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Biofuels and Biomass
A new pyrolysis model for biomass particles in thermally thick regime Tao Chen, Xiaoke Ku, Jianzhong Lin, and Liwu Fan Energy Fuels, Just Accepted Manuscript • DOI: 10.1021/acs.energyfuels.8b01261 • Publication Date (Web): 30 Jul 2018 Downloaded from http://pubs.acs.org on July 31, 2018
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A new pyrolysis model for biomass particles in thermally thick regime
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Tao Chen†, Xiaoke Ku*,†,‡, Jianzhong Lin† and Liwu Fan‡
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†
4
‡
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ABSTRACT
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In order to get a deep understanding of biomass pyrolysis and gasification with particle size
7
ranging from several millimeters to centimeters, detailed modeling of thermochemical conversion
8
of thermally thick particles is required. In this paper, a new pyrolysis model for large biomass
9
particle is established and the porous particle is modeled with two systems. In the continuous
10
system, a uniform multi-phase CFD algorithm is implemented to resolve both internal and external
11
flow fields and the solid temperature is solved by considering heat conduction, heat convection,
12
and radiation. In the discrete system, the large particle is regarded as a porous media and
13
discretized into a cluster of small virtual particles which are used to model the devolatilization and
14
particle shrinkage. The evolutions of porosity and internal specific surface area during pyrolysis
15
are also taken into account. The proposed model is first validated with the experiments in literature
16
and good agreements have been obtained. Moreover, the temperature contour, gas species
17
distribution and streamlines both inside and outside the particle, which cannot be provided by the
18
experiment, are also presented and analyzed. In addition, effects of particle size, initial porosity,
19
pore structure parameter, inflow velocity, tar generation, devolatilization heat and particle shape
20
on pyrolysis behavior are also explored. It is found that, increasing initial porosity, specific surface
21
area, inflow velocity, particle length-to-width ratio and decreasing particle diameter will reduce
22
the intra-particle temperature gradient, which is also greatly influenced by the Stefan flow effect.
Department of Engineering Mechanics, Zhejiang University, 310027 Hangzhou, China State Key Laboratory of Clean Energy Utilization, Zhejiang University, 310027 Hangzhou, China
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Tar generation influences the thermophysical properties of the released gas and the interphase
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convective heat transfer. All the simulation results demonstrate that the current model is capable of
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capturing the detailed evolution of a large biomass particle during pyrolysis and providing deeper
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insight into the interaction between the particle and the surrounding gas.
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Keywords: Biomass pyrolysis; Thermally thick; Porous media; Multi-phase flow; Numerical heat
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transfer
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1. INTRODUCTION
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The exploration of renewable energy has become an urgent global focus during the past few
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decades. Biomass is one of these promising energy sources due to its huge amount of reserves and
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CO2-neutral characteristic.1 Two common ways of high efficient utilization of biomass are
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pyrolysis and gasification where a series of complicated physical and chemical conversion
12
processes will undertake.2-4 In order to improve the conversion efficiency, biomass material is
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usually smashed into small pieces. However, the size of biomass particles can still be large in
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practice considering both its fibrous structure and the limited mechanical energy consumed in the
15
milling process. Taking the fluidized-bed gasifier for example, the feedstock diameter can range
16
from a few millimeters to several centimeters.5 As a result, the large size of biomass particles
17
brings new challenges for the understanding of their pyrolysis and gasification characteristics and
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thus inhibits the expansion of laboratory exploration to large-scale industrial applications.
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Thermally thick particles are characterized by Biot number. When it is larger than 0.1, apparent
20
temperature gradient can be caused inside the particle during the heating process. According to the
21
work of Di Blasi,6 large particle size has a significant impact on the conversion process of biomass
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particles. In the last decade, a few pyrolysis and gasification models were developed to cope with
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thermally thick particles.7-10 Thunman et al.11 established an advancing layer approach to model
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the thermochemical conversion inside the particle. Their method divided the particle into four
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layers: moist wood, dry wood, char and ash. Each layer evolved with the variation of temperature.
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Gómez et al.12 also used the concept of layers for thermally thick particles. Drying was assumed to
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take place at all layers while gasification only occurred at the outer layer of the particle, resulting
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in a shrinking core condition. It is noted that in both Thunman's and Gómez's studies, radial
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symmetry assumption is adopted for the particle, leading to one-dimensional models which can
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only deal with cylindrical or spherical particles. Lu et al.13 extended the application of
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one-dimensional models to arbitrary shaped particles. Their model gave a reasonable prediction
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for both internal and external temperature histories of large size particles. They also found that for
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aspherical particles, isothermal spherical assumption could give a poor representation of the
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combustion process when particle size exceeded several hundred microns.
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One-dimensional thermally thick models might keep a balance between computational accuracy
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and efficiency. However, the demand for a comprehensive understanding of the conversion
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process inside the particles drives researchers to construct more accurate models. Mehrabian et
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al.14 coupled a four-layer thermally thick model with a CFD framework to study the interaction
18
between the gasified particle and its surrounding flow. Yang et al.5 also used a similar strategy to
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investigate the gasification of particle clusters in a packed bed. It was found that the temperature
20
gradient reached over 400 °C inside the particle with a diameter of 35 mm. Kwiatkowski et al.15
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developed a three-dimensional pyrolysis and gasification model based on the conservation laws of
22
gaseous and solid phases. The internal flow field of the particle governed by Darcy's law was also 3
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considered. However, there was a noticeable discrepancy between the simulated gasification time
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and experimental data due to the neglect of heat convection and radiation in energy equation. In
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recent years, Gentile et al.16 developed a detailed thermochemical conversion model for large
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biomass particles with arbitrary shapes. The model was capable of simulating the evolution of the
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particle's physical properties, such as material anisotropy and deformation. However, the external
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flow field of the particle was not resolved.
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Note that in all of the above-mentioned works, the change in specific surface area inside the
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porous particle is not taken into account, which is actually an important influential factor
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controlling the pyrolysis rate. Observations using scanning electron microscopy or x-ray have
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shown that the pore radius inside a char particle after devolatilization varies from several to
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hundreds nanometer, causing a significant increase in reactive area.17 Studies for coal particles
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indicated that the change in reactive area highly depended on particle's physical properties and that
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the value of surface area to volume ratio after devolatilization could increase by several orders of
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magnitude to 1×107.18 Currently, there are mainly three kinds of models to simulate the specific
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surface area of a porous particle: volumetric model,19 grain model,20 and random pore model
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(RPM).21 The common feature of these models is that char reactivity is a function of carbon
17
conversion. Compared with the volumetric model and the grain model, the random pore model
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which characterizes porous media with a system of growing and collapsing pores, provides a
19
better approximation for the evolution of reactive area.22
20
In this work, we aim to establish a new pyrolysis model for thermally thick biomass particles
21
with arbitrary shapes. The intra-particle heat conduction, the heat/mass exchange between particle
22
and surrounding gas, and effects of several key parameters are all taken into account. The rest of 4
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the paper is structured as follows. In Section 2, the mathematical formulations used for the
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pyrolysis of a porous biomass particle are introduced. Section 3 gives the implementation of the
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integrated algorithm. In Section 4, we first present the validation of the model by comparing the
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simulation results with the experimental data. Then extensive simulation results which include the
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temperature contour, gas species distribution and streamlines as well as influences of particle size,
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initial porosity, pore structure parameter, inflow velocity, tar generation, devolatilization heat and
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particle shape on pyrolysis are also provided. Finally, conclusions are drawn in Section 5.
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2. MATHEMATICAL MODEL
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The proposed model focuses on the simulation of the internal and external flow fields of a porous
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particle with a uniform algorithm and the heat/mass exchange between solid and surrounding gas.
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In the gas phase simulation, the particle is discretized into a cluster of smaller particles by
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computational grids. Therefore, the already developed multi-phase algorithms in our group such as
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CFD-DEM/DPM models can be used directly.23-25 The cluster system also provides a convenient
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way to model the pyrolysis process. In the simulation of solid phase temperature, the particle is
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treated as continuous media and existing heat transfer models can thus be utilized. Afterwards, the
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solid phase temperature in each finite element grid is passed to the corresponding virtual particle.
17 18 19 20 21
Gas phase conservation law includes the mass, momentum, energy and species transport equations.25
∂ (ε g ρ g ) + ∇ ⋅ (ε g ρ g ug ) = S p,m ∂t ∂ (ε g ρ g ug ) + ∇ ⋅ (ε g ρ g ug ug ) = −∇p + ∇ ⋅ (ε gτ eff ) + ε g ρ g g + S p,mom ∂t ∂ (ε g ρ g E ) + ∇ ⋅ (ε g ug ( ρ g E + p) ) = ∇ ⋅ (ε gα eff ∇hs ) + Sh + S p ,h + Srad ∂t 5
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E = hs − p / ρ g + ug2 / 2
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(4)
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∂ (ε g ρ gYi ) + ∇ ⋅ (ε g ρ g ugYi ) = ∇ ⋅ (ε g ρ g Deff ∇Yi ) + S p,Yi + SYi ∂t
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Note that, in the momentum equation, a Gidaspow model is used to calculate the interaction
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between the flow and the virtual particles.26 Besides, a k-ε model is adopted to solve turbulence.27
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For further details on the communication between the continuous flow model and the discrete
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particle model, the reader is referred to our previous work.25
(5)
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With the heat exchange between solid phase and surrounding gas, the temperature inside the
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particle will change according to the local thermal condition. The energy equation for the solid
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particle is constructed as follows.
ρ s cs
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∂Ts e S′ = ∇ (κ∇Ts ) + hS ′ (Tg − Ts ) + s ( G − 4σ Ts4 ) + Q 4 ∂t
(6)
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where the first term on the right-hand side of Eq. (6) is the heat conduction between adjacent
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elements. The second term is the heat convection between solid element and gas phase. The third
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term represents the heat radiation. Q is the source term concerned with moisture vaporization and
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devolatilization. In contrast to the existing pyrolysis models, we solve the energy equations for gas
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and solid phases separately, allowing the current model to cope with local thermal non-equilibrium
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conditions.
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The biomass pyrolysis occurs when particle temperature reaches a certain value, during which
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different products will be generated. The pyrolysis compositions released from biomass are given
19
by Eq. (7) and each product yield is determined by the elemental conservation analysis.
20
ms = ∑ α i ms ,
∑α
i
=1
(7)
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where, i=H2O, H2, CO, CO2, CH4, tar, char, and ash. In Eq. (7), reactions with sulfur and nitrogen
22
are not included because of their little amount. Besides, only light gases (e.g., H2, CO, CO2, CH4 6
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and H2O) are considered in the product gas. High-molecular-weight hydrocarbons (i.e., tar) are
2
non-stable at high temperature and thus are not taken into account in the simulation except in
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subsection 4.7 where the effect of including tar species on pyrolysis is explored. This simplified
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mechanism has been widely adopted in the literature.28-29 A single step first-order Arrhenius
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reaction model is chosen to calculate the devolatilization rate,
E dms = − A exp − dt RTs
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mdevol
(8)
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where mdevol is the mass of the volatile matter left in the particle, A= 5×104 s-1, and E=1.2×108
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J/kmol.
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With the progress of devolatilization, biomass particle loses its weight gradually. As a result, the density and porosity in each element can be computed as follows.
ρst =
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mst mt , ε gt = 1 − 0s (1 − ε g0 ) V ms
(9)
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Besides the change of particle density, the pore structure inside the particle will also evolve with
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devolatilization. For the calculation of intra-particle specific surface area, we adopt the widely
14
accepted random pore model.30 Since the original model is only valid in combustion stage, here,
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we extend it as follows:
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S ′ = S0′ (1 − x ) 1 −Ψ ln (1 − x ) , x = f ( X ), X =
ms0 − mst ms0
(10)
17
where Ψ is the dimensionless pore structural parameter and represents initial biomass structure. Its
18
value depends on the nature of the biomass particle. X is the fraction of mass conversion during
19
pyrolysis. S0′ is the initial specific surface area inside the particle. f(X) is a map function which
20
can be chosen as a polynomial, so that the value of S′ evolves in accordance with the experimental
21
measurements of a specific biomass particle. 7
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3. COMPUTATIONAL FRAMEWORK
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The mathematical equations described in Section 2 are implemented in the framework of
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OpenFOAM.31 A finite volume algorithm is used to discretize these equations and a uniform time
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step (i.e., 2.0E-05 s) is adopted. Moreover, an implicit Euler method is chosen for time
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discretization and the gradient terms are discretized with a linear Gauss method. At every time
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step, a sub-iteration strategy is conducted to ensure the convergence of the overall solution
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algorithm, whose convergence criterion is set to 1.0E-06.
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The pyrolysis simulation is carried out on a 10-core workstation with a parallelization scheme.
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During each time step, the CFD solver passes flow field variables such as ug and Tg to the heat
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transfer solver, and the latter will send back the solid temperature and inter-phase interaction force.
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The temperature field computed from the heat transfer solver is transferred to the pyrolysis solver,
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in which each particle undergoes drying and devolatilization sequentially.
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4. RESULTS AND DISCUSSIONS
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4.1 Validation
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Table 1
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To validate the proposed model, both the experiments of Lu et al.13 and Gauthier et al. 32 are
17
employed. The former provides detailed information on the particle temperature and mass loss
18
history during pyrolysis, while the latter mainly gives the yield of product gas species.
19
In the experiment of Lu et al.13, a cylindrical poplar wood particle with an aspect ratio of 4 and
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a cross-sectional diameter of 9.5 mm is exposed to a nitrogen atmosphere at 1050 K. The wall
21
temperature of the reactor is maintained at 1276 K. Table 1 presents the biomass properties.33 8
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Figure 1
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Fig. 1 presents the computational grids. To reduce the computational cost, the cylindrical
3
particle is simulated with a two-dimensional model which has been frequently adopted by other
4
researchers.12,13 There are totally 6120 elements in the CFD mesh and the grid near the particle
5
surface is refined to capture the boundary layer and high temperature gradient. The heat transfer
6
grid within the particle is identical to the CFD grid with a total number of 1600. Furthermore, in
7
order to model devolatilization, each element of the heat transfer grid is also equivalent to a
8
spherical particle (Fig. 1c).
9
Figure 2
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Fig. 2 gives the comparison of the simulated temperature and mass loss histories with the
11
experimental data of Lu et al.13 Note that in our integrated model, a continuous system and a
12
discrete system are used to solve for the temperature and devolatilization of the particle,
13
respectively. The temperature fields within the particle are calculated by the continuous system in
14
which the contributions of heat conduction, heat convection, radiation, and reaction heat are all
15
taken into account by the finite element solver. However, the devolatilization model is constructed
16
based on the individual virtual particle within the particle, implying that the mass loss results are
17
obtained from the discrete system.
18
As shown in Fig. 2, the measured surface temperature of the particle is well predicted by our
19
model and the calculated center temperature is also in reasonable agreement with the experimental
20
result. Furthermore, the predicted center temperature follows the experimental data pretty well
21
before 22 s, where a small plateau about 373 K corresponding to the water boiling point appears.
22
This indicates that the center temperature stays constant until the end of drying. After 22 s, a sharp 9
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increase in the temperature is observed, resulting in an over prediction of center temperature until
2
51 s. The discrepancy is probably attributed to the inaccurate devolatilization parameters chosen
3
from the literature, which are obtained under particular thermal conditions that are different from
4
those of the pyrolysis experiment.12 Meanwhile, the assumption of constant volume of the biomass
5
particle may also cause a certain impact on the results. After 51 s, there is a rise in the heating rate,
6
although the trend is a little slower than that measured in the experiment. The predicted particle
7
mass loss is slightly faster than the experimental one before the end of drying. After moisture
8
evaporation, the mass loss rate of the simulation slows down, resulting in a delay of about 10 s in
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the overall pyrolysis time.
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Table 2
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In order to further evaluate the predictive ability of the proposed model, the experiment of
12
Gauthier et al.32 is also employed. Correspondingly, a beech wood particle with a diameter of 20
13
mm is exposed to a nitrogen atmosphere at 1073 K. Table 2 shows the wood properties.24
14
Figure 3
15
Figure 4
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Fig. 3 presents the comparison of the simulated temperature with the experimental data of
17
Gauthier et al.32 Obviously, both the calculated surface and center temperatures of the particle
18
agree quite well with the experimental data. At the end of pyrolysis, the heating rate near the
19
center of the particle increases rapidly due to a reduced amount of dry wood left. This feature is
20
well captured by the simulation. In addition, Fig. 4 compares the yield history of the main gas
21
species (i.e., CO, CO2, CH4, C2H4). The predicted results, such as the amplitudes and shapes of the
22
evolving curves, correspond fairly well with the measurements, except that the first peak for each 10
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species appears a little earlier than the experimental data. The underestimated releasing rate
2
between 50 s and 125 s is mainly caused by the lower heating rate inside the particle, which in
3
turn results in a higher heating rate and an overestimate of the yields after 125 s.
4
Considering the complexity of the biomass pyrolysis process, the match between our
5
predictions and the experimental results of Lu et al.13 and Gauthier et al.32 is thought to be
6
satisfactory, which demonstrates the validity of the proposed model for modelling the conversion
7
of biomass particle in thermally thick regime.
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4.2 Pyrolysis phenomena
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Figure 5
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The model can provide lots of details on the biomass pyrolysis process. In this subsection, some
11
qualitative results of the poplar wood particle are first presented. Fig. 5 shows the temperature
12
contour of the internal and external flow fields (note that the black circle only denotes the particle
13
surface). At the beginning of pyrolysis, the surface temperature of the particle reaches the ambient
14
temperature very quickly, causing a large temperature gradient inside the particle. The high
15
temperature results in a fast pyrolysis of the dry wood at the outer layer. Besides, the porosity and
16
the specific surface area at the outer layer also increase very quickly, which further accelerates the
17
convection of the internal flow and the heat transfer inside the particle. This also explains the high
18
heating rate in the temperature curve after 22 s (see Fig. 2). With the progress of devolatilization, a
19
thick char layer forms gradually and causes an inhibition of the heat transfer in the core region.
20
This corresponds to a decreased heating rate in the temperature curve after about 40 s (also see Fig.
21
2). At the end of pyrolysis, the core region temperature rises very quickly due to a reduced amount
11
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of dry wood left in the particle. Finally, the center area reaches the ambient temperature and then
2
the pyrolysis completes.
3
Figure 6
4
Figure 7
5
The released gas species distributions are presented in Fig. 6. It can be clearly seen that
6
moisture evaporation finishes at around 20 s, which corresponds to the drying process in Fig. 2. It
7
is interesting to find that the species contours inside the particle show nonuniform distributions
8
along the circumferential direction at the beginning of pyrolysis. The reason is that there are slight
9
differences in the circumferential temperatures inside the particle. Fig. 7 shows the circumferential
10
temperature distribution inside the particle at t=1s. Obviously, two local maximum temperatures
11
appear in the 45° and 135° directions, respectively, which correspond to the locations of the high
12
gas yield regions in Fig. 6a. In addition, the convection and diffusion of the released gas inside the
13
particle also contribute to the formation of these high gas yield regions. This phenomenon
14
indicates that the pyrolysis models without considering the interaction of internal and external
15
flows may lose accuracy in the prediction of pyrolysis and gasification of large biomass particles.
16
After a few seconds of pyrolysis, the outer layer of the particle loses moisture very quickly.
17
Moreover, the thermal decomposition of dry wood following the evaporation causes a
18
concentration of CO and CH4 near the leeward side of the particle under the influence of inflow.
19
As time evolves, devolatilization develops towards the core region, which can be observed by the
20
species distribution. When pyrolysis is completed, the internal particle is filled with nitrogen.
21
Figure 8
22
To analyze the interaction between internal and external flows, streamlines along with the 12
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temperature distributions are drawn in Fig. 8. Fig. 8a reveals that the Stefan flow caused by the
2
diffusive mass transport from the rapid devolatilization remarkably widens the boundary layer.
3
Inside the particle, streamlines start from some source points, which is mainly caused by the slight
4
temperature difference along the circumferential direction (see Fig. 7). Furthermore, the
5
nonuniform distributions of the product gas (see Fig. 6) also contribute to the formation of these
6
source points. The value of the internal flow velocity is very small, which is normally two orders
7
of magnitude lower than the inflow velocity. This indicates that the internal flow mainly functions
8
as a carrier of mass transfer. As time evolves, the sources of the internal flow move towards the
9
core region following the evolution of devolatilization areas (Fig. 8b, c, d, e, f). The Stefan flow
10
also has a strong impact on the wake flow. During pyrolysis, the vortex pair behind the particle is
11
blown away from the particle by the Stefan flow. After pyrolysis, the vortex pair reattaches to the
12
particle surface (Fig. 8i).
13
The above analysis concludes that the interaction of the internal and external flow fields plays
14
an important role in the biomass pyrolysis process. In the following, effects of some key
15
parameters on the pyrolysis behavior of the poplar wood particle will be further explored.
16
4.3 Effect of Particle Diameter on Pyrolysis
17
Figure 9
18
The effect of particle diameter (d) on biomass pyrolysis behavior is studied in this subsection. It
19
is implemented by varying d while keeping the other parameters the same as those of the base case
20
as shown in Fig. 2. Fig. 9 shows the calculated results for different particle diameters. It can be
21
clearly observed that the variation of particle diameter causes great influence on the heating and
13
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devolatilization processes. The temperature histories denote that the particle surface temperature
2
reaches the ambient temperature (1276 K) at 42.4 s, 60.4 s and 114.4 s, respectively, for d=7 mm,
3
9.5 mm and 12 mm. The delay of the heating process at the surface can be explained from two
4
aspects: (i) A larger intra-particle temperature gradient caused by the increase of particle diameter;
5
(ii) The Stefan flow caused by mass transfer forms an isolation layer near the particle surface
6
during pyrolysis, prohibiting the particle surface from contacting with the ambient flow directly.
7
With increasing d, the isolation layer becomes thicker and thus the heat transfer between the
8
inflow and the particle can be slowed down. In addition, the center temperature histories
9
demonstrate that the change in d also makes a significant impact on both the evaporation and
10
devolatilization processes inside the particle. With enhancing d, the total moisture and dry wood
11
content of the particle become larger, resulting in a nonlinear increase in the total pyrolysis time.
12
The mass loss histories also confirm this conclusion. The above analysis indicates that the
13
devolatilization of biomass particle with a large diameter may experience different chemical
14
reaction kinetics due to different heating processes inside the particle, which will cause variation
15
in the final products.
16
Figure 10
17
Figure 11
18
Figs. 10 and 11 present the streamlines around the particles with two different diameters.
19
Qualitatively, the streamline pattern outside the particle with a diameter of 7 mm (Fig. 10) is
20
similar to that of the base case (Fig. 8). However, for the largest particle with a diameter of 12 mm,
21
big difference in streamline configuration appears. As shown in Fig. 11, at the beginning of
22
pyrolysis, the Stefan flow around the large particle is not strong enough to blow away the vortex 14
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1
pair in the wake region (see Fig. 11a). Moreover, at the end of moisture evaporation, the vortex
2
pair appears again and locates at a position closer to the particle (Fig. 11g). With the progress of
3
devolatilization, the vortex pair grows larger and moves further closer to the particle (Fig. 11g-k).
4
Finally, at the end of pyrolysis, the vortex pair attaches to the particle (Fig. 11l). In addition, inside
5
the particle, the overall characteristics of the streamlines are similar for the particles with different
6
sizes, i.e., the streamlines go from the relatively higher temperature regions where moisture
7
evaporation and devolatilization first occur to the outer layer of the particle.
8
4.4 Effect of Particle Initial Porosity on Pyrolysis
9
Figure 12
10
In this subsection we investigate the influence of initial porosity (εg0) on the pyrolysis behavior
11
of a large biomass particle. Fig. 12 presents the comparison of temperature and mass loss histories
12
for different initial porosities. The temperature curves indicate that the change of εg0 does not make
13
a significant impact on the particle surface temperature. However, the center temperature is
14
sensitive to its variation. It can be seen that the moisture evaporation inside the particle accelerates
15
with an increase in εg0, which finishes at 17.8 s, 21.6 s and 25.2 s for εg0= 0.5, 0.4 and 0.3,
16
respectively. After evaporation, the center temperatures for εg0= 0.3 and 0.5 show a similar
17
evolving trend to that of the base case (εg0= 0.4). Therefore, the difference in the whole pyrolysis
18
time for the three tested εg0 is mainly caused by the asynchronous evaporation. The mass loss
19
histories reveal that the particle pyrolysis becomes faster with increasing the initial porosity,
20
because larger εg0 will result in stronger mass and heat exchange between surface and central area
21
of the particle. This is helpful in reducing the intra-particle temperature gradient.
15
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1
4.5 Effect of Pore Structure Parameter on Pyrolysis
2
Figure 13
3
Figure 14
4
In this subsection the effect of pore structure parameter (Ψ) on pyrolysis is explored. Fig. 13
5
shows the specific surface area (S′) evolution with different values of Ψ. Note that the initial S′ is
6
same for all the tested Ψ. It is seen that, for the three values of Ψ (100, 200 and 400) tested, the
7
specific surface area increases from 9.04×104 m2/m3 to 3.90×105 m2/m3, 5.48×105 m2/m3 and
8
7.73×105 m2/m3, respectively, at the end of pyrolysis. The increase in specific surface area will
9
accelerate the heat transfer process and thus the pyrolysis rate inside the particle will also be
10
promoted. As shown in the particle energy equation (i.e., Eq. 6), the second and third terms on the
11
right-hand side of Eq. (6), which represent the contributions from heat convection and heat
12
radiation, respectively, are proportional to S′. When S′ increases, these two terms will have a
13
larger value, meaning that the heat convection and radiation processes are accelerated and the
14
particle temperature becomes higher. In addition, the computed specific surface area is different
15
from that measured in the experiment. The reason is that the shrinkage of the whole biomass
16
particle is not directly taken into account, instead a mass-proportional shrinkage scheme is used
17
for the virtual particles inside the particle. Consequently, a lower specific surface area should be
18
adopted.
19
Fig. 14 presents the corresponding temperature and mass loss histories. With increasing Ψ, the
20
temperature gradient inside the particle decreases. Both moisture evaporation and devolatilization
21
stages are accelerated. Therefore, for large biomass particles, the change of specific surface area
22
after devolatilization is great and its influence on the pyrolysis behavior cannot be ignored. 16
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4.6 Effect of Inflow Velocity on Pyrolysis
2
Figure 15
3
The effect of inflow velocity (Vin) on the pyrolysis of large biomass particle is also checked.
4
Cases with three inflow velocities (0.2 m/s, 0.5 m/s and 0.8 m/s) are compared with each other.
5
Fig. 15 denotes that the variation in Vin causes little influence on the heating process near the
6
particle surface and the slight difference in particle surface temperature for the three cases is
7
mainly caused by the interaction of internal and external flows. Furthermore, the temperature
8
history inside the particle shows a decreased sensitivity to the uniform increase of inflow velocity.
9
It is observed that, when Vin increases from 0.2 m/s to 0.5 m/s, the heating rate inside the particle
10
appears a significant increase, which results in a much faster mass loss after about 12 s and the
11
total pyrolysis time is decreased by 15 s. However, when Vin increases from 0.5 m/s to 0.8 m/s, the
12
pyrolysis time is only reduced by about 3 s. As has been analyzed in subsection 4.3, the Stefan
13
flow will form an isolation layer between the inflow and particle surface. With an increase in Vin,
14
the isolation layer becomes weaker, suggesting that the effect of Stefan flow on pyrolysis is
15
remarkable only when the inflow velocity is within low to medium range.
16
4.7 Effect of Tar Generation on Pyrolysis
17
Figure 16
18
Tar generation is common in biomass pyrolysis process. In the above subsections, tar is
19
neglected for simplification purpose because tar species vary a lot for different applications.
20
However, it is straightforward to include tar species in our proposed model. In this subsection, we
21
choose four typical tar species (i.e., CH3OH, HCHO, HCOOH, and CH3COOH) and explore the 17
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1
effect of mass fraction of tar on the pyrolysis behavior. Note that these four tar species were
2
mainly observed in another pyrolysis experiment of poplar wood,33 whereas the operation
3
temperature was much lower than that in the experiment of Lu et al.13
4
Fig. 16 presents the temperature and mass loss histories of the particle for different mass
5
fractions of tar released during pyrolysis. Compared with the base case (i.e., mass fraction of tar is
6
0%), the moisture evaporation stage is shortened by 1.8 s and the total pyrolysis time is reduced by
7
3.8 s when the mass fraction of tar accounts for 20% of the product gas. Moreover, the pyrolysis
8
time is further reduced with increasing the mass fraction of tar to 40%. Such differences may
9
probably be caused by the different thermophysical properties of tar species compared to the light
10
gases (e.g., N2, H2, CH4, CO and CO2). As a result, the inclusion of tar species will affect the heat
11
convection and diffusion of the product gas, which in turn influence the particle heating process
12
and its pyrolysis behavior. However, tar species generated during pyrolysis in real situations are
13
more complex than those tested here. Further experimental and modelling work needs to be
14
carried out in the future.
15
4.8 Effect of Devolatilization Heat on Pyrolysis
16
In the above simulations, the devolatilization process is assumed to be energetically neutral, i.e.,
17
the devolatilization heat (q) is set to 0. In this subsection, the impact of devolatilization heat on the
18
pyrolysis characteristics is studied.
19
Figure 17
20
Fig. 17 provides the temperature and mass loss histories for different values of q. Obviously, the
21
devolatilization heat has no significant influence on the moisture evaporation process, although
18
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large differences appear in the devolatilization stage. Generally, the inclusion of devolatilization
2
heat slows down the particle heating process in the center area and thus raises the temperature
3
gradient inside the particle. Furthermore, the total pyrolysis time shows a nonlinear increasing
4
trend with an increase in q. Considering the devolatilization heat is artificially specified and kept
5
constant in the model, more accurate simulation results will be obtained if the values of
6
devolatilization heat can be provided as a function of temperature by experimental measurements.
7
4.9 Effect of Particle Shape on Pyrolysis
8
The current pyrolysis model is capable of resolving biomass particles with different shapes. In
9
this subsection, the pyrolysis of square and rectangular particles are compared with the base case
10
in which the particle has a circular shape. The length-to-width ratio of the rectangular particle is 2
11
and the short side is set perpendicular to the inflow. In order to isolate the effect of particle shape,
12
initial physical properties such as the particle volume, porosity and specific surface area have the
13
same values for the three shaped particles.
14
Figure 18
15
Fig. 18 displays the temperature and mass loss histories for the three particles. It can be seen
16
that the center temperature of the square particle goes up slightly faster than that of the circular
17
particle during the whole pyrolysis. The mass loss of the square particle is very similar to that of
18
the circular particle until 40 s after which its rates becomes larger than that of the circular particle,
19
making the total pyrolysis time reduced by 10 s. For the rectangular particle, the surface
20
temperature history shows a similar trend to that of the square particle although it always has a
21
higher value than those of the square and circular particles. Moreover, the center temperature rises
19
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1
much faster than both the square and circular particles due to the shortest distance between particle
2
center and the nearest surface. Meanwhile, the rectangular particle has the largest interphase
3
contact surface area among the three particles which also contributes to the higher heating rate
4
inside the particle. As a result, the total pyrolysis time of the rectangular particle reduces to two
5
thirds of the circular particle.
6
Figure 19
7
Figure 20
8
Figs. 19 and 20 present the temperature contours for the square and rectangular particles,
9
respectively. It is interesting to find that the configuration of the temperature contour inside the
10
square particle changes gradually from a square shape to a circular shape and the configuration
11
inside the rectangular particle progressively shrinks to an elliptic shape, indicating that the dry
12
wood area left in the core region of irregular biomass particles tends to become a nearly round
13
shape during pyrolysis.
14
5. CONCLUSION
15
A comprehensive pyrolysis model for thermally thick biomass particle is established in the present
16
paper. To capture the detailed pyrolysis process, a uniform multi-phase CFD algorithm is utilized
17
to resolve both internal and external flow fields of the particle. Meanwhile, a continuous system
18
and a discrete system are also adopted to model the temperature and devolatilization of the particle.
19
The model is first validated with the pyrolysis experiments reported in the literature. The predicted
20
temperature, mass loss and species yield histories agree well with the experimental data. Besides,
21
it is also observed that, during devolatilization, the released gas species concentrate near the
20
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1
leeward side of the particle. Moreover, the Stefan flow forms an isolation layer around the particle
2
surface, which plays a key role in the interaction between internal and external flows.
3
Effects of seven parameters (particle size, initial porosity, pore structure parameter, inflow
4
velocity, tar generation, devolatilization heat and particle shape) on particle pyrolysis behavior are
5
also studied. Results show that enhancing particle diameter makes larger intra-particle temperature
6
gradient and stronger Stefan flow effect, which will decrease the heating rate near both the particle
7
surface and center area. With increasing the initial porosity, the mass transfer inside the particle is
8
strengthened and thus the moisture evaporation is accelerated. The evolution of specific surface
9
area mainly affects the heating process inside the particle and must be taken into account for large
10
particles. Furthermore, a moderate increase of inflow velocity will be helpful for the pyrolysis of
11
large particles. However, when it is further increased, such promotion effect will be weakened due
12
to the reduced Stefan flow effect.
13
In addition, the impact of tar generation on pyrolysis is also studied. Simulation results indicate
14
that the heating process inside the particle is apparently changed when the mass fraction of tar
15
accounts for 40% of the total product gas. The difference is mainly caused by the different
16
thermophysical properties of tar species, which not only change the temperature distribution but
17
also affect the convection and diffusion processes both inside and outside the particle. The
18
devolatilization heat slows down the particle heating process in the center area and thus raises the
19
intra-particle temperature gradient. Finally, regarding the particle shape, it is found that the
20
intra-particle heating rate has a positive correlation with the length-to-width ratio of the particle
21
and the dry wood region left in irregular particles tend to shrink to a nearly round shape during
22
pyrolysis. 21
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1
Nomenclature
A
pre-exponential factor, 1/s
cs
specific heat of particle, J/(kg K)
Deff
effective mass diffusion coefficient for gas, m2/s
es
particle emissivity, -
E
parameter in Eq. (3), J/kg or activation energy, J/kmol
G
incident radiation, kg/s3
h
heat transfer coefficient, W/(m2 K)
hs
sensible enthalpy, J/kg
ms
particle mass, kg
Q
energy source term, W/m3
R
universal gas constant, J/(kmol K)
Sh
enthalpy source term due to homogeneous reactions, W/m3
Sp,m
mass source term from particle, kg/(m3 s)
Sp,h
enthalpy source term from particle, W/m3
Srad
radiation source term, W/m3
Sp,Yi
species source term from particle, kg/(m3 s)
SYi
species source term due to homogeneous reactions, kg/(m3 s)
Sp,mom S′ Tg , Ts
momentum source term, N/m3 specific surface area, m2/m3 temperature of gas phase and solid phase, K
ug
gas velocity, m/s
V
particle volume, m3
X
mass conversion fraction, 22
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Energy & Fuels
Yi
mass fraction of species i, -
αeff
effective thermal diffusivity, kg/(m s)
εg
volume fraction, -
κ
heat conduction coefficient, W/(m K)
ρg , ρs
gas and solid phase density, kg/m3 Stefan-Boltzmann constant, W/(m2 K4)
σ τeff
effective stress tensor, Pa
Ψ
pore structural parameter, -
1
2
Corresponding Author
3
*Telephone: +86 57187952221. E-mail:
[email protected].
4
Notes
5
The authors declare no competing financial interest.
6
7
The present work is financially supported by the National Natural Science Foundation of China
8
(Grant Nos. 91634103 and 11632016) and the China Postdoctoral Science Foundation (Grant No.
9
2018M632469).
AUTHOR INFORMATION
ACKNOWLEDGEMENTS
10
11
(1) World Energy Council, World Energy Resources 2016.
12
(2) Ku, X.; Lin, J.; Yuan, F. Energy Fuels 2016, 30, 4053-4064.
REFERENCES
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Sci. 2016, 9, 2939-2977.
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(4) Wang, S.; Dai, G.; Yang, H.; Luo, Z. Prog. Energy Combust. Sci. 2017, 62, 33-86.
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(8) Larfeldt, J.; Leckner, B.; Melaaen, M.C. Fuel 2000, 79, 1637-1643.
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Fuel Process. Technol. 2012, 95, 96-108.
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2014, 132, 125-134.
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J. 2017, 321, 458-473.
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Energy & Fuels
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(18) Sadhukhan, A.K., Gupta, P., Saha, R.K. Fuel Process. Technol. 2009, 90, 692-700.
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(19) Heesink, A.B.M.; Prins, W.; van Swaaij, W.P.M. Chem. Eng. J. 1993, 53, 25-37.
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(20) Gómez-Barea, A.; Ollero, P. Chem. Eng. Sci. 2006, 11, 3725-3735.
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(22) Witting, K.; Nikrityuk, P.A.; Schulze, S.; Richter, A. AlChE J. 2017, 63, 1638-1647.
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(25) Ku, X.; Li, T.; Løvås, T. Chem. Eng. Sci. 2015, 122, 270-283.
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20
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Tables
2
Table 1. Biomass properties of poplar wood particle Proximate analysis (wt.%, as-received basis)
Elemental analysis (wt.%, dry and ash-free basis)
moisture ash volatiles fixed carbon
C H O others
6.0 1.5 84.0 8.5
47.4 8.8 43.7 0.1
3 4
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Table 2. Biomass properties of beech wood particle Proximate analysis (wt.%, dry basis)
moisture ash volatiles fixed carbon
Elemental analysis (wt.%, dry and ash-free basis)
0.0 0.7 84.3 15.0
C H O others
49.9 6.4 43.6 0.1
2
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Page 28 of 48
Figures
2
(b)
(a)
(c)
3
Fig. 1. Computational grids. (a) CFD grid, (b) heat transfer grid within the particle, and (c)
4
discretized cluster.
5
28
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1 2 3
(a)
(b)
Fig. 2. (a) Temperature and (b) mass loss (1-mt/m0) histories of the poplar wood particle.
4
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1
2
Fig. 3. Temperature history of the beech wood particle.
3
30
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(a)
(b)
(c)
(d)
2
Fig. 4. Species yield histories of the beech wood particle (values are normalized by the initial
3
particle mass). (a) CO, (b) CO2, (c) CH4, and (d) C2H4.
4
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Page 32 of 48
1
(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
2
Fig. 5. Temperature contour of the poplar wood particle. (a) 1 s, (b) 5 s, (c) 10 s, (d) 20 s, (e) 30 s,
3
(f) 40 s, (g) 50 s, (h) 60 s, and (i) 70 s.
4
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1 H2O
CO
(a)
(b)
(c)
(d)
(e)
(f)
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CH4
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
(g)
(h)
(i)
1
Fig. 6. Gas species distribution of the poplar wood particle. (a) 1 s, (b) 5 s, (c) 10 s, (d) 20 s, (e) 30
2
s, (f) 40 s, (g) 50 s, (h) 60 s, and (i) 70 s.
3
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1 2
Fig. 7. Circumferential temperature distribution inside the poplar wood particle at t=1s (δd is the
3
distance to the particle surface).
4
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Page 36 of 48
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(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
2
Fig. 8. Streamlines of the poplar wood particle with a diameter of 9.5 mm. (a) 1 s, (b) 5 s, (c) 10 s,
3
(d) 20 s, (e) 30 s, (f) 40 s, (g) 50 s, (h) 60 s, and (i) 70 s.
4
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Energy & Fuels
1 2
(a)
(b)
3
Fig. 9. (a) Temperature and (b) mass loss (1-mt/m0) histories for different particle sizes (d=9.5mm
4
is the base case).
5
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(a)
(b)
(c)
(d)
(e)
(f)
2
Fig. 10. Streamlines of the poplar wood particle with a diameter of 7 mm. (a) 1 s, (b) 5 s, (c) 10 s,
3
(d) 20 s, (e) 30 s, (f) 40 s.
4
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ACS Paragon Plus Environment
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Energy & Fuels
1
(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
(j)
(k)
(l)
2
Fig. 11. Streamlines of the poplar wood particle with a diameter of 12 mm. (a) 1 s, (b) 5 s, (c) 10 s,
3
(d) 20 s, (e) 30 s, (f) 40 s, (g) 50 s, (h) 60 s, (i) 70 s, (j) 80 s, (k) 100 s, and (l) 120 s.
4
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Page 40 of 48
1 2
(a)
(b)
3
Fig. 12. (a) Temperature and (b) mass loss (1-mt/m0) histories for different initial porosities
4
(εg0=0.4 is the base case).
5
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Energy & Fuels
1 2
Fig. 13. The evolution of specific surface area with different Ψ (Ψ =200 is the base case).
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ACS Paragon Plus Environment
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 42 of 48
1 2
(a)
(b)
3
Fig. 14. (a) Temperature and (b) mass loss (1-mt/m0) histories for different Ψ (Ψ =200 is the base
4
case).
5
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Energy & Fuels
1 2
(a)
(b)
3
Fig. 15. (a) Temperature and (b) mass loss (1-mt/m0) histories for different inflow velocities
4
(Vin=0.5 m/s is the base case).
5
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Page 44 of 48
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(a)
(b)
3
Fig. 16. (a) Temperature and (b) mass loss (1-mt/m0) histories for different mass fractions of tar
4
(0% is the base case).
5
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Energy & Fuels
1 2
(a)
(b)
3
Fig. 17. (a) Temperature and (b) mass loss (1-mt/m0) histories under different values of
4
devolatilization heat (0 J/kg is the base case).
5
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ACS Paragon Plus Environment
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 46 of 48
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(a)
(b)
Fig. 18. (a) Temperature and (b) mass loss (1-mt/m0) histories for different particle shapes.
4
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Energy & Fuels
1
(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
2
Fig. 19. Temperature contour of the square particle. (a) 1 s, (b) 5 s, (c) 10 s, (d) 20 s, (e) 30 s, (f)
3
40 s, (g) 50 s and (h) 60.
4
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Page 48 of 48
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(a)
(b)
(c)
(d)
(e)
(f)
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Fig. 20. Temperature contour of the rectangular particle. (a) 1 s, (b) 5 s, (c) 10 s, (d) 20 s, (e) 30 s
3
and (f) 40 s.
4
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ACS Paragon Plus Environment