycles

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At the beginning of the experiment, anaerobic sludge was filtered through a 100-µm cell strainer

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to remove undesired solids. After centrifuging, the filtered sludge was added to 50 ml of the

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MSM. Air was removed from the headspace of the serum bottles using a vacuum pump and

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replaced with 100 ml of O2 and 100 ml of CH4 every 24 hours. After 48 hours of cultivation, part

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of the cultures was centrifuged (4000x) for 20 min. The collected biomass then was used in the

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growth of the proceeding cycle while the rest of the biomass was tested for PHB accumulation.

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To stimulate the growth of type II methanotrophs and to ensure their dominance during the 7 ACS Paragon Plus Environment

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growth cycles, an ammonium-driven selection approach was employed (16) with some

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modification (30). The amount of biomass returned from each growth cycle was adjusted to give

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an initial OD600 of 0.37±0.08 (175 mg-VSS/l) and to initiate an inhibitory effect on type I

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methanotrophs without affecting type II growth by maintaining a high N/M ratio and keeping the

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C/N ratio at around 10±3 mg CH4/mg N. This would result in a high F/M ratio and eliminate any

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inhibitory effect resulting from the competition between ammonium and methane for MMO

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oxidation (31). By applying those conditions, the N/M, C/N and F/M ratios were 0.52±0.08 mg-

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N/mg-VSS, 11.71±1.07 mg-CH4/mg-N and 5.39±0.94 mg-CH4/mg-N, respectively. Different

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growth parameters were observed during each growth cycle, including the final biomass density,

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specific growth rate (µ), biomass yield (Y), methane consumption, oxygen consumption and

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methane utilization rate (q). The results from each cycle were compared with the previous cycle,

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and steady-state was confirmed when the changes in the various parameters between cycles were

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below 10%.

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2.3 Methane biodegradation kinetics

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Biomass was collected from cycles 8, 23 and 32 to estimate the maximum specific growth rate

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(µmax), substrate half-saturation coefficient (Ks) and the maximum specific substrate utilization

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rate (qmax) of the mixed cultures. The biomass collected from each cycle was divided among ten

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250-ml serum bottles. Then, each duplicate was subjected to five different methane

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concentrations by adding different methane volumes to the headspace of each bottle. The

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volumes of methane were 25, 50, 100, 150 and 200 ml resulting in aqueous methane

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concentrations of 1.87 ± 0.1, 2.5 ± 0.14, 6.34 ± 0.27, 9.73 ± 0.6 and 13.53 ± 0.53 mg-CH4/L,

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respectively, by considering the value of the dimensionless Henry’s law constant (Hc) at 25oC

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and 1 atm, which was 31.4 (32). The initial biomass density for all of the bottles was the same 8 ACS Paragon Plus Environment

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(190 ± 20 mg-VSS/l). All other operational conditions were similar to the previous experiment

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except for the duration where this experiment was running for 20 hours in a batch mode to

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ensure the existence of the biomass in its exponential phase based on the observations from the

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previous experiment. Methane, oxygen, and biomass density were measured at the beginning and

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after the experiment for all cultures. The kinetic parameters were estimated using the equations

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described by AlSayed et al., 2018 (32) where the Monod equation was used to describe the

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microbial growth and the Lineweaver-Burk correlation was used to determine the maximum

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specific growth rate (µmax) and the substrate half-saturation constant (Ks). Then, the maximum

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specific substrate utilization rate (qmax) was estimated using µmax and the biomass yield.

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2.3 AD centrate growth

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After achieving a consistent performance in the growth cycles, the previously described synthetic

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medium was replaced with AD centrate. The main characteristics of the centrate are summarized

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in Table S1. Due to the high ammonium concentrations, the AD centrate was diluted with

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deionized water in a series of batch experiments with concentrations ranging from 5% (v/v) to

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100% with a final volume of 50 ml while the other operating parameters were similar to those of

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previous experiments. Afterwards, the optimum AD centrate concentration was employed for 10

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consecutive fed-batch cycles as described in section 2.2 to ensure the consistency of the behavior

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observed during the batch tests.

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2.4 PHB and PHBV accumulation

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The PHB accumulation potential of the enriched culture was monitored by subjecting the

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biomass remaining at the end of each growth cycle to nitrogen-limited conditions. The PHB

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accumulation phase was run in in triplicate in a batch mode for 48 hours using 250-ml serum 9 ACS Paragon Plus Environment

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bottles. The headspace of each bottle was evacuated and filled with 200 ml of methane and

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oxygen with a volumetric ratio of 1:1. After a couple of cycles, the amount of biomass

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transferred from the growth cycle to the PHB cycle reached a stable value and the initial OD600

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of each cycle was 1.56±0.22 (720 mg-VSS/l) until the end of the experiments.

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When the amount of PHB produced was above 40% and the change in PHB accumulation over

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cycles was below 10% (cycle 11), the effect of other operational conditions was tested using

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other triplicates in parallel to ensure the consistency of the PHB accumulation capacity of the

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enriched methanotrophs and the uniformity of the results. The effect of the biomass density on

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the PHB accumulation capacity of the enriched methanotrophs was tested by employing different

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sets of experiments using triplicates having initial OD600 ranging from 0.5-3, which is equivalent

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to 240-1500 mg-VSS/l. Then, the effect of the methane-to-oxygen ratio (M/O) on the PHB

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accumulation was examined by changing the headspace gas composition from 1:1 (methane:

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oxygen) to 1:2, 2:1 and 4:1. Finally, PHB accumulation over the 48-hour experiment duration

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was monitored every 12 hours to estimate the PHB productivity of the enriched culture.

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Similar experiments were run to test the PHBV accumulation capacity. The main difference was

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the valeric acid addition as a co-substrate. Concentrations ranging from 50 to 2000 mg/l were

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tested on the enriched methanotrophs while monitoring their effect on the amount of PHBV

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accumulated and the percentage of HV units incorporated in the biopolymer. Upon addition of

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valeric acid to the culturing medium, the pH dropped as expected. However, at high valeric acid

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concentrations, the pH decreased below 4, which is below the tolerance known for type II

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methanotrophs (7). Accordingly, the pH of the culturing medium was adjusted to between 6 and 7

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using a prepared solution of 10% NaOH to eliminate any effect resulting from the pH drop

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accompanying the valeric acid addition (23) and to study the effect of a single factor only (co-

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substrate concentration). Experiments with different M/O ratios at different valeric acid

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concentrations were conducted, and the PHBV productivity test was then performed as

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previously described.

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2.5 Microbial community analysis

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Two samples were taken from the enrichment during the cultivation to ensure the dominance of

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type II organisms in the mixed culture. The first sample was taken after 10 cycles of cultivation,

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while the second sample was taken after 30 cycles. The DNA extraction and the amplification of

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the V4 region of the 16S SSU rRNA were carried out using the Earth Microbiome Project

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benchmarked protocols (http://www.earthmicrobiome.org/emp-standard-protocols/). The DNA

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extraction protocol involved mechanical and enzymatic lysis followed by a phenol-chloroform

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extraction and a clean-up step using a MoBio PowerMag soil DNA isolation kit as per the

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manufacturer’s protocol (33).

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Primers 515FB (5’-GTGYCAGCMGCCGCGGTAA-3’) and 806RB (5’-

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GGACTACNVGGGTWTCTAAT-3’) were used, and the barcodes incorporated into the forward

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primer enabled the usage of various reverse primer constructs to obtain longer amplicons and

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removal of biases (34). Briefly, each 25-µl PCR mixture contained the following to amplify V4 of

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the 16S rRNA gene by PCR: 13 µl of PCR-grade water (Sigma, USA), 10 µl of Platinum Hot

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Start PCR Master Mix (2x) (ThermoFisher, USA), 1 µl of Template DNA, 0.5 ml of 515FB

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primer (10 µM), and 0.5 ml of 806RB primer (10 µM). The reaction then was run for 35 cycles

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(94°C for 2 min, 94°C for 30 s, 50°C for 30s, 72°C for 30 s), with a final polymerization step at

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72°C for 10 min. The products were separated by electrophoresis in a 2% agarose gel and 11 ACS Paragon Plus Environment

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visualized under a UV transilluminator light. The products corresponding to the amplified V4

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(300-350 bp) were excised and purified using standard gel extraction kits (Qiagen, Netherland).

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The products were then quantified with the Quant-iT PicoGreen dsDNA Assay Kit

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(ThermoFisher, USA). Equal amounts of product from each sample (240 ng) were combined into

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a single, sterile tube and then cleaned using MoBio UltraClean PCR clean-up kit. The final

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concentration was measured using a nanodrop spectrophotometer, and the product quality was

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checked by ensuring that the ratio of absorbances at 260/280 nm ranged from 1.8 to 2.

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The resulting PCR products were sequenced using the Illumina MiSeq personal sequencer

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(Illumina Incorporated, USA) at the McMaster Genomics Facility, Ontario, Canada. Cutadapt

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was used to filter and trim adapter sequences and PCR primers from the raw reads with a

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minimum quality score of 30 and a minimum read length of 100 bp (35). Sequence variants were

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then resolved from the trimmed raw reads using DADA2, an accurate sample inference pipeline

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from 16S amplicon data (36). The DNA sequence reads were filtered and trimmed based on the

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quality of the reads, error rates were learned, and sequence variants were determined by

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DADA2. Chimeras were removed, and taxonomy was assigned using the RDP classifier against

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the SILVA database version 128. The raw sequencing data were deposited to the NCBI

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Sequence Read Archive database (Project accession # PRJNA482955)

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2.6 Analytical methods

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Gas samples were withdrawn using a gas-tight syringe from the headspace of a bottle and then

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injected into an SRI 8610C gas chromatograph (SRI Instruments, Torrance, USA) equipped with

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a thermal conductivity detector (TCD) and molecular sieve column (Restek, Bellefonte, PA.) to

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monitor methane, oxygen and nitrogen concentrations with a detection limit of 100 ppm. The

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temperature program was as follows: injector, 60oC; oven, 80oC; and TCD, 80oC. Helium was

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used as the carrier gas with a flowrate of 15 mL/min. External calibration curves were

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constructed as follows: Three 250-ml serum bottles were evacuated. Each was filled with 50 ml

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of water to mimic the conditions applied throughout the experiments. Then, about 200 ml of the

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different gas mixes with known oxygen, methane and nitrogen compositions were injected into

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the headspace of each bottle. Afterwards, the samples were injected into the GC and the peak

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areas resulting from each bottle at different gas compositions were converted into concentrations

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and masses. For bacterial growth monitoring, optical density OD600 was measured using a DR

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3900 Benchtop Spectrophotometer (Hach Company, Loveland, Colorado, USA). Correlation

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curves between OD600 and TSS, VSS and dry cell weight were developed. HACH methods and

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testing kits were used to measure inorganic nitrogen (NH3-N, NO2-N, and NO3-N)

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concentrations on the DR 3900 Benchtop Spectrophotometer (HACH Company, Loveland,

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Colorado, USA).

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PHB and PHBV were measured using the method developed by Braunegg et al. (37). Briefly, 10-

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15 mg of lyophilized biomass was collected and 2 ml of acidified methanol (3% sulfuric acid)

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and 2 ml of chloroform were added to a glass vial. After gentle mixing, the cocktail was heated

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at 100 ºC for 3.5 hours and then left to cool down to room temperature. Afterwards, 1 ml of

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deionized water was added, the mixture was vortexed for 1 minute, and then allowed to stand

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until phase separation was achieved. The lower organic phase was tested for biopolymer

280

quantification using an SRI gas chromatograph equipped with a flame ionization detector (SRI

281

Instruments, Torrance, USA) and an MXT-wax column (Restek, Bellefonte, PA.). The

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temperature program was as follows: 1 min 80 ºC, 10 ºC/min, 180 ºC for 4 min. The results were

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compared to standard curves obtained using PHB and PHBV standards (Sigma Aldrich). Benzoic 13 ACS Paragon Plus Environment

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acid was used as an internal standard to increase the accuracy and maintain a control for all

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errors.

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3. Results and discussion

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3.1 Cultivation of methanotrophs from AD sludge

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Filtered sludge obtained from AD was used for methanotrophs cultivation directly without

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performing any additional adaptation procedures before starting the growth cycles. Then, an

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increase in the OD600 was observed during the early cycles of the growth phase as shown in

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Figure 1a. The conducted microbial analysis showed that Methylocystis was the main

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methanotrophic genus detected, which belongs to type II (29), without any evidence for the

293

invasion of type I genera.

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As shown in Figure 1b, a steady-state specific growth rate started after almost 5 cycles of

295

operation and the fluctuations were below 10% until the end of the experiments confirming the

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suitability of the chosen operational conditions (F/M, N/M and C/N ratios) for type II selection

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and growth. Similar behavior was also noticed for other growth parameters including biomass

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yield, methane and oxygen uptake, substrate utilization rate and final biomass density as

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illustrated in Figure 1b-1e. The average values for all kinetic and stoichiometric parameters are

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summarized in Table 1. While the behavior of these parameters was stable for the enriched

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culture in total, the abundance of the Methylocystis genus increased from 28±2% at cycle 10 to

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reach 56±5% after 30 cycles of operation as shown in Figure S.1. This increase in the

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Methylocystis genus in the mixed culture had a positive effect on the methane affinity and

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biodegradation kinetics of the enriched culture. As shown in Table S.2, the substrate half-

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saturation constant (Ks) decreased from 2.63±0.3 mg-CH4/l at cycle 8 to 1.82±0.2 mg-CH4/l at 14 ACS Paragon Plus Environment

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cycle 23. The maximum specific methane utilization rates (qmax) at cycles 8 and 23 were

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0.1±0.01 and 0.13±0.01 mg-CH4/mg-VSS-hr, respectively. On the other hand, the Ks and qmax

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were 1.78±0.2 mg-CH4/l and 0.14±0.03 mg-CH4/mg-VSS-hr, respectively, at cycle 32. As this

309

study mainly focused on applying conditions to ensure the dominance of type II methanotrophs,

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further studies should consider applying different molecular techniques to investigate the

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relationships and co-operation between different members of the mixed culture. For instance, the

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other two key genera detected at cycle 30 were Methylophilus and Hyphomicrobium with relative

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abundances of 22 and 6.5% respectively. Both are facultative methylotrophs with the ability to

314

grow on methanotroph metabolites (17), and Hyphomicrobium can accumulate up to 59% PHB

315

(38).

316

Rhodobacter, and Pseudomonas have even higher PHB accumulation capacity than the

317

methanotrophs (17). Thus, optimizing conditions under which methanotrophs act as a biocatalyst

318

to support metabolites for other PHB-accumulating bacteria in addition to methanotrophs’ ability

319

can result in an improvement in the methane biodegradation and PHB productivity for the whole

320

mixed culture.

321

Different values for the kinetic and stoichiometric parameters for type II methanotrophs were

322

reported in previous studies according to different operational modes. Generally, the main

323

advantage noticed for AD enrichments compared to those from WAS was the shorter period

324

achieved to reach a stable performance. AD enrichments reached a steady state after 10 days of

325

cultivation while WAS enrichments needed between 24 and 40 days when ammonium was

326

employed as a nitrogen source (16,30) and up to 220 days under nitrogen-fixation conditions (17).

327

Considering full-scale application, this shorter adaptation (start-up) period could be one of the

328

factors affecting the choice of the type of sludge employed for methanotroph cultivation. In

In addition to Hyphomicrobium, other detected genera including Sphingomonas,

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particular, when similar operational conditions were applied to AD and WAS enrichments, the

330

methane affinity, methane uptake rate and methane utilization rates were 1.5-fold higher in the

331

AD enrichments (30). In addition, considering the same cultivation period under the same

332

conditions, the abundance of type II organisms in the AD enrichments was double the WAS

333

enrichments after 30 cycles of operation. Moreover, the abundance of type II methanotrophs

334

never exceeded 30% in the WAS enrichments under the same operational conditions (30, 39).

335

Despite the relatively lower ammonium concentration adopted during these experiments, there

336

was no existence of type I methanotrophs throughout the cultivation of AD enrichments, in

337

contrast with the WAS enrichments in which a transition period took place and both types of

338

methanotrophs existed in the mixed culture and consequently affected the PHB productivity (39).

339

Collectively, AD enrichments can be more efficient for combining the need for methane

340

mitigation and recovery of value-added products.

341

In comparison with previous studies, the reported maximum specific growth rates (µmax) and

342

maximum utilization rates (qmax) ranged from 0.012 to 0.19 hr-1 and 0.021-0.26 mg-CH4/mg-

343

VSS-hr, respectively (16,18,23), while the biomass yields ranged from 0.3 to 0.9 mg-VSS/mg-CH4

344

(18,23,40–42).

345

studies. The attained results for the AD enrichments during this study were in the upper range of

346

these values and among the highest reported for different methane-utilizing mixed cultures. In

347

the present work, the maximum specific growth rate was 0.098±0.007 hr-1 and the maximum

348

methane utilization rate was 0.14±0.05 mg-CH4/mg-VSS-hr while the biomass yield was

349

0.7±0.08 mg-VSS/mg-CH4, which also confirms the potential of AD enrichments for methane

350

emissions valorization.

The maximum values reported in those ranges were associated with pure culture

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3.2 Growth of the enriched culture on AD centrate

352

As shown in Figure 2, applying AD centrate without dilution resulted in a complete inhibition of

353

the methane uptake by the enriched culture and consequently the growth of the culture. This

354

inhibition was mainly caused by the elevated ammonium concentration found in the centrate

355

(534±50 mg-N/l) while the concentration of phosphorus (120±15 mg-PO4/l) was in the range

356

required for methanotrophs (43,44). On the other hand, diluting the centrate with deionized water

357

initiated methane consumption and biomass growth and the highest growth rates were observed

358

in centrate concentrations between 5-25% v/v. It is noteworthy to mention that centrate

359

concentrations of 5% and 25% had almost the same specific growth rate (0.06±0.001 hr-1) and

360

biomass yields (0.62±0.066 mg-VSS/mg-CH4), and the maximum value for both growth

361

parameters was observed at 10%v/v with specific growth rates of 0.07±0.002 hr-1 and 0.75±0.212

362

mg-VSS/mg-CH4, respectively. However, the methane uptake rate at 5% (4.13±0.2 mg-CH4/hr)

363

was almost double the value obtained at 25% (2.14±0.1 mg-CH4/hr). This observation can be

364

explained by the release of competition between ammonium and methane for methane

365

monooxygenase enzyme but at the expense of the growth rate due to the decrease in the available

366

nitrogen source to be utilized for cell synthesis. Despite the lower methane uptake associated

367

with the increase in the centrate concentration, it is important to maintain this ammonium

368

inhibition to ensure the dominance of type II methanotrophs in the enriched culture (30).

369

Nonetheless, when the AD centrate was diluted to 10% (v/v) to give similar N/M, C/N and F/M

370

ratios to the synthetic medium experiment, almost 90% of the microbial activity was restored.

371

While this study mainly focused on the impact of the nitrogen source (ammonium) in the AD

372

centrate, further studies are required to elucidate the effects of other micronutrients such as

373

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.In addition, to study the effect of potential inhibitors to methane oxidation such as mercury,

375

zinc, chromium and cadmium (46,47) that can be found in the AD centrate(48). To validate the

376

previous findings, AD centrate at a concentration of 10% (v/v) was supplemented for the

377

enriched culture during 10 consecutive growth cycles where consistent performance for the

378

enriched culture was observed without any sign of inhibition, as summarized in Table 1.

379

3.3 PHB production by type II methanotrophs enriched from the AD process

380

The ability of PHB accumulation by the AD enrichments was induced by applying a nitrogen-

381

limited phase for 48 hours after the growth phase starting from the first cycle of operation. The

382

PHB accumulation phase had a behavior similar to that of the growth phase. During the first

383

couple of cycles, small amounts of PHB were accumulated with an average of 15±4%.

384

Afterwards, a significant improvement in the PHB accumulation capacity was achieved while

385

exhibiting a stable behavior, reaching 48±6% by the end of the experiments as shown in Figure

386

S.3. Furthermore, cultures supplemented with AD centrate during the growth phase were capable

387

of accumulating similar amounts of PHB and their production reached 46±4% under the

388

nitrogen-limited conditions.

389

The effect of manipulating different M/O on the PHB production was tested by changing the gas

390

composition in the headspace. As shown in Figure 3, the highest PHB accumulation was

391

observed at M/O ranging from 1:1 to 2:1, and the enriched methanotrophs could accumulate up

392

to 46±4% PHB in their cellular biomass. However, increasing the M/O mainly affected the PHB

393

yield. A decrease from 0.49±0.04 to 0.33±0.03 mg-PHB/mg-CH4 was observed when the M/O

394

increased from 1:1 to 2:1. A further increase in the M/O to 4:1 caused a severe drop in the PHB

395

accumulation capacity of the culture with only 10±2% PHB produced. While a high M/O is 18 ACS Paragon Plus Environment

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396

considered as one of the favorable conditions for the growth of type II methanotrophs (49,50),

397

coupling lower oxygen concentrations placed additional stress on the type II methanotrophs and

398

on the energy-intensive PHB accumulation step in addition to nitrogen limitation. Their PHB

399

accumulation was consequently affected, which can also be confirmed by the lowest observed

400

yield of 0.13±0.02 mg-PHB/mg-CH4 at an M/O of 4:1. On the other hand, decreasing the M/O to

401

1:2 decreased the amount of accumulated PHB to 34±4%. The decrease in the PHB

402

accumulation can be mainly attributed to the decrease in the methane fraction in the headspace.

403

However, increased oxygen availability allowed the PHB yield to be less vulnerable to this

404

change and was maintained at 0.43±0.06 mg-PHB/mg-CH4.

405

Changing the biomass density can affect methanotrophs in two ways. First, previous studies

406

revealed that methanotrophic bioreactors are usually mass transfer limited at higher biomass

407

densities, which may cause a decline in the bacterial activity (51). Second, changing the biomass

408

density also alters the F/M ratio and consequently the growth of the enriched culture (52). As

409

shown in Figure 4a, increasing the biomass density (OD600) from 0.5 (238 mg-VSS/l) to 3 (1430

410

mg-VSS/l) decreased the F/M ratio from 6.29±0.6 mg-CH4/mg-VSS to 1.29±0.2 mg-CH4/mg-

411

VSS. However, as shown in Figure 4b, the enriched culture could maintain a stable amount of

412

PHB accumulation with an average value of 51±2% until the OD600 reached 2. In addition, the

413

PHB yield increased from 0.49±0.02 to 0.61±0.1 mg-PHB/mg-CH4 when the biomass density

414

increased from 0.5 to 2. A further increase in the OD600 to 3 resulted in a decrease in the amount

415

of biopolymer accumulated. At this value, only 10% PHB was produced by the enrichment,

416

while the yield was more tolerant to this change and had a value of 0.46±0.05 mg-PHB/mg-VSS.

417

Interestingly, both experiments OD600 = 3 and M/O ratio (1:2) had almost the same F/M ratios

418

and similar yields while the PHB accumulation in the M/O experiment was almost 3-fold the 19 ACS Paragon Plus Environment

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419

amount attained for the OD600 = 3 experiments. This shows that the F/M ratio mainly affects the

420

yield but not the amount of PHB accumulated in the biomass. On the other hand, the negative

421

effect of methane solubility at increased biomass densities was mainly reflected in the rate of

422

methane utilized by the enriched culture. This rate slightly decreased from 0.51±0.01 to

423

0.43±0.006 mgCH4/mg-VSS-hr before OD600=1.5, followed by a sharp decrease, reaching

424

0.01±0.005 mgCH4/mg-VSS-hr when the optical density was 3 as illustrated in Figure 4a.

425

To assess the PHB productivity of the enriched type II methanotrophs from AD sludge, PHB

426

accumulation was measured every 12 hours during the 48 hours of nitrogen-limited cultivation.

427

The results show that the PHB accumulation increased with elapsed time during the experiment

428

and that the PHB reached its maximum after 48 hours as illustrated in Figure S.4. In addition,

429

the maximum productivity was achieved after 36-48 hours of cultivation under nitrogen-limited

430

conditions, reaching 9.5±0.8 mg-PHB/l-hr. Furthermore, increasing the cultivation period to

431

more than 48 hours did not show any noticeable increase in the PHB accumulation and therefore

432

would result in lower PHB productivity. Similar observations were also noticed in previous

433

studies in which the PHB accumulation reached the maximum value after 48 hours of cultivation

434

in nutrient-limited conditions followed by either a stability or a slight increase in the amount of

435

PHB produced by type II methanotrophs (17).

436

3.4 PHBV production by type II methanotrophs enriched from the AD process

437

Valeric acid was introduced to the nitrogen-limited cultivating phase to induce the accumulation

438

of PHBV. Valeric acid was chosen as a model for volatile fatty acids (VFAs) as the maximum

439

amount of PHBV accumulated by pure type II strains was achieved by using valeric acid

440

compared with propionic acid or the salts of either acid (23,28). PHBV is mainly formed by the

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polymerization of two units: 3-hydroxybutyrate (HB) and 3-hydroxyvalerate (HV). While

442

methane assimilation secures the formation of the first one only, the main role of the added co-

443

substrate is to provide precursors for the HB units (3-hydroxybutyryl-CoA) or HV units (3-

444

hydroxybutyryl-CoA) for incorporation in the produced biopolymer. Apparently, valeric acid

445

regulates the second of these (23,24,28). As shown in Figure 5, increasing the valeric acid

446

concentration from 50 to 100 mg/l increased the amount of PHBV accumulated from 34±3% to

447

47±4% while the percentage of the HV units increased from 25±2% to 35±3%. A further

448

increase in the valeric acid concentration decreased the amount of PHBV accumulated; a severe

449

decline in the accumulation was noticed at 2000 mg/l with only 15% PHBV being produced.

450

Generally, the addition of valeric acid introduced a second energy-demanding step in addition to

451

the methane-to-methanol oxidation. Although these requirements are fulfilled through the

452

methane oxidation pathway (at the expense of increased oxygen requirements), increasing the

453

valeric acid concentration resulted in higher energy demands, and the amount of CH4 oxidized

454

for energy generation increased the substrate partitioning coefficient for energy (fe), reaching

455

0.86 at 2000 mg/l compared to 0.4 at 50 mg/l. This increase was not only reflected in the amount

456

of biopolymer accumulated but also in the noticeable decrease in the observed PHBV yield. The

457

observed yield declined from 0.68±0.03 mg-PHBV/mg-CH4 to 0.17±0.01 mg-PHBV/mg-CH4 at

458

concentrations of 50 and 2000 mg/l, respectively. Despite the drop noticed for the overall PHBV

459

production, the percentage of the incorporated HV units was not affected and remained at 49±3%

460

for concentrations above 100 mg/l as shown in Figure 5. Similar behavior was also observed for

461

the strain Methylocystis parvus OBBP with the maximum observed PHBV accumulation at a

462

sodium valerate concentration of 100 mg/l (54%) followed by a decline in the biopolymer

463

production and a stability in the incorporation of HV units (24). In addition, the maximum PHBV

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464

accumulation for Methylocystis hirsuta was 53.8% when the concentration of valeric acid was

465

130 mg/l (23).

466

The aim of manipulating different M/O ratios during PHBV production was not only to study the

467

effect on the amount of the accumulated biopolymer but also to discuss the capability of

468

manipulating a factor other than the valeric acid concentration that would change the fractions of

469

the PHBV without decreasing the overall production for a tuned product. As shown in Figure

470

6a, when the methane-to-oxygen ratio was 1:2 and the valeric acid concentration was 100 mg/l,

471

the amount of PHBV accumulated by the enriched methanotrophs was 44±3% with almost the

472

same amount accumulated when this ratio was 1:1 at a valeric acid concentration of 100 mg/l.

473

However, the HV units increased from 34±1% to 39±2% by changing the M/O to 1:2, which can

474

imply the increased availability in oxygen and more favorable conditions for the energy-

475

intensive valeric acid uptake by type II methanotrophs during PHBV accumulation (24). A further

476

increase in the M/O ratio to 1:3 resulted in a decline in the amount of PHBV, reaching 25±3%

477

while the HV incorporation was maintained at 38±2%. These observations show that the

478

presence of conditions favoring valeric acid uptake such as high acid concentration or oxygen

479

availability will direct methane oxidation to serve the synthesis of HV units until it reaches its

480

maximum even if it affects the overall PHBV accumulation. On the other hand, increasing M/O

481

to 2:1 was expected to result in a decrease in the HV monomers in the accumulated biopolymer.

482

However, due to the increased availability of methane, the percentage of the incorporated HV

483

units was almost constant at 35±1% while the overall PHBV accumulation slightly increased

484

from 43±2% to 47±3% as shown in Figure 6b.

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485

To elaborate on the previous observations, the same M/O ratio was tested at valeric acid

486

concentrations of 50 and 200 mg/l. While at both of these concentrations the overall amount of

487

PHBV followed a trend similar to that observed in the previous experiment at 100 mg/l shown in

488

(Figure 6a), the incorporation of the HV units had a different behavior. At 50 mg/l, increasing

489

the M/O to 2:1 decreased the HV fraction from 20±3% to 9±2%, while almost no change in this

490

fraction was observed at 200 mg/l and the HV units represented 36±2% of the accumulated

491

biopolymer as shown in Figure 6b. On the other hand, an M/O of 1:2 increased the HV fraction

492

at both concentrations. However, at 50 mg/l, changing the M/O from 1:2 to 1:3 did not affect the

493

PHBV composition and the maximum HV fraction was 29±2%. In contrast, at 200 mg/l, further

494

increasing the oxygen ratio to 1:3 elevated the HV content to 58±4%, which is higher than the

495

fraction observed in the previous experiment run at a valeric acid concentration of 2000 mg/l.

496

This result supports the significance of oxygen on the PHBV composition taking into

497

consideration that the PHBV accumulation under both conditions was almost the same (14%).

498

The PHBV productivity profile throughout the 48-hour duration of the experiment had a

499

different behavior compared to that observed for PHB. The amount of the produced PHBV by

500

the enriched methanotrophs and the percentage of the incorporated HV units were increasing and

501

reached their maxima at the end of the 48-hour experiment with values of 52±6% and 33±5% of

502

PHBV and HV, respectively. In contrast, the rate of HV incorporation reached its maximum after

503

24-36 hours of operation followed by a decrease during the subsequent period, which introduces

504

another method for controlling the characteristics of the accumulated biopolymer by controlling

505

the exposure time to nitrogen-limited conditions. On the other hand, the overall productivity of

506

the PHBV had the highest value between 12-24 hours (10±2 mg-PHBV/l-hr) followed by a slight

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507

decrease during the following periods of the experiment (7±1.9 mg-PHBV/l-hr) as shown in

508

Figure S.5.

509

4. Acknowledgements

510

The authors gratefully acknowledge the Natural Science and Engineering Research Council of

511

Canada (NSERC), the Ontario (Canada) Center of Excellence (OCE) Seed Fund, Dr. Gerald

512

Audette and Rana Salem, Biology Department, Faculty of Science, York University, the Surette

513

Laboratory for Microbiome and Polymicrobial Research at McMaster University and the City of

514

Toronto, ON, Canada, for their endless support and interest at every stage of this research

515

project.

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40. García-Pérez T, López JC, Passos F, Lebrero R, Revah S, Muñoz R. Simultaneous methane abatement and PHB production by Methylocystis hirsuta in a novel gas-recycling bubble column bioreactor. Chem Eng J. 2018 Feb 15;334(Supplement C):691–7.

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41. van der Ha D, Nachtergaele L, Kerckhof F-M, Rameiyanti D, Bossier P, Verstraete W, et al. Conversion of Biogas to Bioproducts by Algae and Methane Oxidizing Bacteria. Environ Sci Technol. 2012 Dec 18;46(24):13425–31.

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42. Pfluger AR, Wu W-M, Pieja AJ, Wan J, Rostkowski KH, Criddle CS. Selection of Type I and Type II methanotrophic proteobacteria in a fluidized bed reactor under non-sterile conditions. Bioresour Technol. 2011 Nov 1;102(21):9919–26.

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6. List of Figures

669 670

Figure 2: Effect of centrate dilution on the specific growth rate, biomass yield and gas uptake rates. The error bars represent the standard deviation for triplicate enrichments.

671

Figure 3: Effect of the methane-to-oxygen ratio on the PHB accumulation and yield

672 673 674

Figure 4: Observed a) F/M and methane utilization b) PHB accumulation, concentration and yield at different biomass densities. The error bars represent the standard deviation for triplicate enrichments.

675 676

Figure 5: PHBV accumulation, HV unit incorporation and yield at different valerate concentrations. The error bars represent the standard deviation for triplicate enrichments.

677 678 679

Figure 6: Effect of the methane-to-oxygen ratio on a) PHBV accumulation and b) the HV fraction at different valeric acid concentrations. The error bars represent the standard deviation for triplicate enrichments.

Figure 1: The average a) final biomass density b) specific growth rate c) biomass yield d) methane utilization rate and e) O/M consumption ratio observed for AD enrichments during cycle operation. The error bars represent the standard deviation for triplicate enrichments.

680

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Figure 1.

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Figure 2.

686 687 688 689 690 691 692 693 694

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Figure 3

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Figure 4.

701

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Figure 5.

707

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Figure 6.

a

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7. List of Tables

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Table 1: Average values for different kinetic and stoichiometric parameters observed for the enriched culture during the cycle operation after reaching steady state Parameter

MSM

AD centrate 10%(v/v)

Specific growth rate (hr-1)

0.078±0.005

0.06±0.002

Biomass yield (mg-VSS/mg-CH4)

0.7±0.08

0.6±0.11

Final biomass density (mg-VSS/l)

1099±80

984±19

Specific substrate utilization rate (mg-CH4/mg-VSS-hr)

0.11±0.02

0.09±0.01

O/M (mg-O2/mg-CH4)

2.86±0.12

2.97±0.22

fe

0.44±0.06

0.48±0.09

fs

0.56±0.06

0.52±0.09

723

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725

Highlights

726 727



AD sludge provides a shorter start up period to achieve a stable methanotrophic culture

728



Methylocystis genus dominated the enriched culture while maintaining high µmax and qmax

729



AD centrate successfully maintained the selection of PHB-accumulating methanotrophs

730



The cultivated methanotrophs accumulated up to 52±6% PHA in their cellular biomass

731



Methane to oxygen ratio affected the PHBV monomer composition

732

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Graphical Abstract

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