Tribochemical Wear of Diamond-Like Carbon-Coated Atomic Force

Sep 29, 2017 - TEM images of the seven DLC-coated tips before testing, after sliding 102 mm, and after sliding the full 512 mm scan distance are shown...
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Tribochemical Wear of Diamond-Like Carbon-Coated Atomic Force Microscope Tips Jingjing Liu,†,# Yijie Jiang,§,# David S. Grierson,† Kumar Sridharan,‡ Yuchong Shao,△ Tevis D. B. Jacobs,⊥ Michael L. Falk,△,∥ Robert W. Carpick,§ and Kevin T. Turner*,†,§ †

Department of Mechanical Engineering and ‡Department of Engineering Physics, University of Wisconsin-Madison, Madison, Wisconsin 53706, United States § Department of Mechanical Engineering and Applied Mechanics, University of Pennsylvania, Philadelphia, Pennsylvania 19104, United States ⊥ Department of Mechanical Engineering and Materials Science, University of Pittsburgh, Pittsburgh, Pennsylvania 15261, United States △ Department of Physics and Astronomy and ∥Department of Materials and Engineering and Department of Mechanical EngineeringJohns Hopkins University, Baltimore, Maryland 21218, United States S Supporting Information *

ABSTRACT: Nanoscale wear is a critical issue that limits the performance of tip-based nanomanufacturing and nanometrology processes based on atomic force microscopy (AFM). Yet, a full scientific understanding of nanoscale wear processes remains in its infancy. It is therefore important to quantitatively understand the wear behavior of AFM tips. Tip wear is complex to understand due to adhesive forces and contact stresses that change substantially as the contact geometry evolves due to wear. Here, we present systematic characterization of the wear of commercial Si AFM tips coated with thin diamond-like carbon (DLC) coatings. Wear of DLC was measured as a function of external loading and sliding distance. Transmission electron microscopy imaging, AFMbased adhesion measurements, and tip geometry estimation via inverse imaging were used to assess nanoscale wear and the contact conditions over the course of the wear tests. Gradual wear of DLC with sliding was observed in the experiments, and the tips evolved from initial paraboloidal shapes to flattened geometries. The wear rate is observed to increase with the average contact stress, but does not follow the classical wear law of Archard. A wear model based on the transition state theory, which gives an Arrhenius relationship between wear rate and normal stress, fits the experimental data well for low mean contact stresses (