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The Extraordinary Deactivation Offset Effect of Arsenic and Calcium on CeO2-WO3 SCR Catalysts Xiang Li, Xiansheng Li, Tianle Zhu, Yue Peng, Junhua Li, and Jiming Hao Environ. Sci. Technol., Just Accepted Manuscript • DOI: 10.1021/acs.est.8b00746 • Publication Date (Web): 21 Jun 2018 Downloaded from http://pubs.acs.org on June 21, 2018
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Environmental Science & Technology
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The Extraordinary Deactivation Offset Effect of Arsenic and
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Calcium on CeO2−WO3 SCR Catalysts
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Xiang Lia, Xiansheng Lib, Tianle Zhu*a, Yue Pengb, Junhua Li*b and Jiming Haob
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a
School of Space and Environment, Beihang University, Beijing, 100191, PR China.
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b
State Key Joint Laboratory of Environment Simulation and Pollution Control, School
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of Environment, Tsinghua University, Beijing 100084, P. R. China
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*Corresponding author’s E-mail address:
[email protected] (T. Zhu),
[email protected] (J. Li); Tel.: +86 10 82314215, fax: +86 10 82314215 1
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Abstract
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An extraordinary deactivation offset effect of calcium and arsenic on CeO2-WO3
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catalyst had been found for selective catalytic reduction of NO with NH3 (NH3-SCR).
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It was discovered that the maximum NOx conversion of As-Ca poisoned catalyst
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reached up to 89% at 350°C with the gaseous hourly space velocity of 120,000
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mL·(g·h)-1. The offset effect mechanisms were explored with respect to the changes of
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catalyst structure, surface acidity, redox property and reaction route by XRD, XPS,
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H2-TPR, O2-TPD, NH3-TPD and in situ Raman, in situ TG and DRIFTS. The results
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manifested that Lewis acid sites and reducibility originated from CeO2 were obviously
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recovered, because the strong interaction between cerium and arsenic was weakened
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when Ca and As coexisted. Meanwhile, the CaWO4 phase generated on Ca poisoned
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catalyst almost disappeared after As doping together, which made for Brønsted acid
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sites reformation on catalyst surface. Furthermore, surface Ce4+ proportion and oxygen
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defect sites amount were also restored for two-component poisoned catalyst, which
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favored NH3 activation and further reaction. Finally, the reasons for the gap of catalytic
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performance between fresh and As-Ca poisoned catalyst were also proposed as follows:
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(1) surface area decrease; (2) crystalline WO3 particles generation; (3) oxygen defect
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sites irreversible loss.
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Keywords: NH3-SCR; offset effect; deactivation; acid sites; surface oxygen species
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Graphical Abstract
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1. Introduction
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As important precursors of photo-chemical smog and PM2.5 pollution, nitrogen
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oxides (NOx) emitted from power plants and industrial kilns have been suffering the
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attention of the public opinion in recent years. Selective catalytic reduction (SCR) with
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NH3 has always been considered as the most pervasive and efficient method for NOx
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emissions control.1-3 However, conventional V2O5-WO3(MoO3)/TiO2 catalysts have
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some serious problems in practical applications, such as the physiological toxicity of
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vanadium pentoxide, poor alkaline metal tolerance, narrow operating temperature
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window and high SO2 oxidation rate at high temperature. Therefore, it is of great
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significance to develop non-toxicity, high-activity, low-cost and long-life SCR catalyst.
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Recently, CeO2 has been widely chosen as promising candidates to substitute harmful
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active ingredient V2O5 in the NH3-SCR reaction, because of its nontoxicity, no
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secondary pollution, high BET surface area and remarkable oxygen storage capacity
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(OSC).4-7 Among the Ce-based SCR catalysts, CeO2-WO3 catalysts present the most
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excellent catalytic performance, wide operating temperature range (250-400 °C) and
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outstanding H2O and SO2 resistance.8, 9
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Heavy metal arsenic in the fly ash from wet-bottom furnaces is a serious toxicant for
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SCR catalysts. In our previous research, when As2O3 content reaches to 2.9 wt%, the
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NOx conversion of commercial catalyst drops to less than 40% in the temperature range
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of 250-500°C.10 Although MoO3 shows more remarkable arsenic deactivation
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resistance than WO3, but the resistance effect is still relatively limited. E. Hums 4
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investigates the exposure time of a V2O5-MoO3-TiO2 catalysts to a slag tap furnace
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influence on the relative activity(kt/k0) change with various arsenic content in the flue
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gas. It is found that the relative activity dropped to less than 0.4 with the exposure time
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being up to 15000h, when arsenic concentration in the flue gas is 500µg/Nm3.11 The
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situation of CeO2-based catalyst is not much better, since both the NOx conversions of
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As induced CeWAlO3 and Ce-W/Ti catalysts was less than 50% in the temperature
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window from 150 to 500 °C.12,
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deactivation effect on SCR catalyst is mainly reflected in three aspects: (1) it can
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interact with active sites vanadium or cerium to depress NH3 adsorption and activation
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on the surface Lewis acid sites; (2) it enhances the NH3 oxidization ability and the
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byproducts N2O production because of more oxygen species formation on the catalyst
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surface. (3) it blocks up the pore channel and decreases the surface area of catalyst.14-16
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Among these three factor, the first one is the major reason for activity loss. Therefore,
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the key to reduce the As deactivation is to unleash the active ingredients from the strong
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interaction with arsenic.
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It is generally acknowledged that the arsenic
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Since low-rank coals with high calcium contents have been widely used for power
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generation, alkaline-earth metal calcium deactivation for SCR catalyst is another
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unavoidable problem. However, its influence on SCR catalyst has been proven less
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serious than that of K, Na and As.17 Yang et al. believes that CaO could promote the
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NH3 oxidation reaction. Their DRIFTS results indicate that CaO could activate
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ammonia into the -NH species, which further react with surface oxygen to produce 5
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NO.18 Furthermore, CeO2-WO3 catalyst show higher calcium resistance than V2O5–
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WO3/TiO2. It is found that its highest NO conversion is still up to 85% at 350 °C
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despite 5wt% CaO doping, while only less than 20% conversion for V2O5–WO3/TiO2
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catalyst.19 The Ca resistance on CeO2-WO3 catalyst is primarily because amorphous
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WOx species on the catalyst surface transform into crystalline CaWO4 preferentially,
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which protects CeO2 structure from deactivation. Meanwhile, CaWO4 structure can
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still provide parts of Brønsted acid sites for SCR reaction. Therefore, CeO2-WO3
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catalyst is a more appropriate choice for NOx emission reduction under the usual
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calcic flue gas condition. Generally, calcium and arsenic often coexist in fly ash from
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coal-fired plants. Whether there is an enhancement or offset deactivation effect on
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CeO2-WO3 catalyst remains unknown.
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In this study, fresh, single component poisoned and two component deactivated
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CeO2-WO3 catalysts are prepared and compared to analyze the synergistic effect of
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arsenic and calcium on catalysts. The effects of two poisons on the catalyst textures,
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surface acidity and reducibility are investigated using XRD, XPS, H2-TPR, O2-TPD,
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NH3-TPD, in situ Raman, in situ TG and in situ DRIFTS. Finally, their synergistic
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effect mechanism is also proposed and discussed in the last section.
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2. Experiments and Methods
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Catalyst Preparation and Deactivation. The CeO2–WO3 (CW) catalysts were
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prepared using co-precipitation method with ammonium tungstate and cerium nitrate
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as precursors and ammonium hydroxide as the precipitant. Typically, the desired 6
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amount of two precursors with the 3:2 molar ratio of Ce to W were dissolved firstly in
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the DI water. Then 25% NH3·H2O was added dropwise the Ce-W solution with
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vigorous stirring to keep the pH value at 11. After continuous stirred and washed by DI
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water, the precipitates were filter, collected and dried overnight at 100°C. The obtained
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samples were calcined at 500 °C for 4 h in air with a heating rate of 2 °C min−1. The Ca
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(Ca: 3.3 wt%) and As poisoned samples (As: 3.5 wt%) with same poison weight
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proportion calculated by CaO and As2O3 were obtained by volumetric immersion
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method in Ca(NO3)2 and As2O3 solutions respectively. Then the mixtures were directly
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dried at 100 °C for 10 h and then calcined at 500 °C for 3 h. The mixed As-Ca poisoned
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samples were obtained by deactivating them first with arsenic and subsequently with
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calcium, followed by drying and calcination. The Ca, As and mixed As-Ca poisoned
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sample were denoted as CWC, CWA and MAC respectively.
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Activity Measurements. SCR activity tests of four samples were performed using a
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fixed-bed quartz flow reactor (Inner diameter = 6 mm) and 100 mg of the catalyst with
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40-60 meshes. SCR activity measurements were carried out in the temperature range of
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150-450 °C. The feed gas mixture was consist of 500 ppm NO, 500 ppm NH3, 5% H2O
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(if used) and 3% O2 and N2 as the balance gas. The total flow rate was controlled to 200
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mL·min-1, corresponding to a gas hourly space velocity (GHSV) of 120,000 mL·(g·h)-1.
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The gases concentrations of NO, NO2, NH3, H2O and N2O were simultaneously
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monitored by an infrared gas detector (Gasmet FTIR DX-4000). The NOx conversion,
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N2 selectivity and reaction rate constants of four catalysts were calculated with 7
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reference to the following equation 1:
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NO x Conversion=
[NO x ]inlet − [NO x ]outlet × 100% [NO x ]inlet
2[N2O]outlet N2 Selectivity = 1 − ×100% [NOx ]inlet + [NH3 ]inlet − [NOx ]outlet − [NH3 ]outlet k =−
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F ln(1 − x) W
(1)
(2)
(3)
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Where [NOx]inlet and [NH3]inlet were the concentrations of gaseous NOx and NH3 in
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the inlet; [N2O]outlet, [NOx]outlet and [NH3]outlet were the concentration of gaseous N2O,
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NOx and NH3 in the outlet, respectively. In addition, F represented the total flow rate
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(cm3s−1), W was the catalyst weight (g) and x was the NOx conversion at different
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temperatures.
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Catalyst Characterization. The N2 adsorption-desorption isotherm, BET surface
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area and pore volume of the catalysts were performed at 77 K with a physisorption
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apparatus (Micromeritics, ASAP2020, USA). XRD patterns were carried out between
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10° and 85° at a step length of 5°·min-1 on X-ray diffractometer (Rigaku,
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D/max-2200/PC, Japan) with a Cu Kα radiation source (λ = 0.15405 nm). Temperature
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programmed reduction of H2 (H2-TPR) and temperature programmed desorption of O2
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(O2-TPD) experiments were operated on a chemisorption instrument (Micromeritics,
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ChemiSorb 2920 TPx, USA) from 50 °C to 900 °C and from 50 °C to 700 °C under a 5%
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H2/N2 and O2/N2 gas flow (50 mL·min−1) with a heating rate of 10°C·min−1 respectively.
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Before each temperature programmed test, 100 mg samples were pretreated at 300 °C
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for 60 min under Helium. X-ray photoelectron spectroscopy (XPS) was executed using 8
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an electron spectrometer (VG Scientific, ESCALab220i-XL, UK) with 300 W Al Kα
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radiations. All the binding energies were calibrated by the C 1s line of 284.8 eV.
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In situ Raman spectra were obtained by a Raman microscope (Renishaw, InVia
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Reflex, UK) equipped with a cooled charge-coupled device (CCD) array detector, an in
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situ reaction cell and a high-grade Leica microscope (L50×). The 532 nm line of the
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laser was chosen for recording each Raman spectra. In sit thermogravimetric (TG)
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experiments were carried out on an integrated thermal analyser (Mettler Toledo,
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TGA/DSC, CH). In situ IR spectra were obtained on a Fourier transform infrared
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spectrometer (Thermo Fisher Scientific, Nicolet 6700, USA) equipped with an MCT/A
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detector and an in situ cell with ZnSe window. The spectra were recorded by
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accumulating 32 scans at a resolution of 4 cm-1. Prior to each in situ experiment, the
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catalyst was pretreated at 450 °C for 1 h under flowing He (100 mL min-1) then cooled
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down to room temperature. The gas used in the in situ experiment included 500 ppm
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NH3/He, 500 ppm NO/He, 5% O2/He and He.
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3. Results and Discussion
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3.1 Performances and Textural Characteristics. Figure 1(a) shows the NOx
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conversion over the fresh and three kinds of poisoned samples at 150-450 °C under a
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high GHSV of 120,000 mL·g-1·h-1. Both CW and CWC catalysts present over 90% NOx
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above 250°C, indicating excellent calcium resistance performance over CeO2–WO3
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catalyst, which is in agreement with our previous results.19 The As poisoned CWA
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catalyst exhibits the lowest activities with 60% conversion at 350°C among the four 9
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catalysts. While the NOx conversion of CMA catalyst reaches significantly up to 89% at
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350°C. The offset deactivation effect on MAC catalyst can also be found in the
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presence of 5% H2O (figure S1). On the other hand, the N2 selectivity of CWA at 450°C
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is obviously less than other catalysts (figure 1(b)), implying that byproduct N2O
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formation is accelerated by As. However, with the addition of calcium, N2 selectivity of
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As poisoned catalyst is also promoted to the level of fresh catalyst. Additionally, it
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should be pointed out that the N2O production promotion behavior caused by As
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addition are not observed at below 400°C. Physical deactivation may be a significant
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reason. The results of the BET surface area and pore volume on fresh and poisoned
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catalysts are provided in table 1. It can be seen that the channel plugging effect by As
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(CWA:SBET=25.7 m2/g; Vpore=0.08 cm3/g) can be obviously alleviated by Ca
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introduction (MAC:SBET=41.7 m2/g; Vpore=0.14 cm3/g). In order to avoid the physical
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poisoning effect, the reaction rate constants (200 °C) were normalized by the surface
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area and pore volume respectively. The lower constants of CWA catalyst (0.09
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mmol·m−2·s−1 and 0.03 mmol·cm−3·s−1) can also be improved dramatically after Ca
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addition (MAC: 0.24 mmol·m−2·s−1 and 0.07 mmol·cm−3·s−1). These implies that the
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serious As chemical deactivation can be alleviated by Ca as well as physical blockage
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of active sites.
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Figure S2 shows the XRD patterns of fresh and poisoned samples. The cubic
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fluorite-type phase of CeO2 (JCPDS 41-1431) can be clearly observed for all samples.
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The XRD spectra of CWC show typical diffraction peaks for CaWO4 scheelite phase, 10
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indicating that amorphous tungsten oxides are crystallized by Ca. However, the peaks
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for CaWO4 phase almost diminish for MAC catalyst, implying that the internal
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interactions between Ca and W may be replaced by two poisons reciprocity. This
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interactions between poisons can also be proved by the results of CeO2 lattice constant
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change in table 1. The increase of the lattice constant can be seen after Ca or As
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introduction on the CW catalyst, but it is rehabilitated when two poisons coexists.
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Furthermore, the crystallite size (d) of CeO2 was also estimated from the reflection of
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the CeO2 cubic phase using the Scherrer equation.20 In addition, fresh CW, CWA and
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MAC have a similar crystallite size of about 17.4nm, but it increases significantly to
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18.2nm in the case of the CWA catalysts. Since no other peaks can be associated with
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As2O5 and As2O3, the CeO2 particles surface may be rough and covered with
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amorphous arsenic species, which is in an agreement with the results of reduced BET
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surface.
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In situ Raman spectra of the samples were recorded to investigate the interaction
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between poisons and the active ingredients under dehydration, NH3 adsorption and O2
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atmosphere at 350 °C. As shown in figure 2, the peaks at around 454 cm-1 is assigned to
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the F2g vibration of CeO2.21-23 While the peaks at 995 and 958 cm−1 are relative to W=O
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stretching modes of monotungstate and isopolytungstate species respectively, the peaks
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at 908 and 327 cm−1 are attributed to the [WO4] tetrahedron unit of CaWO4, and the
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peaks at 806 and 697 cm−1 are indicative of Raman-active modes of distorted [WO6]
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units from crystalline WO3 particles.24-26 In spite of deactivation by Ca, the peaks 11
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related to CaWO4 weaken under the NH3 or O2 atmosphere for CWC catalyst, implying
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that it can also provide parts of acid sites for NH3 adsorption. Compared with fresh
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catalyst, the WOx species of CWA catalyst almost remains unchanged, while the CeO2
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peak shifts toward lower wavenumbers from 456 to 449 cm-1. These results indicate
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that As primarily interacts with the structure of the CeOx species on CW catalyst, but Ca
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prefers to destroy the original structure of WOx species. When two poisons coexist,
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both of the CaWO4 characteristic peaks and the peak shift of CeO2 caused by As almost
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disappears. Instead, crystalline WO3 particles generate and obviously increase after
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NH3 or O2 introduction, meaning that these WO3 particles can also participate into SCR
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reaction. Therefore, the antidotal effect of Ca on As deactivation is good for the CeO2
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active sites restoration but is limited to recover original amorphous WOx species.
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The Ce 3d and O 1s XPS spectra of fresh and poisoned catalysts is shown in figure3
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and figure S3. The bands marked by v, v’’, v’’’, u, u’’, and u’’’ can be ascribed to 3d104f0
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state of surface Ce4+, whereas the other sub-peaks labelled v’ and u’ represent 3d104f1
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state of surface Ce3+.20 The surface Ce3+ proportion of CWA (23.1%) is the largest
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among the four samples. It is suggested that Ce4+ species are crucial to the NH3
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adsorption (Lewis acid sites) and activation for CeO2-based catalyst.27 So the reduction
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of Ce4+ by As species on the catalyst surface should play an important role for
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deactivation. On the other hand, CWC catalyst shows the lowest surface Ce3+
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concentration (19.3%), which is connected with the surface WOx structure changed
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thereby destroying the interaction between CeOx and WOx. The surface Ce3+ 12
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concentration of MAC catalyst (21.3%) is located between two poisoned catalysts,
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indicating that the influence of two poisons on Ce4+ concentration can also be
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counteracted. According to the XPS spectra of O 1s, unlike other catalysts, a
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remarkable sub-band centered at approximately 531.8 eV occurs for CWA catalyst,
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which can be assigned to surface chemisorbed oxygen species.28 The higher surface
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chemisorbed oxygen species may be originated from AsOx rather than defected oxygen
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species from CeO2, since more As atoms (11%) exist on the surface at the same time.
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After the Ca addition on the catalyst, the surface concentrations of chemisorbed oxygen
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and As atoms significantly decrease with more Ca atoms forming on the surface (table
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1). These results show that Ca may interact with As species to inhibit arsenic surface
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accumulation, which is helpful for reactants adsorption.
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Additionally, the XPS spectra of As and Ca for CWA, CWC and MAC have also
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been investigated and shown in figure S4. It can be seen that the peak positions of As 2p
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and Ca 2p for CWA and CWC are obviously lower BE than the MAC catalyst. In
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general, a shift of BE in XPS is usually associated with an electron density and
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oxidation state change. Therefore, it is suggested that As and Ca would obviously
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influence each other's valence state on MAC catalyst, which can also be regarded as a
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direct evidence for As and Ca interaction existence. In short, the As or Ca deactivation
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effect on physical structure and surface properties can be significantly relieved by
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mutual effect between poisons generation under coexistent conditions.
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3.2 Reducibility and Surface Acidity. It is generally considered that redox property 13
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and surface acidity of catalysts are crucial for SCR reaction. Figure 4(a) illustrates the
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H2-TPR profiles of four catalysts. Two peaks are observed for the CW catalyst: the
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main reduction band centered at 599 °C are assigned to the reduction of Ce4+, while a
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small high-temperature peak located at 801 °C is corresponding to the W6+
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reduction.29-31 The main peak shifts to a higher temperature at 634°C for CWC catalyst,
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which can be due to surface Ce4+ atoms loss on the basis of XPS result above. For CWA
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catalyst, a large H2 consumption peak responding to As (III) reduction (720 °C) occurs
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and covers the Ce4+ reduction peak with the combined reduction effect. However, the
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enhancement from As reducibility would not do SCR any favors but make higher N2O
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production at high temperature according to our previous researches.10, 13 A remarkable
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improvement in the redox property of catalyst for MAC happens with the main peak
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shifting to lower temperatures at 680 °C. This result also suggests that the strong
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interaction between AsOx and CeOx has been weakened after Ca adding, which is in
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agreement with Raman and XPS result.
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O2-TPD profiles of all the samples are provided in figure 4(b). In general, the
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stepwise desorption of O2 with the increase temperature follows the order: O2 ad →
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O2-ad (100-200 °C) → O-ad (300-400 °C) → O2-lattice (>500 °C).32, 33 All the samples
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present two desorption peaks at around 150 °C and 360 °C. The first peak can be
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assigned to surface oxygen species O2-ad provided by surface oxygen defect sites of
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CeO2, whereas the latter one can be attributed to O-ad species caused by charge
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imbalance from amorphous WOx. It can be seen that the peak of O2-ad weakens with the 14
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order of CW> CWA> CMC> MAC, indicating both Ca and As introduction can affect
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the oxygen defect sites of CW catalyst. Although larger O2-ad loss is shown on MAC
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catalyst, its catalytic performance is obviously higher than CWA catalyst. Besides the
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positive effect of surface acidity on activity improvement, another possible explanation
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is that O-ad species from amorphous WOx species or lattice O species from CeO2 may
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have enough energy to participate in SCR reaction, since the SCR reaction temperature
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is significantly higher than 200°C.34, 35 Furthermore, the changes of O-ad peak area show
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the different trends depending on the varieties of toxicants: increase by As and decrease
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by Ca. Based on the XRD and XPS analysis, it is reasonably believed that As species
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promote more O-ad generation from AsOx species but Ca species destroy the amorphous
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WOx to result in crystallized CaWO4 with more lattice oxygen formation. Therefore, it
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is proposed that As and Ca poisoning vary the CW catalyst’s reducibility, which may be
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an important reason for partial-recovery of SCR activity under the poisons coexistence
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condition.
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Figure S5 presents the IR spectra of NH3 adsorption on the four catalysts at 200 °C.
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The negative band at 3670 and 3626 cm-1 are ascribed to mono-coordinated and
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bridging –OH respectively.36 The bands at 3100-3400, 1580-1620 and 1160-1180 cm-1
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represent coordinated NH3 linked to Lewis acid sites.37 While the peaks at 2800-3020,
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1660-1680 and 1420 cm-1 are attributed to the NH4+ species chemisorbed onto Brønsted
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acid sites.3, 38 It is seen that Ca poisoning decreases the Brønsted acid sites amount on
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the CW catalyst, while As deactivation destroys the original Lewis acid sites. Previous 15
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researchers found that surface Ce4+ and Wn+ cations mainly provided Lewis acid sites
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on CW catalyst, and amorphous WOx species were responsible for the Brønsted acid
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sites.9, 27 On the basis of structural analysis above, the As and Ca deactivation reasons in
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aspect of surface acidity are directly connected with surface Ce4+ species reduction by
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AsOx and WOx species transformation into CaWO4 phase respectively.
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NH3-TPD profiles of four catalysts in the range of 50−600 °C are shown in figure S6.
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Fresh sample present two main desorption peaks located at 121 °C (weak acid sites) and
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351 °C (strong acid sites). The total acidity (2.61 mmol/g) and amounts of weak acid
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sites on CW catalyst are significantly higher than that of CWC and CWA catalyst.
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While these acid sites loss are markedly improved, at the same time, its total acidity is
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close to fresh level at 2.57 mmol/g for MAC catalyst. These results indicate that As-Ca
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coexistence can significantly decrease their independent toxic effect on surface acidity
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of CeO2-WO3 catalyst. The IR profiles of NH3 desorption were also carried out in the
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range of 100-350 °C shown in figure 5. It can be seen that the peak position of Lewis
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acid sites for CWA catalyst (1619 cm-1) is clearly different from CW and CWC catalysts
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(1580 cm-1). So the Lewis acid sites on CWA may be provided by As species but not by
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previous Ce4+. For MAC catalyst, the peak at 1619 cm-1 decreases gradually while the
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one at 1580 cm-1 increases with the elevated temperature. This result implies that Lewis
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acid sites of MAC catalyst provided by As is not as stable as by Ce4+, i.e., the As
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influence on Lewis acid sites is weaker and weaker with increasing temperature. To
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further investigate the thermal stability of two kinds of acid sites, their loss ratio with 16
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temperature by integrated peak areas were also calculated and evaluated. With the
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addition of As, the decrease of Brønsted acidity on catalysts get more slowly. By
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contrast, Ca doping almost have no influence on the two kinds of acid sites stability.
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Unlike Ca, As-OH moieties can also provide additional Brønsted acid sites, which
308
changes their stability of CWA catalyst. But these acid sites given by As are proved to
309
be no use for SCR process based on the previous researches.39 Therefore, the activity
310
recovery for MAC catalyst should be directly related to the restoration of acid sites by
311
Ce4+ and WOx.
312
3.3 In Situ Studies of reaction process. In situ TG experiment was performed to
313
explore the deactivation offset mechanism under the SCR condition at 300°C. As
314
shown in figure 6, when treated with NH3 and follow purged by He, the weight of CW
315
catalyst reduces but that of deactivated catalysts increase. Generally, the mass of
316
catalyst can be raised by NH3 adsorption step (Eq.4) while decreased by NH3 oxidation
317
reaction through surface oxygen species (Eq.5). Since the molecular weight of NH3 is
318
less than H2O, its decrease is explicable after the NH3 introduction. Therefore, the mass
319
augment for CWA and CWC catalyst should be due to surface oxygen species loss
320
caused by As and Ca deactivation thereby inhibiting the step of NH3 oxidation based on
321
the O2-TPD results. After the introduction of NO, all the catalysts weights are dropped
322
significantly except CWC. According to the proposed SCR mechanism before, the NH2
323
intermediate formed by hydrogen abstraction from adsorbed NH3 species (Eq.4) can
324
react with gas phase or weakly adsorbed NO to generate the nitrosamide (NH2NO) 17
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325
intermediate which further decomposes into N2 and H2O (Eq.6).34, 40 It is considered
326
that the constant mass for CWC catalyst might be related to the NOx strengthening
327
adsorption effect caused by basic surface Ca species (Eq.7), which could counteract
328
with the mass loss of NH2 intermediate reaction (Eq.6). The DRIFT experiment of
329
NO+O2-TPD has been carried out to further support our standpoint. As shown in the
330
figure S7, CWC catalyst shows the strongest adsorption thermostability of nitrate
331
characteristic peaks at around 1277-1311 and 1507-1560cm-1 among the four catalysts,
332
since peak areas are almost unchanged with the temperature increase up to 350°C.
333
Therefore, it is believed that the NOx adsorption effect has been strengthened by basic
334
surface Ca species. This effect is adverse to the gaseous NO consumption with NH2
335
species in Eq.6, at the same time, the reserved adsorbed NxOy species (formed by Eq.7)
336
on catalyst at high temperature could also offset the mass loss caused by the Eq.6. In
337
addition, it is noted that the change of catalysts weight is not apparent when O2 is
338
purged to system. According to the Mars-van-Krevelen mechanism, the oxygen defect
339
sites on catalyst surface will be further supplemented by gas O2 resulting in the
340
oxidation of reduced Ce3+ to Ce4+ (Eq.8). But this step is usually slow, and the residual
341
adsorbed NH3 or NxOy species probably consume the gaseous O2 reaction and thus lead
342
to the mass reduction. So the slight change of catalyst mass after O2 introduction is
343
observed. Notably, the weight variation trend of MAC catalyst under different
344
atmospheric condition is same with CW catalyst, but on a minor degree. This
345
phenomenon indicates that the original reaction route is not destroyed under the 18
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346 347
coexistence condition of Ca and As.
NH g +O − Ce → O − Ce − NH → HO − Ce − NH
(4)
348
4NH g + 6Osurf → 4N g + 6H Og
349
NOg + HO − Ce − NH → H O g + N g + HO − Ce
350 351
NOg + − 1Osurf → N O 4 HO − Ce + O g → 4 O − Ce + 2H Og
(5) (6)
(7) (8)
352
In situ DRIFTS experiments for NO+O2 and pre-adsorbed NH3 species over catalysts
353
were also performed at 300°C and shown in figure 7. The NH3 adsorption bands on
354
Brønsted acid sites of CWC catalyst at 1419 cm-1 and on Lewis acid sites of CWA and
355
MAC catalysts at 1200 cm-1 are significantly weaker than CW catalyst after NH3
356
pretreatment. These results are similar to the IR results of NH3 adsorption at 200°C
357
shown before. When NO + O2 is introduced into the system, the characteristic peaks of
358
NH3 adsorption are gradually disappeared with the NxOy surface species appearance. It
359
can be seen that the disappearance rates of those peaks on MAC catalyst are faster than
360
that on CWA and CWC. Moreover, the NxOy adsorption species on MAC catalyst is
361
closed to fresh CW catalyst at 1606 and 1542 cm-1 attributed to bridging and bidentate
362
nitrate respectively.41 While those on CWC and CWA catalysts are strong adsorbed
363
NO2 at 1625-1618 cm-1 and bidentate nitrite species at 1309-1307 cm-1.42 In general,
364
these species are primarily adsorbed on Ce4+ atoms, so Lewis acid sites for NH3
365
adsorption may be occupied competitively, which brings about the activity loss. Finally,
366
the diminished –OH negative band at 3580-3700 cm-1 on CMA catalyst reappears on 19
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MAC catalyst after the NH3 introduction. The results above manifest that the inhibiting
368
effect on Lewis acid sites by As and Brønsted acid sites by Ca weaken under the
369
mixture of two poisons condition.
370
The DRIFT experiment on the reaction between pre-adsorbed NOx and NH3 have
371
also been carried out and presented in figure S8 . It can be seen that the peaks attributed
372
to adsorbed NOx species are displaced by the peaks assigned to NH3 adsorption on acid
373
sites for four catalysts. At the same time, the peak at around 1510 cm-1 attributed to the
374
scissoring vibration of NH2 group increases along with the emergence of the negative
375
hydroxyl peak at around 3650cm-1, which indicates that the NH2 intermediate exists
376
and participates into the SCR reaction (Eq.6). However, this phenomenon for CWA
377
catalyst is less significant than the other catalysts, meaning that the SCR reaction is
378
apparently affected by arsenic.
379
3.4 Deactivation Offset Effect Mechanism. Based on the results from XRD, Raman,
380
TPR, TPD and XPS above, the structure−activity relationship and offset effect
381
mechanism of Ca and As on CW catalysts were proposed in figure 8. Ca exhibits a
382
bigger influence on the transformation of amorphous WOx into CaWO4 on CWC
383
catalyst, but As effects the CeO2 structure and decreases the surface Ce4+ atoms
384
concentrations on CWA catalyst. For CeO2–WO3 catalyst, Brønsted acid sites mainly
385
derived from highly dispersed WOx species, while surface Ce4+ species are the main
386
Lewis acid sites.27 Therefore, the CaWO4 phase formation causes the change of
387
Brønsted acid sites on CWC catalyst compared with fresh catalyst as shown in the IR 20
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388
spectra of NH3 adsorption. By contrast, the interaction between AsOx and CeOx triggers
389
the reduction of partial Ce4+ atoms, which results in the Lewis acid sites loss. In
390
addition, redox sites of the CW catalyst are also provided by active oxygen species
391
from O−Ce4+ (Eq.2), so the catalytic performance on CWA is worse than CWC. When
392
arsenic and calcium are doped together on the CW catalysts, the CaWO4 phase almost
393
disappears (XRD) and the change of F2g vibration position of CeO2 is recovered
394
(Raman). Meanwhile, surface Ce4+ proportion and oxygen defect sites amount are also
395
restored to a certain degree for MAC catalyst. All these above play important roles on
396
activity promotion under the two poisons coexistence. But there is still a sharp divide
397
on catalytic activity between MAC and fresh CW catalyst. We determine the reasons
398
from three viewpoints: (1) a nonreversible change of the surface area and pore volume
399
on MAC catalyst is observed, which restricts the reactant molecules adsorption; (2)
400
Crystalline WO3 particles with distorted [WO6] units forms, which makes the
401
interaction between Ce and W weakens; (3) surface oxygen species O2-ad and oxygen
402
defect sites of CeO2 decrease, so the NH3 activation step (Eq.2) is inevitably limited.
403
Notes
404 405
The authors declare no competing financial interest.
Acknowledgments
406
This work was financially supported by Beijing Natural Science Foundation
407
(8182033) and National key research and development program (2017TFC0211800
408
and 2016TFC0209200). 21
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Supporting information Associated figures and tables are provided. This information is available free of
411
charge via the Internet at http://pubs.acs.org/.
412
References
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supported vanadium pentoxide-tungsten trioxide-titania catalysts by in situ Raman
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9928-9937.
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39, (2), 181-190.
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Structural studies during gelation of WO3 investigated by in-situ Raman spectroscopy.
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surface tungsten oxides with UV-vis diffuse reflectance spectroscopy and Raman
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McDonald, C. A.; Smirniotis, P. G., Influence of elevated surface texture hydrated
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titania on Ce-doped Mn/TiO2 catalysts for the low-temperature SCR of NOx under
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Vanadia and tungsta grafted on TiO2: influence of the grafting sequence on structural
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reduction of NO by NH3. J. Catal. 1996, 159, (2), 259-269.
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Low-Temperature SCR Catalysts. J. Phys. Chem. B 2004, 108, (28), 9927-9936.
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(38) Topsoe, N. Y.; Dumesic, J. A.; Topsoe, H., Vanadia-titania catalysts for
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FT-IR study. Catal. Today 1996, 28, (4), 373-380. (41) Hadjiivanov, K. I., Identification of neutral and charged NxOy surface species by IR spectroscopy. Catal. Rev. 2000, 42, (1-2), 71-144.
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541 542 543
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Table 1. Physical structures and surface properties of four catalysts.
544
Sample
545 546 547 548 549 550
BET (m2/g)
Pore volume (cm3/g)
Lattice
k200°C
k'200°C
(mmol/m2·s)
(mmol/cm3·s)
constant (Å)
Crystallite sizea (nm)
Position of CeO2 F2gb (cm-1)
CW
63.9
0.12
0.49
0.26
5.407
17.5
456
Cac
Asc
Cad
Asd
Aciditye
(%)
(%)
(wt%)
(wt%)
(mmol/g)
—
—
—
—
2.61
CWA
25.7
0.08
0.09
0.03
5.410
18.2
449
—
11
—
2.3
2.49
CWC
54.1
0.13
0.29
0.12
5.417
17.4
454
2.93
—
2.25
—
1.65
MAC
41.7
0.14
0.24
0.07
5.406
17.3
456
3.2
4.5
1.92
2.07
2.57
a
Calculated by the CeO2 (200) plane. Obtained by Raman. c Atomic percent calculated by XPS. d Mass percent calculated by ICP e Calculated by NH3-TPD. b
551
29
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552 553
Figure 1. NOx conversion (a) and N2O production (b) of four catalysts. Reaction conditions: [NO] = [NH3] = 500 ppm, [O2] = 3%, total flow
554
rate = 200 mL/min, GHSV = 120,000 mL/(g·h).
555 556
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557 558
Figure 2. In situ Raman patterns of four catalysts at 350 °C under different conditions: (a) Dehydration, (b) NH3 atmosphere and (c) O2
559
atmosphere.
31
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560
561 562
Figure 3. Ce 3d XPS spectra of four kinds of catalysts.
32
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563
564 565
Figure 4. H2-TPR (a) and O2-TPD (b) curves of four catalysts.
566 567
33
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568 569
Figure 5. NH3 desorption IR spectra and acid sites loss ratio of four catalysts in the temperature range of 100 to 350 °C.
34
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570 571
Figure 6. In situ TG experiment over four catalysts under different gas conditions.
35
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572 573
Figure 7. In situ DRIFT spectra of CW (a), CWC (b), CWA (c) and MAC (d) catalysts at 300 °C under the atmosphere that the dehydrated
574
catalyst is first treated by NH3, then NO + O2 is added. 36
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Figure 8. Schematic of the structure−activity relationship and offset effect mechanism of arsenic-calcium deactivation on CeO2-WO3 catalyst.
37
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