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NO2 Catalyzed Sulfite Oxidation Virbin Nath A Sapkota, Nathan A Fine, and Gary T Rochelle Ind. Eng. Chem. Res., Just Accepted Manuscript • DOI: 10.1021/ie504767w • Publication Date (Web): 14 Apr 2015 Downloaded from http://pubs.acs.org on April 20, 2015
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Industrial & Engineering Chemistry Research
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NO2 Catalyzed Sulfite Oxidation
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By Virbin Nath A. Sapkota, Nathan A. Fine, & Gary T. Rochelle*
3 4
The University of Texas at Austin, McKetta Department of Chemical Engineering, 200 E Dean Keeton St. Stop C0400, Austin, TX 78712-1589
5
*
[email protected] 6 7
Keywords: NO2 absorption, sulfite oxidation, SO2 scrubbing
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Abstract: Rates of sulfite (SO32-) oxidation during nitrogen dioxide (NO2) absorption into sulfite
9
solutions were measured using a high gas flow sparging apparatus. SO32- absorbs NO2 via a free
10
radical mechanism that produces sulfite radical (SO3 − ∙) and nitrite. The radical then catalyzes
11
SO32- oxidation to form sulfate. Free radical scavengers such as thiosulfate can be added to
12
suppress radical concentrations and inhibit sulfite oxidation. The effects of thiosulfate, sulfite,
13
NO2 absorption, temperature, and O2 partial pressure on sulfite oxidation were investigated under
14
NaOH scrubbing conditions. Oxidation is inverse half-order in thiosulfate, first order in sulfite,
15
and half order in NO2 absorbed.
16
pressures above 5 kPa but has a strong dependence on O2 at lower partial pressures. Oxidation
17
from 20 °C to 65 °C was fit using the Arrhenius equation with an activation energy of 24.1
18
kJ/mol. The addition of 0.01 mM Fe increased oxidation rates by a factor of 3 compared to
19
solutions with 0.01 mM EDTA added to chelate trace metals. A standard NaOH scrubber would
Sulfite oxidation shows little dependence on O2 partial
1
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need approximately 50 mM thiosulfate in the circulating solvent to maintain 10 mM SO32- while
21
removing 100 ppm SO2 and 2.5 ppm NO2.
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Nitrosamines in Amine Scrubbing
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Amine scrubbing is a mature and industrially proven technology for post-combustion carbon
24
capture. However, amine solvents can react with NO2 to form carcinogenic nitrosamines. While
25
these nitrosamines are unstable compared to the parent amine, they will still accumulate in the
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scrubber to a steady state concentration. Assuming amine oxidation will be kept to a minimum,
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the maximum concentration of accumulated nitrosamines in an amine scrubber is proportional to
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the inlet NO2 concentration and inversely proportional to its decomposition rate in the desorber
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(Equation 1).1 𝑁𝑁𝑂𝑆𝑐𝑟 =
𝑦𝑁𝑂2 𝑖𝑛𝑙𝑒𝑡 𝐺 ∗ 𝑘𝐷𝑒𝑐𝑜𝑚𝑝 𝜏𝐷𝑒𝑠𝑜𝑟𝑏𝑒𝑟 𝐿 𝑆𝑐𝑟
(1)
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Nitrosamines are a possible safety risk in the case of accidental spills and a possible
31
environmental hazard from flue gas emissions or reclaiming waste streams. One possible way to
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limit nitrosamine formation is to remove the NO2 from the flue gas before it reaches the amine
33
scrubber.
34
Sulfite Oxidation in Limestone and Sodium Hydroxide Scrubbing
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Limestone slurry scrubbing is a common method for flue gas desulfurization. The process also
36
removes some NO2, although it does not remove NO because of the limited solubility and
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reactivity of NO in aqueous SO32-. In the presence of gas phase O2, the absorption of NO2 is
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accepted as follows: 𝑁𝑂2 + 𝑆𝑂3 2− → 𝑁𝑂2 − + 𝑆𝑂3 − ∙
(2)
2
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𝑆𝑂3 − ∙ +𝑂2 → 𝑆𝑂5 − ∙
(3)
𝑆𝑂5 − ∙ +𝑆𝑂3 2− → 𝑆𝑂4 − ∙ +𝑆𝑂4 2−
(4)
𝑆𝑂4 − ∙ +𝑆𝑂3 2− → 𝑆𝑂3 − ∙ +𝑆𝑂4 2−
(5)
2𝑆𝑂3 − ∙→ 𝑆2 𝑂6 2−
(6)
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Equation 2 was first outlined by Nash2 and Equations 3–5 were proposed by Huie and Neta.3
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These occur in the liquid mass transfer boundary layer. They imply that for every mole of NO2
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absorbed, several moles of SO32- can be consumed due to free-radical propagation. Because NO2
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absorption is first order in SO32-, NO2 absorption is strongly affected by sulfite oxidation.4 In a
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limestone slurry scrubber, SO2 gas is absorbed into solution as SO32-, which balances the SO32-
44
loss from oxidation and leads to a steady state SO32- concentration.
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Several factors affect the oxidation rate. Free radical scavengers, such as thiosulfate, can
46
provide an alternative termination step to the free radical process, drastically reducing the
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amount of sulfite oxidized:4 𝑁𝑂2 + 𝑆𝑂3 2− → 𝑁𝑂2 − + 𝑆𝑂3 − ∙
(2)
𝑆𝑂3 − ∙ +𝑂2 → 𝑆𝑂5 − ∙
(3)
𝑆𝑂5 − ∙ +𝑆2 𝑂3 2− → 𝑆𝑂5 2− + 𝑆2 𝑂3 − ∙
(7)
𝑆𝑂5 2− + 𝑆𝑂3 2− → 2𝑆𝑂4 2−
(8)
2𝑆2 𝑂3 − ∙→ 𝑆4 𝑂6 2−
(9)
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Takeuchi5 studied the effects of other antioxidants, such as hydroquinone, phenol,
49
ethanolamines, ethylene glycol monoethyl ether, glycine, ethylenediaminetetraacetic acid
50
(EDTA), and acetic acid. All of these antioxidants slowed sulfite oxidation.5 Changes in other
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process variables such as NO2 flow, O2 flow, initial sulfite concentration, metals, and
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temperature could affect the sulfite oxidation rate. Shen studied the absorption of NO2 into 3
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sulfite and thiosulfate inhibited solutions, investigated the effects of adding Fe2+, chloride, and
54
EDTA, and quantified the effects of sulfite, oxygen, and gas-phase SO2.6 However, all previous
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experimental work has focused on limestone slurry scrubbing conditions with relatively high
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inlet SO2 partial pressure, at pH 4–6, and a high feed of metals from both the fly ash and
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limestone. This experimental effort addresses NaOH scrubbing with lower SO2 partial pressure,
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at pH 7–10, and with lower dissolved metals.
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Methods
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All of the experiments were run in the high gas flow apparatus (HGF) previously described
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(Figure 1).7
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Figure 1. High gas flow apparatus 4
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The mixture of the sparging gas was controlled by mass flow controllers. Dry air exited the
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mass flow controller and was passed through a temperature controlled water saturator to
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maintain water balance in the HGF. CO2 and dilute NO2 were then directly mixed with the
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hydrated air stream. The resulting gas stream was either sparged directly into the bottom of the
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HGF or put through a bypass.
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Before solutions were loaded into the HGF, it was triply rinsed with deionized distilled water
70
to remove any contaminants. The temperatures of the water saturator and HGF water baths were
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adjusted and allowed to reach a steady temperature. To evaluate the amount of absorbed NO2,
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the exit gas streams were diluted by a dry air stream and fed into a Thermo Scientific Model 42i
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(NO-NO2-NOx) Analyzer chemiluminescent trace level NOx analyzer.8
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The absorbing solution (approximately 360 g) included aqueous sulfite and thiosulfate in a
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0.5 M NaHCO3 buffer with EDTA added to chelate any trace metals. The initial solution was
76
adjusted to pH 9.2 with NaOH. During startup, the gas stream was set to HGF bypass mode
77
while pouring the solution into the HGF. The gas stream was then sparged into the HGF for a
78
short period in order to coat the walls of the HGF and ensure the solution was well mixed. The
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gas was set back to bypass mode and 1 ml of initial sample was taken from a sample port at the
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bottom of the HGF. The sample was immediately injected into 0.1 g of 35 wt % formaldehyde
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to react any free sulfite remaining to methylsulfonic acid (MSA). 𝐻𝐶𝑂𝐻 + 𝑆𝑂3 2− + 𝐻2 𝑂 → 𝐻𝐶𝐻𝑂𝐻𝑆𝑂3 − + 𝑂𝐻 −
(10)
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MSA is oxidatively stable at room temperature, allowing indirect sulfite analysis using anion
83
chromatography (Supporting Information A).
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Once the sample was taken, NO2 concentration values from the trace level NOx analyzer were
85
recorded while in bypass mode. The gas was set back to sparge into the HGF, and NO2 values 5
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were recorded as soon as they stabilized at a new value. At predetermined intervals, the liquid
87
sampling procedure was repeated to get sulfite oxidation kinetics in the semi-batch process. A
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50x dilution with water was performed on each sample generated, and the diluted samples were
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analyzed on the anion chromatograph.
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Safety
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All of the chemicals used in this experiment were safe to handle with standard laboratory
92
practices with the notable exception of formaldehyde.
Work with an open formaldehyde
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container was always done under a fume hood with the exit gas vented to the atmosphere. The
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sample vials were closed with slitted caps such that the formaldehyde could not escape, yet
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sample could be injected into the formaldehyde solution. When the formaldehyde container was
96
not in use, it was always kept in a flammables cabinet.
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Nitrogen oxides were the main hazardous gases. Stainless steel tubing was used with gases
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containing nitrogen oxides. All joints were checked for leaks before usage. Lines containing
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pressurized nitrogen oxides were depressurized nightly. The tanks containing nitrogen oxides
100
are stored in a vented cabinet next to low-level NOx sensors.
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Results and Discussion
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Table 2 gives overall results for the entire experimental set. A gas mixture of hydrated N2, Air,
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CO2, and NO2 gases was sparged through aqueous solutions containing compositions of sodium
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sulfite (NaSO3), sodium thiosulfate (NaS2O3), sodium bicarbonate (NaHCO3), and EDTA in the
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High Gas Flow apparatus (HGF). The sulfite and sulfate concentrations were measured at
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various times in the semi-batch process using anion chromatography. The decrease in the sulfite
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concentration over time was attributed to sulfite oxidation, and the time series was used to
6
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regress sulfite oxidation rate constants. The standard error for each rate constant was on average
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4% of the regressed constant.
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Sulfite and sulfate concentrations were also used to check for mass balance closure in sulfite
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and sulfate. Almost all sulfite should oxidize to sulfate (Equation 4), so total S (sulfite + sulfate)
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should remain constant throughout the run. In Experiment 14, the sum of sulfite and sulfate held
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at an average 43.3 mmol/kg with a standard deviation of 0.6 mmol/kg (Table 1). With the
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exception of the first sample, there was a small but clear loss of total S over the run, possibly due
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to dithionate formation (Equation 6). All experiments showed near constant total S as sulfite
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oxidized, proving that sulfate is the dominant product of sulfite oxidation.
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Table 1. Experiment 14 total S balance Time (min:sec)
Sulfite (mM)
Sulfate (mM)
Total S (mM)
0
41.56
1.10
42.66
5:00
40.67
3.94
44.61
13:00
37.82
5.74
43.57
20:50
35.68
7.72
43.40
28:00
33.60
9.63
43.22
37:40
31.91
10.99
42.90
45:35
30.07
12.73
42.80
Average
43.31
Standard Deviation
0.61
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NO2 flux was initially determined by using a chemiluminescent trace level NOx analyzer to
119
measure the difference between the concentration of NO2 when the gas passed through the HGF
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and when it bypassed the HGF. Assuming no leaks, this difference in NO2 concentration was the
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amount of NO2 absorbed into solution.
However, this method was not reliable at higher 7
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temperature, when the sparging gas was over-saturated at room temperature. Having significant
123
amounts of water vapor present in the exit stream presented a risk to the analyzer used in the
124
experiment, which typically operates under ambient, unsaturated conditions.
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empirical model regressed from NO2 flux measurements at 20 °C was used to estimate NO2
126
absorbed: 𝑁𝑂2 𝑎𝑏𝑠𝑜𝑟𝑏𝑒𝑑[=]
𝑚𝑜𝑙 𝑘𝑔𝑠𝑜𝑙𝑢𝑡𝑖𝑜𝑛 ∙ 𝑚𝑖𝑛
=
(1 − 𝑒 −𝑁𝑜𝑔 )[𝑁𝑂2 ]𝐵𝑦𝑝𝑎𝑠𝑠 𝑉̇ 1 𝑚𝑜𝑙 ∗[ ] 𝑚𝑠𝑜𝑙𝑢𝑡𝑖𝑜𝑛 22.4 𝐿
Instead, an
(11)
2− ]
[𝑆𝑂 𝐿 𝑎 𝑉̇ = 7.5 𝑚𝑖𝑛 , 𝑚𝑠𝑜𝑙𝑢𝑡𝑖𝑜𝑛 = 0.36 𝑘𝑔 , 𝑁𝑜𝑔 = 𝑘𝑔 ′ ∗ 𝐺 𝑒 = 7.37√ 1 3𝑀 𝐻𝐺𝐹
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This model assumes that the HGF operates in a semi-batch mode and that NO2 flux is first
128
order in NO2 partial pressure.
The mass-transfer kinetics for determining the number of
129
theoretical transfer units (Nog) is assumed to be controlled by mass transfer with fast reaction in
130
the liquid boundary layer with minimal impact from the diffusion of reactants and products.9
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The model fit all the NO2 flux data measured at 20 °C for inhibited solutions. However, NO2
132
flux into uninhibited solutions was noticeably slower due to significant sulfite depletion at the
133
gas-liquid interface, so NO2 flux measured by the NOx analyzer was used in place of the model.
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Similar slow rates of aerobic NO2 absorption into uninhibited sulfite solutions have been
135
reported in the literature.4,5 The amount of SO32- oxidized per mole of NO2 absorbed (f) was
136
calculated at a normalized SO32- concentration of 0.040 mol/kg. High values imply that a single
137
NO2 molecule catalyzes large amounts of sulfite oxidation. In Experiments 6–8 when the effect
138
of SO32- was examined, the f value is shown for the initial concentration of SO32- instead of the
139
normalized 0.040 mol SO32-/kg. The calculated f was determined using Equation 11 and a
140
simple least-squares regression with the prefactor and activation energy as free parameters; the
141
effect of iron and O2 partial pressure were not regressed. 8
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5 ∗ 10−6 𝑓 = 𝑓𝑜 √ ∗ (1 − 𝑒−𝑁𝑜𝑔 )𝑦𝑁𝑂 2
𝑓𝑜 [=]
[𝑆𝑂3 2− ]
∗ exp [
√[𝑆2 𝑂3 2− ] ∗ √1.0 M
𝑚𝑜𝑙 𝑆𝑂3 2− 𝑜𝑥 𝑚𝑜𝑙 𝑁𝑂2 𝐴𝑏𝑠
= 233
−𝐸𝑎 1 1 ( − )] 𝑅 293 𝐾 𝑇
(12)
𝐸𝑎 = 24.1 𝑘𝐽/𝑚𝑜𝑙
142
Many of the various species were changed independently during separate experiments, but in
143
all of the following: the total gas flow rate was kept at 7.5 SLPM; the volume of solution
144
introduced to the HGF was constant; 0.5 M NaHCO3 was added to maintain a buffered solution;
145
NaOH was added to buffer to pH = 9.2; and 0.02 mM EDTA was added to chelate any metal
146
impurities. Additionally, a base case was picked to compare all of the variations in the different
147
independent conditions. The base case solution started with 0.040 mol/kg Na2SO3 and 0.025
148
mol/kg Na2S2O3. The temperature of the HGF was held at 20 °C, and the gas contained 5 ppm
149
NO2 in hydrated air diluent.
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Table 2. NO2 catalyzed sulfite oxidation
T (°C)
Oxygen (kPa)
NO2 (ppm)
k1 obs*103 (1/min)
k0 obs*103 (mol/kg/min)
NO2 Flux*106 (mol/kg/min)
25
20
21
5
6.5±0.3
-
3.6
73.4
67.2
44.3
0
20
21
2
70.1
97.5
1.2
1751.7
-
3*
39.2
0
20
21
5
110.8
154.1
3.0
1107.9
-
4*
33.8
0
20
21
10
156.7
218.0
6.0
783.4
-
5
40.0
100
20
21
5
3.4±0.4
-
3.6
37.9
33.6
6
7.2
25
20
21
5
4.0±0.1
-
2.1
13.1
15.6
7
67.0
25
20
21
5
7.0±0.2
-
3.9
119.4
107.0
8
135.6
25
20
21
5
6.4±0.3
-
4.3
201.7
210.9
9
45.0
25
20
21
2
3.7±0.1
-
1.4
102.9
106.2
10*+
37.2
25
20
21
5
18.4±0.2
-
3.6
207.0
67.2
11
45.2
25
35
21
5
10.3±0.6
-
3.6
115.9
108.9
12
7.4
25
53
21
5
15.0±0.7
-
2.2
175.5
183.3
13
33.9
25
64
21
5
22.1±0.7
-
3.6
248.6
245.3
14*
41.6
25
20
10
5
5.9±0.1
-
3.6
66.8
67.2
15*
48.2
25
20
5
5
5.6±0.1
-
3.6
63.0
67.2
16*
49.1
25
20
2
5
3.9±0.2
-
3.6
44.3
67.2
Exp. #
Sulfite (mM)
Thiosulfate (mM)
1
40.2
2*
𝑺𝑶 𝟐− 𝒐𝒙
fobs (𝑵𝑶𝟑
𝟐 𝑭𝒍𝒖𝒙
)
fcalc
10
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*Experiments 2–4, 10, and 14–16 were not used to regress fCalc.
133
+
134
For Experiments 1 and 5–16, the rate law was assumed
135
regressed using ln[𝑆𝑂3 2− ] = ln[𝑆𝑂3 2− ]𝑖 − 𝑘1,obs 𝑡
136
For Experiments 2–4, the rate law was assumed
137
using a least squares regression on the numerical solution of the ODE.
138
Uninhibited Aerobic NO2 Absorption with Varying NO2 Flow
139
The rates for uninhibited sulfite oxidation were quantified in solutions with no added
140
thiosulfate. The dilute NO2 flow rate was varied, but sulfite, temperature, and pH were kept
141
constant at base case conditions (Figure 2).
In Experiment 10, 0.1 mM Fe was added instead of 0.02 mM EDTA.
𝑑[𝑆𝑂3 2− ] 𝑑𝑥
𝑑[𝑆𝑂3 2− ] 𝑑𝑥
= 𝑘1,obs [𝑆𝑂3 2− ] and linearly
= 𝑘1,obs [𝑆𝑂3 2− ] + 𝑘0,obs and regressed
50
Sulfite (mmol/kg)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
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2 ppm NO2 10 ppm NO2
5
5 ppm NO2
0.5 0
10
20
30
40
Time (min) 142 143
Figure 2: Uninhibited SO32- oxidation with varying NO2 flow to adjust concentration: 0.5 M
144
NaHCO3; pH = 9.2; 20 °C; 21 kPa O2 (Experiments 2–4)
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145 146
The sulfite concentrations were fit with the following rate law equation, graphed with solid lines above: 𝑑[𝑆𝑂3 2− ] = 𝑘1 obs [𝑆𝑂3 2− ] + 𝑘0 obs 𝑑𝑡
147 148
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(13)
The zeroth order term dominates at low concentrations of sulfite. The dashed line models pseudo-first-order oxidation: 𝑑[𝑆𝑂3 2− ] = 𝑘1 obs [𝑆𝑂3 2− ] 𝑑𝑡
(14)
149
The observed oxidation only deviates significantly from the pseudo-first-order rate when the
150
concentration of sulfite is below 5 mmol/kg. Thus, k0 obs is only significant below 5 mmol/kg,
151
and otherwise, oxidation is pseudo-first order in sulfite.
152
This also verifies the half-order relationship of NO2 on sulfite oxidation. In all runs, increases
153
in NO2 result in half that proportional increase in k1 obs and k0 obs. Additionally, increases in NO2
154
have a half-order effect on reducing the ratio of SO32- oxidized to NO2 absorbed (f). From the 2
155
to the 5 ppm cases, f dropped by a factor of 1.56, and from the 2 to 10 ppm cases, f dropped by a
156
factor of 2.22. However, the large f values imply very low sulfite concentrations when oxidation
157
is uninhibited, making these systems poor absorbers of NO2 unless the inlet SO2 is very high.
158
Inhibited Aerobic NO2 Absorption with Varying Thiosulfate Concentrations
159
The rates for inhibited sulfite oxidation were quantified in solutions with thiosulfate added at
160
0 mM, 25 mM, and 100 mM. Sulfite, temperature, pH, gas composition and gas flow were kept
161
constant at base case conditions. Data for the 0 mM run came from the 5 ppm uninhibited
162
experiment and data for the 25 mM run were treated as the base case for all experiments
163
(Figure 3).
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100 mM S2O32-
40
Sulfite (mmol/kg)
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30
25 mM S2O320 mM S2O32-
20
10
0 0
10
20
30
40
Time (min)
164 165
Figure 3: Sulfite oxidation with varying S2O32- concentration: 0.5 M NaHCO3, pH = 9.2, 20 °C,
166
21 kPa O2, 5 ppm NO2 (Experiments 1, 3, 5)
167
SO32- for the 25 mM S2O32- and 100 mM S2O32- runs was fit with Equation 13 because the
168
sulfite remains much higher than 5 mmol/kg. The results without S2O32- were modeled with
169
Equation 12. Thiosulfate inhibited sulfite oxidation by an order of magnitude. Increasing
170
thiosulfate from 25 mM to 100 mM decreased both sulfite oxidation and f by approximately a
171
factor of 2. This half-order correlation in oxidation rate is corroborated in previous work.4
172
Because sulfite oxidation inhibited by thiosulfate is an order of magnitude slower than
173
uninhibited oxidation, sulfite will accumulate to a higher concentration in the SO2 scrubber. A
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174
higher sulfite concentration will lead to high levels of simultaneous absorption of SO 2 and NO2
175
in the scrubber.
176
Inhibited Aerobic NO2 Absorption with Varying Sulfite Concentrations
177
Sulfite oxidation rates were quantified with 7 to 135 mM sulfite. Thiosulfate, temperature, pH,
178
gas composition, and gas flow were kept constant at base case conditions. Data for the 40 mM
179
sulfite experiment came from the base case. The results for this group are summarized in
180
Figures 4 & 5:
100
Sulfite (mM)
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65 mM SO32-
135 mM SO32-
40 mM SO3210
7 mM SO32-
1 0
10
20
30
40
Time (min) 181 182
Figure 4. SO32- oxidation with varying SO32- concentration: 0.5 M NaHCO3, pH = 9.2, 20 °C,
183
21 kPa O2, 5 ppm NO2, 25 mM S2O32- (Experiments 1, 6–8)
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0.008
150 0.006 100 0.005 50
0.004
0.003
0 0
184
f = SO32- oxidized/NO2 absorbed
200
0.007
k1 obs (min-1)
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50
100
150
Sulfite (mM)
185
Figure 5. SO32- oxidation with varying SO32- concentration: 0.5 M NaHCO3, pH = 9.2, 20 °C,
186
21 kPa O2, 5 ppm NO2, 25 mM S2O32- (Experiments 1, 6–8)
187
The sulfite concentrations were fitted with Equation 13. Because Equation 13 assumes sulfite
188
oxidation is pseudo-first order in sulfite, k1 obs should be the same for all runs. However, the
189
k1 obs for the 7 mM SO32- case is significantly lower than the rest. This is due to low NO2
190
absorption in the low initial SO32- concentration. Once normalized for NO2 absorption, the ratio
191
of the amount of SO32- oxidized to NO2 absorbed is first order in sulfite.
192
Inhibited Aerobic NO2 Absorption with Varying NO2 Flow
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193
Sulfite oxidation rates were quantified with NO2 concentrations of 2 ppm and 5 ppm (base
194
case). Thiosulfate, sulfite, temperature, pH, and total gas flow were kept constant at base case
195
conditions (Figure 6). 45
Sulfite (mmol/kg)
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2 ppm NO2 40
35
5 ppm NO2
30 0 196
10
20
30
40
50
60
Time (min)
197
Figure 6. Inhibited SO32- oxidation with varying NO2 concentration: 0.5 M NaHCO3, pH = 9.2,
198
20 °C, 21 kPa O2, 25 mM S2O32- (Experiments 1, 9)
199
Sulfite was fit by Equation 13. Between the 2 ppm and 5 ppm cases, the k1 obs increased by a
200
factor of 1.78 while NO2 increased by a factor of 2.5, indicating half-order behavior. This half-
201
order correlation is corroborated in previous work.4 However, f decreased by a factor of 1.63
202
when NO2 increased by a factor of 2.5, suggesting an inverse half-order relationship between
203
NO2 absorbed and f. Shen showed that NO2 absorption is first order in NO2, but that SO32-
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204
oxidation is half-order in NO2. Thus, increases in NO2 partial pressures increase NO2 absorption
205
faster than they increase SO32- oxidation. This has important implications for NO2 absorbing
206
applications; higher partial pressures of NO2 are more efficiently removed with less sulfite loss
207
per unit NO2 absorbed even though the absolute rate of sulfite oxidation increases.
208
Inhibited Aerobic NO2 Absorption with Added Metals
209
Work done by Ulrich et al. indicates that Fe2+ is a powerful oxidation catalyst that is effective
210
as low as 3 ∗ 10−3 mM.10 Sulfite oxidation rates were quantified with 0.01 mM Fe2+ and
211
compared to the base case, which had 0.02 mM EDTA to chelate any background Fe2+.
212
Thiosulfate, sulfite, temperature, pH, and gas flow and composition were kept constant at base
213
case conditions. The addition of 0.01 mM Fe2+ increased k1
214
contradicts earlier conclusions that metals did not have a significant effect on NO2-catalyzed
215
sulfite oxidation.4 Shen reported that metals such as Fe2+ are insignificant catalysts of sulfite
216
oxidation in the presence of NO2, however, his experiments were conducted with 200–1000 ppm
217
NO2, which catalyzes far more sulfite oxidation than added metals do. The addition of iron,
218
therefore, did not cause a significant increase in the oxidation rate in his experiments.
obs
by a factor of 2.83, which
219
In contrast, work done by Ulrich indicates that Fe2+ is a powerful catalyst effective at
220
background concentrations. However, those experiments were run without NO2 absorption. The
221
current results show the importance of adding chelating agents to the NaOH scrubber to limit
222
sulfite oxidation when the flue gas contains less than 10 ppm NO2.
223
economically viable in NaOH scrubbing since most of the fly ash, a large source of metal ions,
224
will effectively be captured upstream of the scrubber. Furthermore, the NaOH feed is expected
225
to have much lower levels of dissolved metal compared to the limestone feed for traditional flue
226
gas desulfurization.
Chelating Fe2+ is
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227
Inhibited Aerobic NO2 Absorption with Varying Temperature
228
Sulfite oxidation rates were quantified at 20 °C to 65 °C (Figure 7). Thiosulfate, sulfite, pH,
229
and gas flow and composition were kept constant at base case conditions.
0.024
64 °C
k1 obs (min-1)
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53 °C 0.012
35 °C
20 °C 0.006 230
Inverse Temperature (K-1)
231
Figure 7. SO32- oxidation with varying temperature: 0.5 M NaHCO3, pH = 9.2, 21 kPa O2, 5 ppm
232
NO2, 25 mM S2O32-, 40 mM initial SO32- (Experiments 11–13)
233
The kg’ for NO2 absorption has almost no temperature dependence in this temperature range,4
234
so NO2 flux was assumed to be constant. Since all other dependent variables for f were held
235
constant, an apparent activation energy of 24.1 kJ/mol was regressed using Equation 15. 𝑓 = 𝐴 ∗ 𝑒𝑥𝑝 [
236
−𝐸𝑎 1 1 ( − )] 𝑅 293𝐾 𝑇
(15)
Inhibited Aerobic NO2 Absorption with Varying Oxygen Flow
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237
Sulfite oxidation rates were quantified with at 2 to 21% oxygen.
Thiosulfate, sulfite,
238
temperature, pH, and total gas flow were kept constant at base case conditions. Total gas flow
239
was kept constant by blending air and N2 to the desired O2 concentration (Figure 8).
0.008
0.006
kobs (min-1)
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0.004
0.002
Maximum Anaerobic Sulfite Loss
0.000 0
0.05
0.1
0.15
0.2
0.25
Oxygen (bar)
240 241
Figure 8. SO32- oxidation with varying oxygen: 0.5 M NaHCO3, pH = 9.2, 5 ppm NO2, 25 mM
242
S2O32-, 40 mM initial SO32- (Experiments 1, 14–16)
243
In disagreement with the strong dependence on O2 partial pressure that Shen reported,4 O2 does
244
not have a significant effect on k1 obs until O2 partial pressure decreases below 5 kPa. This is due
245
to the free-radical species in the rate-limiting step of the propagation.
246
pressure, SO3 − ∙ oxidizes instantaneously in the boundary layer to form SO5 − ∙ (Equation 3). The
247
SO5 − ∙ then catalyzes oxidation until thiosulfate terminates the mechanism. At low O2 partial
248
pressure, the rate-limiting step occurs when SO3 − ∙ reacts with dissolved oxygen. Since SO3 − ∙ is
249
present in the bulk solution, thiosulfate can directly react with SO3 − ∙ .
250
concentrations of thiosulfate and dissolved oxygen then become determining factors in the
At high O2 partial
The relative
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251
overall oxidation rate. The O2 partial pressure in power generation applications will not affect
252
sulfite oxidation since coal flue gas usually contains over 5% O2 due to the excess air used
253
during combustion. The stronger dependence on O2 partial pressure that Shen reported was most
254
likely due to the lack of thiosulfate and the relatively high NO2 partial pressures (3.5–8 Pa) used
255
in this set of oxidation experiments, which depleted sulfite concentration at the gas-liquid
256
interface.
257
The maximum anaerobic sulfite loss solely from the NO2 absorption rate was calculated using
258
the stoichiometry for NO2 absorption as nitrite followed by the reaction of nitrite with sulfite to
259
form hydroxylamine disulfonate (HADS) (Equations 2 & 16–18). Neither nitrite nor HADS
260
accumulated to quantifiable concentrations during these experiments, but they are expected
261
major products from anaerobic absorption of NO2 into sulfite.4,11,12 Even at 2 kPa oxygen, sulfite
262
loss is dominated by NO2-catalyzed oxidation with less than 10% of sulfite loss attributable to
263
NO2/NO2- reactions. 𝑁𝑂2 + 𝑆𝑂3 2− → 𝑁𝑂2 − + 𝑆𝑂3 − ∙
(2)
1 (2𝑆𝑂3 − ∙→ 𝑆2 𝑂6 2− ) 2
(16)
3𝐻 + +𝑁𝑂2 − + 2𝑆𝑂3 2− → 𝐻𝑂𝑁(𝑆𝑂3 )2 3𝐻 + + 𝑁𝑂2 + 2𝑆𝑂3 2− → 𝐻𝑂𝑁(𝑆𝑂3 )2 264
2−
2−
+ 𝐻2 𝑂
(17)
+ 0.5𝑆2 𝑂6 2− + 𝐻2 𝑂
(18)
Industrial Application for Oxidation Results
265
The f value can be used to determine the thiosulfate makeup rate necessary to maintain a given
266
sulfite concentration in the NaOH scrubber. The NaOH polishing scrubber can be modeled as a
267
semi-batch reactor with the flue gas countercurrently contacting the circulating solvent (Figure
268
9). NaOH is fed to the system to maintain a basic pH while NaS2O3 can be fed to inhibit sulfite
269
oxidation. The unpolished flue gas contains approximately 30–300 ppm SO2 and 0.5–5 ppm
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270
NO2 depending on the coal type, burner technology, and upstream treatment. Almost all of the
271
SO2 will be absorbed in the scrubber, while NO2 absorption depends on the sulfite concentration
272
in the solvent.
273
approximately 2 M solid solubility limit. Inside the polishing scrubber SO2 reacts with OH- to
274
form SO32-, NO2 reacts with SO32- to form SO3 − ∙, and SO3 − ∙ catalyzes SO32- oxidation until
275
terminated by reacting with thiosulfate or another radical (Equations 2–9).
The circulating solvent is bled to maintain sulfate concentration below its
12 % 𝐶𝑂2 𝑦𝑁𝑂2 𝑓 = 0.1𝑦𝑁𝑂2 𝑖 𝑦𝑆𝑂2 𝑓 ≈ 0
𝑆𝑂2 + 2𝑂𝐻− → 𝑆𝑂3 2− + 𝐻2 𝑂
𝑁𝑂2 + 𝑆𝑂3 2− → 𝑁𝑂2 − + 𝑆𝑂3 − ∙ 1 𝑆𝑂3 − ∙ +𝑓𝑆𝑂3 2− + 𝑓𝑂2 → 𝑓𝑆𝑂4 2− + 𝑆𝑂3 − ∙ 2 𝑆𝑂3 − ∙ +𝑆2 𝑂3 /𝑟𝑎𝑑𝑖𝑐𝑎𝑙 → 𝑡𝑒𝑟𝑚𝑖𝑛𝑎𝑡𝑖𝑜𝑛
Feed 𝑛̇ 𝑁𝑎𝑂𝐻 [=]𝑚𝑜𝑙/𝑠 𝑛̇ 𝑁𝑎2𝑆2 𝑂3
Bleed [𝑆𝑂4 2− ] ≈ 1.5 𝑀 [𝑆𝑂3 2− ]
12 % 𝐶𝑂2 𝑦𝑁𝑂2 𝑖 𝑦𝑆𝑂2 𝑖 G [=]𝑚𝑜𝑙/𝑠
[𝑆2 𝑂3 2− ] 𝐿[=]𝐿𝑖𝑡𝑒𝑟𝑠/𝑠
276 277 278
Figure 9. Schematic for simultaneous NO2 and SO2 absorption in a NaOH scrubber using
279
NaS2O3 inhibition.
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280
The mass balances for sulfite, sulfate, and thiosulfate accumulation can be solved assuming
281
that sulfite loss is dominated by NO2-catalyzed oxidation and the NaOH scrubber is large enough
282
to absorb 90 % of the inlet NO2 and practically all of the SO2 (Equations 19–21). 𝑑[𝑆𝑂4 2− ] = 𝐺𝑦𝑆𝑂2 𝑖 − 𝐿[𝑆𝑂4 2− ] 𝑑𝑡
(19)
𝑑[𝑆𝑂3 2− ] = 𝐺𝑦𝑆𝑂2 𝑖 − 𝑓 ∗ 0.9𝐺𝑦𝑁𝑂2 𝑖 𝑑𝑡
(20)
𝑑[𝑆2 𝑂3 2− ] = 𝑛̇ 𝑁𝑎2 𝑆2 𝑂3 − 𝐿[𝑆2 𝑂3 2− ] 𝑑𝑡
283
(21)
284
At steady state and a conservative sulfate concentration of 1.5 M in the bleed, the f value from
285
Equation 12 and the molar feed rate for Na2S2O3 can be written in terms of inlet gas conditions
286
(Equations 22 & 23). 𝑦𝑆𝑂2𝑖 5 ∗ 10−6 𝑓= = 233√ ∗ 0.9𝑦𝑁𝑂2 𝑖 0.9𝑦𝑁𝑂 𝑖 2
[𝑆𝑂3 2− ] √[𝑆2 𝑂3 2− ] ∗ √1.0 M
𝑛̇ 𝑁𝑎2𝑆2𝑂3 = 𝐺𝑦𝑆𝑂2 𝑖 ∗ 287
∗ exp [
[𝑆2 𝑂3 2− ]
−24.1 1 1 ( − )] 𝑅 293 𝐾 𝑇 (22) (23)
1.5 𝑀
288
For an inlet concentration of 100 ppm SO2 and 2.5 ppm NO2 with a NaOH scrubber operating
289
at 55 °C, 0.050 M thiosulfate would be needed to keep SO32- concentration at 0.010 M in the
290
solvent (Equation 24). Assuming 90% CO2 capture from the flue gas, this corresponds to a feed
291
of 3.1*10-5 mole Na2S2O3 per mole of CO2 captured (Equation 25). The economics of the
292
process are a balance between the cost of Na2S2O3 feedstock and the size of the polishing
293
scrubber.
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𝑓 = 44.4 = 994 ∗
[𝑆𝑂3 2− ] √[𝑆2 𝑂3 2− ]
[𝑆2 𝑂3 ] = (
994 ∗ 0.01 M 2 ) = 0.050 𝑀 44.4
𝑛̇ 𝐶𝑂2 𝑐𝑎𝑝𝑡𝑢𝑟𝑒𝑑 = 0.9 ∗ 0.12 ∗ G 𝑛̇ 𝑁𝑎2𝑆2 𝑂3 294
𝑛̇ 𝐶𝑂2 𝑐𝑎𝑝𝑡𝑢𝑟𝑒𝑑
=
100 ∗ 10−6 0.9 ∗ 0.12
∗
0.050 𝑀 1.5 𝑀
=
3.1 ∗ 10−5 𝑚𝑜𝑙𝑁𝑎2 𝑆2 𝑂3
(24a)
(24b) (25a) (25b)
𝑚𝑜𝑙𝐶𝑂2 𝑐𝑎𝑝𝑡𝑢𝑟𝑒𝑑
295
Conclusions
296
The kinetics for NO2-catalyzed sulfite oxidation were measured at conditions relevant to NO2
297
pre-scrubbing with NaOH. An uninhibited sulfite system is not effective for NO2 absorption; the
298
ratio of SO32- oxidized/NO2 absorbed is on the order of 1000. As in limestone slurry scrubbing,
299
thiosulfate drastically reduces sulfite oxidation with a half-order dependence on thiosulfate
300
concentration. Increasing sulfite does not affect k1
301
between SO32- oxidized/NO2 absorbed and sulfite. Similar to previous results at higher partial
302
pressures of NO2, sulfite oxidation is half order in NO2 in the range of 0.2–1 Pa NO2. However,
303
NO2 is removed more efficiently at higher NO2 partial pressure (SO32- oxidized/NO2 absorbed is
304
inverse half order with NO2). At low mole fractions of NO2 (less than 10 ppm), EDTA or a
305
similar chelating agent should be added to chelate the metal ions. Sulfite oxidized with 0.01 mM
306
Fe2+ has a k1
307
sulfite oxidation rates were shown for the first time to follow an Arrhenius temperature
308
dependence with an apparent activation energy of 24.1 kJ/mol. Oxygen partial pressures do not
309
affect the oxidation rate until below roughly 5 kPa O2. For common industrial applications,
310
oxygen concentrations will not affect sulfite oxidation. A NaOH scrubber has been modeled to
obs
obs,
but produces a first-order correlation
2.8 times greater than when oxidized with 0.02 mM EDTA. NO2-catalyzed
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311
show how the f value can be used to calculate thiosulfate concentrations.
For an inlet
312
concentration of 100 ppm SO2 and 2.5 ppm NO2 with a NaOH scrubber operating at 55 °C,
313
0.050 M thiosulfate would be needed to keep SO32- concentration at 0.010 M. This corresponds
314
to a feed rate of 3.1*10-5 mole Na2S2O3 per mole of CO2 captured.
315
Acknowledgements
316
The authors acknowledge financial support from the Texas Carbon Management Program.
317
The authors declare the following competing financial interest(s): One author of this
318
publication consults for Southern Company and for Neumann Systems Group on the
319
development of amine scrubbing technology. The terms of this arrangement have been reviewed
320
and approved by the University of Texas at Austin in accordance with its policy on objectivity in
321
research. The authors have financial interests in intellectual property owned by the University of
322
Texas that includes ideas reported in this paper.
323
Associated Content
324
Supporting Information.
325
Analysis of anion species by anion chromatography. This material is available free of charge
326 327
via the Internet at http://pubs.acs.org. B. List of Uncommon Abbreviations and Symbols Abbreviation
Description
Unit
𝑁𝑁𝑂𝑆𝑐𝑟
Steady state nitrosamine concentration in the amine scrubber
mmol/kg
𝑦𝑁𝑂2 𝑖𝑛𝑙𝑒𝑡
Inlet NO2 mole fraction to the amine scrubber
mol NO2/mol flue gas
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𝑘𝐷𝑒𝑐𝑜𝑚𝑝
Pseudo-first-order decomposition rate constant of the nitrosamine at desorber conditions.
s-1
𝜏𝐷𝑒𝑠𝑜𝑟𝑏𝑒𝑟
Residence time of the desorber
s
𝐺 𝐿 𝑆𝑐𝑟
Ratio of molar flow rate of flue gas to volumetric flow rate of solvent bleed
mol flue gas/L solvent
𝑁𝑜𝑔
Number of theoretical transfer units
-
𝑚𝑠𝑜𝑙𝑢𝑡𝑖𝑜𝑛
Mass of solution in the HGF
kg
𝑉̇
Volumetric flow rate of inlet gas at STP
L/min
[NO2]Bypass
NO2 Concentration in Bypass mode outlet gas stream
mol CO2/mol gas stream
[NO2]HGF
NO2 Concentration in outlet HGF gas stream
mol CO2/mol gas stream
kg’
Overall liquid-side mass transfer coefficient in the HGF
mol/s m2 Pa
𝑎𝑒 𝐺𝐻𝐺𝐹
Specific gas-liquid interfacial area of the HGF over gas flow rate.
s m2 Pa/mol
𝑚𝑜𝑙 𝑆𝑂3 2− 𝑜𝑥
Number of moles of SO32- oxidized in HGF solution
mol
𝑚𝑜𝑙 𝑁𝑂2𝐴𝑏𝑠
Number of moles of NO2 absorbed into HGF solution
mol
𝑓
Amount of SO32- oxidized per mol of NO2 absorbed
mol SO32-/ mol NO2
𝑓𝑜
Regressed prefactor for calculating 𝑓
mol SO32-/ mol NO2
𝑦𝑁𝑂2
Inlet NO2 mole fraction
mol NO2/mol flue gas
𝑘1 obs
Sulfite oxidation first order rate constant
min-1
𝑘0 obs
Sulfite oxidation zeroth order rate constant
𝑚𝑜𝑙 𝑘𝑔 ∗ 𝑚𝑖𝑛
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𝑓𝑜𝑏𝑠
Observed 𝑓 ratio for each experiment
mol SO32-/ mol NO2
𝑓𝑐𝑎𝑙𝑐
Regressed 𝑓 ratio normalized to 0.40 mol/kg SO32-
mol SO32-/ mol NO2
G
Molar flow rate of flue gas
mol/s of flue gas
L
Volumetric flow rate of solvent bleed
L/s of solvent
References
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(1)
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(2)
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(3)
Huie, R.; Neta, P. Chemical Behavior of Sulfur Trioxide (1-)(SO3-) and Sulfur Pentoxide (1-)(SO5-) Radicals in Aqueous Solutions. J. Phys. Chem. 1984, 88, 5665–5669.
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(4)
Shen, C. Nitrogen Dioxide Absorption in Aqueous Sodium Sulfite, Ph.D. Dissertation, The University of Texas at Austin, Austin, TX, 1997.
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(5)
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(6)
Shen, C.; Rochelle, G. T. Nitrogen Dioxide Absorption and Sulfite Oxidation in Aqueous Sulfite. Environ. Sci. Technol. 1998, 32, 1994–2003.
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(7)
Sexton, A. J. Amine Oxidation in CO2 Capture Processes, Ph.D. Dissertation, The University of Texas at Austin, Austin, TX, 2008.
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Fine, N. A.; Nielsen, P. T.; Rochelle, G. T. Decomposition of Nitrosamines in CO2 Capture by Aqueous Piperazine or Monoethanolamine. Environ. Sci. Technol. 2014, 48, 5996–6002.
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