Cellulase Adsorption during the Hydrolysis of Organosolv- and

Jul 26, 2017 - Thus, the structural and composition changes during hydrolysis only partially explained the increase of the enzyme adsorption during hy...
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Cellulase adsorption during the hydrolysis of organosolv- and organocat-pretreated beech wood Yumei Wang, Nico Anders, and Antje C. Spiess Energy Fuels, Just Accepted Manuscript • DOI: 10.1021/acs.energyfuels.7b01454 • Publication Date (Web): 26 Jul 2017 Downloaded from http://pubs.acs.org on July 27, 2017

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Energy & Fuels

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Cellulase adsorption during the hydrolysis of

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organosolv- and organocat-pretreated beech wood

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Yumei Wang1,2, Nico Anders1, Antje C. Spieß1,2,3,*

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Aachener Verfahrenstechnik - Enzyme Process Technology, RWTH Aachen University, Forckenbeckstraße 51, 52074 Aachen, Germany DWI - Leibniz Institute for Interactive Materials, 52074 Aachen, Germany

Institute of Biochemical Engineering, Technische Universität Braunschweig, Rebenring 56, 38106 Braunschweig

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*Corresponding author. Tel: +49 (0)531/391-55310

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E-Mail: [email protected]

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Abstract

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In a bio-refinery, only a complete raw material cellulose saccharification, at high consistencies,

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leads to high sugar concentrations and thereby, to high yields in the subsequent fermentation.

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However, enzymatic hydrolysis is significantly hampered by a strong slowdown of the reaction

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after its start, which may be explained e.g. by enzyme inactivation, inhibition, or compositional

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and structural changes of the biomass. Effective pulp enzymatic hydrolysis strongly depends on

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the biomass pretreatment. We studied enzyme adsorption to three cellulosic materials and its

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effect on the reaction rate during hydrolysis. The maximal cellulase adsorption decreased from

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137.7 mg protein/g biomass via 106.1 mg protein/g biomass to 88.8 mg/g biomass for α-cellulose, 1 ACS Paragon Plus Environment

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organocat and organosolv material, respectively. The initial reaction rates directly correlated to

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the amount of adsorbed enzyme as predicted by the adsorption isotherms. However, the adsorbed

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cellulase loading increased dramatically during the reaction and drifted away from the adsorption

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isotherm. One reason was the changes in substrate composition, e.g. lignin content increased

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from 22% to 42% for organosolv beech wood during hydrolysis. Most importantly, the cellulases

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irreversibly adsorbed to the pulp with proceeding hydrolysis, such that they were inactivated.

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Key words

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Enzymatic hydrolysis; Adsorption isotherm; (Ligno)cellulosic biomass; Cellulase activity; Pore

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size; Particle size

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1. Introduction

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The conversion of renewable plant biomass to fuels and chemicals is considered to be an

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alternative for the decreasing fossil resources 1. Forestry residues such as beech wood or poplar,

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as well as agricultural residues constitute possible lignocellulosic raw materials for a bio-refinery

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process 2-4. Such a bio-refinery process includes the pretreatment of lignocellulosic biomass to

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reduce its recalcitrance to enzymes, the enzymatic hydrolysis of the pulp to produce high sugar

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concentrations, and the fermentation of the sugars to the desired fuels and chemicals 5. The

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enzymatic hydrolysis of pretreated lignocellulosic biomass can be operated under moderate

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conditions without by-products, thereby potentially leading to high sugar concentrations 6, but it

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is significantly hampered after its start.

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The reason for the slowdown of the multi-enzyme catalyzed heterogeneous hydrolysis is still

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under debate 6. First, cellulases are inactivated by thermal and mechanical influences, with the

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inactivation degree varying from marginal to significant depending on the hydrolysis

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conditions 7-10. Second, the products glucose and cellobiose as well as the xylooligomers are

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known to be cellulase inhibitors 11-14; the same is true for some pretreatment by-products of

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lignocellulosic biomass, such as phenols 15. Third, biomass composition and structural properties

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change as hydrolysis progresses: since amorphous fraction of the cellulose is hydrolyzed faster

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than the recalcitrant crystalline fraction, the specific surface area decreased 16. In addition,

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cellulase diffusion into the core of larger particles leads to a preferential hydrolysis of surficial

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cellulose before internally buried cellulose, which results in a decrease of the hydrolyzability 17.

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Besides this, the lignin fraction in lignocellulosic biomass keeps on increasing during hydrolysis

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of the cellulose and hemicellulose fractions of the lignocellulosic biomass and is considered an

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additional reason for the slowdown of the reaction rate 18. 3 ACS Paragon Plus Environment

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The majority of studies on substrate accessibility and enzyme adsorption only investigate the

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enzyme adsorption in relation to the initial lignocellulosic biomass 19, 20. Some studies monitored

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the development of the free protein concentration in the liquid during the hydrolysis of model

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celluloses or pretreated lignocellulosic biomass 21, 22, but only one study correlated the enzyme

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adsorption during hydrolysis with the adsorption isotherm for bacterial microcrystalline cellulose

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the (ligno)cellulose type 24, two lignocellulosic materials with promise for bio-refinery

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application were chosen, namely ethanol organosolv-pretreated and organocat fractionated beech

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wood 25, 26.

. Since the hydrolysis rate, its slow down, and the final biomass conversion depend strongly on

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In this work, we investigated the adsorption of a commercial cellulase preparation to organosolv

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and organocat pretreated beech wood as well as to α-cellulose during hydrolysis under different

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cellulase dosages. The cellulase adsorption during hydrolysis was correlated to the cellulose

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adsorption isotherm to understand the rate slowdown during the hydrolysis. The composition,

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pore size and particle size distribution, as well as the cellulase activity and protein recovery from

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the hydrolysis residue were reported to further dissect the mechanism of rate slowdown.

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Understanding the hydrolysis rate decrease is essential for designing a biorefinery process.

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2. Materials and methods

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2.1 Materials

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α-cellulose C8002-1 KG, lot No. 006K0076, was purchased from Sigma (Taufkirchen, Germany).

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Beech wood type 1-4 with particle size ranging from 2.5 mm to 3.5 mm from JRS (J. Rettenmaier

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& Söhne Group, Rosenberg, Germany) was milled with a laboratory blender (Waring, Torrington, 4 ACS Paragon Plus Environment

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USA) and sieved to obtain particles < 1.5 mm. The moisture content was determined via drying

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at 105 °C for 24 h to be 8.6% (w/w). The composition of cellulose (36% w/w), hemicellulose (15%

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w/w), acid insoluble lignin (ASL, 6% w/w), and acid soluble lignin (ASL, 25% w/w) was

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determined using the NREL protocol 27. The liquid cellulase preparation from Trichoderma

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reesei ATCC 26921, Celluclast Novozymes (Sigma-Aldrich, Taufkirchen, Germany) used for

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hydrolysis had a protein content of 122 g/L and an activity of 34.3 FPU/mL.

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2.2 Pretreatment

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Within the typical range of organosolv pretreatment conditions 3 the pretreatment parameters

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were chosen to be comparable to the organocat pretreatment 28. To this end, 16.6 g beech wood

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was pretreated using 100 mL 50% (v/v) aqueous ethanol (solid/liquid ratio of 1:6 w/v) at 180 °C

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for 2 hours in a high-temperature and high-pressure Parr reactor 4848 (Parr Instruments,

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Frankfurt am Main, Germany). After pretreatment, the cellulose pulp was recovered by

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centrifugation. Afterwards, the pretreated biomass was washed only with 600 mL water.

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Organocat pretreatment was performed according to vom Stein et al. 2011 28. 100 mL of the

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biphasic solvent system 0.1 M aqueous oxalic acid/2-MTHF (1:1 v/v) at a solid/liquid ratio of 1:6

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(w/v) was used for separating beech wood cellulose from hemicellulose and lignin at 140 °C for

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3 h in the Parr reactor. After pretreatment, the solid were first recovered by centrifugation, were

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then washed with 200 mL ethanol, and finally, with 800 mL water to thoroughly remove all

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solvents from the pretreatment process.

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The pretreatment was performed in six batches. The pretreated beech wood was freeze dried

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batch-wise and then mixed to obtain homogenous material, which was stored at room

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temperature for further use. Two aliquots of the mixture were dried at 105 °C for composition

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analysis.

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2.3 Enzymatic hydrolysis and protein desorption

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The enzymatic hydrolysis was performed by modifying the protocol of Engel et al 2012 29.

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100 mg freeze dried pretreated beech wood was hydrolyzed in 1 mL 0.1 M sodium acetate buffer

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pH 4.8 using cellulase at different enzyme dosages (21 mg protein/g biomass, 84 mg protein/g

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biomass and 336 mg protein/g biomass) to investigate the hydrolysis over a wide range of

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enzyme dosages. The mixture was incubated in 2 mL Eppendorf tubes at 45 °C and 900 rpm in a

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thermomixer MHR 23 (HLC Biotech, Bovenden, Germany). At defined time intervals, each two

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Eppendorf tubes were withdrawn and centrifuged at 4 °C, 10,000 × g for 5 min. 200 µL liquid

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supernatant was stored at 4 °C for protein measurement. 500 µL liquid supernatant was incubated

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at 100 °C for 10 min to deactivate the enzyme and was subsequently centrifuged for 10 min at

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10,000 × g. The supernatant was diluted appropriately for monosaccharide analysis and filtered

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through 0.2 µm PVDF filter. The solid residue of the enzymatic hydrolysis was thoroughly

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washed with Millipore water and then freeze dried to obtain the solids weight, which is available

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for enzyme adsorption during hydrolysis.

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In a large-scale experiment, each 2.5 g pretreated beech wood was incubated with 84 mg

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protein/g biomass in 25 mL 0.1 M sodium acetate buffer under the same conditions for 6 h, 24 h

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and 72 h. After centrifugation at 4 °C, the supernatant was analyzed for protein and

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monosaccharide concentration. The hydrolysis residues were re-buffered with 5 mL 0.1 M

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sodium acetate buffer pH 4.8 and were incubated at 45 °C for 1 h. After centrifugation, the 6 ACS Paragon Plus Environment

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supernatant that contained the desorbed protein was collected and stored at 4 °C for protein

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determination. Protein desorption was repeated with 0.1 M sodium acetate buffer pH 4.8. For the

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final desorption, 10 mL buffer containing 0.5% (v/v) Tween 80 was added to desorb the rest of

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the cellulases. Protein recovery refers to the total protein concentration found in the supernatant

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and both wash fractions relative to the initial cellulase dosage.

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The hydrolysis residue after protein desorption was further washed with 100 mL Millipore water,

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filtrated, and stored at 4 °C for determining the enzyme adsorption isotherm, for composition

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analysis, as well as the for particle and pore size measurement. An aliquot was dried at 105 °C for

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the water content determination.

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2.4 Enzyme adsorption isotherm

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The enzyme adsorption isotherm on different types of biomass was measured by varying the

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enzyme dosage between 5.25 mg/g biomass and 1344 mg/g biomass. Appropriate enzyme

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amounts in 1 mL 0.1 M sodium acetate buffer pH 4.8 were incubated with 100 mg of biomass in

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2 mL Eppendorf tubes, resulting in solids loading of 10% (w/v), each in two experimental

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replicates. The mixture was incubated at 4 °C and 1,000 rpm in the thermomixer for 2 h to

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achieve adsorption equilibrium. After centrifugation for 5 min at 4 °C and 10,000 × g, the

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supernatant was collected. The free enzyme concentration in the supernatant Efree (mg/mL) was

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determined using the BCA assay. The adsorbed protein amount was calculated from the

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difference of the initial and the free protein amount. The adsorption loadings Eads (mg/g biomass)

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were fitted to the Langmuir isotherm (Equation 1) using non-linear regression by Excel 2010

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solver, obtaining the maximum enzyme adsorption capacity Emax (mg/g biomass) and the

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Langmuir constant K (mL/mg enzyme) 30.

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 = ( ∙ ∙ 

)/(1 + ∙ 

) (1)

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2.5 Protein concentration and enzyme activity assay

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The Pierce™ BCA (bicinchoninic acid) Protein Assay Kit (Thermo Scientific, Rockford, IL,

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USA) was used to quantify the protein concentration during hydrolysis, as well as the

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concentration of desorbed protein from the hydrolysis residue. Each analysis was performed in

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duplicate. The BCA assay signal was corrected for the respective sugar content by subtraction.

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The specific cellulase activity was measured in duplicate at the same conditions as the enzymatic

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hydrolysis using 2% (w/v) α-cellulose as substrate. The rate of sugar formation in the first 10 min

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was used for calculating the cellulase activity. In contrast, the sugar formation over 1 h was used

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to determine the specific cellulase activity of Tween 80-extracted cellulase. 1 U cellulase activity

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is defined as the amount of enzyme needed for releasing 1 µmol sugars in 1 minute in 0.1 M

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sodium acetate buffer pH 4.8 at 45 °C. The sugars refer to the sum of sugars determined by

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HPAEC-PAD chromatography as outlined below.

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2.6 Saccharide and composition analysis

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The saccharides in the enzymatic hydrolysis supernatant were measured in duplicates using High

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Performance Anion Exchange Chromatography coupled to Pulsed Amperometric Detection

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(HPAEC-PAD, ICS-5000+, Thermo Scientific, Rockford, IL, USA), using a CarboPacTM

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PA100 column operating at 40 °C for saccharide separation at a flow rate of 1 mL/min. The

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gradient was set according to Anders et al. 31. The yield after 72 h hydrolysis was calculated by 8 ACS Paragon Plus Environment

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dividing the total saccharide concentration by the initial total cellulose and hemicellulose content

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of the biomass materials. The total saccharide concentration after 2 h was used to calculate the

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initial reaction rate.

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For composition analysis, the polysaccharide fraction of the dry solid lignocellulosic materials

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was hydrolyzed in duplicates using the NREL two-step acid hydrolysis procedure 27. The

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monosaccharide concentration of both hydrolysate sample was analyzed individually by

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HPAEC-PAD 31 and used for calculating the cellulose and hemicellulose content of the

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corresponding lignocellulosic material. The lignin content was determined gravimetrically as

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Klason ligin 27.

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2.7 Particle size distribution

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The particle size distribution was analyzed via light scattering using Mastersizer 2000 (Malvern

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Instruments Ltd., Malvern, Worcestershire, UK). Biomass was suspended in water and

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appropriately diluted to obtain an obscuration of 2-5%. Measurements were performed in

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duplicate for each sample, and the Mie light scattering model was used for quantification with a

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cellulose refractive index of 1.54 32. Since the relative standard deviation amounted to less than

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3%, only one measurement was reported.

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2.8 Pore size distribution

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The wet porosity and distribution of pore sizes between 1.32 nm and 396 nm of wet biomass

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samples was measured in duplicates by thermoporosimetry using a differential scanning 9 ACS Paragon Plus Environment

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calorimeter DSC 1 STARe System (Mettler Toledo, Schwerzenbach, Switzerland). The

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measurement principle is based on the melting point depression (∆T) of water confined in pores

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that depends on the pore diameter , where  = −2  / (Gibbs-Thomson equation) with

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 = 19.8  ∙  , which was calculated according to Park et al 33.

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The samples were washed with Millipore water, filtrated through a cellulose filter paper, and then

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transferred into 100 µL aluminum pans in duplicate. Thermoporosimetry was performed

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according to Park et al. 33 by freezing the samples down to -50 °C and then heating up according

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to the temperature step program adapted from Pihlajaniemi et al. 34 (Supplementary material

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Table S1).

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The mass of melting water in each temperature step was analyzed from the absorbed heat, and the

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sample heat capacity was corrected by using the suggested value for the specific heat capacity of

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cellulose of 0.0067 J g-1 K-1 35. This mass of the melting water was divided by the ice density

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(917 g dm-3) to obtain the pore volume for each temperature. The cumulative pore volume was

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thus obtained as a function of pore diameter.

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3. Results and discussion

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3.1 Enzymatic hydrolyzability of pretreated lignocellulosic biomass

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Since the biomass fractionation method and the cellulase dosage strongly affect the efficiency of

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enzymatic hydrolysis 11, we compared the rate and yield of enzymatic hydrolysis and the

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cellulase adsorption of different pretreated biomass materials. To this end, organosolv or

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organocat pretreated beech wood, as well as α-cellulose were hydrolyzed using varying cellulase

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dosages of 21, 84, and 336 mg protein/g biomass. Fig. 1 shows the resulting total sugar yield as

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well as the initial reaction rate of the enzymatic hydrolyses.

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Fig. 1. Initial rates and yields after 72 h of enzymatic hydrolysis for α-cellulose as well as

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organosolv and organocat pretreated beech wood at varying enzyme dosages of 21, 84, and 336

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mg protein/g biomass. (A) Sugar yield after 72 h; (B) Initial reaction rate. Sugar yield was

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calculated by dividing the total saccharide concentration at 72 h by the initial total cellulose and

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hemicellulose content of the biomass materials. The total saccharide concentration after 2 h was

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used to calculate the initial reaction rate. Error bars indicate the standard deviation of two

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experimental replicates. Enzymatic hydrolysis was performed in 0.1 M sodium acetate buffer, pH

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4.8, 45 °C at 10% (w/v) solid loading.

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The sugar yield increased for all cellulosic biomasses with increasing enzyme loading (Fig. 1A).

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A fourfold increase in total enzyme dosage from 21 mg protein/g biomass to 84 mg protein/g

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biomass increased the yield by the factor of 1.5 to 2.2. However, a further fourfold increase of the

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enzyme dosage to 336 mg protein/g biomass did not improve the hydrolysis yield significantly. 11 ACS Paragon Plus Environment

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This behavior is consistent with the hydrolysis of corn stover at varying cellulase dosages 22.

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Interestingly, organosolv pretreated beech wood showed the same hydrolysis yield within

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experimental error as α-cellulose. In contrast, the hydrolysis yield of organocat pretreated beech

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wood was only half of that of α-cellulose or organosolv. While organosolv and organocat

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pretreatments both fractionate lignocellulosic biomass 25, 28, the different enzymatic

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hydrolyzability of the pretreated beech wood may be anticipated to result from different

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delignification degrees, as well differences in pretreated biomass structure, such as pore size

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distribution and crystallinity 32, 36.

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Compared to the yield after 72 h hydrolysis, the initial reaction rate depended even stronger on

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the type of biomass. The initial reaction rate for α-cellulose increased significantly with

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increasing enzyme dosage, that for organosolv pretreated beech wood only slightly, whereas that

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for organocat pretreated beech wood remained stable (Fig. 1B). These differences in hydrolysis

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yield and rate may be due to structural differences, which would be reflected in the enzyme

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adsorption properties 19.

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3.2 Adsorption isotherms for cellulosic biomass

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The adsorption equilibrium was investigated for α-cellulose, organosolv and organocat pretreated

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beech wood using different total cellulase dosages (5.3 mg/g biomass to 1344 mg/g biomass) at

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4 °C for 2 h (Fig. 2). The equilibration temperature of 4 °C was chosen instead of hydrolysis

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temperature at 45 °C to avoid enzymatic cellulose degradation 37, and an equilibration time of 2 h

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was shown to be sufficient for reaching the equilibrium in a preliminary kinetic study using α-

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cellulose (data not shown). The experimental data of equilibrium protein loading vs. equilibrium 12 ACS Paragon Plus Environment

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free protein concentration was fitted using the Langmuir equation with R2 >0.9. Equilibrium

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protein loading refers to the protein mass over the biomass mass at adsorption equilibrium. The

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maximum cellulase adsorption capacity (Emax) and the adsorption affinity (K) for the different

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pretreated biomasses are summarized in Table 1.

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α-Cellulose, which has similar crystallinity and porosity as wooden biomass 38, had the highest

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maximum cellulase adsorption capacity of 137.7 mg protein/g biomass, which is 1.5 - 4 times

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that of the maximum cellulase adsorption capacity of 34.9 – 95.2 mg/g reported for Avicel using

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T. reesei cellulases at 4 °C 38, 39. The maximum cellulase adsorption capacity for organosolv

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pretreated beech wood was 88.8 mg protein/g biomass and, thus, lowest. The maximal cellulase

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adsorption capacity for pretreated beech wood had the same order of magnitude as the one for α-

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cellulose, indicating a good accessibility to the cellulases. Maximum cellulase adsorption

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capacities on hard wood were reported to be 87.69 mg cellulase/g for ethanol-pretreated

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Lodgepole pine 40 and between 56 mg cellulase/g solid and 195 mg cellulase/g solid for

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differently pretreated poplar 41, which confirms the range of values for organosolv and organocat

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pretreated beech wood found in this study.

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Fig. 2 Adsorption isotherms of cellulase on cellulosic biomasses at 4°C before and after 72 h

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enzymatic hydrolysis. (A) α-cellulose, (B) organosolv pretreated beech wood, (C) organocat

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beech wood. Symbols represent each one data of one experiment with two analytical replicates.

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Lines represent the best fit by the Langmuir equation (eq. 1). Adsorption was performed in 0.1 M

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sodium acetate buffer, pH 4.8, 4 °C at 10% (w/v) solid loading. 14 ACS Paragon Plus Environment

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Table 1 Maximum cellulase adsorption capacity Emax, adsorption affinity K and binding strength

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S for different pretreated biomass before and after 72 h hydrolysis Adsorption was performed in

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0.1 M sodium acetate buffer, pH 4.8, 4 °C at 10% (w/v) solid loading. The adsorption loadings

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Eads (mg/g biomass) were fitted to the Langmuir isotherm, obtaining the maximum enzyme

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adsorption capacity Emax (mg/g biomass) and the Langmuir constant K (mL/mg enzyme).

α-cellulose

Organosolv

Organocat

Time

 [mg/g]

[mL/mg]

S =  ×

[mL/g]

R

0h

137.7±12.8

0.040±0.008

5.5

0.94

72 h

129.0±17.8

0.033±0.009

4.26

0.92

0h

88.8±4.9

0.133±0.020

11.8

0.95

72 h

135.9±4.9

0.043±0.007

5.84

0.96

0h

106.1±6.2

0.068±0.009

7.2

0.97

72 h

180.7±20.4

0.028±0.006

5.06

0.95

2

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In reverse order to the maximum cellulase adsorption capacity, the cellulase affinity of cellulases

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to organosolv pretreated beech wood is the highest (0.133 mL/mg protein), followed by the one

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to organocat pretreated beech wood and the one to α-cellulose. The binding strength S can be

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expressed as " =  × and describes the relative affinity of the cellulases to the biomass

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solids at low cellulose concentration

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strength to organosolv pretreated beech wood than to organocat pretreated beech wood and to α-

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cellulose. The difference in maximal adsorption capacity and binding strength may be due to the

14

biomass composition and to structural differences, including particle size and pore size

15

distribution, as will be discussed below. As a general expectation, a higher proportion of

16

adsorbed cellulases on the biomass should lead to increased initial reaction rates. Therefore, the

30, 42

. Table 1 shows that cellulases had a stronger binding

15 ACS Paragon Plus Environment

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Page 16 of 33

1

initial observed reaction rates of the enzymatic hydrolysis were plotted over the protein loadings

2

predicted by the adsorption isotherms in Fig. 3.

3 4

Fig. 3 Initial hydrolysis rate at 45 °C as function of the equilibrium protein loading calculated

5

from the adsorption isotherms at 4 °C. Initial reaction rate was the average rate of duplicate

6

hydrolyses during the first 2 h. The equilibrium protein loading refers to the protein mass over the

7

biomass mass at adsorption equilibrium. Enzymatic hydrolysis was performed in 0.1 M sodium

8

acetate buffer, pH 4.8, 45 °C at 10% (w/v) solid loading.

9 10

The initial reaction rates rise linearly with the equilibrium enzyme loading, but the slope depends

11

strongly on the type of cellulosic biomass. With cellulase loading increasing by a factor of 10, the

12

initial reaction rate rises by a factor of 2 for α-cellulose, but only slightly for organosolv

13

pretreated beech wood and negligibly for organocat pretreated beech wood. Apparently, the high

14

cellulase adsorption to organocat pretreated beech wood does not lead to high initial hydrolysis

15

rate, but organocat pretreated beech wood still remains recalcitrant towards enzymatic hydrolysis.

16

Before digging deeper into the reason for Organocat pretreated beech wood’s recalcitrance by 16 ACS Paragon Plus Environment

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charactering its composition, particle size and pore size distribution in comparison to α-cellulose

2

and organosolv pretreated beech wood, the development of the reaction rate and of enzyme

3

adsorption isotherm during the course of enzymatic hydrolysis was of interest.

4

5

3.3 Enzyme adsorption during hydrolysis

6

In order to investigate the development of enzyme adsorption during 72 h progress of enzymatic

7

hydrolysis at 45 °C, both the sugar formation and the protein in the supernatant was measured

8

with substrate loading of 10%, and a cellulase loading between 21 mg protein/g biomass to 336

9

mg protein/g biomass. Fig. 4A, B, and C shows typical enzymatic hydrolysis curves for α-

10

cellulose, organosolv and organocat pretreated beech wood.

11

For all biomass materials, the measured biomass weight decreased in accordance with the

12

asymptotic increase of the total sugar amount (Fig. 4A, B, C). The hydrolysis progress can be

13

divided into three phases: Within the first 6 h, the reaction proceeded fastest, followed by a

14

reaction rate decrease between 12 and 30 h. Finally, only small amounts of sugars were produced

15

until the end of the hydrolysis after 72 h.

16

17 ACS Paragon Plus Environment

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1 2

Fig. 4. Progress of enzymatic hydrolysis and of enzyme adsorption during the hydrolysis.

3

Hydrolysis of α-cellulose (A), organosolv (B) and organocat (C) pretreated beech wood under an

4

enzyme dosage of 84 mg protein/g biomass. Enzyme adsorption onto α-cellulose (D), organosolv

5

(E) and organocat (F) pretreated beech wood during hydrolysis as well as related to adsorption

6

isotherm. Symbols represent each one experiment with two analytical replicates. Enzymatic

7

hydrolysis was performed in 0.1 M sodium acetate buffer, pH 4.8, 45 °C at 10% (w/v) solid

8

loading. 18 ACS Paragon Plus Environment

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1

Additionally, the protein concentration in the liquid phase decreased rapidly in the first 6 h, and

2

remained almost stable afterwards as shown in Fig. 4 A, B and C. Tai and Keshwani observed a

3

similar behavior where first, the enzyme adsorption approaches the equilibrium, and afterwards,

4

the free enzyme concentration remains during the whole enzymatic hydrolysis of corn stover 22.

5

In contrast, Pribowo et al. reported a rapid protein adsorption to the pretreated corn stover in the

6

first 30 min followed by a constant concentration to 24 h, followed by an increase in protein

7

concentration in the liquid phase due to desorption 21. In the present study however, desorption of

8

the enzyme could not be observed.

9

The adsorbed enzyme loading during hydrolysis was calculated from the measured protein

10

concentration in the liquid phase during hydrolysis and the initial protein dosage. Accordingly,

11

the adsorbed protein loading per biomass weight was calculated from the adsorbed enzyme

12

amount and the measured residual solid during enzymatic hydrolysis. Due to the decrease of the

13

biomass, the adsorbed enzyme increased over hydrolysis time in a pattern similar to the total

14

sugar concentration increase (Fig. 4A, B, C). This observation qualitatively conforms to our

15

expectation. We assume that the enzymes are stable throughout the 72 h hydrolysis, such that the

16

total protein amount is constant. In addition, we assume that the enzyme adsorption throughout

17

the hydrolysis is reversible according to Langmuir adsorption isotherm. Based on these two

18

assumptions, the decreasing biomass mass over hydrolysis progress as shown in Fig. 4A, B and C

19

should lead to decreasing protein amount on the decreasing surface area, and by this to an

20

increasing protein loading. However, in contrast to our expectations, the adsorbed protein loading

21

does increase more than expected, which might be explained by morphological changes of the

22

observed biomasses.

23

Lee et al. reported the specific surface area (SSA, specific surface area) of partially crystalline

24

cellulose decreases significantly with the progress of enzymatic hydrolysis, due to a rapid 19 ACS Paragon Plus Environment

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1

hydrolysis of amorphous regions having a high surface area 16. In contrast, the SSA of also

2

partially crystalline cellulose Solka Floc SW40 dramatically increased from 3.9 to 11.6 m2/g,

3

subsequently levelling off, which is consistent with our results 43. Recently, Eibinger et al. 44 used

4

atomic force microscopy (AFM) to directly image the enzymatic hydrolysis progress of specially

5

prepared cellulose and of Avicel. The initially smooth surface became completely rugged after

6

3 h incubation with cellulases. This morphological change was accompanied by an increase in

7

specific enzyme adsorption capacity from 1 to 10 µg protein/mg cellulose. Besides the

8

morphological changes, also compositional changes, i.e. the hemicellulose and in particular,

9

lignin content, should be considered in the cellulase adsorption on lignocellulosic biomass, since

10

lignin is a strong cellulase adsorbent 30.

11

In order to explain the decreased reaction rate during the enzymatic hydrolysis progress from the

12

view of adsorption, cellulase adsorption equilibrium during the enzymatic hydrolysis at 45°C was

13

plotted together with the cellulase adsorption isotherm at 4°C (Fig. 4D, E and F). The calculated

14

adsorbed enzyme loading during hydrolysis first approached the adsorption isotherm from below,

15

and then left the isotherm with increasing time, as shown in Fig. 4D, E and F. This phenomenon

16

applies not only for α-cellulose, but also for organosolv and organocat pretreated beech wood for

17

all three enzyme dosages. In reversible adsorption and for a homogeneous substrate, the plot of

18

the adsorbed enzyme loading as function of the free enzyme concentration should move upward

19

along the isotherm during hydrolysis. During hydrolysis, the decreasing amount of biomass

20

should lead to an increase in free enzyme and consequently, to an increase both of the free

21

enzyme concentration and the adsorbed enzyme loading. Palonen reported the same deviation

22

from the isotherm as in this study during the hydrolysis of bacterial microcrystalline cellulose 23,

23

however starting on the adsorption isotherm, which was taken at the same temperature as

24

hydrolysis. In contrast, we measured the adsorption isotherm at 4°C to avoid changes to the 20 ACS Paragon Plus Environment

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1

lignocellulosic substrate, and performed the enzymatic hydrolysis at 45 °C, which disfavors

2

protein adsorption and results in a starting point of the adsorbed protein loading below the

3

equilibrium value at 4°C.

4

In order to pinpoint what causes the deviation of the protein loading from the adsorption isotherm,

5

we analyzed the composition of the (ligno-) celluloses, their structural changes, enzyme recovery

6

after desorption and activity before and after enzymatic hydrolysis.

7

8

3.4 Compositional changes during enzymatic hydrolysis

9

The composition of the respective celluloses before and after enzymatic hydrolysis was analyzed

10

using the NREL protocol 27 and is shown in Table 2. After organosolv and organocat

11

pretreatment of beech wood, the cellulose content is 63% and 60% respectively, which is much

12

higher than for native beech wood (36%). The hemicellulose content in organocat biomass is

13

6.2%, half of that in the organosolv pretreated beech wood (12.5%). However, Klason lignin

14

content is higher in organocat- than in organosolv pretreated beech wood (Table 2). Since lignin

15

adsorbs more cellulase than cellulose 30, the high lignin content for organocat pretreated beech

16

wood may explain the a higher maximum enzyme adsorption capacity compared to organosolv

17

beech wood.

18

The composition of α-cellulose remained the same before and after enzymatic hydrolysis, due to

19

the simultaneous hydrolysis of both cellulose and hemicellulose (Table 2). For organosolv and

20

organocat pretreated beech wood, the lignin content increased from 22% to 42% and from 29% to

21

35%, respectively, due to the hydrolysis of cellulose and hemicellulose. The relative increase in

22

the lignin content increases cellulase adsorption and reduces the binding of cellulases to cellulose.

23

This is one additional reason why enzyme adsorption increased during hydrolysis, whereas the 21 ACS Paragon Plus Environment

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Page 22 of 33

1

reaction rate decreased. Ko et al. reported that lignin from liquid hot water pretreated hardwoods

2

adsorbs a large amount of cellulase, in particular β-glucosidase, resulting in a dramatic decrease

3

in hydrolysis efficiency 30. Lignin in poplar solids was likewise reported to have a high cellulase

4

maximum adsorption loading 41. In contrast, delignification of corn stover did not affect the

5

accessibility of cellulose for purified CBHI, but improved the effectiveness of cellulases and

6

xylanase significantly 45.

7

Table 2 Composition of the investigated (ligno)cellulosic biomasses and standard deviation

8

before (0 h) and after (72 h) enzymatic hydrolysis Time

Cellulose % (w/w)

Hemicellulose % (w/w)

AIL % (w/w)

ASL % (w/w)

0h

82.8 ± 1.83

22.5 ± 0.35

0.3 ± 0.17

4.1 ± 0.12

72 h

82.0 ± 0.96

20.9 ± 0.36

0

3.8 ± 0.02

0h

63.0 ± 2.19

12.5 ± 0.72

21.9 ± 3.09

3.4 ± 0.06

72 h

50.1 ± 1.60

8.8 ± 0.06

42.0 ± 0.52

3.0 ± 0.03

0h

60.0 ± 3.61

6.2 ± 0.55

28.9 ± 0.41

2.4 ± 0.01

72 h

50.6 ± 2.02

5.4 ± 0.37

35.5 ± 0.65

2.2 ± 0.02

α-cellulose

Organosolv

Organocat 9

ASL - Acid Soluble Lignin; AIL - Acid Insoluble Lignin.

10

The composition was analyzed through two-step sulfuric acid hydrolysis using the NREL

11

protocol of two experimental replicates.

12

13

3.5 Particle size distribution changes during enzymatic hydrolysis

14

Besides the composition of the selected lignocellulosic biomasses, their particle size distribution

15

was measured (Fig. 5). In the beginning of the enzymatic hydrolysis, organosolv and organocat

16

pretreated beech wood showed similar particle size distribution. Both had a wide size distribution,

17

and the particles were larger than those of α-cellulose. The highest volume frequency for α22 ACS Paragon Plus Environment

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1

cellulose was at the diameter of 69 µm, whereas that for organosolv and organocat beech wood

2

was at 479 µm.

3 4

Fig. 5 Particle size distribution before and after 72 hours of enzymatic hydrolysis. Closed

5

symbols represent the samples before enzymatic hydrolysis; open symbols represent the samples

6

after enzymatic hydrolysis. Each curve represented one measurement, which had a relative

7

standard deviation less than 3%. Wet samples were suspended in water and measured using light

8

scattering.

9 10

After enzymatic hydrolysis, as indicated in Fig. 5 by the open symbols, the particles were smaller

11

than in the beginning for all three (ligno)cellulosic biomasses. The particle size distribution of α-

12

cellulose still showed only one major peak at 35 µm, which corresponds to half of the initial

13

particle size. The particle size distributions of organosolv and organocat pretreated beech wood

14

exhibited three discernable peaks after enzymatic hydrolysis. One peak is at the same particle size

15

as in the beginning of the enzymatic hydrolysis. However, two more peaks appeared, one at 158 23 ACS Paragon Plus Environment

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Page 24 of 33

1

µm and one at the very small particle size of 11 µm. organosolv pretreated beech wood had a

2

higher content of very small particles after enzymatic hydrolysis compared to organocat

3

pretreated beech wood. This difference coincides with the high sugar yield after 72 h hydrolysis

4

of organosolv pretreated beech wood.

5

Since the particle size decreased after enzymatic hydrolysis, the external surface area per gram

6

biomass should increase accordingly. This might partially explain the increase of the adsorbed

7

enzyme loading during hydrolysis. Lee et al. suggested that this increase may originate from the

8

water swelling of cellulose 16. However, in our study, we observed that samples swollen in water

9

for 24 hours did not exhibit changed particle size distributions (data not shown). For porous

10

particles, the internal specific surface is expected to contribute more significantly to the total

11

surface area, and thereby, to cellulase adsorption. Therefore, the pore size distribution was

12

analysed next.

13

14

3.6 Pore size distribution changes during enzymatic hydrolysis

15

Pore size distribution is an additional important factor affecting the substrate accessibility in

16

cellulose hydrolysis. Therefore, the wet porosity was measured for a hydrolysis time of 0 and

17

72 h. Initially, organosolv pretreated beech wood showed an overall higher porosity than both α-

18

cellulose and organocat pretreated beech wood (Fig. 6). Before hydrolysis, α-cellulose showed a

19

pore size distribution similar to organosolv pretreated beech wood until a pore diameter of 20 nm,

20

but less macro pores larger than 50 nm. Thus, organosolv pretreated beech wood had the

21

cumulative pore volume at 396 nm of 357 µL/g, compared to 264 µL/g for α-cellulose. Based on

22

the internal pore volume and the accompanying specific surface area, cellulase adsorption to 24 ACS Paragon Plus Environment

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1

organosolv pretreated beech wood should in principle be preferred, since the cellulase affinity of

2

cellulases to organosolv pretreated beech wood was the highest. However, this does not lead to

3

the highest cellulase adsorption capacity, but the larger particle size of organosolv pretreated

4

beech wood may result in some pore volume being inaccessible to cellulases, thereby limiting the

5

maximum cellulase adsorption capacity. In contrast, organocat pretreated beech wood had the

6

lowest porosity; the cumulative pore volume at 396 nm is only 221 µL/g. The low porosity of

7

organocat pretreated beech wood might be explained by a lack of hemicellulose, which serves as

8

the upholder of the pores 34.

9 10

Fig. 6. Pore size distribution before and after 72 hours of enzymatic hydrolysis. Closed symbols

11

represent the samples before enzymatic hydrolysis; open symbols represent the samples after

12

enzymatic hydrolysis. Error bars indicate the standard deviation of two experimental replicates.

13

Wet samples were measured using DSC thermoporosimetry.

14 15

After enzymatic hydrolysis for 72 h, the overall porosity increased for all three biomasses. The

16

porosity of organosolv pretreated beech wood increased most, followed by organocat pretreated 25 ACS Paragon Plus Environment

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1

beech wood and α-cellulose. For organosolv pretreated beech wood, the cumulative volume at 56

2

nm increased to 462 µL/g, which is even higher than that of 357 µL/g at 396 nm before

3

hydrolysis. Due to the hydrolysis of cellulose and hemicellulose, the structure disintegrates

4

leading to an increase in pores. In addition, lignin in organosolv and organocat pretreated beech

5

wood may preserve the original porosity. Thus, the pore size increase would entail the increase of

6

enzyme adsorption during hydrolysis. However, Pihlajaniemi et al. observed the decrease of pore

7

size distribution for sodium hydroxide pretreated wheat straw during enzymatic hydrolysis; and

8

no trend was seen for auto hydrolyzed straw 36. These contrasting results might be explained by

9

the lignin content and the hemicellulose composition. Auto-hydrolyzed straw contained 30%

10

lignin, whereas sodium hydroxide delignified straw had only 3.8% lignin compared to organosolv

11

pretreated beech wood in this study with 22% Klason lignin.

12

13

3.7 Adsorption isotherm at 72 h

14

Based on the changed biomass composition, the decreased particle size, and the increased pore

15

volume, one would also expect a changed adsorption isotherm after enzymatic hydrolysis at 72 h

16

relative to the initial one. The residual material after enzymatic hydrolysis was thoroughly

17

washed with buffer to desorb cellulase, followed by washing with water and filtration to obtain

18

wet solids for adsorption isotherm measurement. The adsorption isotherms of α-cellulose,

19

organosolv and organocat pretreated beech wood after 72h are shown in Fig. 2.

20

For α-cellulose, the maximum enzyme adsorption capacity and the cellulase affinity decreased

21

slightly, but this change was far from being significant. This nearly unchanged adsorption

22

isotherm contradicts the increase in protein adsorption during hydrolysis and also the expected 26 ACS Paragon Plus Environment

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1

increase of protein adsorption due to the particle size decrease and porosity increase. For

2

organosolv and organocat pretreated beech wood, the maximum enzyme adsorption capacity

3

increased significantly (Table 1), whereas the adsorption affinity and the binding strength

4

decreased. These changes to the adsorption isotherm were in accordance with the compositional

5

and structural changes of the biomass materials, since increased lignin and decreased

6

hemicellulose content accompanied the increased pore size, and the decreased particle size should

7

favor cellulase adsorption. However, the adsorbed protein loading during enzymatic hydrolysis

8

was still significantly higher than predicted by the adsorption isotherm. Thus, the structural and

9

composition changes during hydrolysis only partially explained the increase of the enzyme

10

adsorption during hydrolysis. Additional unknown factors presumably affect the cellulose

11

adsorption and the reaction rate, e.g. the specific enzyme activity.

12

13

3.8 Protein balance and activity

14

The enzyme concentration during larger scale hydrolysis at 84 mg/g or 8.4 mg/mL cellulose

15

dosage was measured and is shown in Table 3. After 6, 24 or 72 h hydrolysis, the protein

16

concentration in the supernatant was measured to be only 52% - 67% of the originally added

17

amount. Two rounds of buffer extraction recovered additional 9% - 14% protein. Tween 80 was

18

found to be a surfactant that improved the cellulase desorption from the solid biomass to the

19

liquid phase 40. Even with 0.5% (v/v) Tween 80 to extract the protein from the solid fraction, only

20

72% - 86% of the initially supplied protein amount could be recovered. Presumably, the

21

unrecovered protein might be irreversibly adsorbed to the biomass. For lignocellulose, this

22

protein loss most probably results from non-productive and irreversible adsorption of the enzyme

23

to lignin. In addition, during enzymatic hydrolysis, cellulases get progressively confined to parts 27 ACS Paragon Plus Environment

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Page 28 of 33

1

of the substrate rendering a desorption impossible 44. This phenomenon of irreversible adsorption

2

may explain why adsorption during hydrolysis was increased in comparison to the adsorption

3

isotherm, which is based on equilibrium assumptions.

4

Table 3 Enzyme recovery during the hydrolysis from the supernatant, two consecutive buffer

5

extractions and a detergent extraction. 1st buffer

2nd buffer

Detergent

Total

Liquid Biomass

Time

Recovery extraction

extraction

extraction

protein.

[mg/mL]

α-cellulose

Organosolv

Organocat

[%] [mg/mL]

[mg/mL]

[mg/mL]

[mg/mL]

6h

5.44

0.71

0.43

0.29

6.87

82

24 h

5.57

0.66

0.34

0.16

6.73

80

72 h

4.68

0.55

0.22

0.53

6.01

72

6h

5.62

0.72

0.44

0.43

7.20

86

24 h

5.20

0.56

0.33

0.36

6.45

77

72 h

4.36

0.67

0.43

0.34

5.80

69

6h

5.47

0.69

0.46

0.56

7.18

85

24 h

5.64

0.62

0.45

0.46

7.16

85

72 h

5.11

0.63

0.41

0.39

6.55

78

6

The results are the average of two replicates, and the standard deviation is less than 1%. Total

7

protein refers to the total calculated protein amount i.e. the sum of the enzyme amount in the

8

liquid, 1st and 2nd buffer extraction, and detergent extraction. Recovery relates the total calculated

9

protein amount to the initial protein dosage of 84 mg/g or 8.4 mg/mL.

10

In addition, the specific activity of the extracted enzyme was much lower than the activity in the

11

liquid supernatant (Table 4), indicating the irreversibly adsorbed enzyme to be less active than

12

the free enzymes. It must be mentioned that the enzyme activity assay used for quantifying the 28 ACS Paragon Plus Environment

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1

activity of the recovered proteins used α-cellulose instead of filter paper for the initially dosed

2

enzymes, which amounted to 0.28 FPU/mg at 0 h. In contrast, enzyme extracted by the detergent

3

Tween 80 showed comparable residual enzyme activity to the enzyme in the liquid supernatant.

4

This indicates Tween 80 could reconstitute the cellulase activity, which agrees with the finding

5

that Tween 80 improved enzymatic hydrolysis yield of steam exploded and ethanol pretreated

6

Lodgepole pine by 46% 40.

7

Table 4 Specific cellulase activity in the enzymatic hydrolysis supernatant and the extracted

8

buffer and detergent during enzymatic hydrolysis Liquid Biomass

Time

Buffer extraction1

Detergent extraction2

[U/mg]

[U/mg]

supernatant1 [U/mg]

α-cellulose

Organosolv

Organocat

9

1

6h

0.077±0.0018

0.041±0.0013

0.099±0.014

24 h

0.109±0.0162

0.079±0.0054

0.174±0.052

72 h

0.065±0.0112

0.026±0.0008

0.050±0.024

6h

0.084±0.0005

0.032±0.0009

0.069±0.005

24 h

0.073±0.0080

0.048±0.0039

0.104±0.012

72 h

0.052±0.0056

0.023±0.0014

0.085±0.039

6h

0.061±0.0005

0.037±0.0024

0.076±0.000

24 h

0.077±0.0067

0.035±0.0025

0.087±0.003

72 h

0.044±0.0090

0.014±0.0014

0.091±0.005 2

: Specific cellulose activity based on the reaction rate in the first 10 min. : Specific cellulose

10

activity based on the sugar production in 1 h. The assay time was prolonged to counteract the

11

possibly low enzyme activity after detergent extraction. The specific cellulase activity was

12

measured in duplicate using 2% (w/v) α-cellulose as substrate in 0.1 M sodium acetate buffer pH

13

4.8 at 45 °C. 29 ACS Paragon Plus Environment

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Page 30 of 33

1

4. Conclusions

2

The effect of enzyme adsorption on the reaction rate during hydrolysis of organosolv and

3

organocat pretreated beech wood as well as α-cellulose was studied. Cellulase adsorption affinity

4

to biomass increased in the order of 0.04 mL/mg protein for α-cellulose, 0.07 mL/mg protein for

5

organocat pretreated beech wood and 0.13 mL/mg protein for organosolv pretreated beech wood.

6

The initial reaction rates of the three cellulosic substrates linearly correlated to the adsorbed

7

enzyme loading as predicted by the respective adsorption isotherms.

8

However, the adsorbed cellulase loading increased dramatically during reaction progress, and

9

drifted away from the enzyme adsorption isotherm. The lignin content increased, the particle size

10

decreased, and the wet porosity increased after 72 h enzymatic hydrolysis, leading to a change of

11

the adsorption isotherm during hydrolysis, however less pronounced than suggested by the drift.

12

In addition, the cellulases lost activity when they adsorbed irreversibly to the biomass during

13

proceeding hydrolysis. Even when the cellulases were desorbed from the biomass, their activity

14

was also reduced. Therefore, the hydrolysis rate decreased whereas the cellulase adsorption

15

increased during proceeding hydrolysis.

16

In order to minimize the irreversible enzyme adsorption, a pretreatment method is recommended

17

that reduces the recalcitrance of the lignocellulosic material with a high degree of delignification.

18

Understanding the decrease of reaction rate during enzymatic hydrolysis with respect to

19

irreversible enzyme adsorption and enzyme residual enzyme recovery is one important step

20

forward towards increasing the process efficiency and lowering the enzyme cost in a biorefinery

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process.

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Acknowledgement

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This work was performed as part of the Cluster of Excellence "Tailor-Made Fuels from Biomass",

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which is funded by the Excellence Initiative by the German federal and state governments to

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promote science and research at German universities. Yumei Wang acknowledges support from

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Chinese Scholarship Council (CSC) file number 201206740023.

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